EP3434414B1 - Disque de traitement des matériaux et son procédé de fabrication - Google Patents
Disque de traitement des matériaux et son procédé de fabricationInfo
- Publication number
- EP3434414B1 EP3434414B1 EP18185545.3A EP18185545A EP3434414B1 EP 3434414 B1 EP3434414 B1 EP 3434414B1 EP 18185545 A EP18185545 A EP 18185545A EP 3434414 B1 EP3434414 B1 EP 3434414B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- base body
- unit
- material processing
- grinding
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
- B24D13/16—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face comprising pleated flaps or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/06—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor with inserted abrasive blocks, e.g. segmental
- B24D7/066—Grinding blocks; their mountings or supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/14—Zonally-graded wheels; Composite wheels comprising different abrasives
Definitions
- the invention relates to a material processing disc for processing material surfaces and a method for producing the material processing disc.
- Material processing discs are known in practice, comprising a base body and an abrasive arranged on the base body.
- the base body has a central recess for direct or indirect connection to a drive shaft of a tool.
- the material surfaces of objects to be processed can be ground or polished.
- the removal rate of the known material processing discs is limited. Thus, coarse surface processing is not possible. Instead, a separate grinding disc is required, which is associated with high costs and additional effort.
- Printed matter JP H11 170176 A teaches a grinding tool comprising a drive shaft on which a disc-shaped grinding wheel for coarse grinding and a ring-shaped grinding wheel for fine grinding are mounted.
- the grinding wheel and the grinding wheel consist of grinding lamellae.
- a flap grinding tool with a carrier body is known. Grinding flaps are arranged on the carrier body on the circumference and end faces.
- the invention is therefore based on the object of providing an alternative material processing disc which is suitable for both fine and coarse surface processing.
- the material processing disc for processing material surfaces comprises a base body with a central recess for connecting a drive shaft of a tool, an abrasive, and a grinding means.
- the abrasive means is arranged on the base body, and the grinding means surrounds the base body in a ring.
- the base body has a recess on its outer surface into which the grinding means engages.
- the grinding means has a circumferential projection on its inner surface that corresponds to the recess in the base body and extends radially inward.
- the material processing disc according to the invention enables both fine and coarse material processing without the need for an additional material processing disc. This reduces costs compared to the use of prior art material processing discs. The effort required for tool changes is eliminated.
- the base body is a carrier plate made of plastic and/or comprising a mixture of resin and abrasive grain.
- the roughing means of the material processing wheel according to the invention may have a convex outer surface, which improves the roughing performance of the roughing means.
- the abrasive of the material processing disc according to the invention can be a flap disc, which is characterized by good grinding efficiency and a uniform grinding pattern.
- the abrasive can also comprise abrasive lamellae, which are bonded to the base body, in particular with an adhesive resin, thus ensuring secure fixation of the abrasive to the base body.
- the grinding agent comprises a mixture of resin and abrasive grain.
- step (a.2.3) at least two layers S 1 , S 2 are applied to the first layer S 0 according to step (a.2.2), so that a stack of at least three layers is formed.
- step (a.2.3) at least two layers S 1 , S 2 are applied to the first layer S 0 according to step (a.2.2), so that a stack of at least three layers is formed.
- steps (a.2.2) and (a.2.3) layers S 0 and S 0+u are applied, each having the radius r m,n , wherein the radius r m,n of the layer S 0 to S 0+u and of the layers S no to S n is greater than the radius r m,n of the layers S 0+u+1 to S n-0-1 and n - u - o ⁇ 1, so that a recess is formed on the base body and a projection is formed on the roughing means.
- the roughing agent may be manufactured in step (a) to include a concave outer surface, thereby improving the roughing performance.
- step (b) the abrasive lamellae are glued or fixed to the grinding side of the base body, for example with an adhesive resin, whereby adhesive resins have particularly good adhesive properties.
- Fig. 1 shows a material processing disc 10 according to the invention with a base body 20, an abrasive 30 and a roughing means 40.
- the base body 20 is disc-shaped and has a central recess 21 with a radius r i for connecting a drive shaft of a tool.
- the roughing means 40 encloses the base body 20 in a ring shape, wherein a lateral surface 22 of the base body 20 is in contact with an inner surface 41 of the roughing means 40.
- a recess 23 is formed on the lateral surface 22 of the base body 20 and extends along the circumferential side.
- the roughing means 40 comprises, on an inner surface 41, a projection 42 corresponding to the recess 23 of the base body 20 and has a convex outer surface 43 with respect to an object 50 to be machined, i.e., in cross-section, the outer surface 43 of the roughing means 40 is curved outwards.
- the base body 20 and the grinding means 40 enclosing the base body 20 can comprise (n+1) layers S 0 to S n .
- the (n+1) layers S 0 to S n each comprise a disc-shaped base body layer and a disc-shaped grinding means layer, each formed from a mixture of resin and abrasive grain.
- the base body layers each have an inner radius r i , which corresponds to the radius of the recess 21 of the base body, and an outer radius r m,n .
- An inner radius r m,n of the grinding means layer corresponds to the outer radius r m,n of the base body layer.
- the outer radius of the corresponding base body layer(s) or the inner radius of the corresponding roughing center layer(s) r m , 0+u+1 to no-1 is smaller than the outer radius of the base body layer(s) or the inner radius of the roughing center layer(s) r m , 0 to 0+u and no to n of the layers S 0 to S 0+u and S no to S n .
- the base body can be made of a suitable plastic.
- An abrasive 30 is arranged on a side of the base body 20 facing the object 50 to be machined, or the grinding side 24.
- the abrasive 30 comprises abrasive lamellae 31, which are bonded to the grinding side 24 of the base body 20 with an adhesive resin.
- the material processing disk 10 has a rotation axis 11.
- the rotation axis 11 encloses an angle SW together with a plane 52 which corresponds to the extension of the surface 51 of the object 50 to be machined.
- a surface of the grinding wheel 10 in contact with the surface 51 of the object 50 to be machined can be changed.
- the surface 51 can be machined with the grinding means 40. If the angle SW is large, in particular close to or equal to 90 degrees, the surface 51 to be machined is in contact with the grinding means 30.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Claims (9)
- Disque de traitement de matériau pour le traitement de surfaces de matériau, le disque de traitement de matériau comprenant un corps de base (20) ayant un évidement (21) central pour la fixation à un arbre d'entraînement d'un outil, une unité de frottement (30) étant disposée sur le corps de base (20) et une unité à ébarber (40) encerclant d'une manière annulaire le corps de base (20), le corps de base (20) comprenant un évidement (23) sur son enveloppe (22), l'unité à ébarber (40) s'engageant dans l'évidement (23), et l'unité à ébarber (40) comprenant une saillie (42) circonférentielle sur sa face intérieure (41), la saillie (42) correspondant à l'évidement (23) du corps de base (20) et s'étendant vers l'intérieur dans la direction radiale.
- Disque de traitement de matériau selon la revendication 1, dans lequel le corps de base (20) est une plaque de support qui est fait en plastique et/ou comprend un mélange de résine et de grains abrasifs.
- Disque de traitement de matériau selon la revendication 1 ou la revendication 2, dans lequel l'unité à ébarber (40) a une face extérieure convexe (43).
- Disque de traitement de matériau selon l'une quelconque des revendications 1 à 3, dans lequel l'unité à ébarber (30) est un disque à lamelles.
- Disque de traitement de matériau selon l'une quelconque des revendications 1 à 4, dans lequel l'unité de frottement (30) comprend des lamelles (31) de l'unité de frottement, qui sont collées sur le corps de base (20) au moyen d'une résine adhésive.
- Disque de traitement de matériau selon l'une quelconque des revendications 1 à 5, dans lequel l'unité à ébarber (40) comprend un mélange de résine et de grains abrasifs.
- Procédé pour la production d'un disque (1) de traitement de matériau, le procédé comprenant les étapes suivantes :a) la production d'un corps de base (20) et d'une unité à ébarber (40) annulaire encerclant le corps de base (20) etb) le collage de lamelles (31) de l'unité de frottement sur un côté de frottement (24) du corps de base (20),dans lequel la production du corps de base (20) et de l'unité à ébarber (40) encerclant le corps de base (20) comprend les étapes suivantes conformément à l'étape a) :a.2.1) la fourniture de deux mélanges différents de résine et de grains abrasifs ;a.2.2) l'introduction des mélanges dans un moule de production pour former une première couche S0, la moule de production comprenant un anneau intérieur ayant un radius intérieur ri, un anneau extérieur et une face de base en forme de disque reliant l'anneau intérieur à l'anneau extérieur, le premier mélange formant le corps de base (20) étant appliqué sur un face d'anneau intérieur ayant le radius intérieur ri et un radius extérieur rm,n afin qu'une première couche du corps de base est formée, et le deuxième mélange, qui forme l'unité à ébarber (40), étant appliqué sur une face d'anneau extérieur de la couche du corps de base adjacent à la première couche du corps de base, la face d'anneau extérieur étant adjacente à la face d'anneau intérieur et ayant le radius intérieur rm,n et s'étendant à l'anneau extérieur du moule de production afin qu'une première couche de l'unité à ébarber est formée ;a.2.3) l'application des n autres couches Sn sur la première couche S0 conformément à l'étape a.2.2) pour former une pile ayant des (n+1) couches, n étant un entier naturel ;a.2.4) la compression de la pile ayant des (n+1) couches dans une presse afin que les n couches du corps de base forment le corps de base et les n couches de l'unité à ébarber forment l'unité à ébarber (40) ;dans lequel dans l'étape a.2.3), au moins deux couches S1, S2 sont appliquées sur la première couche S0 conformément à l'étape a.2.2) afin qu'une pile ayant au moins trois couches est formée ; et dans lequel dans les étapes a.2.2) et a.2.3), les couches S0 ou S0+u sont appliquées qui chacune a un radius rm,n, le radius rm,n de la couche S0 à S0+u et les couches Sn-o à Sn est plus grand que le radius rm,n des couches S0+u+1 à Sn-o-1 et que n-u-o ≥ 1.
- Procédé selon la revendication 7,
dans lequel l'unité à ébarber (40) est produite dans l'étape a) de telle manière qu'elle comprend une face concave (43). - Procédé selon l'une quelconque des revendications 7 à 8,
dans lequel les lamelles (31) de l'unité de frottement sont collées sur le côté de frottement (24) du corps de base (20) au moyen d'une résine adhésive dans l'étape b).
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102017116950 | 2017-07-26 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP3434414A1 EP3434414A1 (fr) | 2019-01-30 |
| EP3434414B1 true EP3434414B1 (fr) | 2025-09-03 |
| EP3434414C0 EP3434414C0 (fr) | 2025-09-03 |
Family
ID=63165181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP18185545.3A Active EP3434414B1 (fr) | 2017-07-26 | 2018-07-25 | Disque de traitement des matériaux et son procédé de fabrication |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP3434414B1 (fr) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201009169Y (zh) * | 2007-03-23 | 2008-01-23 | 天津瑞祺超硬材料磨具有限公司 | 镶嵌式立方氮化硼砂轮 |
| CN205660547U (zh) * | 2016-06-08 | 2016-10-26 | 倪玉明 | 一种铁路钢轨打磨砂轮 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59124054U (ja) * | 1983-02-07 | 1984-08-21 | 株式会社デイスコ | 電着砥石 |
| JP3380646B2 (ja) * | 1995-02-13 | 2003-02-24 | 日本ダイヤモンド株式会社 | 電着ブレード |
| JPH11170176A (ja) * | 1997-12-12 | 1999-06-29 | Toshiba Mach Co Ltd | 複合研削工具 |
| DE19812515A1 (de) * | 1998-03-21 | 1999-09-23 | M & F Entw & Patentverwertungs | Lamellenschleifwerkzeug |
| DE102009025116A1 (de) * | 2009-06-11 | 2010-12-16 | Dronco Ag | Schleif-und/oder Polierwerkzeug und Herstellverfahren |
| DE202010005489U1 (de) * | 2010-05-25 | 2010-07-29 | Rud. Starcke Gmbh & Co. Kg | Schleifscheibe eines Vibrationsschleifers |
-
2018
- 2018-07-25 EP EP18185545.3A patent/EP3434414B1/fr active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201009169Y (zh) * | 2007-03-23 | 2008-01-23 | 天津瑞祺超硬材料磨具有限公司 | 镶嵌式立方氮化硼砂轮 |
| CN205660547U (zh) * | 2016-06-08 | 2016-10-26 | 倪玉明 | 一种铁路钢轨打磨砂轮 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3434414A1 (fr) | 2019-01-30 |
| EP3434414C0 (fr) | 2025-09-03 |
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