EP4263395A1 - Dispositif de transport doté d'un système de surveillance de fonctionnement - Google Patents
Dispositif de transport doté d'un système de surveillance de fonctionnementInfo
- Publication number
- EP4263395A1 EP4263395A1 EP21839860.0A EP21839860A EP4263395A1 EP 4263395 A1 EP4263395 A1 EP 4263395A1 EP 21839860 A EP21839860 A EP 21839860A EP 4263395 A1 EP4263395 A1 EP 4263395A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- conveyor
- sensor
- roller
- conveyor device
- measured values
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/20—Arrangements of rollers attached to moving belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0275—Damage on the load carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/045—Thermic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/48—Wear protection or indication features
Definitions
- the invention relates to a conveyor device for transporting a particularly plate-shaped workpiece, particularly in a processing machine.
- a conveyor device of this type can be used in the furniture or component industry.
- conveyor chains are used, as described in EP 1 878 674 A1.
- Such a conveyor chain has a chain link, which in turn includes rollers and a transverse guide.
- a ferromagnetic material can be provided in the running direction between a pair of rollers and another roller in order to ensure very smooth running at high throughput speeds by means of a magnetic force exerted on the chain link.
- DE 10 2014 218 641 A1 also discloses a conveyor device which comprises a carrier and a conveyor belt running around the carrier, as well as a guide means.
- the conveyor belt has a profile in the direction of extension, which profile engages with the guide means.
- the aim of the invention is to provide a conveyor device that has increased operational reliability and can be used to further reduce operating and/or maintenance costs.
- the conveyor device which is set up to transport a workpiece, in particular a plate-shaped workpiece, comprises: a revolving conveyor element, which is guided by means of rollers and/or guide rollers, and a sensor device for recording measured values for monitoring the operation of the conveyor element.
- the state of the conveying element and/or components for moving/guiding the conveying element can be monitored.
- the conveying device With the conveying device according to the invention, it is possible to monitor the state of the conveying element.
- the sensor device can be used to monitor the state of a running and/or guiding roller, in particular a bearing of a running and/or guiding roller.
- the service life can be increased and predictive maintenance can be set up.
- the latter reduces maintenance costs through early detection of errors and thus early Ordering and planning production downtime for maintenance/repair . It is also possible to quantitatively evaluate the assembly status of the conveyor device when the machine is accepted.
- the sensor device is set up to record measured values for evaluating a state of a roller and/or a guide roller.
- the sensor device is arranged in a deflection area of the conveyor device. Extremely reliable measurement results can be achieved on the basis of this arrangement.
- the sensor device can be attached to a guideway or integrated into a guideway, with the guideway extending from the deflection area to
- the sensor device is attached to a deflector plate, it being preferred for the deflector plate to be supported by an actuator, in particular a spring-damper mechanism.
- an actuator in particular a spring-damper mechanism.
- the sensor device includes a microphone.
- operation of the conveying element can be monitored by means of an airborne sound measurement.
- the sensor device also has a temperature sensor in order to determine an ambient temperature in the region of the installation location of the temperature sensor.
- the temperature determined by the temperature sensor can be included in the evaluation of the measured values recorded by the microphone.
- measured values of the microphone can be evaluated using the temperature values.
- the sensor device comprises a strain sensor, an acceleration sensor, a torque sensor and/or an optical sensor.
- a strain sensor e.g., a Bosch Sensortec BMA150 accelerometer
- an acceleration sensor e.g., a Bosch Sensortec BMA150 accelerometer
- a torque sensor e.g., a Bosch Sensortec BMA150 accelerometer
- an optical sensor e.g., a Bosch Sensortec BMA150 accelerometer
- One of the sensors mentioned or a combination thereof can be used in combination with the aforementioned microphone and/or the temperature sensor.
- Deformations resulting from operation of the conveying element can be determined by means of a strain sensor.
- An acceleration sensor can be used to determine operational accelerations that change depending on the state of the conveyor.
- the effort required to operate the conveying element can be determined by means of a torque sensor. This can also be used to evaluate the operation of the conveying element.
- An optical sensor can be used to determine a geometric change in the conveying element or its arrangement (for example an inclined position) in the deflection area, in particular on the deflection plate.
- the conveyor element can be designed as a conveyor chain that includes a variety of number of chain links. It has been shown here that the tension of the chain links is increased, particularly in the deflection area, preferably in the area of a deflection shield. Due to the extremely smooth running, this enables extremely reliable measurement results when the sensor device is used, e.g. B. includes a microphone.
- the chain links comprise a ferromagnetic material, so that the chain links are attracted and thus tensioned in the deflection area, in particular in the area of the deflection plate. Because of this configuration, increased running smoothness is achieved in the deflection area.
- the conveying device comprises an upper pressure, which has a belt running around a drive roller and a deflection roller. With the top pressure, workpieces can be held in a clamped state during movement by means of the conveying element, so that processing of the exposed areas, in particular the narrow surface, is made possible.
- the invention relates to a processing machine with a processing unit for processing a workpiece and a conveyor device according to one of the preceding aspects. In particular, a narrow surface of a workpiece moved with the conveying device can be machined with such a machine tool.
- the processing machine can include a control device that is set up to monitor operation of the conveying element based on the measured values recorded by the sensor device.
- a state of a roller and/or a guide roller is monitored here, for example using a frequency analysis.
- the measured values recorded by the sensor device can be used to move the conveying element into such a position in the case of maintenance that a roller and/or a guide roller can be maintained or removed.
- control device is set up to monitor operation of the conveying element in such a way that a roller and/or a guide roller can be moved to a specific position.
- the conveying element can be moved in such a way that a roller and/or a guide roller is positioned in a changing position. This facilitates corresponding
- control device can include a storage device that is set up to store the measured values recorded by the sensor device, to prepare them for further processing and/or to evaluate them.
- the measured values determined can be processed, in particular filtered, for sending to a central storage device, such as a cloud.
- the invention provides a system which comprises a conveyor device according to one of the preceding aspects or a processing machine according to the above statements.
- the system also includes a central storage device, in particular a cloud, which is set up to store and/or evaluate the measured values recorded by the sensor device.
- measured values for monitoring the operation of the conveying element are determined.
- a conveyor according to one of the aspects mentioned above or a processing machine according to one of the above. g . versions are used.
- Fig. 1 shows a schematic side view of a conveyor device according to the invention.
- Fig. 2 shows a schematic front view of the in FIG.
- a conveyor device 100 is used in particular for transporting panel-shaped workpieces W, such as are processed in the woodworking industry or in furniture production.
- panel-shaped workpieces W such as are processed in the woodworking industry or in furniture production.
- it can be furniture fronts, wall or ceiling panels, floor panels or the like.
- the conveyor device 100 comprises a conveyor chain 110 (conveyor element) which runs endlessly around a carrier system and comprises a large number of chain links 111 .
- the chain links 111 are articulated to one another and are supported by rollers 112 .
- Shielding plates 114 are provided laterally to the rollers 112 and shield the region of the conveyor chain 110 from the outside.
- each chain link 111 is connected to at least one guide roller 114, which is provided below the chain link 111 in the vertical direction and allows the transport chain 110 to be guided in the direction of movement.
- the transport chain 110 is kept straight during operation of the conveyor 100 .
- the link 111 , idler rollers 112 and guide roller 114 assembly is supported relative to baffles 117 which are attached to or formed with a base 118 .
- spring band steels 115 are flanged into the guide plates 117, which extend in the direction of movement of the transport chain 110 and have increased abrasion resistance.
- the rollers 112 are in contact with a respective spring steel strip 115 .
- Adjacent to the guide roller 114, a spring steel strip 115 is also provided on one side, which offers a high level of wear resistance in the event of contact between the guide roller 114 and the conveyor chain 110 being guided laterally.
- a magnetic force generating device 116 is provided in an area between the base body 118 and the guide roller 114 in order to ensure that the chain link is tightened in the direction of the base body 118 by means of magnetic forces. In this way, the conveyor chain 110 runs very smoothly.
- the base body 118 is part of the carrier system around which the transport chain 110 runs.
- a drive roller 120 (also referred to as a "chain wheel”) is provided at an end section of the carrier system, for example the outlet area of the conveyor device 100 130 formed, which serves as a chain tensioner by means of a spring-damper mechanism 135.
- the conveying device 100 also includes a top pressure 10 which has a belt 11 running around a drive roller 12 and a deflection roller 13 .
- a top pressure 10 which has a belt 11 running around a drive roller 12 and a deflection roller 13 .
- a microphone 140 is provided on the base body 118 in the area of the deflection shield 130 as a sensor device or element thereof. During the operation of the conveyor device 100, the microphone 140 ascertains measured values from airborne noise, which can be evaluated by a control device (not shown) of the conveyor device 100 or a control device of a processing machine (not shown) that has the conveyor device 100.
- the measured values determined by the microphone 140 can be used to evaluate the rollers 112 and/or the guide roller 114, in particular a bearing of the rollers 112 and/or the guide roller 114. In particular, it is possible to determine a defective roller 112 and/or guide roller 114 by means of frequency analysis. In the event of maintenance, the position of the rollers 112 and/or the guide roller 114 can also be evaluated, and the transport chain 110 can thus be moved and positioned in such a way that the defective roller/guide roller comes to a standstill in a specific assembly area.
- the measured values determined by the microphone 140 can be processed as follows.
- the measured values recorded by the microphone 140 are forwarded to the named control device, which is set up to carry out a frequency analysis.
- the measured and characteristic values are stored in a storage device, for example a cloud, so that the stored data can be further evaluated using a wear model. This also enables the user to visualize the current status of the transport chain 110 and to call out a maintenance event if a certain degree of wear is reached. It is also possible to start an automatic spare parts order and service request.
- the specifically defective roller/guide roller can be identified and replaced accordingly.
- the repair measure can be secured on site using the ongoing evaluation of the data recorded by the microphone 140 .
- a conveyor device can also comprise a conveyor belt or a conveyor belt.
- the sensor device can also be designed or comprise a temperature sensor, a torque sensor, a strain sensor or an optical sensor.
- one or more of the named sensors can be combined with the named microphone in a sensor device in order to further increase the informative value of the measured values determined.
- a microphone with a temperature sensor has proven particularly advantageous.
- an increased level of noise and an increased temperature gradient can be used to determine increased wear or also higher assembly tolerances or an excessive inclination of the conveyor chain 110 .
- a wear detection of the chain guide track for example chatter marks in the area of the deflection plate, can also be detected.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102020133719.1A DE102020133719A1 (de) | 2020-12-16 | 2020-12-16 | Fördereinrichtung |
| PCT/EP2021/085706 WO2022129058A1 (fr) | 2020-12-16 | 2021-12-14 | Dispositif de transport doté d'un système de surveillance de fonctionnement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4263395A1 true EP4263395A1 (fr) | 2023-10-25 |
Family
ID=79287564
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP21839860.0A Pending EP4263395A1 (fr) | 2020-12-16 | 2021-12-14 | Dispositif de transport doté d'un système de surveillance de fonctionnement |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20240051764A1 (fr) |
| EP (1) | EP4263395A1 (fr) |
| CN (1) | CN116583470A (fr) |
| DE (1) | DE102020133719A1 (fr) |
| WO (1) | WO2022129058A1 (fr) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230416009A1 (en) * | 2022-06-22 | 2023-12-28 | Pablo Gonzalez | Predictive maintenance system, methods, and apparatus for use with conveyor belts |
| EP4389647A1 (fr) * | 2022-12-22 | 2024-06-26 | BEUMER Group GmbH & Co. KG | Système de convoyeur aérien et procédé de surveillance d'un convoyeur aérien |
Family Cites Families (30)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4472883A (en) * | 1982-09-28 | 1984-09-25 | Ortega Richard I | Structural movement measuring device |
| DE19643997C2 (de) * | 1996-10-31 | 2002-12-05 | Contitech Transportbandsysteme | Verfahren zur Überwachung eines Fördergurtes |
| JP4150905B2 (ja) * | 2002-12-26 | 2008-09-17 | リコープリンティングシステムズ株式会社 | ベルト駆動装置およびそれを用いた画像形成装置 |
| DE10317946A1 (de) * | 2003-04-17 | 2004-11-25 | Siemens Ag | Vorrichtung zum Erfassen des Verschleißzustandes von Rädern oder Rollen |
| DE10323910A1 (de) * | 2003-05-23 | 2005-01-05 | Siemens Ag | Kettenumlaufeinrichtung bzw. Bandumlaufeinrichtung und Verfahren zu deren Betrieb |
| DE20311436U1 (de) * | 2003-07-24 | 2003-09-18 | DBT Automation GmbH, 44534 Lünen | Vorrichtung zur Erfassung von Kratzerketten-Spannungszuständen |
| DE102004022297A1 (de) * | 2004-05-04 | 2005-12-01 | OTB Oberflächentechnik in Berlin GmbH & Co. | Verfahren und System zum selektiven Beschichten oder Ätzen von Oberflächen |
| DE102004023494B4 (de) * | 2004-05-10 | 2006-04-20 | Homag Holzbearbeitungssysteme Ag | Kettenführung für eine endlos umlaufende Transportkette |
| DE202004020855U1 (de) * | 2004-05-10 | 2006-03-09 | Homag Holzbearbeitungssysteme Ag | Kettenführung für eine endlos umlaufende Transportkette |
| DE102005055655A1 (de) * | 2005-11-22 | 2007-05-31 | Siemens Ag | Vorrichtung zum Ermitteln des Zustandes eines Förderbandes |
| ATE446930T1 (de) | 2006-07-12 | 2009-11-15 | Homag Holzbearbeitungssysteme | Kettenglied für eine umlaufende transportkette einer werkzeugmaschine, sowie doppelendprofiler mit aus solchen kettengliedern gebildeten führungsketten |
| US7894934B2 (en) * | 2006-12-05 | 2011-02-22 | Veyance Technologies, Inc. | Remote conveyor belt monitoring system and method |
| DE102007054730A1 (de) * | 2007-11-14 | 2009-05-20 | Homag Holzbearbeitungssysteme Ag | Kettenglied und Kettenführung |
| US7673739B2 (en) * | 2008-02-04 | 2010-03-09 | Honeywell International Inc. | Apparatus and method for in-belt conveyor idler condition monitoring |
| JP2010024051A (ja) * | 2008-06-19 | 2010-02-04 | Canon Inc | 記録媒体搬送装置 |
| WO2010033529A1 (fr) * | 2008-09-19 | 2010-03-25 | Fenner Dunlop Americas, Inc. | Système et procédé de commande d’un système de contrôle de l’état d’une bande transporteuse |
| DE102010027925A1 (de) * | 2010-04-19 | 2011-10-20 | Robert Bosch Gmbh | Transportvorrichtung mit gelenkigem Förderelement |
| WO2012060999A1 (fr) * | 2010-11-02 | 2012-05-10 | Laitram, L.L.C. | Système convoyeur, courroie, et procédé mettant en oeuvre des accéléromètres |
| DE102010061242A1 (de) * | 2010-12-15 | 2012-06-21 | Phoenix Conveyor Belt Systems Gmbh | Förderanlage mit einer Einrichtung zur Funkenerkennung |
| DE102012100436A1 (de) * | 2012-01-19 | 2013-07-25 | Reiner Bayer | Vorrichtung und Verfahren zum Prüfen des Verschleißes von Rollenketten |
| DE102014218641A1 (de) * | 2014-09-17 | 2016-03-17 | Homag Holzbearbeitungssysteme Gmbh | Fördereinrichtung |
| US11014761B2 (en) * | 2016-06-27 | 2021-05-25 | Castrol Limited | Conveyor condition monitor for a conveyor with linked trollies |
| IT201600105117A1 (it) * | 2016-10-19 | 2018-04-19 | Sacmi | Macchina per la compattazione di materiale in polvere |
| EP3342734B8 (fr) * | 2016-12-29 | 2023-03-22 | Sidel S.p.A. | Convoyeur à chaîne servant à transporter une pluralité d'articles et procédé de détection de l'état d'usure du convoyeur à chaîne |
| KR101815507B1 (ko) * | 2017-08-17 | 2018-01-05 | 한국콘베어공업주식회사 | 마찰음을 이용한 롤러체인의 체인핀 마모량 예측방법 |
| DE102017119300A1 (de) * | 2017-08-23 | 2019-02-28 | Iwis Antriebssysteme Gmbh & Co. Kg | Vorrichtung und Verfahren zur Ermittlung des Verschleisszustandes einer Kette |
| CH714596A1 (de) * | 2018-01-26 | 2019-07-31 | Ferag Ag | Messvorrichtung zum Erfassen von Messwerten zur Messung einer Zugspannung in einem Fördersystem, sowie Fördereinheit und Förderanlage. |
| EP3584199A1 (fr) * | 2018-06-19 | 2019-12-25 | Siemens Aktiengesellschaft | Procédé et système pour la détection de l'usure pendant le fonctionnement d'un système de convoyeur |
| US10753813B1 (en) * | 2018-08-08 | 2020-08-25 | Bestorq, Inc. | Belt tension measurement device |
| DE102018215319A1 (de) * | 2018-09-10 | 2020-03-12 | Dürkopp Fördertechnik GmbH | Rollenprüfeinrichtung für einen Rolladapter eines Hängefördersystems |
-
2020
- 2020-12-16 DE DE102020133719.1A patent/DE102020133719A1/de active Pending
-
2021
- 2021-12-14 US US18/268,155 patent/US20240051764A1/en active Pending
- 2021-12-14 CN CN202180083984.2A patent/CN116583470A/zh active Pending
- 2021-12-14 EP EP21839860.0A patent/EP4263395A1/fr active Pending
- 2021-12-14 WO PCT/EP2021/085706 patent/WO2022129058A1/fr not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022129058A1 (fr) | 2022-06-23 |
| US20240051764A1 (en) | 2024-02-15 |
| CN116583470A (zh) | 2023-08-11 |
| DE102020133719A1 (de) | 2022-06-23 |
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