JPH0222002A - Automatically setting-up method for single plate laminated plate - Google Patents

Automatically setting-up method for single plate laminated plate

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Publication number
JPH0222002A
JPH0222002A JP17207188A JP17207188A JPH0222002A JP H0222002 A JPH0222002 A JP H0222002A JP 17207188 A JP17207188 A JP 17207188A JP 17207188 A JP17207188 A JP 17207188A JP H0222002 A JPH0222002 A JP H0222002A
Authority
JP
Japan
Prior art keywords
conveyor
layer
predetermined
length
transfer robot
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17207188A
Other languages
Japanese (ja)
Inventor
Sunao Aizawa
直 相澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hashimoto Denki Co Ltd
Original Assignee
Hashimoto Denki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hashimoto Denki Co Ltd filed Critical Hashimoto Denki Co Ltd
Priority to JP17207188A priority Critical patent/JPH0222002A/en
Publication of JPH0222002A publication Critical patent/JPH0222002A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To automatically perform deviating and superposing works by a predetermined assembling state in both forward and rearward routes by disposing a transfer robot reciprocatingly movably at the side of a setup conveyor. CONSTITUTION:Butt joint type plates poured with formable filler R in small gaps are deviated and superposed in a predetermined assembling length (a) on a setup conveyor 3. On the other hand, a core plate C is set therebetween while its fiber direction is turned 90 deg. on the conveyor 3, the filler R is poured in the gaps. Then, a transfer robot is moved in the upward oblique scarf direction of a first layer surface plate F1, and four plates are deviated and superposed. A laminated product 4 is cold pressed by a cold press, and then hot pressed by a hot press, thereby manufacturing a platelike single plate laminated plate.

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は、両木口を下向きと上向きの対照的なスカーフ
斜面の所定長さに切削加工し、及び所要の板面に接着剤
を塗布して調製するか、または両木口を平行な所定長さ
に切断加工し、及び所要の板面に接着剤を塗布して調製
した2層分の表板及び2層分の裏板からなる、比較的薄
手のベニヤ単板をスカーフジヨイント形、または幾分隙
間を空けて該隙間に発泡性充填剤を注入したバラ1〜ジ
ヨイン1へ形のすらし重ねにして所定の仕組長ざまで仕
組ながら順次積層し、また両端面を所定幅に切断加工し
、及び所要の板面に接着剤を塗布して調製したクロスパ
ント用の芯板からなる、比較的厚手のベニヤ単板を幾分
隙間を空けたバットジョイント形のずらし重ねにして所
定の仕組長ざまで仕組なから順次積層した、バッチ方式
の製造工程による、一般には板状体の建材として利用さ
れる単板積層板、いわゆるLVB (ラミネーテツド・
ベニヤ・ホト)と通称されている単板積層板の自動仕組
方法に関するものである。 (従来の技術〕 従来技術によるこの種パッチ方式の製造工程による単板
積層板の自動仕組方法に関するものは、予め所定の仕組
長ざまで前段工程で接合した、比較的大面積の1枚板状
のベニヤ単板を用いるものであって、その工程操作は格
別自動化装置を用いることなく、専ら普適合板の製造と
同様の手作業に依存するものであった。また比較的小面
積の個々のベニヤ単板を直接工程に投入して用いるもの
は、連続方式の製造工程によるものとして、例えば特開
昭63−22602号単板積層材の自動仕組方法等に開
示されている、−旦連続状の中間製品に個々のベニヤ単
板を仕組んだ後、そのまま連続的に熱圧する、連続方式
の製造工程による単板積層板の自動仕組方法とその装置
は知られているが、前記比較的小面積の個々のベニヤ単
板を直接工程に投入して用いるバッチ方式の製造工程に
関するものは末だ知られていない。 (発明が解決しようとする課題〕 この種従来のバッチ方式の製造工程による単板積層板の
製造に当っては、その工程操作は格別自動化装置を用い
ることなく、専ら普適合板の製造と同様の手作業に依存
するものであったから、前段工程において予め所定の仕
組長ざまで個々のベニヤ単板をスカーフジヨイントまた
はハツトジヨイントにより1枚板状に接合する必要があ
り、ために多数の作業員を要し、処理工程も多岐に亘る
ので全体の工程能率も極めて低位なものであった。また
連続方式の製造工程による単板積層板の製造に当っては
、比較的小面積の個々のベニヤ単板を直接工程に投入し
て用いることはできても、長大な連続仕組工程と連続熱
圧工程と連続製品の分断工程を一連工程に形成すること
を要し、特に連続熱圧工程では単段型の長大な連続ホッ
トプレスの設置を要し、集約的な多段型に構成すること
ができなかったので設備費が嵩み、工程能率も多段型に
比べ著しく低位なものであった。 よって本発明は、この種バッチ方式の製造工程による単
板積層板の製造に当り、所定の長さと形状にその両木目
を調製し、及び所要の板面に接着剤を塗布して調製した
2層分の表板と2層分の裏板を、仕組コンベア上に形成
された所定の仕組長ざまでスカーフジョインlへ形、ま
たは幾分隙間を空(りて該隙間に発泡性充填剤を注入し
たバラ1ヘジヨイン1〜形のずらし重ねに自動仕組可能
に、また所定の幅に繊維方向の直交り向を調製し、及び
所要の板面に接着剤を塗イロして調製した芯板を、前記
仕組コンベア上に形成された所定の仕組長ざまて゛幾分
隙間を空けたハツトジヨイント形のすらし小ねに自動仕
組可能に、前記仕組コンベアの側方に移載ロボットを往
復移動自在に配設して、その往路と復路のそれぞれで所
定の仕組長さと所定の仕組形態のずらし重ねを自動的に
行うことを目的としたものて必る。 (課題を解決するための手段〕 上記目的を達成するために、本発明の単板積層板の自動
仕組方法の基本操作は次の5工程から構成されている。 (第1工程) 最初−Cの田:t% 7’3向、またはその搬送方向の
逆ノ)向ft1i ’\移載[」ホラ1−を移動さ14
で、裏板第1層[1を仕組」ンベ))上に所定の仕組長
さまてスカーフジョイン[・形、また4、jl幾分隙間
を空(プζ該隙間に発泡性充填剤を注入したバラ1−ジ
臼インl−・形のすらし巾ねに仕組む工程操作1゜ (第2工程) 次で前回と(よ反対のIl&送方向またはその1(0送
方向の逆す向側へ前記移載口ボッlへを移動させ−(、
裏板第2 Jii目を前記付絹二コンベア下(J所定の
仕組長ざまで幾分隙間を空けて該隙間に発泡[」充填剤
を注入したバラ1〜ジヨイン1〜形のすらし重ねに仕組
む工程操作。 (第3工程) 次いて前回とは反対の搬送方向、また(はその搬送方向
の逆り向側へ前記移載[]]小ッ1へを移動させて、芯
板の繊維方向を90°旋回させながら前記仕組コンベア
ーFに所定の仕組長ざまで幾分隙間を空Cプたパットジ
ョインI〜形のすらし重ねに仕組む工程操作。 (第4工程) 次で前回とは反対の1般送方向、またはその搬送方向の
逆方向側へ前記移載ロボットを移動させて、表板第2層
目を前記仕組コンベア上に所定の仕組長ざまで幾分隙間
を空けて該隙間に発泡性充填剤を注入したバットジヨイ
ント形のずらし重ねに仕組む工程操作。 (第5工程) 次で前回とは反対の搬送方向、またはその搬送方向の逆
方向側へ前記移載[]ボットを移動させて、表板第1層
目を前記仕組コンベア上に所定の仕組長ざまでスカフジ
ョイン1〜形、または幾分隙間を空(プて該隙間に発泡
性充填剤を注入したバットジヨイント形のずらし重ねに
仕組む工程操作。 (作 用) 本発明は上述のように、仕組コンベアの側方に移載ロホ
ッl−を往復移動自在に配設して、その往路と復路のそ
れぞれて所定の仕組形態のずらし重ね作用を自動的に行
うように構成したものであるから、その工程操作におけ
る裏板第1層[1ど表板第11n目の所定仕組長さまで
のスカーフジョイン1〜形、または幾分隙間を空けて該
隙間に発泡性充填剤、例えばウレタン樹脂等に木粉、h
色剤2発泡剤等を混入してなる単板tlオ貿に伯、硬軟
等が類似した隙間充填材料の発泡性充填剤を注入するバ
ットジョイント形のずらし重ね作用は次のようにして行
われる。即ち所定仕組長さの整数分の1を定尺長さとし
、該定尺長さにスカーフ斜面の長さを加算した繊維方向
の所定長さとなるように、または両木口が平行な所定長
さとなるように、前段工程にa3けるスカーノマシン、
ダブルソー等による両木口の切削加工または切断加工の
際にその繊維方向の長さか調製されているから、これを
移載ロボツ]/1 トにより上向きのスカーフ斜面の方向に、または任意方
向に順次移載し、要すれば幾分空けた相互の隙間に発泡
性充填剤を注入することによって、前記裏板第1層目と
表板第1層目の所定仕組長さまでのスカーフジョイント
形、または隙間に発泡性充填剤を注入したバットジヨイ
ント形のずらし重ねの工程操作、即ち第1工程と第5工
程の工程操作が自動的に遂行される。また裏板第2層目
と表板第2層目の所定仕組長ざまでの幾分隙間を空
[Industrial Application Field] The present invention can be prepared by cutting both ends of the wood to a predetermined length with contrasting downward and upward scarf slopes, and applying an adhesive to the required board surface, or A relatively thin veneer veneer consisting of a two-layer front panel and a two-layer back panel prepared by cutting the end of the wood into parallel predetermined lengths and applying adhesive to the required board surface. Scarf joint shape, or rose 1 to joint 1 with some gap left and foamed filler injected into the gap, are layered in the shape of rose 1 to joint 1 to a predetermined structure length, and are laminated sequentially while building up to a predetermined structure length, and both end faces are stacked one after another. A butt-joint-shaped shifter made of relatively thick veneer veneer with some gaps, consisting of a core board for cross punts prepared by cutting to a specified width and applying adhesive to the required board surface. Veneer laminates, so-called LVB (laminated veneer boards), which are generally used as building materials in the form of plates, are manufactured using a batch manufacturing process in which layers are stacked and laminated sequentially from one structure to a predetermined structure length.
This relates to an automatic assembly method for veneer laminates, commonly known as veneer laminates. (Prior art) The conventional technology that relates to an automatic assembly method for veneer laminates using this type of patch method manufacturing process is a method for automatically assembling veneer laminates using this type of patch method manufacturing process. The process did not involve the use of special automation equipment, and relied solely on manual labor similar to that used in the production of general-purpose veneers. The veneer veneer is used by directly inputting it into the process, as disclosed in JP-A No. 63-22602, Automatic Assembling Method for Laminated Veneer Material, etc. A method and apparatus for automatically assembling veneer laminates using a continuous manufacturing process are known, in which individual veneer veneers are assembled into an intermediate product and then heat-pressed continuously. There is still no knowledge of a batch-type manufacturing process in which individual veneer veneers are directly input into the process. In the production of laminates, the process operations do not require the use of special automation equipment and rely solely on manual labor similar to that used in the production of general-purpose boards. It is necessary to join individual veneer veneers into a single plate using scarf joints or heart joints, which requires a large number of workers and involves a wide variety of processing steps, so the overall process efficiency is extremely low. In addition, when manufacturing veneer laminates using a continuous manufacturing process, although it is possible to directly input individual veneer veneers with a relatively small area into the process, it requires a long continuous process. It is necessary to form a continuous heat-pressing process and a continuous product separation process into a series of processes. In particular, the continuous heat-pressing process requires the installation of a long single-stage continuous hot press, and is configured into an intensive multi-stage type. As a result, the equipment cost increased and the process efficiency was significantly lower than that of the multi-stage type.Therefore, the present invention is aimed at manufacturing veneer laminates using this kind of batch-type manufacturing process. A two-layer top board and a two-layer back board are prepared by adjusting both wood grains to a predetermined length and shape, and applying adhesive to the required board surfaces. The structure of the scarf join L can be automatically assembled into a shape or with a slight gap (by filling the gap with a foam filler), the scarf join L can be automatically assembled into a staggered stack of shapes, and can be assembled to a predetermined width. The core board prepared by adjusting the direction perpendicular to the fiber direction and applying adhesive to the required board surface is placed on the shaft joint with a certain gap in the predetermined length formed on the above-mentioned system conveyor. A transfer robot is disposed on the side of the structure conveyor so as to be able to move back and forth, so that it can be automatically assembled into a shape smoother, and a predetermined structure length and a predetermined structure form are shifted on each of the outward and return trips. There must be something that aims to automatically perform stacking. (Means for Solving the Problems) In order to achieve the above object, the basic operation of the method for automatically assembling a veneer laminate of the present invention consists of the following five steps: (1st step) First-C Nota: t% 7'3 direction, or the opposite direction of the conveyance direction ft1i '\transfer[' Move the hole 1-14
Then, on the first layer of the backing plate (1), scarf join [・shape] to the predetermined length, and also leave some gap (4) and inject the foam filler into the gap. Process operation 1゜ (second step) of smoothing the shape of the rose 1-milling l-shaped Move the transfer port to the transfer port.
Back plate No. 2 Under the silk conveyor with the above-mentioned silk (J), leave a slight gap according to the specified length and inject the foaming filler into the gap, then lay the roses 1 to 1 in the shape of smooth layers. (Third step) Next, move the transfer [ ] A process operation in which the structure conveyor F is made into a smooth overlap of the putt join I ~ shape with some gap C drawn to the predetermined structure length while turning the direction by 90 degrees. (4th step) Next, what is the previous time? The transfer robot is moved to the opposite first general transport direction or to the opposite side of the conveyance direction, and the second layer of the top plate is placed on the structured conveyor by a predetermined structure length with a slight gap. A process operation in which a foam filler is injected into the gap to create a staggered stack of butt joints. (Fifth step) Next, the above-mentioned transfer is carried out in the opposite direction of conveyance from the previous time, or to the side opposite to that direction of conveyance. Move the bot and place the first layer of the top plate on the structure conveyor in the form of a scuff joint 1 to a predetermined length, or leave some gaps (and fill the gap with a butt joint injected with foam filler). A process operation for shifting and stacking point-shaped pieces. (Function) As described above, the present invention has a transfer rack movably disposed on the side of the structured conveyor, and is operated on each of its outward and return routes. Since it is configured to automatically perform the shifting and overlapping action of a predetermined structure form, the scarf join 1 to shape of the first layer of the back plate [1st to the predetermined structure length of the 11nth top plate in the process operation] , or leave a slight gap and fill the gap with a foaming filler, such as urethane resin, wood flour, etc.
The butt-joint-type shifting and overlapping action of injecting a foam filler, which is a gap-filling material similar in hardness and softness, to a veneer made by mixing a coloring agent 2 with a foaming agent, etc., is performed as follows. . In other words, the fixed length is an integer fraction of the predetermined structure length, and the predetermined length in the fiber direction is obtained by adding the length of the scarf slope to the fixed length, or the predetermined length is such that both ends are parallel. So, the first stage process is A3 Sukarno machine,
Since the length in the fiber direction is adjusted during cutting or cutting of both ends using a double saw, etc., this can be sequentially transferred in the direction of the upward scarf slope or in any direction using a transfer robot. A scarf joint shape or a gap is formed between the first layer of the back plate and the first layer of the front plate up to a predetermined structural length by applying a foam filler to the gap between the first layer of the back plate and the first layer of the top plate. The process operations of staggered stacking of the butt joint type in which the expandable filler is injected, that is, the process operations of the first process and the fifth process are automatically performed. Also, leave some gap between the second layer of the back plate and the second layer of the front plate.

【プ
て該隙間に発泡性充填剤を注入するハツトジヨイント形
のずらし重ね作用は、前記裏板第1層目と表板第1層目
の時の所定仕組長さを整数分の1の定尺長さに分割した
時の整数に1を加算または減算した整数分の1を分割さ
れた定尺長さとし、該定尺長さに両木口が平行な所定長
さとなるように、前段工程におけるダブルソー等による
両木口の切断加工の際にその繊維方向の長さが調製され
ているから、これを前記移載口ボッ1へにより任意方向
に順次移載しながら、その幾分空りた相互の隙間に発泡
性充填剤を注入することによって、前記裏板第2層目と
表板第2層目の所定仕組長さまてのバラ1〜ジヨイン1
〜形のずらし重ねの工程操作、即ち第2工程と第4工程
の工程操作か自動的に遂行される。而して上述の裏板第
1層目と表板第1層目の分割定尺長さと、裏板第2層目
と表板第2層目の分割定尺長ざに整数分1の差を付ける
ことは、上下に相隣れるベニヤ単板の接合個所を前後に
分散して製品の曲げ強度の維持を計るため、例えばJA
S規格等に定められた板厚の30倍乃至は70倍以上隔
離されるように、裏板第1層目のスカーフジヨイント個
所またはパン1〜ジヨイント個所と裏板第2層目のパラ
1へジョイン1〜個所、及び表板第1層目のスカーフジ
ョイント個所またはパラ1〜ジヨイント個所と表板第2
層目のバットジヨイント個所をそれぞれ隔離するための
ものでおる。次にまた芯板の所定仕組長さまてのハツト
ジヨイント形のすらし手ね作用は、前記裏板第1層目と
表板第1層目の時の所定仕組長さの整数分の1より若干
短か目の繊維方向の直交方向の所定幅となるように、前
段工程におけるダブルソー等による両端面の切断加工の
際にその繊維方向の直交方向の幅が調製されているから
、これを移載ロボットにより任意方向に幾分隙間を空け
て順次移載することによって、前記芯板の所定仕組長ざ
までのバットジヨイント形のずらし重ねの工程操作、即
ち第3工程の工程操作が自動的に遂行される。而して上
述の芯板のバットジヨイント個所に幾分隙間を空ける理
由は、接着剤の塗布により繊維方向の直交方向に板幅が
膨張する分だけ相互の突き合わせ個所に隙間を形成する
ことによって、相互の突き合わせ個所にオーバラップ現
象か発生しないようにするだめのものである。 上述したように本発明は、仕組コンベアの側方に移載ロ
ボットを往復移動自在に配設して、その往路と復路のそ
れぞれで所定仕組形態のすらし重ね作用を自動的に行う
ように構成したものであるが、スカーフ斜面に切削加工
された2層分の表板及び216分の裏板を仕組場所へ搬
送する際に、下向き゛のスカーフ斜面を先頭にして搬入
するか、または上向きのスカーフ斜面を先頭にして搬入
するかの如何によっては、スカーフ斜面のすらし重ねの
ための作業条件となる、上向きのスカーフ斜面の方向へ
都度移動させることかできない側に移載ロボットが静止
している事態も牛刀ることになるか、その時は移載ロボ
ットの旋回機能を利用して、スカーフジヨイント形にす
らし重ねをすべき表板第1層目と裏板第1層目の仕組操
作に先だって、その繊維方向を180°旋回させて、下
向きのスカーフ斜面と下向さのスカーフ斜面を入れ換え
てから所定の仕組操作に移行するようにずればよいので
ある。尚、表板第1及び第2層目と裏板第1及び第2層
目と芯板を、幾分隙間を空けたバットジヨイント形のず
らし重ねにする時は、前記移載ロホッ1へか何れの側に
静止していても何等支障なくずらし重ね作用を実施でき
るものであり、また該移載ロボットによる芯板の90°
旋回は、その繊維方向を90°変換してIVB製品のク
ロスパントとして適応させるためのしのである1、〔実
施例〕 第1図乃至第5図に例示する単板積層板の仕組順序は、
裏板第1層目B1と表板第1層目「1か仕組コンベア3
の搬送方向に対して、下向きのスカーフ斜面を先頭にし
て繊維方向から搬入されてきた時の5プライ構成の]−
稈操作を例示するものであって、先すその第1工程は、
矢印10で示す裏板第1層目B1の上向きのスカーフ斜
面の方向に移載「]ボットを移動させて、仕組コンベア
3上に所定の仕組長さaまでスカーフジヨイント形のず
らし重ねに4枚はぎに仕組んだ後に、該移載ロボットを
そのまま移動行程端に静止させるようにする(第1図)
。次でその第2工程は、前回とは反対の矢印11て示す
方向に移載口ボッ1へを移動させて、該移載口ボッl−
により仕組コンベア3上に所定の仕組長さaまて幾分隙
間を空けて該隙間に発泡性充填剤Rを注入したハツトジ
ヨイント形のずらし重わに5枚はざ゛に仕組/υだ後に
、該移載ロボットをそのまま移動行程端に静止させるよ
うに覆る(第2図)。次でその第3工程は、前回とは反
対の矢印12て示す方向に移載ロホツl〜を移動させな
がら、仕組薯ンベ)73上にその繊維方向を90°旋回
ざt!4I:から所定の仕組長さaまて芯板Cを幾分隙
間を空けたバッl−ジ」イ〉′1〜形のすらし重ねに4
枚はぎに付組んだ後に、該移載ロホッ1〜をそのまま移
動行程端に静止させるように覆る(第3図)。次でその
第4工程は、前回とは反対の矢印′13て承り一方向に
移載ロホッ1〜を移動させで、該移載ロホッ1〜により
仕組コンベア3+−に所定の仕組長さaまて幾分隙間を
空けて該隙間に発泡性充填剤Rを注入したバラ[〜ジョ
インI〜形のすらし重ねに5枚はぎに仕組んだ後に、該
移載ロボットをそのまま移動行程端に静止させるように
する(第4図)。次でその第5工程は、前回とは反対の
矢印14て示す表板第1層目「1の上向きのスカーフ斜
面の方向に移載ロボットを移動させて、仕組コンベア3
上に所定の仕組長さaまでスカーフジョイント形のずら
し重ねに4枚はぎに仕組んだ後に、該移載ロボットをそ
のまま移動行程端に静止させるようにする(第5図〉。 以上の工程操作による5プライ構成のものを所要回数繰
返して適宜枚数に積層するか、または2層分の表板と2
層分の裏板乃至は芯板を交互に追加して適宜プライ数と
適宜枚数に積層された所定仕組長さaの一装量の中間製
品4を得、これを更に後段のコールドプレスに引渡して
冷圧し、最終的にはホットプレスに引渡されて熱圧され
、板状体の単板積層板に製品化されるのである。 次にまた第6図乃至第10図に例示する単板積層板の仕
組順序は、上述の5プライ構成の工程操作を終了した時
点の移載ロボットの静止位置、即ち第5図に例示する搬
送方向の逆方向側になる矢印14の移動行程端に移載ロ
ボットが静止した状態から次回の工程操作が始まる状態
を例示したものであって、この場合も裏板第1層目B1
と表板第1層目F1が仕組コンベア3の1般送方向に対
して、下向きのスカーフ斜面を先頭にして繊維方向から
搬入されてきたものとして、先すその第1工程は、矢印
15て示ず裏板第1層目B1の上向きのスカーフ斜面の
方向に移載ロボットを移動できるように、該移載ロホッ
I〜によりその繊維方向を180°旋回させながら、仕
組コンベア3上に所定の仕組長ざaまでスカーフジョイ
ント形のすらし重ねに4枚はぎに仕組んだ後に、該移載
ロボットをそのまま移動T稈端に静止させるようにする
(第6図)。次でその第2工程は、前回とは反対の矢印
16で示す方向に移載ロボットを移動させて、仕組コン
ベア3上に所定の仕組長さaまて幾分隙間を空けて詠隙
間に発泡性充填剤Rを注入したバラ1〜ジヨイン1〜形
のずらし重ねに5枚はぎに仕組/υだ後に、該移載ロボ
ットをそのまま移動行程端に静止させるようにする(第
7図)。次でその第3工程は、前回とは反対の矢印17
で示す方向に移載ロボットを移動させながら、仕組コン
ベア3上にその繊維方向を90°旋回させながら所定の
仕組長さaまて芯板Cを幾分隙間を空けたバットジヨイ
ント形のずらし重ねに4枚はぎに仕組んだ後に、該移載
ロボットをそのまま移動行程端に静止させるようにする
(第8図〉。次でその第4工程は、前回とは反対の矢印
18で示す方向に移載ロボットを移動させて、仕組コン
ベア3上に所定の仕組長さaまて幾分隙間を空けて該隙
間に発泡性充填剤Rを注入したバットジヨイント形のず
らし重ねに5枚はぎに仕組んだ後に、該移載ロボットを
そのまま移動行程端に静止させるようにする(第9図)
。次でその第5工程は、前回とは反対の矢印19て示す
表板第1層目F1の上向きのスカーフ斜面の方向に移載
ロボットを移動できるように、該移載ロボットによりそ
の繊維方向を180゜旋回させながら、仕組コンベア3
上に所定の仕組長ざaまでスカーフジョイント形のずら
し重ねに4枚はぎに仕組んだ後に、該移載ロボットをそ
のまま移動行程端に静止させるようにする(第10図)
。 尚、裏板第1層目B1と表板第1層目F1を仕組コンベ
ア3の搬送方向に対して、上述の実施例の場合とは反対
の、上向きのスカーフ斜面を先頭にして繊維方向から搬
入されてきた場合の工程操作について言及すれば、この
場合も上)小の第1図から第10図までの工程操作の実
施例に準じて、必要に応じて移載ロボットによる180
°の旋回動作を加味し、またはこれを休止することによ
って、そのスカーフ斜面のすらし重ねのための作業条件
となる、上向きのスカーフ斜面の方向へ移載ロボットを
都度移動させることができ、従ってこの場合も上述の第
1図から第10図までの工程操作にJ:って、5プライ
構成の自動仕組を実施することが出来るばかりでなく、
前記スカーフジヨイント形のずらし重ねにした表板第1
層目F1と裏板第1層目B1を前記表板第2層目F2と
裏板第2層目B2の時と同様に、幾分隙間を空けて該隙
間に発泡性充填剤Rを注入したバットジョイント形のす
らし重ねにする工程操作の場合も、上述の第1図から第
10図までの工程操作の実施例に準じて、移載ロボット
を搬送方向と同方向(矢印20)に、またその逆方向(
矢印21)に交互に移動させることによって、第11図
から第20図の実施例のような、総てのベニヤ単板が幾
分隙間を空けたバットジヨイント形の、しかも繊維方向
に縦つぎされる2層分の表板F1.F2と2層分の裏板
B1.B2のハツトジヨイント個所に発泡性充填剤Rが
注入された5プライ構成の自動仕組を実施することがで
きるのである。 次にまた、第21図に例示する本発明の自動仕組方法を
実施するための単板積層板の自動仕組装置は、前段工程
においてその両木口を下向きと上向きの対照的なスカー
フ斜面の所定長さにスカーフマシン等により切削加工し
、或いは両木口が平行な所定長さとなるようにダブルソ
ー等により切断加工したものの所要の板面にスプレッダ
−等により接着剤を塗布して調製した2層分の表板と2
層分の裏板と、その両端面を所定幅にダブルソー等によ
り切断加工したものの所要の板面に前記スプレッダ−等
により接着剤を塗布して調製した芯板を繊維方向に搬送
して多列のリングロール等からなる搬入コンベア1上に
受渡して仕組場所の側方までこれを搬入する。一方仕組
場所となる仕組コンベア3上に形成される中間製品4の
所定の仕組長さaは、例えば図示のように1m角程度の
表板を4枚はぎに仕組む場合の仕組長さaは約4mとな
って著しく移載距離が長大化して工程能率も低下するの
で、これを2個所に区分して移動しながら交互に1枚づ
つ計2枚のベニヤ単板を仕組可能に、前記搬入コンベア
1上に2個所のストッパ6a、6bを架設すると共に、
それに対応して2台の移載ロボット2a、2bを往復移
動機構5に搭載して配置する。また前記移載ロボット2
a、2bにはファン、ブロアー等の排気装置に連通した
吸着ヘッド7a、7bが装着されていて、到来した2層
分の表板と2層分の裏板と芯板袴仕組順序に従ってその
まま平行に、またはその繊維方向を1800若しくは9
0°旋回させながら仕組コンベア3上の仕組位置まて都
度吸着移載を繰返して、所定の仕組長さaと所定の仕組
形態のずらし重ねの中間製品4にハッチプラ式で積層す
るものである。また前記吸霜ヘット7a、7bには加圧
部材や開閉弁、ノズル等からなる充填剤注入装置7c、
7dがイ・1設されていて、幾分隙間を空りたハツI〜
ジヨイント個所に移載動作の都度発泡性充填剤Rを住人
可能に装置される他、前記往復移動機構5には、例えば
図示のようにザーボモーター5aとロタリーエン]−ダ
−5bか送りネジ5C等に装備されていて、前記2台の
移載ロボット2a。 2bが交互に1枚づつ計2枚のベニヤ単板を移載した後
、その2枚分の距離を前後に移動可能に装置されていて
、限られた移載距離の移載ロボット2a、2bを長大な
仕組長さaに対応てきるように構成されているものであ
る。 而して、前記仕組コンベア3上にバッチ方式で積層され
た中間製品4は、ベル1〜コンベア8を装着した二】−
ルトプレス9に移載されて、該0−ル1〜ルスε〕(こ
より仮接着かてきるまて冷圧され、最終的(こは後段の
多段型ボッ[〜プレス簀に引渡されて熱圧され、板状体
の単板積層、仮に製品化される゛のである。 (発明の効宋) 本発明は以−「に説明したように、この種バツー1方式
の製)聞]−程による甲板積層、仮の製)hに当り、所
定の長さと形状にその両木口を調製し、及び所要の板面
に接着剤を塗布して調製した2層分の表板と2層分の裏
板を、仕組コンベア上に形成された所定の仕組長さまで
スカーフジョイント形、また(J幾分隙間を空けて該隙
間に発泡性充填剤を注入したハツトジョイン1〜形のり
らし重ねに自動仕組可能に、また所定の幅に繊維方向の
直交方向を調製し、及び所要の板面に接着剤を塗イ[i
して調製した芯板を、前記仕組コンlベア上に形成され
た所定の仕組長ざまで幾分隙間を空けたハラ1〜ジ]−
イン1〜形のすらし重ねに自動仕組可能に、前記仕組コ
ンベアの側方に移載口車ツ[へを往復移動自在に配設し
て、その往路と復路のぞれぞれて所定の仕組長さと所定
の仕組形態のすらし重ねを自動的に行うように構成した
ものであるから、この種従来のバッチ方式の製造工程は
、その工程操作に格別自動化装置を用いることなく、専
ら普通合板の製造と同様の手作業に依存するものであっ
たから、前段工程において予め所定の仕組長ざまで個々
のベニヤ単板をスカーフジョイン1へまたはバラ[〜ジ
ヨイントにより1枚板状に接合する必要がおり、ために
多数の作業員を要し、処理工程も多岐に亘るので全体の
工程能率も極めて低位であった難点もこれを悉く払拭し
て、本発明による時は比較的小面積の個々のベニヤ単板
もこれを1枚板状に加工することなく、直接工程に個々
のベニヤ単板を投入して自動化処理を可能にしたもので
あるから、従来工程に比べ格段に工程数や作業員を減じ
て合理化できたものである。 また本発明の自動化されたバッチ方式の製造工程は、他
の連続方式の製造工程によるものに比べても、従来工程
のように長大な連続仕組工程と連続熱圧工程と連続製品
の分断工程を一連工程に形成する必要もなく、仕組工程
と熱圧工程とは]−ルドプレスによる仮接着工程で完全
に分離できるので、後段の熱圧工程では能率的な多段型
のホットプレスが使用できたばかりでなく、この種パッ
チ方式の製造工程においても、個々のベニヤ単板の殆ど
全量をスカーフジヨイント形に切削加工することなく、
その多くをスカーフジヨイント形の切削加工より遥かに
短い切り代で済むバッ]〜ジョイン1へ形の切削加工に
よったので歩留まりよく調製でき、従って連続方式の製
造工程によるものと対比してもその単板歩留まりは格段
に高く、しかも連続工程によるものよりも、ずらし重ね
の際に上下に相隣れるスカーフジヨイント個所の分散を
、整数分の1の定尺長さの分割により、より充分に分散
か計れるので、優良な祠貿のLVB製品を廉価に提供す
ることかできた等の優れた成果を収め得たものである。
[The hatch-joint type shifting action of injecting the foam filler into the gap is performed by dividing the predetermined length of the first layer of the back plate and the first layer of the top plate into a fixed length by an integer. Add or subtract 1 to the integer when dividing into lengths, and use the divided standard length as the divided standard length. Since the length in the fiber direction is adjusted during the cutting process of both ends using a method such as the By injecting a foaming filler into the gap, the second layer of the back plate and the second layer of the front plate are formed to have a predetermined structural length.
~The process operations of shifting and stacking shapes, ie, the process operations of the second process and the fourth process, are automatically performed. Therefore, the difference between the division standard length of the first layer of the back board and the first layer of the front board and the division standard length of the second layer of the back board and the second layer of the top board is an integer fraction. The purpose of attaching is to distribute the joining points of vertically adjacent veneer veneers back and forth to maintain the bending strength of the product. For example, JA
The scarf joints or pan 1 to joint points of the first layer of the backing board and the para 1 of the second layer of the backing board should be separated from each other by 30 to 70 times the thickness specified in the S standard, etc. The joint 1 ~ point, and the scarf joint point of the first layer of the top plate, or the para 1 ~ joint point and the second top layer
This is to isolate the butt joints of each layer. Next, the smoothing action of the shaft joint shape up to the predetermined structural length of the core plate is slightly more than one integer of the predetermined structural length of the first layer of the back plate and the first layer of the top plate. The width in the direction perpendicular to the fiber direction is adjusted during the cutting process of both end faces using a double saw etc. in the previous step so that the short cut has a predetermined width in the direction perpendicular to the fiber direction, so this is transferred. By sequentially transferring the core plates in an arbitrary direction with some gaps, the process operation of shifting and stacking the butt joint shape of the core plate to a predetermined structural length, that is, the process operation of the third process, is automatically performed. carried out. The reason why there is a slight gap at the butt joint of the core plate mentioned above is that a gap is formed at the butt joints by the amount that the plate width expands in the direction orthogonal to the fiber direction due to the application of adhesive. This is to prevent an overlapping phenomenon from occurring at mutually abutting points. As described above, the present invention is configured such that a transfer robot is disposed on the side of a structured conveyor so as to be able to freely move back and forth, and automatically performs a smoothing and stacking operation in a predetermined structured configuration on each of its outward and return trips. However, when transporting the 2-layer front plate and 216-layer back plate cut into the scarf slope to the assembly area, it is either carried in with the scarf slope facing downward first, or with the scarf slope facing upward. Depending on whether the scarf is carried in with the scarf slope first, the transfer robot may be stationary on the side where it cannot be moved each time in the direction of the scarf slope facing upward, which is a working condition for smoothing and overlapping the scarf slopes. In that case, the rotation function of the transfer robot will be used to manipulate the structure of the first layer of the front plate and the first layer of the back plate, which should be stacked in a scarf joint shape. Prior to this, the direction of the fibers can be turned by 180 degrees, the downward scarf slope and the downward scarf slope should be exchanged, and then shifted to move to a predetermined assembly operation. In addition, when stacking the first and second top layers, the first and second back layers, and the core plate in a butt joint shape with some space between them, move them to the transfer loch 1. Even if the transfer robot is stationary on either side, the shifting and stacking action can be performed without any problem, and the transfer robot can move the core plate at 90°.
The turning is to change the fiber direction by 90 degrees and adapt it as a cross punt for IVB products1. [Example] The construction order of the veneer laminate illustrated in Figs. 1 to 5 is as follows:
Back plate 1st layer B1 and front plate 1st layer "1" or structure conveyor 3
]-
This is an example of culm manipulation, and the first step is:
Transfer the bot in the direction of the upward scarf slope of the first layer B1 of the backing plate shown by the arrow 10, and stack the scarf joints in a staggered manner on the conveyor 3 to a predetermined length a. After the pieces are separated, the transfer robot is made to stand still at the end of the travel process (Figure 1).
. Next, the second step is to move the transfer port bowl 1 in the direction shown by the arrow 11 opposite to the previous step, and to
After the structure conveyor 3 is roughly assembled with 5 pieces of staggered weights of the shape of a shaft joint with a certain length a and some gaps and the foamed filler R is injected into the gaps, The transfer robot is covered so that it remains stationary at the end of its travel stroke (FIG. 2). Next, the third step is to rotate the fiber direction by 90° on the mechanical assembly 73 while moving the transfer rod in the direction indicated by the arrow 12, which is opposite to the previous one. 4I: From the specified structure length a, the core plate C is made with a slight gap between the badges ``A〉'1 ~ 4.
After assembling the sheets, the transfer roof 1 is covered so that it remains stationary at the end of the moving stroke (FIG. 3). Next, in the fourth step, the transfer loch 1~ is moved in one direction using the arrow '13 opposite to the previous one, and the transfer loch 1~ is transferred to the structure conveyor 3+- to a predetermined structure length a. After making a slight gap and injecting the foaming filler R into the gap, 5 pieces of roses [~Join I~] are arranged in a smooth stack, and the transfer robot is made to stand still at the end of the travel stroke. (Figure 4). Next, the fifth step is to move the transfer robot in the direction of the upward scarf slope of the first layer of the top plate indicated by the arrow 14 opposite to the previous one, and
After assembling four pieces in a scarf joint-shaped staggered manner up to a predetermined length a, the transfer robot is made to stand still at the end of its travel stroke (Fig. 5). According to the above process operations. Repeat the required number of times to laminate the 5-ply structure, or laminate the 5-ply structure to the appropriate number of layers, or
Back plates or core plates for the layers are added alternately to obtain an intermediate product 4 of a predetermined structure length a, which is laminated to an appropriate number of plies and an appropriate number of sheets, and this is further delivered to a subsequent cold press. The material is then cold-pressed and finally transferred to a hot press where it is hot-pressed and manufactured into a plate-shaped veneer laminate. Next, the assembly order of the veneer laminate illustrated in FIGS. 6 to 10 is based on the rest position of the transfer robot at the time when the above-mentioned 5-ply configuration process operation is completed, that is, the transport illustrated in FIG. 5. This is an example of a state in which the next process operation starts from a state where the transfer robot is stationary at the end of the movement stroke indicated by the arrow 14, which is on the opposite side of the direction, and in this case as well, the first layer of the back plate B1
Assuming that the first layer F1 of the top plate is carried in from the fiber direction with the downward scarf slope at the beginning in the first general feeding direction of the structure conveyor 3, the first step of the first layer is as shown by the arrow 15. In order to move the transfer robot in the direction of the upward scarf slope of the first layer B1 of the back plate, the fiber direction is rotated by 180 degrees by the transfer robot I~, and the fibers are placed on the structured conveyor 3 in a predetermined direction. After assembling four pieces in a scarf joint-shaped smooth stack up to the length a, the transfer robot is made to stand still at the end of the movable T culm (Fig. 6). Next, in the second step, the transfer robot is moved in the direction shown by the arrow 16 opposite to the previous step, and a predetermined length of the structure is placed on the structure conveyor 3. After peeling off five sheets in a staggered stack of roses 1 to 1 to 1 in which the filler R has been injected, the transfer robot is made to stand still at the end of the moving stroke (FIG. 7). Next, the third step is the arrow 17 opposite to the previous one.
While moving the transfer robot in the direction shown, the fiber direction is rotated 90 degrees on the structure conveyor 3, and the core plate C is shifted in the shape of a butt joint with a certain gap. After stacking four sheets and separating them, the transfer robot is made to stand still at the end of the movement stroke (Fig. 8).Then, in the fourth step, the transfer robot moves in the direction indicated by the arrow 18, which is opposite to the previous step. The transfer robot is moved, and five pieces are separated into staggered stacks of butt joint type with a certain gap left on the structure conveyor 3 by a predetermined structure length a, and the foam filler R is injected into the gap. After setting up, the transfer robot is made to stand still at the end of the movement stroke (Figure 9).
. Next, in the fifth step, the fiber direction is adjusted by the transfer robot so that the transfer robot can move in the direction of the upward scarf slope of the first layer F1 of the top plate, which is indicated by the arrow 19 opposite to the previous step. While turning 180 degrees, the structure conveyor 3
After constructing four scarf joint-shaped staggered stacks up to a predetermined length a, the transfer robot is made to stand still at the end of its travel stroke (Figure 10).
. The first layer B1 of the back plate and the first layer F1 of the front plate are arranged from the fiber direction with the upward scarf slope at the beginning, which is opposite to the case of the above-mentioned embodiment, with respect to the conveyance direction of the structured conveyor 3. Regarding the process operations when the items are brought in, in this case as well, according to the examples of process operations shown in Figures 1 to 10 above, 180
By adding or suspending the turning motion of °, the transfer robot can be moved each time in the direction of the upward scarf slope, which is the working condition for smoothing and stacking the scarf slope, and therefore In this case as well, not only can the automatic mechanism of the 5-ply configuration be implemented by performing the process operations from FIG. 1 to FIG. 10 described above,
The first staggered top plate having the scarf joint shape
Leave a slight gap between the layer F1 and the first layer B1 of the back plate, as in the case of the second layer F2 of the front plate and the second layer B2 of the back plate, and inject the foaming filler R into the gap. In the case of the process operation of smooth stacking of butt joint type, the transfer robot is moved in the same direction as the transport direction (arrow 20) according to the process operation examples shown in Figs. 1 to 10 above. , and vice versa (
By moving the veneer alternately in the directions shown in arrows 21), all the veneer veneers are joined vertically in the direction of the fibers in a butt joint shape with some gaps, as in the embodiments shown in FIGS. 11 to 20. Two layers of top plate F1. F2 and two layers of backing board B1. This makes it possible to implement an automatic system with a 5-ply structure in which the expandable filler R is injected into the B2 hat joint. Next, the automatic veneer laminate assembly apparatus for carrying out the automatic assembly method of the present invention illustrated in FIG. A two-layer material is prepared by cutting the wood using a scarf machine, etc., or cutting it using a double saw, etc. so that both ends are parallel to each other, and then applying adhesive using a spreader, etc. to the required surface of the board. Top plate and 2
The back plate for each layer and the core plate prepared by cutting both end faces to a predetermined width using a double saw or the like and applying adhesive to the required plate surface using the spreader etc. are transported in the direction of the fibers to form multiple rows. It is delivered onto a carry-in conveyor 1 consisting of ring rolls, etc., and carried to the side of the assembly area. On the other hand, the predetermined construction length a of the intermediate product 4 formed on the construction conveyor 3, which is the assembly location, is approximately 4m, which would significantly increase the transfer distance and reduce process efficiency. Therefore, it is possible to divide the veneer into two locations and move the veneers alternately, for a total of two veneers. Two stoppers 6a and 6b are installed on 1, and
Correspondingly, two transfer robots 2a and 2b are mounted and arranged on the reciprocating mechanism 5. In addition, the transfer robot 2
Suction heads 7a and 7b connected to exhaust devices such as fans and blowers are attached to a and 2b, and the two layers of the front plate, the back plate of the two layers, and the core plate of the hakama are placed in parallel according to the order of construction. or its fiber direction to 1800 or 9
The suction transfer is repeated each time to the structure position on the structure conveyor 3 while rotating by 0°, and the staggered intermediate products 4 having a predetermined structure length a and a predetermined structure form are stacked in a hatch plastic manner. Further, the frost absorbing heads 7a and 7b include a filler injection device 7c consisting of a pressurizing member, an on-off valve, a nozzle, etc.
7d is installed in A-1, and there is some space between Hatsu I~
The reciprocating mechanism 5 is equipped with a servomotor 5a, a rotary engine 5b, a feed screw 5C, etc., as shown in the figure, in addition to being equipped with an expandable filler R at the joint location each time a transfer operation is performed. and the two transfer robots 2a. The transfer robots 2a and 2b are configured to be able to move back and forth the distance corresponding to the two veneers after the robots 2b and 2b alternately transfer two plywood veneers one at a time, and the transfer robots 2a and 2b have a limited transfer distance. It is constructed so that it can accommodate a long structure length a. Thus, the intermediate products 4 stacked in a batch manner on the structured conveyor 3 are conveyed to the conveyors 8 and 2]-
It is then transferred to the root press 9, where it is temporarily bonded and then cold-pressed. If the veneer lamination of the plate-shaped body were to be made into a product, it would be possible to commercialize it. For deck lamination (temporary production) h, prepare both ends to the specified length and shape, and apply adhesive to the required board surface to prepare two layers of top and two layers of back. The plates are automatically assembled into a scarf joint shape to a predetermined length formed on the system conveyor, or (J) into a scarf joint type with a slight gap and foamed filler injected into the gap. Adjust the direction perpendicular to the fiber direction to a predetermined width, and apply adhesive to the required board surface [i
The core plate prepared by the process was placed in the chambers 1 to 1 with some gaps between the predetermined structure lengths formed on the structure conveyor.
In order to be able to automatically assemble the smooth stacking of the Inn 1~ shape, a transfer port wheel is provided on the side of the structured conveyor so as to be movable back and forth, and a predetermined number of transfer ports are provided on the side of the structured conveyor. Since it is configured to automatically smooth and overlap the structure length and predetermined structure form, this kind of conventional batch-type manufacturing process can be carried out without using any special automation equipment for the process operation. Since it relied on manual labor similar to plywood manufacturing, it was necessary to join individual veneer veneers to a scarf joint 1 or separate pieces into a single board to a predetermined structural length in the previous process. However, the present invention eliminates the disadvantages of requiring a large number of workers and requiring a wide variety of processing steps, resulting in extremely low overall process efficiency. The veneer veneer of 2017 is also made possible by directly inputting individual veneer veneers into the process without processing them into a single sheet, making it possible to automate processing, which significantly reduces the number of steps and work compared to conventional processes. We were able to rationalize this by reducing the number of employees. In addition, compared to other continuous manufacturing processes, the automated batch manufacturing process of the present invention requires a long continuous assembly process, continuous heat pressure process, and continuous product separation process, unlike conventional processes. There is no need to form in a series of processes, and the assembly process and hot press process can be completely separated in the temporary adhesion process using a cold press, so an efficient multi-stage hot press can be used in the subsequent hot press process. Even in this type of patch manufacturing process, almost all of the individual veneer veneers are not cut into a scarf joint shape.
In many cases, the cutting allowance is much shorter than that required for cutting the scarf joint shape.Since the machining of the shape of the joint 1 is used, it can be manufactured with a high yield, and therefore, even compared to the continuous manufacturing process. The veneer yield is much higher, and the dispersion of vertically adjacent scarf joints during staggered stacking is more effectively achieved by dividing the fixed length into an integer. This has resulted in excellent results, such as being able to provide high-quality LVB products at low prices, since the product can be distributed over a wide range of areas.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図乃至第20図は5プライ構成の仕組順序を示す側
面図、第21図は本発明を実施するための装置の平面図
である。 1・・−搬入コンベア、2a、2b・・・移載ロボット
、3・・・仕組コンベア、Fl、F2・・・表板、B1
、B2・・・裏板、C・・・芯板、a・・・仕組長さ、
R・・・発泡性充填剤。
1 to 20 are side views showing the sequence of construction of a 5-ply structure, and FIG. 21 is a plan view of an apparatus for carrying out the present invention. 1... - Loading conveyor, 2a, 2b... Transfer robot, 3... Structured conveyor, Fl, F2... Top plate, B1
, B2... Back plate, C... Core plate, a... Structure length,
R: foamable filler.

Claims (1)

【特許請求の範囲】 1、両木口を下向きと上向きの対照的なスカーフ斜面の
所定長さに切削加工し、及び所要の板面に接着剤を塗布
して調製した表板第1層目(F1)と裏板第1層目(B
1)を、前記下向きのスカーフ斜面を先頭にして搬入コ
ンベア(1)により繊維方向から仕組場所へ搬入し、ま
た両木口を平行な所定長さに切断加工し、及び所要の板
面に接着剤を塗布して調製した表板第2層目(F2)と
裏板第2層目(B2)を前記搬入コンベア(1)により
繊維方向から仕組場所へ搬入し、更にまた両端面を所定
幅に切断加工し、及び所要の板面に接着剤を塗布して調
製した芯板(C)を前記搬入コンベア(1)により繊維
方向から仕組場所へ搬入する単板積層板の製造工程にお
いて、最初その搬送方向の逆方向側へ移載ロボット(2
a、2b〉を移動させながら仕組コンベア(3)上に所
定の仕組長さ(a)までスカーフジョイント形のずらし
重ねに裏板第1層目(B1)を仕組む第1工程と、次で
前回とは反対の搬送方向側へ前記移載ロボット(2a、
2b)を移動させると共に前記仕組コンベア(3)上に
所定の仕組長さ(a)まで幾分隙間を空けたバットジョ
イント形のずらし重ねに裏板第2層目(B2)を仕組み
ながら前記隙間に発泡性充填剤(R)を注入する第2工
程と、次で前回とは反対の搬送方向の逆方向側へ前記移
載ロボット(2a、2b)を移動させると共に前記仕組
コンベア(3)上にその繊維方向を90°旋回させなが
ら所定の仕組長さ(a)まで幾分隙間を空けたバットジ
ョイント形のずらし重ねに芯板(C)を仕組む第3工程
と、次で前回とは反対の搬送方向側へ前記移載ロボット
(2a、2b)を移動させると共に前記仕組コンベア(
3)上に所定の仕組長さ(a)まで幾分隙間を空けたバ
ットジョイント形のずらし重ねに表板第2層目(F2)
を仕組みながら前記隙間に発泡性充填剤(R)を注入す
る第4工程と、次で前回とは反対の搬送方向の逆方向側
へ前記移載ロボット(2a、2b)を移動させながら前
記仕組コンベア(3)上に所定の仕組長さ(a)までス
カーフジョイント形のずらし重ねに表板第1層目(F1
)を仕組む第5工程からなることを特徴とする単板積層
板の自動仕組方法。 2、両木口を下向きと上向きの対照的なスカーフ斜面の
所定長さに切削加工し、及び所要の板面に接着剤を塗布
して調製した表板第1層目(F1)と裏板第1層目(B
1)を、前記上向きのスカーフ斜面を先頭にして搬入コ
ンベア(1)により繊維方向から仕組場所へ搬入し、ま
た両木口を平行な所定長さに切断加工し、及び所要の板
面に接着剤を塗布して調製した表板第2層目(F2)と
裏板第2層目(B2)を前記搬入コンベア(1)により
繊維方向から仕組場所へ搬入し、更にまた両端面を所定
幅に切断加工し、及び所要の板面に接着剤を塗布して調
製した芯板(C)を前記搬入コンベア(1)により繊維
方向から仕組場所へ搬入する単板積層板の製造工程にお
いて、最初その搬送方向側へ移載ロボット(2a、2b
)を移動させながら仕組コンベア (3)上に所定の仕組長さ(a)までスカーフジョイン
ト形のずらし重ねに裏板第1層目(B1)を仕組む第1
工程と、次で前回とは反対の搬送方向の逆方向側へ前記
移載ロボット(2a、2b)を移動させると共に前記仕
組コンベア(3)上に所定の仕組長さ(a)まで幾分隙
間を空けたバットジョイント形のずらし重ねに裏板第2
層目(B2)を仕組みながら前記隙間に発泡性充填剤(
R)を注入する第2工程と、次で前回とは反対の搬送方
向側へ前記移載ロボット(2a、2b)を移動させると
共に前記仕組コンベア(3)上にその繊維方向を90°
旋回させながら所定の仕組長さ(a)まで幾分隙間を空
けたバットジョイント形のずらし重ねに芯板(C)を仕
組む第3工程と、次で前回とは反対の搬送方向の逆方向
側へ前記移載ロボット(2a、2b)を移動させると共
に前記仕組コンベア (3)上に所定の仕組長さ(a)まで幾分隙間を空けた
バットジョイント形のずらし重ねに表板第2層目(F2
)を仕組みながら前記隙間に発泡性充填剤(R)を注入
する第4工程と、次で前回とは反対の搬送方向側へ前記
移載ロボット(2a、2b)を移動させながら前記仕組
コンベア(3)上に所定の仕組長さ(a)までスカーフ
ジョイント形のずらし重ねに表板第1層目(F1)を仕
組む第5工程からなることを特徴とする単板積層板の自
動仕組方法。 3、両木口を平行な所定長さに切断加工し、及び所要の
板面に接着剤を塗布して調製した2層分の表板(F1、
F2)及び裏板(B1、B2)と、両端面を所定幅に切
断加工し、及び所要の板面に接着剤を塗布して調製した
芯板(C)を搬入コンベア(1)により繊維方向から仕
組場所へ搬入する単板積層板の製造工程において、最初
その搬送方向またはその搬送方向の逆方向へ移載ロボッ
ト(2a、2b)を移動させると共に仕組コンベア(3
)上に所定の仕組長さ(a)まで幾分隙間を空けたバッ
トジョイント形のずらし重ねに裏板第1層目(B1)を
仕組みながら前記隙間に発泡性充填剤(R)を注入する
第1工程と、次で前回とは反対の方向へ前記移載ロボッ
ト(2a、2b)を移動させながら前記仕組コンベア(
3)上に所定の仕組長さ(a)まで幾分隙間を空けたバ
ットジョイント形のずらし重ねに裏板第2層目(B2)
を仕組みながら前記隙間に発泡性充填剤(R)を注入す
る第2工程と、次で前回とは反対の方向へ前記移載ロボ
ット(2a、2b)を移動させると共に前記仕組コンベ
ア(3)上にその繊維方向を90°旋回させながら所定
の仕組長さ (a)まで幾分隙間を空けたバットジョイント形のずら
し重ねに芯板(C)を仕組む第3工程と、次で前回とは
反対の方向へ前記移載ロボット(2a、2b)を移動さ
せながら前記仕組コンベア(3)上に所定の仕組長さ (a)まで幾分隙間を空けたバットジョイント形のずら
し重ねに表板第2層目(F2)を仕組みながら前記隙間
に発泡性充填剤(R)を注入する第4工程と、次で前回
とは反対の方向へ前記移載ロボット(2a、2b)を移
動させると共に前記仕組コンベア(3)上に所定の仕組
長さ(a)まで幾分隙間を空けたバットジョイント形の
ずらし重ねに表板第1層目(F1)を仕組みながら前記
隙間に発泡性充填剤(R)を注入する第5工程からなる
ことを特徴とする単板積層板の自動仕組方法。
[Claims] 1. The first layer of the top board ( F1) and the first layer of the backing board (B
1) is carried into the assembly area from the fiber direction by the carry-in conveyor (1) with the downward scarf slope at the beginning, and both ends are cut into parallel predetermined lengths, and adhesive is applied to the required board surface. The second layer of the front plate (F2) and the second layer of the back plate (B2) prepared by coating the above are carried into the assembly area from the fiber direction by the carrying conveyor (1), and both end surfaces are further made into a predetermined width. In the manufacturing process of veneer laminates, in which the core board (C) prepared by cutting and applying adhesive to the required board surface is transported from the fiber direction to the assembly area by the transport conveyor (1), the The transfer robot (2
a, 2b>, the first layer (B1) of the backing plate is stacked in a scarf joint shape on the structure conveyor (3) to the predetermined structure length (a). The transfer robot (2a,
2b), and the second layer (B2) of the backing plate is placed on the conveyor (3) in a staggered butt joint shape with a slight gap to the predetermined length (a). a second step of injecting the expandable filler (R) into the container, and then moving the transfer robots (2a, 2b) to the opposite side of the conveyance direction opposite to the previous time, and at the same time moving the transfer robots (2a, 2b) onto the structured conveyor (3). The third step is to assemble the core plates (C) in a butt-joint-shaped staggered manner with some gaps until the predetermined construction length (a) is reached while rotating the fiber direction by 90 degrees, and the next step is the opposite of the previous step. The transfer robot (2a, 2b) is moved in the transport direction of the conveyor (
3) Place the second layer of top plate (F2) on the staggered stack of butt joint shapes with a slight gap up to the predetermined structural length (a).
a fourth step of injecting the foaming filler (R) into the gap while moving the transfer robot (2a, 2b) in the opposite direction of the conveyance direction from the previous time; The first layer of top plate (F1
) A method for automatically assembling a veneer laminate, characterized by comprising a fifth step of assembling a veneer laminate. 2. The first layer of the front board (F1) and the first layer of the back board were prepared by cutting both ends of the wood to a predetermined length with contrasting downward and upward scarf slopes, and applying adhesive to the required board surfaces. 1st layer (B
1) is carried into the assembly area from the fiber direction by the carry-in conveyor (1) with the upward scarf slope at the beginning, and both ends are cut into parallel predetermined lengths, and adhesive is applied to the required board surface. The second layer of the front plate (F2) and the second layer of the back plate (B2) prepared by coating the above are carried into the assembly area from the fiber direction by the carrying conveyor (1), and both end surfaces are further made into a predetermined width. In the manufacturing process of veneer laminates, in which the core board (C) prepared by cutting and applying adhesive to the required board surface is transported from the fiber direction to the assembly area by the transport conveyor (1), the The transfer robot (2a, 2b
) while moving the back plate (B1) in a scarf joint shape to a predetermined length (a) on the structure conveyor (3).
In the process, the transfer robots (2a, 2b) are moved to the opposite side of the conveyance direction opposite to the previous time, and a certain gap is created on the structure conveyor (3) to a predetermined structure length (a). The second backing plate is placed on the staggered stack of butt joint shapes with an open space.
While forming the layer (B2), a foaming filler (
In the second step of injecting R), the transfer robot (2a, 2b) is moved to the opposite direction of conveyance from the previous time, and the fiber direction is set at 90° on the structured conveyor (3).
The third step is to assemble the core plates (C) in a butt-joint type staggered stack with a slight gap to the predetermined construction length (a) while rotating, and then the opposite side of the conveyance direction opposite to the previous one. While moving the transfer robots (2a, 2b) to the structure conveyor (3), a second layer of top plates is placed on the structure conveyor (3) in a butt joint type staggered manner with a certain gap between them. (F2
), and a fourth step of injecting the foam filler (R) into the gap while moving the transfer robot (2a, 2b) in the transport direction opposite to the previous step. 3) A method for automatically assembling a veneer laminate, comprising a fifth step of assembling the first layer (F1) of the top plate in a scarf joint-shaped staggered manner up to a predetermined assembly length (a). 3. A two-layer top board (F1,
F2) and the back plate (B1, B2), and the core plate (C) prepared by cutting both end faces to a predetermined width and applying adhesive to the required plate surface are carried in by the conveyor (1) in the fiber direction. In the manufacturing process of veneer laminates that are transported from the factory to the assembly site, the transfer robots (2a, 2b) are first moved in the transport direction or in the opposite direction to the transport direction, and the assembly conveyor (3
) Inject the foam filler (R) into the gap while attaching the first layer (B1) of the backing plate to a staggered stack of butt-joint shapes with some gaps left up to the predetermined structure length (a). In the first step, the transfer robot (2a, 2b) is moved in the opposite direction to the previous step, and the structured conveyor (
3) Place the second layer of backing plate (B2) on the staggered stack of butt joints with a slight gap to the specified length (a) on top.
A second step of injecting the foamable filler (R) into the gap while moving the transfer robot (2a, 2b) in the opposite direction to the previous step and moving the transfer robot (2a, 2b) onto the structured conveyor (3). The third step is to assemble the core plates (C) in a butt-joint-shaped staggered manner with some gaps until the predetermined construction length (a) is reached while rotating the fiber direction by 90 degrees, and the next step is the opposite of the previous step. While moving the transfer robot (2a, 2b) in the direction of , a second top plate is placed on the conveyor (3) in a butt joint type staggered manner with a certain gap between the two to a predetermined length (a). A fourth step of injecting the foamable filler (R) into the gap while working the layer (F2), and then moving the transfer robot (2a, 2b) in the opposite direction to the previous step and adding the above mechanism. The first layer (F1) of the top plate is placed on the conveyor (3) in a staggered butt-joint shape with a slight gap to a predetermined structural length (a), and the foam filler (R) is applied to the gap. An automatic method for assembling a veneer laminate, comprising a fifth step of injecting.
JP17207188A 1988-07-11 1988-07-11 Automatically setting-up method for single plate laminated plate Pending JPH0222002A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17207188A JPH0222002A (en) 1988-07-11 1988-07-11 Automatically setting-up method for single plate laminated plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17207188A JPH0222002A (en) 1988-07-11 1988-07-11 Automatically setting-up method for single plate laminated plate

Publications (1)

Publication Number Publication Date
JPH0222002A true JPH0222002A (en) 1990-01-24

Family

ID=15935002

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17207188A Pending JPH0222002A (en) 1988-07-11 1988-07-11 Automatically setting-up method for single plate laminated plate

Country Status (1)

Country Link
JP (1) JPH0222002A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101973052A (en) * 2010-09-15 2011-02-16 王炳忠 Production method of parallel laminated plate combining poplar and paulownia

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101973052A (en) * 2010-09-15 2011-02-16 王炳忠 Production method of parallel laminated plate combining poplar and paulownia

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