EP2623643A1 - Solution de dépôt électrolytique d'aluminium - Google Patents

Solution de dépôt électrolytique d'aluminium Download PDF

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Publication number
EP2623643A1
EP2623643A1 EP11828690.5A EP11828690A EP2623643A1 EP 2623643 A1 EP2623643 A1 EP 2623643A1 EP 11828690 A EP11828690 A EP 11828690A EP 2623643 A1 EP2623643 A1 EP 2623643A1
Authority
EP
European Patent Office
Prior art keywords
aluminum
metal salt
plating
electroplating solution
organic solvent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11828690.5A
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German (de)
English (en)
Other versions
EP2623643A4 (fr
Inventor
Hiroshi Nakano
Yoshinori Negishi
Haruo Akahoshi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Publication of EP2623643A1 publication Critical patent/EP2623643A1/fr
Publication of EP2623643A4 publication Critical patent/EP2623643A4/fr
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/42Electroplating: Baths therefor from solutions of light metals
    • C25D3/44Aluminium
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/66Electroplating: Baths therefor from melts
    • C25D3/665Electroplating: Baths therefor from melts from ionic liquids

Definitions

  • the present invention relates to an aluminum electroplating solution using an organic solvent (non-aqueous solvent).
  • Patent Literatures 3 and 4 etc. suggest an aluminum electroplating method using, as a plating bath, a molten salt comprising 1-alkyl or 1,3-dialkylimidazolium halide, quaternary ammonium salt or alkylpyridinium halide, and aluminumhalide etc.
  • plating states of these plating baths are largely changed due to a mixing of moisture, and thus even if an electroplating is conducted under constant plating conditions, a uniform plating coating is not always obtained.
  • the purpose of the present invention is to solve the above problems and to provide an aluminum electroplating solution that allows aluminum electroplating to be conducted efficiently and in a short period of time, can increase the amount of electricity in the current of electroplating, and has a high solubility in a nonaqueous solvent.
  • the aluminum electroplating solution of the present invention is characterized by comprising an aluminum metal salt, an ionic liquid obtained by an organic compound forming an ion pair with the aluminum metal salt, and an organic solvent having a dielectric constant of 8 or less. It is preferable for the volume fraction of the organic solvent in relation to the total volume of the ionic liquid and the organic solvent to be at least 30%, and for at least one of the following to be included as the organic solvent having a dielectric constant of 8 or less: hexane, toluene, diethyl ether, ethylacetate, cyclohexane, xylene, benzene, naphthalene, heptane, cyclopentyl methyl ether, and dioxane.
  • a precipitation efficiency of plating is enhanced, a uniformity of a film thickness can be improved. Additionally, by applying the above plating, it comes to be possible to provide parts having a steric shape with a uniform plating applied.
  • the aluminum metal salt used as an aluminum source can include an aluminumhalide.
  • the aluminumhalide used can include an anhydrous salt such as aluminum chloride and aluminum bromide.
  • an aluminum concentration in a plating solution in relation to the organic compound forming an ion pair with the aluminum metal salt is equimolar or less, a precipitation speed of plating is remarkably lowered and thus a higher concentration results in a better precipitation uniformity of plating. It is better that the aluminum concentration in the plating solution in relation to the organic compound forming an ion pair with the aluminum metal salt is equimolar or more, preferably 1.5 times or more, more preferably 3 times or more.
  • the organic compound forming an ion pair with the aluminum metal salt used can include a halide of an organic compound cation such as dialkyl imidazolium salt, aliphatic phosphonium salt, and quaternary ammonium salt.
  • the dialkyl imidazolium salt suitably used can include 1,3-dialkylimidazoliumhalide which includes 1-ethyl-3-methylimidazolium chloride ([EMIM] ⁇ Cl), 1-ethyl-3-methylimidazolium bromide ([EMIM] ⁇ Br), 1-ethyl-3-methylimidazolium iodide ([EMIM] ⁇ I), 1-butyl-3-methylimidazolium chloride ([BMIM] ⁇ Cl), 1-butyl-3-methylimidazolium bromide ([BMIM] ⁇ Br), 1-butyl-3-methylimidazolium iodide ([BMIM] ⁇ I) etc.
  • the aliphatic phosphonium salt suitably used can include ethyltributyl phosphonium chloride ([EBP] ⁇ Cl), ethyltributyl phosphonium bromide ([EBP] ⁇ Br), ethyltributyl phosphonium iodide ([EBP] ⁇ I) etc.
  • the quaternary ammonium salt suitably used can include tetraethyl ammonium bromide ([E4N] ⁇ Br), trimethylethyl ammonium chloride ([M3EN] ⁇ Cl), tetrabutyl ammonium chloride ([Bu4N] ⁇ Cl) etc.
  • An ionic liquid having an ion pair formed is formed by mixing the above-mentioned aluminum metal salt with the organic compound forming an ion pair with the aluminum metal salt according to the following reaction.
  • a mixing of an aluminum salt with an organic compound such as a dialkylimidazolium salt forms an ion pair to obtain a melt (ionic liquid).
  • This ionic liquid can function as an electroplating solution.
  • a concentration of aluminum is high as a plating solution, when a molar ratio of the aluminum metal salt in relation to the organic compound forming an ion pair with the aluminum metal salt is e.g. 3 or more, a viscosity becomes higher to lower a fluidity due to a higher concentration of aluminum, and a uniform plating precipitation cannot come to be obtained from such an ionic liquid.
  • an ionic liquid having a high viscosity by dissolving an ionic liquid having a high viscosity into an organic solvent, even the molar ratio of 3 or more can lower a viscosity to be able to be suitably used as a plating solution.
  • a higher volume fraction of the organic solvent results in a relatively lower ion concentration of aluminum, an apparent diffusion coefficient becomes large due to a lowering of a viscosity, and thus a large electric current can come to be uniformly applied to a surface to be plated.
  • a uniform plating can be obtained on a substrate face.
  • a nonpolar solvent having a dielectric constant of 8 or less is used as the organic solvent.
  • a polar organic solvent having a high dielectric constant the aluminum and the organic compound having an ion pair formed are dissociated and a precipitation efficiency of a plating becomes lowered.
  • Reasons therefor are because the Coulomb force between positive and negative ions in the ionic liquid is in inverse proportion to a dielectric constant of a medium, a higher dielectric constant of a solvent becomes a lower Coulomb force, a dissociation of a metal salt becomes easy, and a dissociation of an ion pair of the aluminum metal salt and the organic compound becomes easy.
  • a dielectric constant of the organic solvent is preferably 8 or less, more preferably 5 or less.
  • Such an organic solvent can include hexane (dielectric constant of 2.0), toluene (dielectric constant of 2.4), diethyl ether (dielectric constant of 4.3), ethylacetate (dielectric constant of 6.0), cyclohexane (dielectric constant of 2.0), xylene (dielectric constant of 2.5), benzene (dielectric constant of 2.3), naphthalene (dielectric constant of 2.5), heptane (dielectric constant of 1.9), cyclopentyl methyl ether (dielectric constant of 4.8), and dioxane (dielectric constant of 2.1), and any one or plural kinds thereof can be used.
  • a boiling point of the organic solvent is preferably 40°C or more, and a too low boiling point is not preferred because countermeasures against an exhalation and flammability etc. of the organic solvent such as a sealing and cooling etc. become excessive.
  • a volume fraction of the organic solvent in relation to a total volume of the ionic liquid and the organic solvent is preferably 30 vol% or more, further preferably 50 vol% or more, desirably 75 vol% or more.
  • a too high volume fraction of the organic solvent results in a too low ion concentration of aluminum, and more than 90 vol% causes a lowering of a current efficiency of plating.
  • the volume fraction of the organic solvent is preferably 90 vol%.
  • a transition metal salt of Ni, Co, or Cu etc. or a refractory metal salt of Ti, W or Mo is added as a base metal salt in addition to an aluminum salt, these elements are contained in the resulting plating film and a thermal stability can be enhanced.
  • nickel, nickel chloride or nickel sulfate etc. can be added so as to be a concentration of from 0.01 to 20 mol% while an amount of the aluminum salt added can be controlled so that a total metal salt concentration of the nickel salt and the aluminum salt is constant.
  • a metal salt etc. with a chloride can be added.
  • a plating treatment temperature is preferably from 10 to 60°C, further desirably 40°C or less.
  • a viscosity becomes high and a whole plating film has a tendency to become black.
  • an aluminum electroplating is conducted at an electric current density of from 0.01 to 10 A/dm 2 by a DC or a pulse electric current as plating conditions, a current efficiency becomes good and a uniform plating can be made. It is not preferred that an electric current density is too high, because an organic compound is decomposed, a plating layer is non-uniformized and further a current efficiency becomes lowered. It is desired that a plating is conducted in a dry inert gat atmosphere because the plating solution is unstable to oxygen or moisture.
  • the organic solvent used for washing, after the plating includes saturated aliphatic hydrocarbons such as hexane and dodecane, and aromatic hydrocarbons such as benzene, toluene, hexylbenzene and dodecylbenzene. They do not adversely affect even if being mixed into a plating solution. Of them, aromatic hydrocarbons having an alkyl substituent, particularly alkylbenzene having an alkyl substituent of 8 or less carbon atom, is especially preferred because they do not adversely affect a plating even if being mixed into a plating solution.
  • a boiling point of the organic solvent is preferably 40°C or more, and a too low boiling point is not preferred because countermeasures against an exhalation and flammability etc. of the organic solvent such as a sealing and cooling etc. become excessive.
  • 1-ethyl-3-methylimidazolium chloride (commercially available from KANTO CHEMICAL CO., INC.; [EMIM]Cl) and anhydrous aluminum chloride (Wako Pure Chemical Industries, Ltd., AlCl 3 ) were used.
  • the above mentioned melt was dissolved in 300 ml toluene (Wako Pure Chemical Industries, Ltd.), and a plating solution was prepared so as to be 400 ml in a total volume.
  • the resulting electrolyte 400 ml was charged into a polypropylene-made electrolytic bath having longitudinal x transversal x height of 100 mm x 50 mm x 100 mm.
  • a lead wire for connection with the electrodes are passed through at a state that a lid of the electrolytic bath is airtight, and were connected with a power supply.
  • An aluminum electroplating was conducted at an electric current density - 10mA/cm 2 for 20 minutes or an electric current density -20 mA/cm 2 for 10 minutes by using a constant electric current source, to form an aluminum plating film on a surface of a copper foil. It was conducted at a voltage of 3V or less in the plating. Then, an evaluation of a current efficiency and an observation of a surface state of the plating film were conducted. The current efficiency was determined by determining a precipitation amount of aluminum by actual measurement, comparing this to a precipitation amount precalculated based on an electric current value of a coulomb meter, and determining a ratio to the latter precipitation amount calculated as a percentage.
  • Aluminum chloride salts AlCl 3 were dissolved by using organic compounds and organic solvents shown at Table 1 so as to become one of several salt concentrations A (mol/l), to prepare plating solutions of Examples 2 to 12 as well as in Example 1.
  • An aluminum electroplating was conducted at an electric current density - 10mA/cm 2 for 20 minutes or an electric current density -20 mA/cm 2 for 10 minutes by using a constant electric current source. Then, an evaluation of a current efficiency and an observation of a surface state of the plating film were conducted. It was conducted at a voltage of 3V or less in the plating. The current efficiency was determined by determining a precipitation amount of aluminum by actual measurement, comparing this to a precipitation amount precalculated based on an electric current value of a coulomb meter, and determining a ratio to the latter precipitation amount calculated as a percentage. The results are shown at Table 1.
  • a plating was conducted onto a material to be plated which is a copper foil having a center folded at 90 degree in the L-shape.
  • a plating film thickness of 4 ⁇ m and a distribution within 8% were obtained.
  • the current efficiency was as good as 97%.
  • a plating was conducted by using, as a plating solution, an ionic liquid comprising 1-ethyl-3-methylimidazolium chloride (20 mol %) and aluminum trichloride (80 mol %) as well as in Example 1.
  • an ionic liquid comprising 1-ethyl-3-methylimidazolium chloride (20 mol %) and aluminum trichloride (80 mol %) as well as in Example 1.
  • a good plating was not able to be obtained to form a plating film having a black burned surface of an aluminum plating.
  • a viscosity of the plating solution was high, and thus a distribution of a film thickness became large.
  • a plating was conducted by using, as a plating solution, an ionic liquid comprising 1-ethyl-3-methylimidazolium chloride (20 mol %) and aluminum trichloride (80 mol %), as well as in Example 1, dissolved in a polar solvent propylene carbonate (dielectric constant of 65).
  • a polar solvent propylene carbonate (dielectric constant of 65).
  • a good plating was not able to be obtained and almost aluminum was not precipitated. It is understood that, when the ionic liquid is dissolved in such a polar solvent, the aluminum salt and the organic compound having an ion pair formed are dissociated to inhibit a plating reaction.
  • a plating was conducted by using, as a plating solution, an ionic liquid comprising 1-ethyl-3-methylimidazolium chloride (20 mol %) and aluminum trichloride (80 mol %), as well as in Example 1, dissolved in a polar solvent acetonitrile (dielectric constant of 38).
  • a plating solution an ionic liquid comprising 1-ethyl-3-methylimidazolium chloride (20 mol %) and aluminum trichloride (80 mol %), as well as in Example 1, dissolved in a polar solvent acetonitrile (dielectric constant of 38).
  • a good plating was not able to be obtained and almost aluminum was not precipitated.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
EP20110828690 2010-09-30 2011-09-01 Solution de dépôt électrolytique d'aluminium Withdrawn EP2623643A4 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010220239 2010-09-30
PCT/JP2011/069895 WO2012043129A1 (fr) 2010-09-30 2011-09-01 Solution de dépôt électrolytique d'aluminium

Publications (2)

Publication Number Publication Date
EP2623643A1 true EP2623643A1 (fr) 2013-08-07
EP2623643A4 EP2623643A4 (fr) 2015-03-04

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US (1) US20130168258A1 (fr)
EP (1) EP2623643A4 (fr)
JP (1) JPWO2012043129A1 (fr)
WO (1) WO2012043129A1 (fr)

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CN108779568B (zh) 2016-03-11 2021-06-01 应用材料公司 在半导体处理设备上以电化学方式形成氧化钇的方法
CN108885979B (zh) * 2016-03-11 2024-04-09 应用材料公司 作为铝半导体处理设备的阻挡层的铝电镀和氧化物形成
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Also Published As

Publication number Publication date
JPWO2012043129A1 (ja) 2014-02-06
WO2012043129A1 (fr) 2012-04-05
US20130168258A1 (en) 2013-07-04
EP2623643A4 (fr) 2015-03-04

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