EP2171802A1 - Geschweisste kabel- und halter-anordnung - Google Patents

Geschweisste kabel- und halter-anordnung

Info

Publication number
EP2171802A1
EP2171802A1 EP08836316A EP08836316A EP2171802A1 EP 2171802 A1 EP2171802 A1 EP 2171802A1 EP 08836316 A EP08836316 A EP 08836316A EP 08836316 A EP08836316 A EP 08836316A EP 2171802 A1 EP2171802 A1 EP 2171802A1
Authority
EP
European Patent Office
Prior art keywords
cable
assembly according
assembly
metal
weld
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08836316A
Other languages
English (en)
French (fr)
Other versions
EP2171802B1 (de
Inventor
Koupaïa HENRY
José Moly
Hervé Rouland
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leoni Wiring Systems France SAS
Original Assignee
Leoni Wiring Systems France SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Leoni Wiring Systems France SAS filed Critical Leoni Wiring Systems France SAS
Publication of EP2171802A1 publication Critical patent/EP2171802A1/de
Application granted granted Critical
Publication of EP2171802B1 publication Critical patent/EP2171802B1/de
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding

Definitions

  • the present invention relates to welded joints of a multi-strand cable made of a first metal and a support made of a second metal different from the first metal.
  • One of the two metals is in particular copper, aluminum or one of their alloys.
  • US 2006/0292922 already known for example the fact of assembling a cable and a support by crimping the support around the cable.
  • the support completely surrounds the strands of the cable. It is not planned to assemble them by welding, which moreover, considering the complete entourage by the support is not possible.
  • the long-term strength of the weld between the strands and the support is improved. Indeed, it prevents an electrochemical reaction between the material constituting the one or more strands and the material of the support by placing between them a material whose electrochemical potential with respect to the electrochemical potentials of the two materials is such that it can not there is no corrosion that develops or only a small corrosion develops.
  • corrosion does not attack between the strands and it turns out that fight against corrosion at the interstices has the effect of ensuring that the weld is well at the contact between the strands and the support.
  • the inert material has a low viscosity, for example less than 500 mPa.s, especially less than 100 mPa.s.
  • the material quickly fills the gaps before curing, so that air, favorable to corrosion can not remain in these interstices.
  • the inert material is tin.
  • the strands are well protected by the brought tin which has spread by capillarity between the strands.
  • the protection is better than in the case of a simple external seal.
  • the circulation of ions in the presence of moisture is prevented.
  • the weld is a weld without adding material, that is to say it is not a solder.
  • the welding is ultrasonic or friction.
  • the inert material is introduced in such a way that it protrudes from the weld zone.
  • the cable is made of the first metal, in particular copper and the support is made of the second metal, in particular aluminum.
  • This protection can be completed by a retractable sleeve, in particular. of plastic, or a varnish or other insulating coating.
  • the filling or tinning is carried out in the usual manner by covering the solder area with a deoxidizing stream, and then melting the tin on and in the desired parts.
  • the assembly is raised rapidly in temperature for example by induction heating, electrical resistance or torch or by tinning to the wave or under a hot air flow greater than 230 ° C.
  • FIG. 1 is a plan view of a welded assembly before tinning
  • Figures 2 and 3 show the same assembly after tinning
  • Figure 4 is a cross-sectional view along the line AA of Figure 3.
  • the welded joint shown in FIG. 7 comprises a multi-strand wire 6 made of copper, a soldering zone of which is welded to a welding zone of a support 3 consisting of an aluminum bar, the welding of two zones performing at an interface 2.
  • Figure 3 shows that the welding zones forming the interface 2 and a zone 4 of the cable adjacent to the weld zone are coated with a layer of tin.
  • Zone 4 has a length, counted in the longitudinal direction of the cable 1, greater than 0.1 mm.
  • this layer of tin covers an additional portion 4 of the cable and an additional portion of the bar. It could also be expected to cover the tin layer only the portion of the cable 1 above
  • the tin layer could cover only the additional part 4 of the cable and no additional part of the bar.
  • the interstices 7 between the strands 6 of the cable 1 and the gaps 8 between the strands of the cable and the support are filled with a material that is inert from the point of view of visible corrosion. with respect to the two metals of the cable and the support 3, that is to say that the electrochemical potential of the inert material (here tin) relative to that of each of the metals is such that corrosion can not to take place or is tiny.
  • the inert material is welded (conventional tinning) in the case of a third metal such as tin, penetrating liquid tin and between the interstices and then solidifying after cooling.
  • a third metal such as tin, penetrating liquid tin and between the interstices and then solidifying after cooling.
  • the liquid resin flowing in the interstices is introduced at temperature and allowed to set in bulk so as to be fixed.
  • the metallic inert material such as tin
  • the metallic inert material has a viscosity at the solder temperature of less than or equal to 100 mPa.s.
  • the anaerobic inert material has a viscosity at room temperature that is less than or equal to 500 mPa.s.
  • the anaerobic resin may be LOCTITE (acrylic resin, eg monomeric mathacrylate).
  • strands are in contact with the support in a straight line corresponding to the flat and flat surface of the support.
  • the stand does not surround the cable. Only the strands of the lower row are in solder contact with the support. In spite of this, the attachment by welding of the two elements (cable and support) has a long life.

Landscapes

  • Manufacturing Of Electrical Connectors (AREA)
  • Insulated Conductors (AREA)
  • Ropes Or Cables (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Cable Accessories (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Arc Welding In General (AREA)
EP08836316A 2007-07-13 2008-07-08 Geschweisste kabel- und halteranordnung Ceased EP2171802B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0705086A FR2918808B1 (fr) 2007-07-13 2007-07-13 Assemblage soude d'un cable et d'un support
PCT/FR2008/000984 WO2009043982A1 (fr) 2007-07-13 2008-07-08 Assemblage soude d'un cable et d'un support

Publications (2)

Publication Number Publication Date
EP2171802A1 true EP2171802A1 (de) 2010-04-07
EP2171802B1 EP2171802B1 (de) 2010-12-01

Family

ID=39047638

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08836316A Ceased EP2171802B1 (de) 2007-07-13 2008-07-08 Geschweisste kabel- und halteranordnung

Country Status (5)

Country Link
EP (1) EP2171802B1 (de)
AT (1) ATE490574T1 (de)
DE (1) DE602008003827D1 (de)
FR (1) FR2918808B1 (de)
WO (1) WO2009043982A1 (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5913851B2 (ja) * 2011-07-20 2016-04-27 矢崎総業株式会社 電線の接続方法
DE102012220820B4 (de) * 2012-11-14 2022-05-19 Leoni Bordnetz-Systeme Gmbh Elektrische Kontaktverbindung, insbesondere für ein Kraftfahrzeug
CN105408963B (zh) * 2013-07-04 2018-06-12 住友电装株式会社 导电线、导电线的制造方法及导电线的布线结构
JP7044958B2 (ja) * 2018-10-25 2022-03-31 株式会社オートネットワーク技術研究所 電線の接続構造、および、電線の接続方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1329634A (en) * 1972-03-21 1973-09-12 Pirelli General Cable Works Electrical connections
FR2723483B1 (fr) * 1994-08-03 1996-09-06 Commissariat Energie Atomique Procede de protection de cosses electriques.
DE19727314B4 (de) * 1997-06-27 2012-01-12 Bayerische Motoren Werke Aktiengesellschaft Crimpverbindung
DE19845098A1 (de) * 1998-09-30 2000-04-06 Grote & Hartmann Elektrisches Kontaktelement mit einem Leiterdraht
JP2007531208A (ja) * 2004-03-23 2007-11-01 ゲバウアー・ウント・グリラー・カベルヴェルケ・ゲゼルシャフト・エム．ベー．ハー． アルミニウムから成る導電体に端子エレメントを結合する方法、及びこの方法によって製造される導電体
FR2888661A1 (fr) * 2005-02-08 2007-01-19 Valeo Electronique Sys Liaison Cable electrique.
DE102005027327A1 (de) * 2005-06-13 2007-01-04 Man Nutzfahrzeuge Aktiengesellschaft Verfahren zur Herstellung einer elektrischen Verbindungsstelle, sowie Verbindung zwischen einem elektrischen Leiter und einem metallischen Gehäuse sowie metallisches Gehäuse, bspw. ausgebildet an einem Kabelschuh
DE102005030248B3 (de) * 2005-06-29 2006-08-31 Feindrahtwerk Adolf Edelhoff Gmbh & Co Verfahren und Verbindung zur Kontaktierung eines isolierten Kabels

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO2009043982A1 *

Also Published As

Publication number Publication date
ATE490574T1 (de) 2010-12-15
DE602008003827D1 (de) 2011-01-13
FR2918808B1 (fr) 2012-04-13
EP2171802B1 (de) 2010-12-01
FR2918808A1 (fr) 2009-01-16
WO2009043982A1 (fr) 2009-04-09

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