EP2404125A2 - Élément sous vide et procédé de production - Google Patents

Élément sous vide et procédé de production

Info

Publication number
EP2404125A2
EP2404125A2 EP10768170A EP10768170A EP2404125A2 EP 2404125 A2 EP2404125 A2 EP 2404125A2 EP 10768170 A EP10768170 A EP 10768170A EP 10768170 A EP10768170 A EP 10768170A EP 2404125 A2 EP2404125 A2 EP 2404125A2
Authority
EP
European Patent Office
Prior art keywords
component
strand
components
glass
solar cell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP10768170A
Other languages
German (de)
English (en)
Inventor
Leopold Mader
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lisec Austria GmbH
Original Assignee
Inova Lisec Technologiezentrum GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inova Lisec Technologiezentrum GmbH filed Critical Inova Lisec Technologiezentrum GmbH
Publication of EP2404125A2 publication Critical patent/EP2404125A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/50—Elements for transmitting incoming solar rays and preventing outgoing heat radiation; Transparent coverings
    • F24S80/54—Elements for transmitting incoming solar rays and preventing outgoing heat radiation; Transparent coverings using evacuated elements
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/677—Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes; Cleaning the gap between the panes
    • E06B3/6775—Evacuating or filling the gap during assembly
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2209/00—Apparatus and processes for manufacture of discharge tubes
    • H01J2209/26—Sealing parts of the vessel to provide a vacuum enclosure
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/20—Solar thermal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/4935—Heat exchanger or boiler making
    • Y10T29/49355—Solar energy device making

Definitions

  • the invention relates to a vacuum element having the features of the introductory part of the independent claim directed to the element on the one hand, and a method for producing such elements having the features of the independent claim directed to the method on the other.
  • the invention has for its object to provide a vacuum element of the type mentioned and a method for producing the same.
  • vacuum element By the method proposed according to the invention, on the one hand, and with the construction of the vacuum element proposed according to the invention, problem-free production of such vacuum elements is possible and it is also readily possible to include further components in the vacuum element, such components having arrangements for converting solar energy into useful energy , eg Solar modules (for the recovery of electricity) or solar panels (for the recovery of heat energy), or display elements may be.
  • vacuum elements with different functions are considered.
  • the vacuum elements according to the invention in addition to the above-mentioned embodiments, can also be insulating elements, insulating glass, data display elements (vacuum elements with enclosed display devices, such as screens, displays, etc.).
  • the flat components are made of transparent, in particular transparent material, in particular plastic or glass or even (Non-ferrous) metal.
  • transparent material in particular plastic or glass or even (Non-ferrous) metal.
  • the glass is tempered glass, eg toughened safety glass.
  • the method according to the invention it is also possible to achieve a secure connection between the individual components of the vacuum element according to the invention by interposing between the two-dimensional components a component that bonds them together and is enclosed in the interior of the vacuum element (assembly).
  • a component that bonds them together and is enclosed in the interior of the vacuum element (assembly).
  • films, preferably composite films, may be provided on the inside of at least one of the surface components (in particular glass panels).
  • Such composite films for example single-layer films of polyvinyl butyral (PVB), have the advantage that the entry of light which strikes the solar module (or solar collector) arranged inside the vacuum element occurs without a transition from a more visually denser medium (eg glass) an optically thinner medium (eg air) takes place and reflection, in particular total reflection, is avoided, so that the energy yield is improved, since no losses occur due to reflected light.
  • Adverse reflections can also be reduced or avoided by means of antireflective layers applied to the inside of the first component.
  • the material which bonds together the two-dimensional components may be in the form of a solution (the solvent of which evaporates during assembly) or in the form of granules, e.g. Silicone granules (which melts during assembly).
  • the method according to the invention for producing vacuum elements comprises the following method steps:
  • a first component transparent or transparent flat element, such as plate, glass sheet, in particular solar glass
  • an edge coating is provided, optionally after prelaminating, with an edge coating.
  • an assembly which, for example, may be a solar module (photovoltaic element) or a plurality of solar modules and / or at least one solar collector (chambers which are generally flowed through by a liquid heat transfer medium), is arranged inside the, in particular diffusion-tight, edge coating.
  • the composition used, for example, for the edge coating may be one that is also used for the sealing of insulating glass.
  • adhesives examples include butyl rubber and hot melt adhesives ("HotMelt", for example on ethylene vinyl acetate or polyester base).
  • HotMelt hot melt adhesives
  • reactive component adhesives but also glass solderable metals, such as tin, can be used.
  • the second component placed preferably measures are provided which prevent the second component over its entire length of the circumference comes into contact with the strand, so that all around openings for the escape of air from the interior or the room are provided between the components and the strand.
  • This laterally open arrangement of the two components is introduced into a chamber which is optionally evacuated with heating.
  • the assembly is pressed and laminated under vacuum maintained upright, that is, at a pressure lower than the ambient pressure.
  • it is preferred to press with the aid of a press ram which acts on the entire (outer) surface of the second component.
  • a vacuum element which may be, for example, an insulating element, a display element or an insulating glass unit, with spacers,
  • FIG. 3 shows in five successive steps the production of a vacuum element with a solar module designed as a thin-film photovoltaic module
  • Fig. 4 in side view the detail 1 in Fig. 3 / 3.3 in an enlarged scale
  • FIG. 5 shows the production of a solar module (photovoltaic element) in six successive stages.
  • the method illustrated by way of example in FIG. 1 proceeds as follows:
  • Edge coating material 8 is applied as a strand to a glass pane 7 (first component) (FIG. 1).
  • Edge coating material 8 is applied to an already pre-laminated 9 glass pane 7 (FIG. 2).
  • Edge coating material 8 is applied to a coated glass sheet 10 (for the production of thin film PV modules) ( Figure 3).
  • vacuum glass spacers 11 are placed on the sealed glass pane 7 (first component) (FIG. 1).
  • a composite film 9 ie a film interconnecting the components of the vacuum element
  • wafers or thin-film films 12 are inserted into a glass pane 7 provided with strand 8 (FIG. 2), or into the already sealed 8 prelaminated 9 Disk 7 only the wafer or the thin film 12 inserted (Fig. 3).
  • the rear glass panes 7 (second component) and any necessary composite films 9 are placed on the prefabricated elements. Due to the special application (see detail 1 in FIG. 4) of the strand of sealing compound 8, the rear glass pane 7 (second component) rests only occasionally on the strand of edge coating compound 8 acting as a sealing cord, so that the resulting (essentially running around ) Gap 13 vacuum can be generated inside the element.
  • the prefabricated elements After the prefabricated elements have been positioned at the feed table in front of a press chamber, they are either conveyed by a belt conveyor or another
  • Part 2 After reaching the desired final pressure in the chamber, the movable pressure plate (Part 2) is moved down and pressed, while the two glass panes 7 close together. A temperature entry is required in this process for certain film types 9 (autoclave-free films).
  • the vacuum pump (part 1) is turned off, the pressure plate (part 2) lifted and the vacuum element slowly exposed to the prevailing atmospheric pressure.
  • the flaps (part 3) are opened and the finished one
  • Vacuum element transported in the direction of the exit table (part 5).
  • an autoclave process may follow to complete the modules.
  • the above-mentioned composite film is preferably a single-layer film, and is particularly composed of polyvinyl butyral (PVB).
  • PVB polyvinyl butyral
  • the strand which is also placed in the first component along its circumference with respect to this, preferably offset inwardly, for example, consists of in the insulating glass production usual sealing material (usually a curing polysulfide) or a diffusion-tight adhesive, such as (reactive) HotMelt (hot melt adhesive, for example based on ethylene-vinyl acetate, polyester-based or polyamide-based).
  • sealing material usually a curing polysulfide
  • a diffusion-tight adhesive such as (reactive) HotMelt (hot melt adhesive, for example based on ethylene-vinyl acetate, polyester-based or polyamide-based).
  • spacer which cause the gap, which is provided at least in a part of the edge of the sheet-like components, also used in the strand pins, U-shaped bracket and the like. Can be used. Spacers, of whatever kind, are within the scope of the invention, although not essential, since it is only essential that at the edge of the flat components initially there is a gap that allows the evacuation of the interior.
  • the above-mentioned treatment in the autoclave is preferably carried out at a temperature sufficient to activate the composite sheet of polyvinyl butyral (PVB), so that the components are bonded together with inserted solar modules (solar collectors).
  • PVB polyvinyl butyral
  • a strand 8 of adhesive material (e.g., hot melt adhesive) is applied to a glass sheet 7 around the periphery thereof.
  • a composite film 9 is placed within the bounded by the strand 8 of adhesive area.
  • the photovoltaic elements 12 solar cells
  • a further composite film 9 is placed.
  • a liquid e.g. a liquid silicone or granules are applied.
  • the liquid used in place of the second composite foil may comprise a solution of a material carrying out the function of the composite foil, e.g. Silicone, whose solvent is evaporated in the subsequent step of heating and evacuation. If a granulate, e.g. a silicone granulate is applied, melts this and takes over the function of the further composite film.
  • a further glass pane 7 is placed as the next step and the arrangement thus obtained, consisting of two glass sheets. between which a strand of adhesive is present in the peripheral region and between which a lower and an upper composite film (instead of the upper composite film can also be provided a liquid, such as a silicone) heated and pressed in a vacuum, so that in the last image (5 6) results in the top film (or liquid or granule) becoming transparent to allow light to enter the solar cells and the solar cells are partially embedded in the lower composite film and the upper composite film ,
  • vacuum elements which optionally contain an assembly in the form of at least one solar module (photovoltaic element) and / or a solar collector or a display element is in a space between two flat components, in particular transparent or transparent plates, such as glass, over
  • a vacuum of sealing material is produced by generating an under-pressure by placing an assembly of stranded first component and a second component spaced apart from but parallel thereto into a vacuum chamber and pressing it under vacuum.
  • an elevated temperature can also be used in order to laminate films provided between the components with the components and possibly existing components.

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Photovoltaic Devices (AREA)

Abstract

L'invention concerne des éléments sous vide contenant éventuellement des composants sous la forme d'au moins un module solaire (élément Photovoltaïque) et/ou d'un capteur solaire ou d'un élément d'affichage. Le procédé de production comprend la création d'un vide partiel dans un espace compris entre deux pièces structurales plates, notamment des plaques translucides ou transparentes comme des vitres, qui sont assemblées par un cordon en matière de scellement. Pour ce faire, on introduit un ensemble composé d'une première pièce structurale dotée d'un cordon et d'une deuxième pièce structurale placée à une certaine distance mais parallèlement, dans une chambre à vide puis on soumet cet ensemble à une compression sous vide. Éventuellement on peut également utiliser une température plus élevée pour laminer des films, disposés entre des pièces structurales, avec les pièces structurales et les composants éventuellement présents.
EP10768170A 2009-10-05 2010-09-23 Élément sous vide et procédé de production Withdrawn EP2404125A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT15652009 2009-10-05
PCT/AT2010/000349 WO2011041806A2 (fr) 2009-10-05 2010-09-23 Élément sous vide et procédé de production

Publications (1)

Publication Number Publication Date
EP2404125A2 true EP2404125A2 (fr) 2012-01-11

Family

ID=43825230

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10768170A Withdrawn EP2404125A2 (fr) 2009-10-05 2010-09-23 Élément sous vide et procédé de production

Country Status (13)

Country Link
US (1) US8878051B2 (fr)
EP (1) EP2404125A2 (fr)
JP (1) JP2013506583A (fr)
KR (1) KR101554977B1 (fr)
CN (1) CN102510983B (fr)
AT (1) AT11899U1 (fr)
AU (1) AU2010305287B2 (fr)
BR (1) BR112012007793A2 (fr)
CA (1) CA2776781A1 (fr)
IL (1) IL219016A0 (fr)
MY (1) MY155438A (fr)
RU (1) RU2515183C2 (fr)
WO (1) WO2011041806A2 (fr)

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JP2014509078A (ja) * 2011-02-21 2014-04-10 イノバ・リゼツク・テクノロジーツエントルム・ゲゼルシヤフト・ミツト・ベシユレンクテル・ハフツング モジュールの作成法
DE102012104360A1 (de) 2012-05-21 2013-11-21 Aerogas Gmbh Vakuumisolierglaseinheit und deren Herstellung
DE102013020557A1 (de) * 2013-12-10 2015-06-11 Lisec Austria Gmbh Verfahren und Vorrichtung zum Füllen einer Randfuge eines Isolierglaselements mit einer Versiegelungsmasse
DE102014112490A1 (de) 2014-08-29 2016-03-03 Uwe Beier Vorrichtung und Verfahren zum Herstellen eines Substratverbundes, der zumindest ein erstes bandförmiges Substrat und ein zweites bandförmiges Substrat umfasst
FR3065577B1 (fr) * 2017-04-25 2021-09-17 Commissariat Energie Atomique Cellule de scellement et procede d'encapsulation d'un composant microelectronique avec une telle cellule de scellement
DE102018114135B4 (de) 2018-06-13 2024-10-10 Hanwha Q Cells Gmbh Verfahren zur Herstellung eines Photovoltaikmoduls und Photovoltaikmodullaminat
RU198545U1 (ru) * 2020-02-26 2020-07-15 Общество с ограниченной ответственностью "Сенсор Микрон" Устройство для соединения полупроводниковых пластин
CN118632789B (zh) 2021-12-24 2025-05-06 埃尔斯达动力专利私人有限公司 包括电极的基板和具有减小的衍射的光调制器
WO2025242690A1 (fr) * 2024-05-22 2025-11-27 Elstar Dynamics Patents B.V. Verre isolé sous vide et procédé de fabrication de verre isolé sous vide
EP4653402A1 (fr) * 2024-05-22 2025-11-26 eLstar Dynamics Patents B.V. Verre isolé sous vide et procédé de fabrication de verre isolé sous vide

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US6566170B1 (en) * 1998-06-22 2003-05-20 Commissariat A L'energie Atomique Method for forming a device having a cavity with controlled atmosphere
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Also Published As

Publication number Publication date
WO2011041806A2 (fr) 2011-04-14
CN102510983A (zh) 2012-06-20
WO2011041806A3 (fr) 2012-01-26
AU2010305287A1 (en) 2012-05-17
AU2010305287B2 (en) 2014-08-21
AT11899U1 (de) 2011-06-15
RU2012118613A (ru) 2013-11-10
IL219016A0 (en) 2012-06-28
CN102510983B (zh) 2015-04-29
US20120024375A1 (en) 2012-02-02
BR112012007793A2 (pt) 2016-08-30
US8878051B2 (en) 2014-11-04
RU2515183C2 (ru) 2014-05-10
JP2013506583A (ja) 2013-02-28
MY155438A (en) 2015-10-15
KR20120093254A (ko) 2012-08-22
KR101554977B1 (ko) 2015-09-22
CA2776781A1 (fr) 2011-04-14

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