JPH03216276A - Steel plate i-joint and its formation - Google Patents
Steel plate i-joint and its formationInfo
- Publication number
- JPH03216276A JPH03216276A JP2008713A JP871390A JPH03216276A JP H03216276 A JPH03216276 A JP H03216276A JP 2008713 A JP2008713 A JP 2008713A JP 871390 A JP871390 A JP 871390A JP H03216276 A JPH03216276 A JP H03216276A
- Authority
- JP
- Japan
- Prior art keywords
- branch pipe
- steel plate
- deposition
- mounting hole
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 19
- 239000010959 steel Substances 0.000 title claims abstract description 19
- 230000015572 biosynthetic process Effects 0.000 title abstract 2
- 238000003466 welding Methods 0.000 claims abstract description 24
- 230000002093 peripheral effect Effects 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 229910000679 solder Inorganic materials 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008021 deposition Effects 0.000 abstract 6
- 238000005219 brazing Methods 0.000 abstract 5
- 206010016275 Fear Diseases 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 229910001369 Brass Inorganic materials 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
Landscapes
- Branch Pipes, Bends, And The Like (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、一般に自動車或いは各種の機械、装置等に給
油、給気の供給路として配設される管径20Ill/I
Il程度以下の比較的細径からなる配管端部に取付けて
基体への接続を構成する鋼板製アイジョイントおよびそ
の成形方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention generally relates to a pipe having a diameter of 20 Ill/I installed as a supply path for oil and air in automobiles or various machines and devices.
The present invention relates to a steel plate eye joint that is attached to the end of a pipe having a relatively small diameter of approximately Il or less to form a connection to a base body, and a method for forming the same.
(従来の技術)
従来、この種の鋼板製アイジョイント及びその成形方法
としては第5図(実公昭35−3402号公報》に示す
ように、金属板材によるプレス加工によって形成した一
対の半部(11,11゜)をその開口する端縁部(12
,12゜)を互いに当接した状悪で該当接部を溶着(1
3)Lて構成されていた。(Prior Art) Conventionally, as shown in Fig. 5 (Japanese Utility Model Publication No. 35-3402), this type of steel plate eye joint and its forming method have been made by forming a pair of halves ( 11, 11°) and its opening edge (12
, 12°) are brought into contact with each other in a bad condition, and the corresponding contact area is welded (1
3) It was composed of L.
(発明が解決しようとする課題)
しかしながら、このような従来の技術においては、開口
する前記端縁部(12. 12゜)での当接による溶着
(13)の構造によるなめ、溶着に先達って相互の多数
の仮付け作業を必要となし、これら作業上の煩わしさを
招いて生産性が阻害されることとなり、また慨して溶着
作業に不完全を招き易く、同時に溶着面積の不足に伴う
溶着強度の不充分により加振状態下での配設にあってし
ばしば洩れを生せしめる問題を有することとなった。(Problems to be Solved by the Invention) However, in such conventional techniques, the structure of the welding (13) due to contact at the open end edge (12.12°) is difficult to achieve before welding. This requires a large number of mutual tacking operations, which causes troublesome work and impedes productivity.Also, it tends to lead to incomplete welding work, and at the same time, there is a shortage of welding area. Due to insufficient welding strength, leakage often occurs when installed under vibration conditions.
本発明は従来技術の有する前記問題に鑑みてなされたも
のであり、鑞溶着に先達つ相互の仮付け作業を最少限乃
至不要となすと共に、炉中通過による加熱鑞溶着を可能
となして多量生産方式を採用でき、また充分な溶着面積
の確保によって鑞溶着部での溶着強度を増すと共に、枝
管側の応力集中を低減し、更に、配管端部への接続取付
け部としての枝管側のなす円筒の簡易な形成により、そ
の後の鑞着接続を確実となすこととによって、長期に亘
る加振状態下での配設にあっても洩れの憂いをなくすこ
との出来る鋼板製アイジョイント及びその成形方法を提
案することを目的とするものである。The present invention has been made in view of the above-mentioned problems of the prior art, and it minimizes or eliminates the need for mutual tacking prior to solder welding, and also enables hot solder welding by passing through a furnace, so that a large quantity of solder can be welded. In addition, by ensuring a sufficient welding area, the welding strength at the solder welded part is increased, and stress concentration on the branch pipe side is reduced. A steel plate eye joint and a steel plate eye joint that can be easily formed into a cylindrical shape and ensure subsequent soldered connections, eliminating concerns about leakage even when installed under long-term vibration conditions. The purpose of this study is to propose a molding method for this purpose.
(課題を解決するための手段)
本発明は上記目的を達成するため、頭部側をなす平坦な
座面の軸芯部に取付け孔を貫設し、且つ内部に該取付け
孔と連通ずる環状の凹溝流路を有する帽状頭部に連って
、その一方の部材には円筒状に弯曲せしめて両端部を当
接し且つ一体に突出した円筒枝管を、また他方の部材に
は前記円筒枝管に対応して短い周壁を有する略半円形の
凹溝を形成した半裁状からなる一対の部材を、前記取付
け孔部を同軸に一致した状態で嵌合する前記頭部の開口
端周部及び枝管の両端当接部並びに該枝管と凹溝の周壁
の基端部との重合部の相互の組付け部を鑞溶着して構成
した鋼板製アイジョイントを要旨とし、又前記組付け孔
の孔周部にバーリング壁を設けたものであり、更に、予
め鋼板材によるプレス加工により頭部側をなす平坦な座
面の軸芯部に取付け孔を貫設し、且つ内部に該取付け孔
と連通ずる環状の凹溝流路を有する帽状頭部に連って、
その一方の部材には円筒状に弯曲せしめて両端部を当接
し且つ一体に突出した円筒枝管を、また他方の部材には
前記円筒枝管に対応して短い周壁を有する略半円形の凹
溝を形成した半裁状からなる一対の部材を成形せしめ、
更に該一対の部材をもって前記取付け孔部を同軸に一致
した状態で前記頭部の開口端周部及び枝管の両端当接部
並びに該枝管と凹溝の周壁の基端部との重合部での嵌合
組付けを行い、しかる後に炉中通過による加熱処理を施
して相互の前記組付け部を鑞溶着して形成せしめた鋼板
製アイジョイントの成形方法を要旨とするものである。(Means for Solving the Problems) In order to achieve the above object, the present invention has a mounting hole penetrating through the axial center of a flat seat surface on the head side, and an annular shape communicating with the mounting hole inside. One member has a cylindrical branch pipe which is curved into a cylindrical shape and has both ends abutted and protrudes integrally, and the other member has a cap-shaped head having a concave channel. A pair of half-shaped members each having a substantially semicircular groove having a short circumferential wall corresponding to the cylindrical branch pipe are fitted around the opening end of the head, with the mounting hole coaxially aligned. The gist of the invention is a steel plate eye joint constructed by welding together the mutually assembled parts of the abutting parts at both ends of the branch pipe and the proximal end of the circumferential wall of the recessed groove, and the overlapping parts of the branch pipe and the proximal end of the peripheral wall of the recessed groove. A burring wall is provided around the periphery of the mounting hole, and the mounting hole is formed in advance through the axial center of the flat seat surface on the head side by press working with a steel plate material, and a burring wall is provided inside. Continuing to the cap-shaped head having an annular groove channel communicating with the mounting hole,
One of the members has a cylindrical branch pipe which is curved into a cylindrical shape and protrudes integrally with both ends abutting, and the other member has a substantially semicircular recess having a short circumferential wall corresponding to the cylindrical branch pipe. A pair of half-cut members with grooves formed are formed,
Furthermore, while holding the pair of members so that the mounting holes are aligned coaxially, the circumference of the open end of the head, the contact portions of both ends of the branch pipe, and the overlapping portion of the branch pipe and the proximal end of the peripheral wall of the groove. The gist of this invention is a method of forming an eye joint made of a steel plate, which is formed by fitting and assembling the parts together, and then subjecting them to heat treatment by passing them through a furnace, and then soldering the assembly parts to each other.
(作用》
本発明はこのような構成及びその成形方法によるため、
嵌合する相互の頭部側の開口端周部及び連設した枝管の
両端当接部並びに該枝管と凹溝の周壁の基端部との重合
部の組付け部での鑞溶着構遣によって、鑞溶着に先達つ
相互の仮付け作業を最少限乃至不要となしてこれら作業
上の煩わしさをなくし、同時に一方の部材の嵌合部及び
重合部に沿って段状に突出する開口端部の構造によって
炉中通過による加熱鑞溶着を可能となして多量生産方式
を採用できることとなり、また嵌合及び重合構造により
溶着強度を向上すると共に、枝管側の応力集中を低減し
、更に配管端部への接続取付け部としての枝管側のなす
円筒の簡易な形成による鑞着接続を確実となすこととに
よって、長期に亘り加振状態下での配設にあっても洩れ
の憂いをなくすこととなる。(Function) Since the present invention is based on such a structure and its molding method,
Brass welding structure at the assembly part of the opening end periphery on the head side of the mating parts, the contact part of both ends of the connected branch pipe, and the overlapping part of the branch pipe and the proximal end of the peripheral wall of the concave groove. This method minimizes or eliminates the need for mutual tacking work prior to solder welding, eliminating the troublesome work involved, and at the same time, the opening protrudes stepwise along the fitting and overlapping parts of one member. The structure of the end allows for hot solder welding by passing through a furnace, making it possible to adopt a mass production method, and the fitting and polymerization structure improves welding strength and reduces stress concentration on the branch pipe side. By simply forming a cylindrical part on the branch pipe side as a connection attachment part to the pipe end to ensure a reliable brazed connection, there is no need to worry about leakage even if the installation is under excitation conditions for a long period of time. will be eliminated.
(実施例〉
以下、本発明の実施例を図面に基づいて説明すれば、第
1図は本発明の成形方法によって構成された鋼板製アイ
ジョイントの平面図、第2図は第1図の右側面図、第3
図は第1図A−A線の断面図、第4図は他の実施例を示
す第3図相当図であって、(1、1′)は半裁状からな
る一対の部材であり、予め鋼板材使用によるプレス加工
により頭部側をなす平坦な座面の軸芯部に取付け孔(3
)を貫設し、且つ内部に該取付け孔と連通ずる環状の凹
溝流路(6)を有する帽状頭部(2)に連って、その一
方の部材には円筒状に弯曲せしめて両端部を当接して形
成した円筒枝管(4)を一体に突出せしめ、また他方の
部材には前記円筒枝管(4)に対応して短い周壁を有す
る略半円形の凹溝(4゜)を設けて成形されるものであ
る。(Example) Hereinafter, embodiments of the present invention will be described based on the drawings. Figure 1 is a plan view of a steel plate eye joint constructed by the forming method of the present invention, and Figure 2 is the right side of Figure 1. Front view, 3rd
The figure is a cross-sectional view taken along the line A-A in Figure 1, and Figure 4 is a view corresponding to Figure 3 showing another embodiment. A mounting hole (3
) is provided through the cap-shaped head (2) and has an annular groove channel (6) therein communicating with the mounting hole, and one member thereof is curved in a cylindrical shape. A cylindrical branch pipe (4) formed by abutting both ends is integrally projected, and the other member is provided with a substantially semicircular groove (4°) having a short circumferential wall corresponding to the cylindrical branch pipe (4). ).
尚、アイジョイントの軸方向の強度を増すなめに取付け
孔(3)の孔周部に第4図のようなバーリング壁(3゜
)を設けると好ましい。In order to increase the strength of the eye joint in the axial direction, it is preferable to provide a burring wall (3°) around the mounting hole (3) as shown in FIG.
そして前記一対の部材(1,1”)をもって前記取付け
孔(3)部を同軸に一致した状態で前記頭部(2)の開
口端周部を嵌合せしめると共に、枝管(4)を凹溝(4
゜)に嵌合するよう重合して組付けてなるもので、更に
組付けた状態にあってその組付け部及び枝管の両端当接
部に沿って銅、真鍮等のペースト状或いはリング状線材
等からなる鑞材を添着するか、或いは予め組付け部や枝
管の両端当接部に鑞材を鍍金して炉中通過により該鑞材
の溶融温度に加熱処理を施して相互の組付け部等を鑞溶
着(5)して形成されるものである。尚(7)は内側に
突出した配管端部へのストッパー壁である。Then, using the pair of members (1, 1''), fit the opening end circumference of the head (2) in a state where the mounting hole (3) is coaxial, and the branch pipe (4) is recessed. Groove (4
゜) is assembled by polymerizing to fit into the pipe, and in the assembled state, a paste or ring-like material of copper, brass, etc. Either attaching a solder material made of wire rod or the like, or plating the solder material on the assembly portion or the contact portions at both ends of the branch pipe in advance, and heating the solder material to the melting temperature of the solder material by passing it through a furnace. It is formed by welding (5) the attachment parts etc. with solder. Note that (7) is a stopper wall to the end of the pipe that protrudes inward.
(発明の効果)
以上説明したように本発明による鋼板製アイジョイント
及びその成形方法は、鋼板材によるプレス加工によって
成形したそれぞれ枝管(4)を連設し、短い周壁を有す
る凹溝(4゜)を形成した半裁状からなる一対の部材(
1,1゜)による前記嵌合及び重合した状態で鑞溶着(
5)して構成するため、鑞溶着(5)に先達つ相互の仮
付け作業を最少限乃至不要となすことができ、従ってこ
れら作業上の煩わしさをなくして生産性を向上する結果
となり、同時に一方の部材(1゛)の前記嵌合部及び重
合部に沿って段状に突出する開口端部の構造によって炉
中通過による加熱鑞溶着を可能となして多量生産方式を
採用することができ、また嵌合及び重合した構造により
溶着面積を大として溶着強度を向上すると共に、枝管(
4)のみにより配管端部への接続取付け部とするため応
力集中を低減し、且つ円筒の簡易な形成による鑞着接続
を確実となすこととによって、加振状態下での配設にあ
っても長期に亘り洩れの憂いをなくすことができる等、
極めて有用な鋼板製アイジョイント及びその成形方法で
ある。(Effects of the Invention) As explained above, the steel plate eye joint and the method for forming the same according to the present invention have a concave groove (4) having a short circumferential wall in which branch pipes (4) each formed by press working of a steel plate are connected. A pair of half-cut members (゜)
1,1°) and solder welding (
5), it is possible to minimize or eliminate the mutual tacking work prior to soldering welding (5), thus eliminating the troublesome work and improving productivity. At the same time, the structure of the open end that protrudes stepwise along the fitting and overlapping parts of one member (1) enables heating solder welding by passing through a furnace, making it possible to adopt a mass production method. In addition, the fitted and polymerized structure increases the welding area and improves the welding strength, and also improves the welding strength of branch pipes (
4) It is possible to reduce stress concentration by connecting to the end of the piping only, and by making a reliable brazed connection by simply forming a cylinder, it is easy to install under vibration conditions. It also eliminates the worry of leakage over a long period of time.
This is an extremely useful steel plate eye joint and its forming method.
第1図は本発明の一実施例に係る成形方法によって構成
された鋼板製アイジョイントの平面図、第2図は第1図
の右側面図、第3図は第1図AA線の断面図、第4図は
他の実施例の第3図相当図、第5図は従来例による金属
板製アイジョイントの縦断面図である。
(1,1′)・・・部材、(2)・・・頭部、(3)・
・・取付け孔、(4)・・・枝管、(4゛)・・・凹溝
、(5)・・・鑞溶着、(6)
凹溝流路。Fig. 1 is a plan view of a steel plate eye joint constructed by a forming method according to an embodiment of the present invention, Fig. 2 is a right side view of Fig. 1, and Fig. 3 is a sectional view taken along line AA in Fig. 1. , FIG. 4 is a view corresponding to FIG. 3 of another embodiment, and FIG. 5 is a longitudinal sectional view of a conventional metal plate eye joint. (1,1')...member, (2)...head, (3)...
...Mounting hole, (4)...Branch pipe, (4゛)...Concave groove, (5)...Brazil welding, (6) Concave groove channel.
Claims (3)
)を貫設し、且つ内部に該取付け孔と連通する環状の凹
溝流路(6)を有する帽状頭部(2)に連って、その一
方の部材には円筒状に弯曲せしめて両端部を当接し且つ
一体に突出した円筒枝管(4)を、また他方の部材には
前記枝管(4)に対応して短い周壁を有する略半円形の
凹溝(4′)を形成した半裁状からなる一対の部材(1
、1′)を、前記取付け孔(3)部を同軸に一致した状
態で嵌合する前記頭部(2)の開口端周部及び枝管(4
)の両端当接部並びに該枝管(4)と凹溝(4′)の周
壁の基端部との重合部の相互の組付け部を鑞溶着(5)
して構成したことを特徴とする鋼板製アイジョイント。(1) Attachment holes (3
) is provided through the cap-shaped head (2) and has an annular groove channel (6) therein communicating with the mounting hole, and one member thereof is curved in a cylindrical shape. A cylindrical branch pipe (4) with both ends abutting and protruding integrally is formed on the other member, and a substantially semicircular groove (4') having a short circumferential wall is formed in the other member corresponding to the branch pipe (4). A pair of members (1
, 1'), and the opening end circumference of the head (2) and the branch pipe (4) that fit coaxially with the mounting hole (3).
) and the overlapping parts of the branch pipe (4) and the proximal end of the peripheral wall of the concave groove (4') are welded together with solder (5).
A steel plate eye joint characterized by being configured as follows.
′)を設けたことを特徴とする鋼板製アイジョイント。(2) A burring wall (3
A steel plate eye joint characterized by having a
平坦な座面の軸芯部に取付け孔を貫設し、且つ内部に該
取付け孔と連通する環状の凹溝流路を有する帽状頭部に
連って、その一方の部材には円筒状に弯曲せしめて両端
部を当接し且つ一体に突出する円筒枝管を、また他方の
部材には前記円筒枝管に対応して短い周壁を有する略半
円形の凹溝を形成した半裁状からなる一対の部材を成形
せしめ、更に該一対の部材をもって前記取付け孔部を同
軸に一致した状態で前記頭部の開口端周部及び枝管の両
端当接部及び該枝管と凹溝の周壁の基端部との重合部で
の嵌合組付けを行い、しかる後に炉中通過による加熱処
理を施して相互の前記組付け部を鑞溶着して形成せしめ
たことを特徴とする鋼板製アイジョイントの成形方法。(3) A cap-shaped plate having a mounting hole penetrated through the shaft center of the flat seat surface on the head side by press working with a steel plate material, and an annular groove channel communicating with the mounting hole inside. Continuing with the head, one member has a cylindrical branch pipe that is curved into a cylindrical shape and abuts both ends and projects integrally, and the other member has a short peripheral wall corresponding to the cylindrical branch pipe. A pair of half-shaped members having a substantially semicircular groove formed therein are molded, and the pair of members are used to align the mounting hole coaxially with the peripheral part of the opening end of the head and the branch pipe. Fitting and assembly are carried out at the abutting parts of both ends of the pipe and the overlapping part of the branch pipe and the proximal end of the circumferential wall of the concave groove, and then heat treatment is performed by passing through a furnace to solder the mutually assembled parts. A method for forming a steel plate eye joint, characterized in that it is formed by welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008713A JP2828477B2 (en) | 1990-01-18 | 1990-01-18 | Steel plate eye joint and method of forming the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008713A JP2828477B2 (en) | 1990-01-18 | 1990-01-18 | Steel plate eye joint and method of forming the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03216276A true JPH03216276A (en) | 1991-09-24 |
| JP2828477B2 JP2828477B2 (en) | 1998-11-25 |
Family
ID=11700583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008713A Expired - Fee Related JP2828477B2 (en) | 1990-01-18 | 1990-01-18 | Steel plate eye joint and method of forming the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2828477B2 (en) |
-
1990
- 1990-01-18 JP JP2008713A patent/JP2828477B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2828477B2 (en) | 1998-11-25 |
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