EP3351402A1 - Procédé de production d'une plaque de matériau pourvue d'une couche décorative et une plaque de matériau fabriquée selon ledit procédé - Google Patents

Procédé de production d'une plaque de matériau pourvue d'une couche décorative et une plaque de matériau fabriquée selon ledit procédé Download PDF

Info

Publication number: EP3351402A1
Authority: EP; European Patent Office
Prior art keywords: layer; material plate; resin; printing; decorative layer
Prior art date: 2017-01-20
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP17152342.6A

Other languages

German (de)

English (en)

Other versions

EP3351402B1 (fr

Inventor

Norbert Kalwa

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Flooring Technologies Ltd

Original Assignee

Flooring Technologies Ltd

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2017-01-20

Filing date

2017-01-20

Publication date

2018-07-25

2017-01-20 Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd

2017-01-20 Priority to PL17152342T priority Critical patent/PL3351402T3/pl

2017-01-20 Priority to ES19150790T priority patent/ES2770615T3/es

2017-01-20 Priority to EP17152342.6A priority patent/EP3351402B1/fr

2017-01-20 Priority to EP19150790.4A priority patent/EP3489032B1/fr

2017-01-20 Priority to PL19150790T priority patent/PL3489032T3/pl

2017-01-20 Priority to ES17152342T priority patent/ES2730549T3/es

2018-07-25 Publication of EP3351402A1 publication Critical patent/EP3351402A1/fr

2019-04-17 Application granted granted Critical

2019-04-17 Publication of EP3351402B1 publication Critical patent/EP3351402B1/fr

Status Active legal-status Critical Current

2037-01-20 Anticipated expiration legal-status Critical

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Classifications

- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers

Definitions

the present invention relates to a method for producing a material plate provided with a decorative layer according to claim 1 and a material plate provided according to this method with a decorative layer according to claim 15.
the present invention is therefore the technical object of providing optical surface structures on material plates or carrier plates by a method which can dispense with the use of structured press plates.
the optical surface structures are intended to be generated exclusively by gloss difference.
other decorative effects are to be made possible by the process.
This printing ink which consists essentially of the binder and an additive usually used in the printing process, generates a degree of gloss difference due to the gas-filled microspheres during the pressing in the pore.
gravure printing and digital printing can be used as printing techniques for direct printing.
the ink is applied in gravure with a pore roll.
this color is coupled to the black (key) via the software.
the additional color is also printed from a certain amount of black.
Another possibility is to mix the microspheres directly to the ink for the pore or the black.
the process can also be started with a digital print where the decor is printed. Thereafter, a colorless ink is then printed with microspheres in the region of the pores with a pressure roller.
the color may alternatively contain color pigments.
a carrier plate made of a wood material or plastic or a wood material-plastic mixture, in particular a chip, medium-density fiber (MDF), high-density fiber (HDF) - or coarse chip (OSB) - or plywood board, a cement fiber board and / or gypsum fiber board.
MDF medium-density fiber
HDF high-density fiber
OSB coarse chip
the primer layer preferably used in the present method comprises a composition of casein as a binder and inorganic pigments, especially inorganic color pigments.
color pigments white pigments such as titanium dioxide TiO 2 can be used.
Other color pigments may be calcium carbonate, barium sulfate or barium carbonate.
the primer contains, in addition to the color pigments such as titanium dioxide and casein, water as a solvent.
the applied pigmented base layer comprises at least one, preferably at least two, more preferably at least four successively applied layers or jobs, wherein the application quantity between the layers or jobs can be the same or different, ie the applied quantity every single layer can vary.
the order quantity can be one Layer or order of the primer layer between 1 to 50 g / m 2 , preferably between 2 to 30 g / m 2 , more preferably between 5 and 15 g / m 2 per material plate amount.
the primer layer After application of the primer layer, the same is dried in at least one convection dryer.
a respective drying step takes place after application of the respective primer layer or primer layer.
one or more grinding units are provided after each drying step of a primer layer for grinding the primer layers.
the gas-filled microspheres consist of plastic beads filled with a propellant gas.
Gaseous hydrocarbons such as propane, n-butane, isobutane or pentane, but also carbon dioxide can serve as suitable propellant gases.
the size or the diameter of the gas-filled microspheres is in a range of 1 to 200 ⁇ m, preferably 2 to 150 .mu.m, particularly preferably 5 to 100 .mu.m, for example in a range of 10 to 30 microns.
the ink with the gas-filled microspheres is preferably coupled to the black (key) via the software.
the black from a certain amount of black and the additional ink is also printed.
Another possibility is to mix the microspheres directly to the ink for the pore or the black.
the process can also be started with a digital printing, in which a first printing ink is printed as the first decorative layer. Thereafter, the second ink containing the gas-filled microspheres is then printed with a pressure roller area of the pores.
the at least one protective layer contains an aqueous resin, at least one radiation-cured lacquer and / or a polyurethane.
the amount of the first resin layer applied may be between 20-100 g / m 2 , preferably 30-80 g / m 2 , particularly preferably 30-70 g / m 2 .
the solid content of the resin used for the first resin layer is 50-70% by weight, preferably 50-60% by weight, particularly preferably 55% by weight.
the resin to be applied as the third resin layer may contain glass spheres, the glass spheres preferably acting as spacers.
the glass beads preferably used have a diameter of 50-100 microns, preferably from 60-80 microns.
the application amount of the glass beads, when applied together with the third resin layer is 1-5 g / m 2 , preferably 2-4 g / m 2 , particularly preferably 3 g / m 2 .
the amount of coated on the fourth resin layer may be between 10-40 g / m 2 , preferably 15-30 g / m 2 , particularly preferably 20 g / m 2 at a solids content of 50-80% by weight, preferably 60-70% by weight, particularly preferably 60-65% by weight, for example 61.6% by weight.
the present method thus allows the production of a printed material plate with the following layer structure: material plate, at least one applied directly to the top of the material plate decorative layer, wherein the at least one decorative layer comprises at least one additive in the form of gas-filled microspheres; and at least one at least dried protective layer.
the application devices for the various layers to be applied can be in the form of a roller, spray device or pouring device, and the drying devices respectively arranged downstream of the application devices can be in the form of a convection dryer, IR and / or NIR drier.
the scattering device is preferably controlled by a light barrier, the light barrier being arranged in the processing direction in front of the roller (scattering roller) provided below the scattering device.
the control of the scattering device by a light barrier makes sense that between the individual wood-based panels more or less large gaps are, This starts the scattering process as soon as a plate is in front of the scattering roller.
the third double applicator 14 for applying the third resin layer may be followed by a further diffuser 20 for applying glass beads to the third resin layer, followed by a third convection dryer 14a for drying the third resin layer.
the diffuser 20 for the glass beads is optional.
the glass beads can also be applied together with the third resin layer.

Landscapes

Laminated Bodies (AREA)
Application Of Or Painting With Fluid Materials (AREA)

EP17152342.6A 2017-01-20 2017-01-20 Procédé de production d'une plaque de matériau pourvue d'une couche décorative Active EP3351402B1 (fr)

Priority Applications (6)

Application Number	Priority Date	Filing Date	Title
PL17152342T PL3351402T3 (pl)	2017-01-20	2017-01-20	Sposób produkcji płyty z tworzywa zaopatrzonej w warstwę dekoru
ES19150790T ES2770615T3 (es)	2017-01-20	2017-01-20	Procedimiento para la fabricación de un tablero de material provisto de una capa decorativa
EP17152342.6A EP3351402B1 (fr)	2017-01-20	2017-01-20	Procédé de production d'une plaque de matériau pourvue d'une couche décorative
EP19150790.4A EP3489032B1 (fr)	2017-01-20	2017-01-20	Procédé de fabrication d'une plaque de matière pourvue d'une couche décorative
PL19150790T PL3489032T3 (pl)	2017-01-20	2017-01-20	Sposób produkcji płyty z tworzywa z warstwą dekoru
ES17152342T ES2730549T3 (es)	2017-01-20	2017-01-20	Procedimiento para la fabricación de un tablero de material provisto de una capa decorativa

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
EP17152342.6A EP3351402B1 (fr)	2017-01-20	2017-01-20	Procédé de production d'une plaque de matériau pourvue d'une couche décorative

Related Child Applications (2)

Application Number	Title	Priority Date	Filing Date
EP19150790.4A Division EP3489032B1 (fr)	2017-01-20	2017-01-20	Procédé de fabrication d'une plaque de matière pourvue d'une couche décorative
EP19150790.4A Division-Into EP3489032B1 (fr)	2017-01-20	2017-01-20	Procédé de fabrication d'une plaque de matière pourvue d'une couche décorative

Publications (2)

Publication Number	Publication Date
EP3351402A1 true EP3351402A1 (fr)	2018-07-25
EP3351402B1 EP3351402B1 (fr)	2019-04-17

Family

ID=57868083

Family Applications (2)

Application Number	Title	Priority Date	Filing Date
EP19150790.4A Active EP3489032B1 (fr)	2017-01-20	2017-01-20	Procédé de fabrication d'une plaque de matière pourvue d'une couche décorative
EP17152342.6A Active EP3351402B1 (fr)	2017-01-20	2017-01-20	Procédé de production d'une plaque de matériau pourvue d'une couche décorative

Family Applications Before (1)

Application Number	Title	Priority Date	Filing Date
EP19150790.4A Active EP3489032B1 (fr)	2017-01-20	2017-01-20	Procédé de fabrication d'une plaque de matière pourvue d'une couche décorative

Country Status (3)

Country	Link
EP (2)	EP3489032B1 (fr)
ES (2)	ES2730549T3 (fr)
PL (2)	PL3489032T3 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2019086660A1 (fr) *	2017-11-06	2019-05-09	Flooring Technologies Ltd.	Procédé de fabrication d'un panneau en matériau dérivé du bois résistant à l'abrasion et ligne de production afférente
CN113874128A (zh) *	2019-05-13	2021-12-31	地板技术有限公司	用于制造设有抗指纹覆层的消除光泽的载体材料的方法
US20220161586A1 (en) *	2019-03-06	2022-05-26	Axalta Coating Systems Ip Co., Llc	Controlled surface wetting resulting in improved digital print edge acuity and resolution

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
EP3246175B1 (fr)	2016-05-20	2018-06-27	Flooring Technologies Ltd.	Procédé de fabrication d'une plaque en matériau de type bois et ligne de production pour celle-ci
PT3686028T (pt)	2019-01-22	2021-05-05	Flooring Technologies Ltd	Processo para o fabrico de um painel de derivados de madeira resistente à abrasão
PT3686029T (pt)	2019-01-23	2022-06-15	Flooring Technologies Ltd	Processo para a produção de um painel de multicamadas resistente à abrasão e à prova de água
PL443816A1 (pl) *	2023-02-16	2024-08-19	Burchardt Włodzimierz Pph Gobest	Zespół do formowania masy półpłynnej na taśmie folii nośnej

Citations (5)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US4006273A (en) *	1975-02-03	1977-02-01	Pratt & Lambert, Inc.	Washable and dry-cleanable raised printing on fabrics
EP1053382A1 (fr) *	1998-02-06	2000-11-22	MDF Inc.	Porte a revetement plat imitant une porte a revetement moule tridimensionnel, et procede correspondant
US20030096058A1 (en) *	2001-11-20	2003-05-22	Thomas Wirycz	Design effect fiberglass wallcoverings
EP1997623A1 (fr) *	2007-05-30	2008-12-03	Flooring Technologies Ltd.	Plaque en bois et procédé de fabrication
EP2338693A1 (fr) *	2009-12-23	2011-06-29	Flooring Technologies Ltd.	Procédé et dispositif destinés à l'affinement d'une plaque en matériau dérivé du bois

2017
- 2017-01-20 EP EP19150790.4A patent/EP3489032B1/fr active Active
- 2017-01-20 ES ES17152342T patent/ES2730549T3/es active Active
- 2017-01-20 ES ES19150790T patent/ES2770615T3/es active Active
- 2017-01-20 PL PL19150790T patent/PL3489032T3/pl unknown
- 2017-01-20 PL PL17152342T patent/PL3351402T3/pl unknown
- 2017-01-20 EP EP17152342.6A patent/EP3351402B1/fr active Active

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US4006273A (en) *	1975-02-03	1977-02-01	Pratt & Lambert, Inc.	Washable and dry-cleanable raised printing on fabrics
EP1053382A1 (fr) *	1998-02-06	2000-11-22	MDF Inc.	Porte a revetement plat imitant une porte a revetement moule tridimensionnel, et procede correspondant
US20030096058A1 (en) *	2001-11-20	2003-05-22	Thomas Wirycz	Design effect fiberglass wallcoverings
EP1997623A1 (fr) *	2007-05-30	2008-12-03	Flooring Technologies Ltd.	Plaque en bois et procédé de fabrication
EP2338693A1 (fr) *	2009-12-23	2011-06-29	Flooring Technologies Ltd.	Procédé et dispositif destinés à l'affinement d'une plaque en matériau dérivé du bois

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
-: "Expandable microsphere", 4 July 2016 (2016-07-04), XP055388156, Retrieved from the Internet <URL:https://en.wikipedia.org/api/rest_v1/page/pdf/Expandable_microsphere> [retrieved on 20170705] *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2019086660A1 (fr) *	2017-11-06	2019-05-09	Flooring Technologies Ltd.	Procédé de fabrication d'un panneau en matériau dérivé du bois résistant à l'abrasion et ligne de production afférente
US20220161586A1 (en) *	2019-03-06	2022-05-26	Axalta Coating Systems Ip Co., Llc	Controlled surface wetting resulting in improved digital print edge acuity and resolution
CN113874128A (zh) *	2019-05-13	2021-12-31	地板技术有限公司	用于制造设有抗指纹覆层的消除光泽的载体材料的方法
US11612911B2 (en)	2019-05-13	2023-03-28	Flooring Technologies Ltd.	Method for producing a matt support material provided with an anti-fingerprint coating
US12083769B2 (en)	2019-05-13	2024-09-10	Flooring Technologies Ltd.	Method for producing a matt support material provided with an anti-fingerprint coating

Also Published As

Publication number	Publication date
PL3489032T3 (pl)	2020-07-13
EP3489032A1 (fr)	2019-05-29
EP3351402B1 (fr)	2019-04-17
EP3489032B1 (fr)	2019-12-11
ES2730549T3 (es)	2019-11-11
ES2770615T3 (es)	2020-07-02
PL3351402T3 (pl)	2019-09-30

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