EP4134504B1 - Schalungsplatte mit einem dichtungselement - Google Patents

Schalungsplatte mit einem dichtungselement Download PDF

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Publication number
EP4134504B1
EP4134504B1 EP22189457.9A EP22189457A EP4134504B1 EP 4134504 B1 EP4134504 B1 EP 4134504B1 EP 22189457 A EP22189457 A EP 22189457A EP 4134504 B1 EP4134504 B1 EP 4134504B1
Authority
EP
European Patent Office
Prior art keywords
formwork
zone
formwork panel
sealing member
negative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP22189457.9A
Other languages
English (en)
French (fr)
Other versions
EP4134504C0 (de
EP4134504A1 (de
Inventor
Frédéric ALLIRAND
Guerric BECQUART
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Leviat
Original Assignee
Plaka Group France SAS
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Publication date
Application filed by Plaka Group France SAS filed Critical Plaka Group France SAS
Publication of EP4134504A1 publication Critical patent/EP4134504A1/de
Application granted granted Critical
Publication of EP4134504C0 publication Critical patent/EP4134504C0/de
Publication of EP4134504B1 publication Critical patent/EP4134504B1/de
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Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/004Strips for creating a chamfered edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0011Mould seals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0085Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding chamfers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/20Moulds for making shaped articles with undercut recesses, e.g. dovetails

Definitions

  • the present invention relates to a formwork panel for a formwork intended in particular for the manufacture of a construction element by pouring a hydraulic filling material into said formwork, said formwork panel comprising at least one formwork face and a face of support separated from said formwork face by an angle between 0° and 180°, extreme values being excluded, said formwork panel comprising in said support face at least one housing and at least one sealing member consisting of an elongated profile comprising a mounting zone housed in said housing, and a joint zone arranged to deform elastically and ensure contact sealing at the level of a joint plane between said formwork panel and another panel of adjacent formwork, said sealing member further comprising a negative formwork zone integrated into said elongated profile, arranged substantially in the extension of said joint zone, and arranged to create an imprint in said molded construction element.
  • These negative formwork profiles generally include a wing which must be fixed to the junction between two formwork panels, by nailing, riveting, gluing or the like, before closing the formwork.
  • the publication WO 2005/116365 A1 proposes a side formwork panel for a molding bench, provided at its ends with a cover insert and a base insert, both removable and configured to create chamfers in the upper and lower edges of the molded concrete panel or any other negative imprints.
  • the present invention aims to overcome these drawbacks by proposing a versatile sealing member solution, that is to say one which can both provide a sealing function alone, or a combined sealing and impression function. making it possible to treat the angles of any type of molded construction element and/or to create negative shapes in said molded element, which is simple, economical, easy to implemented, recoverable and reusable, which can, if necessary, be 100% recycled at the end of its life, thus entering into an eco-responsible approach.
  • This and other objectives are achieved by a formwork panel according to claim 1.
  • the invention relates to a formwork panel of the type indicated in the preamble, characterized in that it comprises in said supporting face a cavity adjacent to said housing, and in that said sealing member is reversible and can adopt two mounting positions, including a first mounting position in which said negative formwork zone is intended to be retracted inside said support face of the formwork panel in said cavity and has no effect on said molded construction element, and a second mounting position in which said negative formwork area projects outside of said formwork face of the formwork panel and creates said indentation in said molded construction element.
  • the housing of said formwork panel is symmetrical with respect to a median plane
  • the mounting zone of said sealing member is symmetrical with respect to a median plane corresponding to the median plane of said housing, of so as to be able to mount said sealing member in said housing in one or the other of said two mounting positions separated from each other by an angle of 180°.
  • the housing of said formwork panel is advantageously delimited by two parallel walls, the thickness of each of said walls being at most equal to an interval separating the assembly zone and the negative formwork zone of said sealing member.
  • the negative formwork zone of said sealing member may have a section chosen from the group comprising a triangle with a plane base, a triangle with a curved base, a square, a rectangle, a trapezoid, a quarter round, without these shapes not are limiting.
  • the joint zone and the negative formwork zone of said sealing member comprise a common face arranged to deform elastically and ensure contact sealing at the level of said joint plane between said formwork panel and another adjacent formwork panel.
  • said common face is mainly flat and can end in an end zone curved in the direction of said joint plane.
  • the negative formwork zone of said sealing member can be symmetrical with respect to a plane of symmetry passing through said joint zone and arranged to create two symmetrical indentations or a groove in said molded construction element.
  • Said sealing member according to the invention can be made from a thermoplastic elastomer material having properties of resistance to external aging and resistance to said hydraulic filling material and to formwork oils.
  • the aim of the invention is also achieved by the use according to claim 9 of the formwork panel defined above to manufacture a construction element chosen from the group comprising a wall, a floor slab, a post, a beam, a staircase, said construction element comprising or not an imprint in at least one of its angles and/or in at least one of its faces.
  • the sealing member 10 consists of an elongated profile arranged to be mounted on or in a formwork panel 1, preferably along at least one of the edges of the formwork panel 1, 2 , as illustrated in the figures 2 , 3 And 4 .
  • it comprises a mounting zone 15 arranged to be received in a housing 3 provided in the formwork panel 1.
  • the mounting zone 15 of the sealing member 10 and the corresponding housing 3 provided in the formwork panel sealing 1 have complementary shapes to be able to fit into each other. Furthermore, these shapes are symmetrical with respect to a median plane P, P' to be able to assemble the sealing member 10 to the mounting panel 1 in one direction as well as in the other direction.
  • the mounting zone 15 comprises a central part 16 delimited by a quadrilateral, extended by a T-shaped end part 17, delimiting two grooves 18 substantially in opposition.
  • the mounting zone 15 of the sealing member 10 can have any other shape, the main thing being that it is adapted to that of the housing 3 provided in the formwork panel 1.
  • the sealing member 10 also comprises a joint zone 19 arranged to deform elastically and ensure contact sealing at the level of a joint plane J between the formwork panel 1 and another adjacent formwork panel (not shown ).
  • This joint zone 19 extends the assembly zone 15 by a lip 20 positioned outside the formwork panel 1.
  • the joint zone 19 extends perpendicular to the median plane P of the assembly zone 15 and parallel to the joint plane J, the lip 20 projecting on either side of the mounting zone 15.
  • the sealing member 10 is characterized in that it further comprises a negative formwork zone 21 integrated into said elongated profile, and arranged to create an imprint in a molded construction element (not shown), such that in particular a cut angle.
  • this negative formwork zone 21 is an integral part of the formwork panel 1, since it includes said sealing member 10, without the need to add or add a chamfer or any other negative formwork profile to said formwork.
  • the negative formwork zone 21 is arranged substantially in the extension of the joint zone 19 and connected to it by the lip 20. It is also arranged adjacent to the mounting zone 15 and extends substantially parallel to it by means of a interval I. It presents with reference to the figure 1 a substantially triangular section with a flat base.
  • This section corresponds more particularly to a right isosceles triangle to create a 45° chamfer with a flat face in the corner of the molded construction element.
  • the negative formwork zone 21 can of course have any other shape or section depending on the footprint to be made in the molded construction element. Certain embodiment variants are illustrated by way of example in the figures 5 to 8 , which will be detailed later.
  • the joint zone 19 and the negative formwork zone 21 comprise a common face 22 arranged to deform elastically and ensure contact sealing at the level of the joint plane J between two adjacent formwork panels.
  • the common face 22 is mainly flat and smooth. It can end in an end zone 23 curved towards the joint plane J. When the formwork is closed, this curved end zone 23 is compressed, retracts and aligns itself in the joint plane J. It promotes the pressing of the negative formwork zone 21 against the adjacent formwork panel, and thus allows the creation of a clear and qualitative imprint in the molded construction element.
  • FIG. 2 And 3 illustrate an example of formwork panel 1 equipped with the sealing member 10 of the invention.
  • This formwork panel 1 is made up of a metal profile comprising a formwork face FC and two opposite support faces FA, at least one of which is intended to come into contact with another adjacent formwork panel via the zone of seal 19 of the sealing member 10.
  • the formwork face FC is separated from each support face FA at a right angle.
  • This example is of course not limiting given that the formwork face FC and at least one of the support faces FA can be separated by an angle between 0° and 180°, extreme values being excluded, depending on the construction element to be manufactured.
  • the formwork panel 1 as illustrated corresponds to a wall or wall end formwork panel, used in a vertical direction, and intended to be held between two formwork panels by magnets (not shown) or any other adequate fixing device.
  • the invention is of course not limited to this type of formwork panel, but extends to any other form of formwork panel, adapted to the construction element to be manufactured, such as for example a beam or slab formwork panel, used in a horizontal direction, in the factory or on site.
  • the formwork panel 1 of the invention comprises in at least one of its supporting faces FA the housing 3 for receiving the mounting zone 15 of a sealing member 10 according to the invention. It also includes a cavity 4 adjacent to the housing 3 and separated from said housing 3 by a wall 5 belonging to the profile. The cavity 4 makes it possible to receive the negative formwork zone 21 of the sealing member 10 when it is not used.
  • the housing 3 provided in the formwork panel 1 is delimited by two parallel walls 5 belonging to the profile.
  • the thickness of the wall 5 is at most equal to the interval I separating the assembly zone 15 and the negative formwork zone 21 of the sealing member 10.
  • the housing 3 has a shape complementary to that of the mounting zone 15 of the sealing member 10 as mentioned previously. It also has symmetry with respect to a median plane P' so as to be able to mount the sealing member 10 in the housing 3 in one or the other of the two mounting positions separated from each other by a 180° angle.
  • the housing 3 comprises an entry zone 6 delimited by a quadrilateral to accommodate the central part 16 of the mounting zone 15, followed by a bottom zone 7 separated from the entrance zone 6 by two ribs 8 in opposition to accommodate the T-shaped end part 17 of the mounting zone 15.
  • the housing 3 can have any other shape, the essential being that it is complementary to that of the mounting zone 15 of the sealing member 10.
  • the cavity 4 provided in the formwork panel 1 has an opening and a depth sufficient to accommodate the negative formwork zone 21 without constraining it, and this whatever the shape of the zone negative formwork 21, 24, 25, 26 and 27, in accordance with the non-limiting examples illustrated in the figures 1 to 4 , 5 , 6 , 7 and 8 .
  • the sealing member 10 is assembled to the formwork panel 1 preferably by a sliding connection of the drawer type, the ribs 8 of the housing 3 forming with the grooves 18 of the mounting zone 15 of the slides.
  • This sliding connection makes it possible to assemble the sealing member 10 to the formwork panel 1 by a longitudinal translation movement from one end to the other of the formwork panel 1.
  • the sealing member 10 is therefore mounted and easily disassembled so as to be able to modify its mounting position depending on whether or not it is desired to create an imprint or a broken angle in a molded construction element.
  • the sealing member 10 thus combines two functions due to its reversibility: a sealing function alone in the first mounting position, and a sealing and imprint function in the second mounting position.
  • FIG. 4 illustrates another formwork panel 2 for making for example a post (not shown), this formwork panel 2 can be obtained by juxtaposition of two formwork panels 1.
  • Four identical formwork panels 2 can be used, assembled in a square to delimit the section of the post to be manufactured.
  • This formwork panel 2 has a longitudinal dimension greater than the formwork panel 1 of the figure 2 And 3 . It is equipped with two sealing members 10 opposite each other and mounted in the housings 3 provided for this purpose. They are mounted in the second mounting position allowing the negative areas of formwork 21 to protrude to create a chamfer in each corner of the post.
  • each sealing member 10 can be easily dismantled, rotated 180° and reassembled in the first position of assembly allowing the negative formwork zone 21 to be retracted into the cavity 4 provided for this purpose.
  • the negative formwork zone 21 of the sealing member 10 may have different shapes and sections.
  • the sealing member 11 comprises a negative formwork zone 24 having a substantially triangular section with a curved base, to create a 45° chamfer with a rounded face in the corner of the molded construction element.
  • the sealing member 12 comprises a negative formwork zone 25 having a substantially square or rectangular section, to create a square or rectangular recess in the corner of the molded construction element.
  • the sealing member 13 comprises a negative formwork zone 26 having a substantially trapezoidal section, to create a trapezoidal recess in the corner of the molded construction element.
  • the sealing member 14 comprises a negative formwork zone 27 symmetrical with respect to a plane of symmetry passing through the joint zone 19.
  • This sealing member 14 makes it possible to create a negative between two juxtaposed formwork panels 1, like the example shown in Figure 4 , forming a groove on the formwork face FC to create a groove in the molded construction element.
  • the hardness and density of the sealing member 10 to 14 give it sufficient rigidity to be able to be slid into housing 3 of the formwork panel 1, 2 and create a sliding drawer connection allowing it to be easily reversible.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Claims (9)

  1. Schalelement (1, 2) für eine Schalung, bestimmt insbesondere zur Herstellung eines Bauteils durch Gießen eines hydraulischen Füllmaterials in dieser Schalung, dieses Schalelement enthält dabei mindestens eine Schalungsfläche (FC) und eine Auflagefläche (FA), getrennt von dieser Schalungsfläche (FC) durch einen Winkel zwischen 0° und 180°, wobei die äußersten Werte ausgeschlossen sind, das Schalelement (1, 2) enthält in der erwähnten Auflagefläche (FA) mindestens eine Aufnahme (3) und mindestens ein Dichtungselement (10, 11, 12, 13, 14), bestehend aus einem länglichen Profil, mit einem Montagebereich (15), untergebracht in der erwähnten Aufnahme (3), und einem Stoßbereich (19), so vorgesehen, dass er sich elastisch verformt und für eine Kontaktabdichtung in Höhe einer Trennebene (J) zwischen diesem Schalelement (1, 2) und einem weiteren angrenzenden Schalelement sorgt, dieses Dichtungselement (10, 11, 12, 13, 14) enthält außerdem einen negativen Schalungsbereich (21, 24, 25, 26, 27), integriert in dieses längliche Profil, angeordnet im Wesentlichen in der Verlängerung dieses Stoßbereichs (19), und dazu vorgesehen, in diesem gegossenen Bauteil einen Abdruck zu erzeugen, dadurch gekennzeichnet, dass das erwähnte Schalelement (1, 2) außerdem in dieser Auflagefläche (FA) eine Vertiefung (4) enthält, die an diese Aufnahme (3) angrenzt, und dadurch, dass das erwähnte Dichtungselement (10, 11, 12, 13, 14) reversibel ist und zwei Montagepositionen ennehmen kann, darunter eine erste Montageposition, in der dieser Negativbereich der Schalung (21, 24, 25, 26, 27) zur Innenseite der erwähnten Auflagefläche (FA) des Schalelementes (1, 2), in die erwähnte Vertiefung (4) geklappt ist und keine Auswirkungen auf das gegossene Bauteil hat und eine zweite Montageposition in der dieser Negativbereich der Schalung (21, 24, 25, 26, 27) aus dieser Schalungsfläche (FC) des Schalelementes (1, 2) herausragt und den erwähnten Abdruck im gegossenen Bauteil erzeugt.
  2. Schalelement nach Anspruch 1, dadurch gekennzeichnet, dass die erwähnte Aufnahme (3) symmetrisch zu einer medianen Ebene (P') ist, und dadurch, dass der Montagebereich (15) des erwähnten Dichtungselementes (10, 11, 12, 13, 14) symmetrisch zu einer medianen Ebene (P) ist, die der medianen Ebene (P') dieser Aufnahme entspricht, so dass dieses Dichtungselement (10, 11, 12, 13, 14) in dieser Aufnahme (3) in irgendeiner der beiden Montagepositionen, die voneinander durch einen Winkel von 180° getrennt sind, montiert werden kann.
  3. Schalelement nach irgendeinem der vorstehenden Ansprüche 1 und 2, dadurch gekennzeichnet, dass die erwähnte Aufnahme (3) von zwei parallelen Wänden (5) begrenzt wird, die Dicke jeder dieser Wände (5) ist dabei höchstens gleich dem Intervall (I), das den Montagebereich (15) vom Negativbereich der Schalung (21) dieses Dichtungselementes (10) trennt.
  4. Schalelement nach Anspruch 1, dadurch gekennzeichnet, dass dieser Negativbereich der Schalung (21, 24, 25, 26, 27) einen Querschnitt aufweist, der ausgewählt wird aus der Gruppe mit einem Dreieck mit ebener Basis, einem Dreieck mit gekrümmter Basis, einem Quadrat, einem Rechteck, einem Trapez oder einem Viertelkreis.
  5. Schalelement nach Anspruch 1, dadurch gekennzeichnet, dass der erwähnte Stoßbereich (19) und der erwähnte Negativbereich der Schalung (21, 24, 25, 26) eine gemeinsame Fläche (22) enthalten, die so vorgesehen ist, dass sie sich elastisch verformen und eine Kontaktabdichtung in Höhe dieser Trennebene (J) zwischen dem erwähnten Schalelement und einem weiteren angrenzenden Schalelement sicherstellen kann.
  6. Schalelement nach Anspruch 4, dadurch gekennzeichnet, dass diese gemeinsame Fläche (22) größtenteils eben ist und in einem äußersten Bereich (23) endet, der in Richung auf diese Trennebene (J) hin gekrümmt ist.
  7. Schalelement nach Anspruch 1, dadurch gekennzeichnet, dass der Negativbereich der Schalung (27) bezogen auf eine Symmetrieebene, die durch diesen Stoßbereich (19) hindurchführt, symmetrisch ist und dazu vorgesehen ist, zwei symmetrische Abdrücke oder eine Rille im erwähnten gegossenen Bauteil zu bilden.
  8. Schalelement nach irgendeinem der vorstehenden Ansprüche 1 bis 6, dadurch gekennzeichnet, dass dieses Dichtungselement aus einem elastomeren, thermoplastischen Material ausgeführt wird, das Festigkeit gegenüber äußerer Alterung und Festigkeit gegenüber dem hydraulischen Füllmaterial und den Schalölen aufweist.
  9. Einsatz dieses Schalelementes (1, 2) nach irgendeinem der vorstehenden Ansprüche 1 bis 8, zur Herstellung eines Bauteils, ausgewählt aus der Gruppe mit einer Wand, einer Bodenplatte, einem Träger, einem Balken, einer Treppe und dadurch, dass dieses Bauteil einen Abdruck in mindestens einem seiner Winkel und/ oder auf mindestens einer seiner Flächen enthalten kann oder nicht.
EP22189457.9A 2021-08-13 2022-08-09 Schalungsplatte mit einem dichtungselement Active EP4134504B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR2108687A FR3126133B1 (fr) 2021-08-13 2021-08-13 Organe d’étanchéité pour coffrage et panneau de coffrage équipé d’un tel organe d’étanchéité

Publications (3)

Publication Number Publication Date
EP4134504A1 EP4134504A1 (de) 2023-02-15
EP4134504C0 EP4134504C0 (de) 2024-03-13
EP4134504B1 true EP4134504B1 (de) 2024-03-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP22189457.9A Active EP4134504B1 (de) 2021-08-13 2022-08-09 Schalungsplatte mit einem dichtungselement

Country Status (2)

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EP (1) EP4134504B1 (de)
FR (1) FR3126133B1 (de)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE7310403U (de) * 1973-03-20 1973-07-19 Mannesmann Leichtbau Gmbh Fasenleiste
US8025267B2 (en) * 2004-05-24 2011-09-27 Srb Construction Technologies Pty. Ltd. Concrete sideform system
DE202004009596U1 (de) * 2004-06-17 2004-09-09 Norz, Dieter Dichtungs-Vorrichtung

Also Published As

Publication number Publication date
EP4134504C0 (de) 2024-03-13
EP4134504A1 (de) 2023-02-15
FR3126133B1 (fr) 2023-12-22
FR3126133A1 (fr) 2023-02-17

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