JPH01301253A - Production of frp molded body having pattern - Google Patents
Production of frp molded body having patternInfo
- Publication number
- JPH01301253A JPH01301253A JP63131972A JP13197288A JPH01301253A JP H01301253 A JPH01301253 A JP H01301253A JP 63131972 A JP63131972 A JP 63131972A JP 13197288 A JP13197288 A JP 13197288A JP H01301253 A JPH01301253 A JP H01301253A
- Authority
- JP
- Japan
- Prior art keywords
- film
- layer
- pattern
- frp
- gel coat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000010030 laminating Methods 0.000 claims abstract description 5
- 239000010410 layer Substances 0.000 abstract description 53
- 239000012790 adhesive layer Substances 0.000 abstract description 3
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 229920006267 polyester film Polymers 0.000 abstract description 2
- 239000011347 resin Substances 0.000 abstract description 2
- 229920005989 resin Polymers 0.000 abstract description 2
- 239000002344 surface layer Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
- B32B17/04—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments bonded with or embedded in a plastic substance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10247—Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons
- B32B17/10256—Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons created by printing techniques
- B32B17/10284—Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons created by printing techniques on intermediate layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
この発明は、表面に模様を施したＦＲＰ成形体の製造方
法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for producing an FRP molded article whose surface is patterned.
（従来技術及びその課題）
従来、例えばＦＲＰ製の壁パネルの表面に模様を施すに
は、第３図に示すように、成形型５１０表面に透明のゲ
ルコートＢ５２を形成させ、そのゲルコート層５２上に
模様を印刷した不織布５３を被Ｍさせ、その後に不織布
５３の上面に透明ゲルコート層５４を形成させ、さらに
その上面に；ａ色ゲルコート層５５を形成させ、その後
に着色ゲルコート層５５上にＦＲＰ層を積層して、ＦＲ
Ｐ層５６の表面側に不織布５３による模様を形成させて
いた。(Prior art and its problems) Conventionally, in order to apply a pattern to the surface of a wall panel made of FRP, for example, as shown in FIG. A non-woven fabric 53 with a pattern printed thereon is covered with M, then a transparent gel coat layer 54 is formed on the upper surface of the non-woven fabric 53, an a-color gel coat layer 55 is further formed on the upper surface, and then FRP is applied on the colored gel coat layer 55. FR by stacking layers
A pattern made of the nonwoven fabric 53 was formed on the surface side of the P layer 56.
又、別の方法として第４図に示すように、成形型５１０
表面に型紙等を使用して模様を形成し、上方よりそれぞ
れの模様に対応した色彩の着色ゲルコート５７及び５８
をスプレー等により吹き付けて、型５１の表面側にゲル
−１−ト層による所定の模様を形成させ、その後に、そ
の上面側にＦＲＰ層５６を積層させて、ＦＲＰ層５６の
表面側に模様付けが行なわれていた。Alternatively, as shown in FIG. 4, as another method, a mold 510
Patterns are formed on the surface using paper patterns, etc., and colored gel coats 57 and 58 in colors corresponding to the respective patterns are applied from above.
is sprayed onto the surface of the mold 51 to form a predetermined pattern using the gel-1 layer, and then the FRP layer 56 is laminated on the top surface of the gel-1 layer to form a pattern on the surface of the FRP layer 56. Attachment was being carried out.
上記従来の方法にあっては、パネル等を構成するＦＲＰ
暦５６の表面側に美しい模様を形成させることが困難で
、かつ模様付は作業が面倒であり、作業時間等が増大す
るという問題点があった。In the above conventional method, FRP constituting the panel etc.
There have been problems in that it is difficult to form a beautiful pattern on the surface side of the calendar 56, and the process of forming the pattern is troublesome and increases the working time.
（課題を解決するだめの手段）
本発明は上記従来の問題点に鑑み案出したものであって
、簡易かつ良好にＦＲＰ成形体の表面に模様付けを行な
い得る模様入りＦＲＰ成形体の製造方法を提供せんこと
を目的とし、その要旨は、成形型にゲルコート層を形成
する工程と、該ゲルコート層の硬化後にゲルコートｉ上
に模様が印刷きれたフィルムを密着させる工程と、該フ
ィルム上にＦＲＰｉを積層させる工程とを主体として構
成きれたことである。(Means for Solving the Problems) The present invention has been devised in view of the above-mentioned conventional problems, and is a method for manufacturing a patterned FRP molded body that can easily and effectively pattern the surface of the FRP molded body. The gist of the process is to form a gel coat layer on a mold, to adhere a film with a pattern printed on the gel coat i after curing the gel coat layer, and to apply the FRPi on the film. This means that the process is mainly composed of the process of laminating layers.
（作用）
成形型の表面に形成されるゲルコート層上に、模様が印
刷されたフィルムを密着させ、かつその上方にＦＲＰＦ
ｆを積層させるだけの作業により、ＦＲＰ欝の表面側に
強固な薄肉状の模様を形成させることができる。(Function) A film with a pattern printed on it is brought into close contact with the gel coat layer formed on the surface of the mold, and an FRPF film is placed above it.
A strong thin-walled pattern can be formed on the surface side of the FRP container by simply laminating the layers.
（実施例） 以下、本発明の一実施例を図面に基づいて説明する。(Example) Hereinafter, one embodiment of the present invention will be described based on the drawings.
第１図はＦＲＰの壁パネルの表面に模様を形成さ世る過
程における断面構成図を示す。FIG. 1 shows a cross-sectional configuration diagram in the process of forming a pattern on the surface of an FRP wall panel.
所定寸法の壁パネルを造形するために形成された成形型
１は金属又は樹脂にて形成されたものであって、その成
形型１０表面に先ず透明ゲルコート層２を形成きせる。A mold 1 formed to form a wall panel of a predetermined size is made of metal or resin, and a transparent gel coat layer 2 is first formed on the surface of the mold 10.
即ち、この透明ゲルＤ−１−層２は成形型１０表面に未
硬化の状態でスプレー等により形成きれるものである。That is, this transparent gel D-1 layer 2 can be formed on the surface of the mold 10 in an uncured state by spraying or the like.
この透明ゲルコート層２が乾き硬化した後に、その上面
側に所定の模様が印刷されたフィルム３を密着きせる。After this transparent gel coat layer 2 has dried and hardened, a film 3 having a predetermined pattern printed thereon is closely attached to its upper surface.
即ち、このフィルム３は第２図に示すような模様素紙１
０内に積層されており、模様素紙１０は、中央部に模様
が印刷されたポリエステル類のフィルム３が配置されて
いるとともに、その下面側には結着剤層１２を介し離型
紙１１が貼着されており、一方、フィルム３の上面側に
はプライマー層１３を介しアプリケーションフィルム１
４が貼着されている。That is, this film 3 is a patterned paper 1 as shown in FIG.
The patterned paper 10 has a polyester film 3 on which a pattern is printed in the center, and a release paper 11 is placed on the bottom side of the patterned paper 10 with a binder layer 12 interposed therebetween. On the other hand, the application film 1 is pasted on the upper surface side of the film 3 through a primer layer 13.
4 is attached.
このような予め用意された模様素紙１０を、前記硬化し
た透明ゲルコート層２上に前記離型紙１１を剥がした後
に貼り付け、さらに透明ゲルコート７脅２とフィルム３
との密着性を完全なものとするため、貼着された模様素
紙１０の前記アプリケーションフィルム１４の上面側よ
りローラー等を介し表面部を押圧し、透明ゲルコート層
２とフィルム３間に介在する気泡等を完全に脱泡させる
。このようにして透明ゲルコート層２の上面イ則に結着
剤層１２を介し密着状にフィルス、３を被着させる。密
着が完了された後に、模様素紙１０のアプリケーション
フィルム１４を剥がし、その上からＦＲＰを所定の厚み
の層状にスプレーアップ又は手塗りにより積層きせる。The pattern paper 10 prepared in advance is pasted on the cured transparent gel coat layer 2 after peeling off the release paper 11, and then the transparent gel coat 7 layer 2 and the film 3 are pasted.
In order to perfect the adhesion between the applied film 14 and the pasted patterned paper 10, press the surface of the applied film 14 using a roller etc. Completely remove air bubbles, etc. In this way, the filtrate 3 is adhered to the upper surface of the transparent gel coat layer 2 via the binder layer 12. After the adhesion is completed, the application film 14 of the patterned paper 10 is peeled off, and a layer of FRP of a predetermined thickness is laminated thereon by spraying up or hand painting.
尚、フィルム３の上面側にはプライマー層１３が形成さ
れており、このプライマー層１３はフィルム３とＦＲＰ
層４との密着性を良好化させるものであるため、フィル
Ａ ３の」二面側に密着状にＦＲＰ層が積層きれること
となる。その後に加熱手段等を介してＦＲＰ層４を硬化
させ、成形型１より離脱させることにより、ＦＲＰ層４
の表面側にフィルム３による所定の模様が一体形成され
た壁パネルか得られる。Note that a primer layer 13 is formed on the upper surface side of the film 3, and this primer layer 13 is formed between the film 3 and the FRP.
Since it improves the adhesion with the layer 4, the FRP layer can be laminated closely on the second side of the fill A3. Thereafter, the FRP layer 4 is cured using a heating means or the like and removed from the mold 1.
A wall panel is obtained in which a predetermined pattern formed by the film 3 is integrally formed on the surface side of the wall panel.
このように本発明においては、予め所定の模様を印刷し
たフィルム３を内装してなる模様素紙１０を用意してお
き、フィルム３を成形型の表面に形成きれた透明ゲルコ
ート層２の上面側に密着状に貼着させる作業により、薄
肉状かつ強固な模様をＦＲＰ層４の表面側に簡易に造形
することができ、従来に比し模様付は作業を非常に簡単
に行なうことかできる。In this way, in the present invention, a patterned paper 10 having a film 3 printed thereon with a predetermined pattern is prepared in advance, and the film 3 is placed on the upper surface side of the transparent gel coat layer 2 that has been completely formed on the surface of the mold. By closely adhering the FRP layer 4, a thin and strong pattern can be easily formed on the surface side of the FRP layer 4, and the patterning process can be performed much more easily than in the past.
又、外部で模様をフィルム３に種々印刷しておけば、異
なる模様のフィルム３を有する模様素紙１０を貼着する
ことにより、ＦＲＰ層４の表面側に任意の模様を簡易に
造形させることができる。Moreover, if various patterns are printed on the film 3 externally, any desired pattern can be easily formed on the surface side of the FRP layer 4 by pasting patterned paper 10 having films 3 with different patterns. I can do it.
又、フィルム３には極めて正確かつ色彩豊かな模様を印
刷させることができ、しかも必要に応じ寸法形状の犬な
るフィルム３に形成させることができるため、大型の壁
パネルの表面全体に模様を簡易に造形し得るものである
。In addition, extremely accurate and colorful patterns can be printed on the film 3, and the dog film 3 can be formed in any size and shape as required, making it easy to print patterns on the entire surface of large wall panels. It can be shaped into
従って、ＦＲＰにて形成される浴槽、その他のＦＲＰ成
形体の表面にも同様に、このようなフィルム３を用いた
模様付けを適応することができ、フィルム３と透明ゲル
コート層２は極めて薄肉状に形成することが可能である
ため、ＦＲＰ層４の表面側に薄肉状かつ正確な模様を強
固に形成させることができる。Therefore, patterns using such a film 3 can be similarly applied to the surfaces of bathtubs and other FRP molded objects formed of FRP, and the film 3 and the transparent gel coat layer 2 can be formed into extremely thin walls. Therefore, it is possible to firmly form a thin and accurate pattern on the surface side of the FRP layer 4.
（二発明の効果）
本発明の模様入りＦＲＰ成形体の製造）法は、成形型に
ゲルコート層を形成４−る工程と、該ゲル１−１−層の
硬化後にゲルコート層上に模様が印刷されたフィルムを
密若さゼる工程と、該フィルム」−にＦＲＰ層を積層さ
せる工程とを正体として構成されたことにより、予め所
定の模様が印刷された″ノイルノ・を用いて、節易な工
程によｌ′）薄肉かつ強固な模様をＦＲＰ層の表面側に
形成さゼることができ、しかもフィルムには正確かつ色
彩Ｏかな模様を印刷させておくことができるため、ＦＲ
Ｐ成形体の表面に正確かつ美観を有する模様を簡易に造
形させることかできる効果を有する。(2) Effects of the Invention The method for producing a patterned FRP molded article of the present invention includes the steps of forming a gel coat layer on a mold, and printing a pattern on the gel coat layer after the gel coat layer is cured. The structure consists of the process of reducing the density of the film, and the process of laminating the FRP layer on the film. 1) A thin and strong pattern can be formed on the surface side of the FRP layer through a process that is accurate and the pattern can be printed on the film, so FR
This has the effect of easily forming an accurate and aesthetically pleasing pattern on the surface of the P molded body.
図は本発明の実施例を示し、第１図は模様入りＦＲＰ成
形体の製造過程における積層状態を示ず″６層構成図、
第２図はフィルムを内装した模様素伝の断層構成図、第
３図は従来の模＋、に付は方法を示す第１図に対応許せ
た！５層構成図、第４図は従来の他の実施例を示す第１
図に対応させた断層構成図である。
１・・・成形型 ２・・・透明ゲルコート層３
・・・フィルム ４・・・ＦＲＰ層１０ ・・模
様素紙 １１・・・離型紙１２・・・粘着剤層
１３・・・ブライマー層１４・・アプリケーションフ
ィルムThe figure shows an example of the present invention, and FIG. 1 does not show the laminated state in the manufacturing process of a patterned FRP molded object.
Figure 2 corresponds to the tomographic diagram of the model with a film inside, Figure 3 shows the conventional model +, and the attached figure corresponds to Figure 1 which shows the method! A five-layer configuration diagram, FIG. 4 is a first diagram showing another conventional example.
It is a tomographic configuration diagram corresponding to the figure. 1... Molding mold 2... Transparent gel coat layer 3
... Film 4 ... FRP layer 10 ... Patterned paper 11 ... Release paper 12 ... Adhesive layer
13... Brimer layer 14... Application film
Claims (1)
層の硬化後にゲルコート層上に模様が印刷されたフィル
ムを密着させる工程と、該フィルム上にＦＲＰ層を積層
させる工程とを主体として構成される模様入りＦＲＰ成
形体の製造方法。The process mainly consists of a step of forming a gel coat layer on a mold, a step of adhering a film with a pattern printed on the gel coat layer after the gel coat layer is cured, and a step of laminating an FRP layer on the film. A method for manufacturing a patterned FRP molded body.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63131972A JPH01301253A (en) | 1988-05-30 | 1988-05-30 | Production of frp molded body having pattern |
| KR1019890007119A KR910008847B1 (en) | 1988-05-30 | 1989-05-27 | Manufacturing method of patterned FRP molded body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63131972A JPH01301253A (en) | 1988-05-30 | 1988-05-30 | Production of frp molded body having pattern |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH01301253A true JPH01301253A (en) | 1989-12-05 |
Family
ID=15070533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63131972A Pending JPH01301253A (en) | 1988-05-30 | 1988-05-30 | Production of frp molded body having pattern |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPH01301253A (en) |
| KR (1) | KR910008847B1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001008863A1 (en) * | 1999-07-29 | 2001-02-08 | Intouch Services | In-mold decorative transfer and process |
| KR100665169B1 (en) * | 2005-02-14 | 2007-01-04 | 주식회사 동부한농 | Printouts Using Digital Printers |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5118760A (en) * | 1974-08-06 | 1976-02-14 | Sanyo Electric Co | Keshoseikeibutsu oyobi sonoseizohoho |
| JPS53140376A (en) * | 1977-05-13 | 1978-12-07 | Kubota Ltd | Production of patterned molded plastic articles |
-
1988
- 1988-05-30 JP JP63131972A patent/JPH01301253A/en active Pending
-
1989
- 1989-05-27 KR KR1019890007119A patent/KR910008847B1/en not_active Expired
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5118760A (en) * | 1974-08-06 | 1976-02-14 | Sanyo Electric Co | Keshoseikeibutsu oyobi sonoseizohoho |
| JPS53140376A (en) * | 1977-05-13 | 1978-12-07 | Kubota Ltd | Production of patterned molded plastic articles |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001008863A1 (en) * | 1999-07-29 | 2001-02-08 | Intouch Services | In-mold decorative transfer and process |
| KR100665169B1 (en) * | 2005-02-14 | 2007-01-04 | 주식회사 동부한농 | Printouts Using Digital Printers |
Also Published As
| Publication number | Publication date |
|---|---|
| KR900017772A (en) | 1990-12-19 |
| KR910008847B1 (en) | 1991-10-21 |
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