JPH03246A - Preparation of electric laminated sheet - Google Patents

Preparation of electric laminated sheet

Info

Publication number
JPH03246A
JPH03246A JP1133988A JP13398889A JPH03246A JP H03246 A JPH03246 A JP H03246A JP 1133988 A JP1133988 A JP 1133988A JP 13398889 A JP13398889 A JP 13398889A JP H03246 A JPH03246 A JP H03246A
Authority
JP
Japan
Prior art keywords
filler
hole
holes
resin powder
prepreg
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1133988A
Other languages
Japanese (ja)
Inventor
Koji Sato
光司 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP1133988A priority Critical patent/JPH03246A/en
Publication of JPH03246A publication Critical patent/JPH03246A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/44Manufacturing insulated metal core circuits or other insulated electrically conductive core circuits

Landscapes

  • Laminated Bodies (AREA)

Abstract

PURPOSE:To prevent the generation of the interfacial release and interlaminar crack between a filler and a resin by performing the filling of a through-hole with a filler compounded resin powder by the pressing from above due to a pin. CONSTITUTION:A filler compounded resin powder 4 is received in the through- holes 1 of a metal plate 2 in a slightly large amount so as to rise. As this filler compounded resin powder 4, one obtained by powdering the same resin compounded resin as that infiltrated in a prepreg 3a is used. As a filler, a needle-like powder prepared by finely cutting and grinding down a glass fiber or an aramide fiber can be designated. The composite wherein the filler compounded resin powder 4 is received in the through-holes 1 of the metal plate 2 having the prepreg 3a temporarily bonded thereto is pressed by a press member 10 to enhance a filling ratio. By this method, the through-holes 1 are filled with the filler compounded resin powder 4 and, at the point of time when a filling degree reaches a definite limit, the excessive filler compounded resin powder 4 remaining outside the through-holes 1 is removed by a removing means.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、電気積層板の製造方法に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a method of manufacturing an electrical laminate.

〔従来の技術〕[Conventional technology]

金属板を基板として用いた多層の電気多層板の製造方法
は、たとえば、特願昭63−73671号出願に開示さ
れている。同製造方法は、第2図にその工程が示されて
いる。同図(alにみるように、金属板2は銅板やアル
ミニウム板等で形成され、スルーホールの形成される個
所に同スルーホールよりも径の大きな通孔1・・・が明
けられている。
A method for manufacturing a multilayer electrical multilayer board using a metal plate as a substrate is disclosed, for example, in Japanese Patent Application No. 73671/1983. The steps of the manufacturing method are shown in FIG. As seen in the same figure (al), the metal plate 2 is formed of a copper plate, an aluminum plate, or the like, and a through hole 1 having a larger diameter than the through hole is formed at the location where the through hole is to be formed.

この金属板2には、同図(blにみるように、片面(下
面)にプリプレグ3aを重ねて仮接着させるようにする
。プリプレグ3aはガラス布や紙等を基材とし、これに
エポキシ樹脂やポリイミド等の熱硬化性樹脂を含浸させ
て乾燥することによって調製されたものであり、同プリ
プレグ3aは、金属板2の通孔1の底の開口を閉塞する
役目をなすだけのものであるため、0.1 **程度の
薄いものになっている。つぎに、同図(C)にみるよう
に、金属板2の通孔l・・・内に、球状粉末やガラス繊
維等の充填剤を配合した樹脂4を充填してのち、減圧脱
気して加熱することで同樹脂4を硬化させる。こうして
得られた複合体6を、同図(d)にみるように、数枚重
ねるとともに各最外層の複合体6の外側面にプリプレグ
3bを介して銅箔等の金属箔13を重ねる。このとき、
各複合体6間には、片面プリント配線板や両面プリント
配線板、多層プリント配線板など、内層用回路を形成し
た回路板12・・・をプリプレグ3bを介してセントし
ておくようにする。そして、これら積層状のものを加熱
加圧成形することで、プリプレグ3bに含浸させた樹脂
が硬化して、各複合体6と回路板12とが接着するよう
になり、これにより、金属板2と回路板12とが交互に
積層し最外層に金属箔13.13の接着した電気積層板
の半製品を得ることができる、そののち、同半製品に、
ドリル加工やパンチ加工等により穿孔加工することで、
スルーホールを形成する。同スルーホールは、前記通孔
1よりも小さい直径で樹脂4の部分の中心を通るもので
ある。これにより、樹脂4が一部残されるので、スルー
ホールの内周と金属板2との間の電気絶縁性が確保され
る。そして、スルーホールを加工したのち、同スルーホ
ールの内周面に銅メツキ等の方法で導体膜を形成したり
、金属箔13をエツチング処理して外層回路を形成した
りすることで、多層の金属板2・・・を基板とし回路板
12・・・による内層回路と金属箔13.13による外
層回路とを備えた多層の電気積層板が出来上がるのであ
る。
As shown in the same figure (bl), a prepreg 3a is superimposed on one side (lower side) and temporarily adhered to the metal plate 2.The prepreg 3a is made of glass cloth, paper, etc. as a base material, and is coated with epoxy resin. The prepreg 3a is prepared by impregnating a thermosetting resin such as or polyimide and drying it, and the prepreg 3a only serves to close the opening at the bottom of the through hole 1 of the metal plate 2. Therefore, it is as thin as 0.1**.Next, as shown in the same figure (C), the through hole l of the metal plate 2 is filled with spherical powder, glass fiber, etc. After filling the resin 4 mixed with the agent, the resin 4 is cured by degassing under reduced pressure and heating.Several composites 6 thus obtained are stacked as shown in Figure (d). At the same time, a metal foil 13 such as copper foil is layered on the outer surface of each outermost layer of the composite body 6 via the prepreg 3b.At this time,
A circuit board 12 having an inner layer circuit formed thereon, such as a single-sided printed wiring board, a double-sided printed wiring board, or a multilayer printed wiring board, is placed between each composite body 6 via a prepreg 3b. By heating and press-molding these laminates, the resin impregnated into the prepreg 3b is cured, and each composite 6 and the circuit board 12 are bonded to each other, thereby causing the metal plate 2 A semi-finished product of an electrical laminate can be obtained in which the and circuit boards 12 are alternately laminated and a metal foil 13.13 is adhered to the outermost layer.Then, on the semi-finished product,
By drilling or punching, etc.
Form a through hole. The through hole has a smaller diameter than the through hole 1 and passes through the center of the resin 4 portion. As a result, a portion of the resin 4 remains, so that electrical insulation between the inner periphery of the through hole and the metal plate 2 is ensured. After processing the through-hole, a conductive film is formed on the inner peripheral surface of the through-hole by a method such as copper plating, or an outer layer circuit is formed by etching the metal foil 13, thereby creating a multilayered structure. A multilayer electrical laminate is completed, using the metal plates 2 as a substrate and having an inner layer circuit formed by the circuit boards 12 . . . and an outer layer circuit formed by the metal foils 13, 13.

前記電気積層板の製造方法によれば、金泥板2の通孔l
に充填した樹脂4に充填剤が配合されているので、前記
穿孔加工をするとスルーホールの内周面にこの充填剤が
露出して胃内周面が凹凸面となり、この凹凸面がアンカ
ー効果などを発揮することで、スルーホールの内周面に
施される導体膜(メツキ層)の密着性が高まるものであ
る。そのほか、通孔1内の樹脂4は、予め間通孔l内に
流し込んで充填されるもので、成形時にプリプレグ3b
の溶融樹脂を流入させて充填されるものではないので、
通孔1内の樹脂4中の充填剤量が少なくなってスルーホ
ールの凹凸面が不十分になったり、充填剤が偏在して加
熱応力が加わったときに充填剤と樹脂との界面に!lJ
離が生じたりするおそれはない等の利点を有する。
According to the method for manufacturing an electrical laminate, the through hole l of the gold plate 2
Since a filler is blended into the resin 4 filled in the through-hole, when the above-mentioned drilling process is performed, this filler is exposed on the inner peripheral surface of the through hole, and the inner peripheral surface of the stomach becomes an uneven surface, and this uneven surface has an anchor effect, etc. By achieving this, the adhesion of the conductive film (plating layer) applied to the inner peripheral surface of the through hole is improved. In addition, the resin 4 in the through hole 1 is filled by pouring into the through hole l in advance, and the prepreg 3b is filled during molding.
Since it is not filled by flowing molten resin,
When the amount of filler in the resin 4 in the through hole 1 decreases and the uneven surface of the through hole becomes insufficient, or when the filler is unevenly distributed and heat stress is applied, it may occur at the interface between the filler and the resin! lJ
This has the advantage that there is no risk of separation occurring.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、前記通孔1に充填される樹脂4が粉粒体である
ときには必ずしも上記のようにはならない。樹脂4が粉
粒体であるときは、同粉粒体を、充填剤とともに、一方
がプリプレグ3aで塞がれた通孔1に入れてのち、同充
填剤配合樹脂粉粒体を、金属板2の上面に沿ってスキー
ジ−により掻き落とすようにするのが通例であった。し
たがって、通孔1に入れられた充填剤配合樹脂粉粒体間
には隙間が残るため、前記加熱加圧成形時にプリプレグ
3aからの樹脂が通孔1に流れ込むようになって、その
流れ作用で通孔1内の充填剤が同道孔1内において偏る
ようになる。その結果、スルーホールを形成したときの
凹凸面が不十分な凹凸になったり、加熱応力が加わった
ときに充填剤と樹脂との界面に剥離が生じたりする。充
填剤が偏在すると、第3図にみるように、加熱加圧成形
に伴って上・下方向に収縮力が発生するようになり、そ
の状態で同図×印の四隅C・・・にプリプレグ3a、3
bからの溶融樹脂が流れ込むようなことがあると、その
部分C・・・が他と比べて著しく高濃度の部分になり、
その結果、ここに眉間クラックが発生しやすくなってい
た。これらのことから、スルーホール信頼性の向上を図
ることができなかった。
However, when the resin 4 filled in the through hole 1 is powder or granule, the above is not necessarily the case. When the resin 4 is powder or granule, the powder and granule are put into the through hole 1 whose one side is closed with prepreg 3a, and then the filler-containing resin powder is inserted into the metal plate. It was customary to scrape off along the top surface of 2 with a squeegee. Therefore, since a gap remains between the filler-containing resin particles placed in the through holes 1, the resin from the prepreg 3a flows into the through holes 1 during the heating and pressure molding, and the flow action causes the resin to flow into the through holes 1. The filler in the through hole 1 becomes uneven within the same passage hole 1. As a result, when a through hole is formed, the uneven surface becomes insufficiently uneven, and when thermal stress is applied, peeling occurs at the interface between the filler and the resin. If the filler is unevenly distributed, as shown in Figure 3, shrinkage force will be generated in the upward and downward directions as a result of heating and pressure molding, and in this state, the prepreg will be applied to the four corners C marked with an x in the figure. 3a, 3
If the molten resin from B flows in, that part C... will have a significantly higher concentration than the others,
As a result, cracks between the eyebrows were more likely to occur here. For these reasons, it has not been possible to improve through-hole reliability.

前記事情に鑑みて、この発明の課題とするところは、ス
ルーホール信頼性に優れるようにすることにある。
In view of the above circumstances, an object of the present invention is to improve through-hole reliability.

〔課題を解決するための手段〕[Means to solve the problem]

前記課題を解決するため、この発明にかかる電気積層板
の製造方法は、通孔を有する金属板の同通孔内に充填剤
配合樹脂粉粒体をビンにより上方から押え付けることで
充填した後、この金属板をプリプレグを介して複数枚重
ね、これ゛を加熱加圧して積層成形し、その後に前記通
孔内の樹脂の部分でスルーホールを穿孔加工するように
する。
In order to solve the above problems, the method for manufacturing an electric laminate according to the present invention includes filling the through holes of a metal plate with filler-containing resin powder by pressing the filler-containing resin powder from above with a bottle. A plurality of these metal plates are stacked with prepreg interposed therebetween, and the metal plates are laminated by heating and pressurizing, and then through-holes are punched using the resin portions in the through-holes.

〔作   用〕[For production]

前記通孔内への充填剤配合樹脂粉粒体の充填を、ビンに
よる上方からの押え付けにより行なうようにすると、同
押え付けにより充填率が上がり、成形時にプリプレグか
らの樹脂の流れ込みが少な(なって、通孔内での充填剤
の偏りがなくなる。
If the filler-containing resin powder is filled into the through hole by pressing from above with a bottle, the filling rate will increase due to the pressing, and the flow of resin from the prepreg during molding will be reduced ( This eliminates unevenness of the filler within the through hole.

これにより、通孔内に充填される樹脂として粉粒体を用
いても、スルーホール形成時に充填剤による凹凸面が充
分に得られるとともに、充填剤と樹指間の界面に剥離が
生じたり、眉間クラックが発生したりすることがなくな
る。
As a result, even if powder or granular material is used as the resin filled in the through hole, a sufficiently uneven surface due to the filler can be obtained when forming the through hole, and peeling does not occur at the interface between the filler and the resin. Glabellar cracks will no longer occur.

〔実 施 例〕〔Example〕

以下に、この発明を、その実施例をあられす図面を参照
しつつ詳しく説明する。
Hereinafter, embodiments of the present invention will be explained in detail with reference to the accompanying drawings.

第1図は、この発明にかかる電気積層板の製造方法の一
実施例をあられしている。同図は、第2図(C)に相当
する充填工程をあられし、その他の工程は第2図に示し
たと同様であるので、重複した説明は省略する。同図(
alにみるように、金属板2の通孔1内には、充填剤配
合樹脂粉粒体4が多口で盛り上がるようにして入れられ
る。この充填剤配合樹脂粉粒体4には、プリプレグ3a
に含浸させるものと同様のものを粉末状にしたものが使
われる。充填剤としては任意のものを用いることができ
るが、Alx Os 、Ali 0x  ・HsOlA
lx Os  ’ 3 Ht O、タルク、MgO1C
aCOs 、S bz Ox 、A bt Osなどの
球状粉末、EガラスやDガラス、Tガラス、Rガラス、
Qガラスなどのガラス繊維や、ケブラー(デュポン社製
)、テクノーラ(奇人社製)などのアラミド繊維等を細
かく切断してすりつぶした針状粉末を例示することがで
きる。樹脂粉粒体4への充填剤の配合量は、樹脂分10
0iifit部に対して50〜1000重量部程度、好
ましくは、400M量部とされる。プリプレグ3aを仮
接着した金属板2の通孔1内に充填剤入りの樹脂4が入
れられた複合体を、同図示のように、押え部材10によ
り押え込んで充填率の向上を図るようにする。同郡え部
材10は、基板10aの下側に通孔1・・・とばば同じ
径をしたビン10b・・・を同通孔l・・・と同じピッ
チになるように突出させてなっている。これにより、充
填剤配合樹脂粉粒体4は、同図(b)にみるように、通
孔1内に詰め込まれるようになり、詰め込み度が一定の
限度に達した時点で、通孔1外に残る余分な充填剤配合
樹脂粉粒体4を除去手段11で取り除くようにする。こ
の取り除きは、通孔1外の少量の充填剤配合樹脂粉粒体
4を残すようにして、積層成形時の加熱加圧で通孔1内
に充填させるようにすることもできる。なお、プリプレ
グ3a、3bには充填剤は配合されていない。
FIG. 1 shows an embodiment of the method for manufacturing an electrical laminate according to the present invention. This figure shows the filling step corresponding to FIG. 2(C), and the other steps are the same as shown in FIG. 2, so redundant explanation will be omitted. Same figure (
As shown in FIG. 1, the filler-containing resin powder 4 is put into the through hole 1 of the metal plate 2 so as to swell in multiple mouths. This filler-containing resin powder 4 includes prepreg 3a.
A powdered version of the same material used for impregnation is used. Any filler can be used, but Alx Os, Ali 0x ・HsOlA
lx Os' 3 Ht O, talc, MgO1C
Spherical powders such as aCOs, SbzOx, AbtOs, E glass, D glass, T glass, R glass,
Examples include acicular powder obtained by finely cutting and grinding glass fibers such as Q-glass, aramid fibers such as Kevlar (manufactured by DuPont), and Technora (manufactured by Kijinsha). The amount of filler added to the resin powder 4 is resin content 10
The amount is about 50 to 1000 parts by weight, preferably 400 M parts, based on 0iifit parts. As shown in the figure, a composite body in which a resin 4 containing a filler is placed in a through hole 1 of a metal plate 2 to which a prepreg 3a is temporarily bonded is pressed down by a holding member 10 to improve the filling rate. do. The grouping member 10 has the through holes 1 and the bottles 10b having the same diameter projected from the lower side of the substrate 10a at the same pitch as the through holes l. There is. As a result, the filler-containing resin powder 4 is packed into the through hole 1, as shown in FIG. The remaining filler-containing resin powder 4 is removed by a removing means 11. This removal can also be done by leaving a small amount of the filler-containing resin powder 4 outside the through hole 1 and filling it into the through hole 1 by heating and pressurizing during lamination molding. Note that no filler is mixed in the prepregs 3a and 3b.

前記のように、この発明にかかる電気積層板の製造方法
は、前記通孔内への充填剤配合樹脂粉粒体の充填を、ピ
ンによる上方からの押え付けにより行なうようにするの
で、同郡え付けにより充填率が上がり、成形時にプリプ
レグからの樹脂の流れ込みが少なくなって、通孔内での
充填剤の偏りがなくなる。これにより、通孔内に充填さ
れる樹脂として粉粒体を用いても、スルーホール形成時
に充填剤による凹凸面が充分に得られるとともに、充填
剤と樹脂間の界面に剥離が生じたり、眉間クランクが発
生したりすることがなくなる。
As described above, the method for manufacturing an electrical laminate according to the present invention is such that filling of the filler-containing resin powder into the through holes is carried out by pressing from above with pins. By attaching, the filling rate increases, the flow of resin from the prepreg during molding is reduced, and the unevenness of the filler in the through hole is eliminated. As a result, even if powder or granular material is used as the resin filled in the through hole, a sufficiently uneven surface due to the filler can be obtained when forming the through hole, and peeling may occur at the interface between the filler and the resin, or between the eyebrows. No more cranking.

なお、前記押えは、その押え前あるいは押え中において
振動を加えるようにしてもよい。前記充填は、プリプレ
グを仮接着しない状態で行ない、その金属板を直接積層
成形するようにしてもよいるようになる。
The presser foot may be vibrated before or during the presser foot. The filling may be performed without temporarily adhering the prepreg, and the metal plate may be directly laminated and molded.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明にかかる電気積層板の製造方法の一実
施例をあられし、同図(alは充填剤配合樹脂粉粒体が
充填のため通孔に入れられて押えられる直前の様子をあ
られす断面図、同図(blはその充堰後の様子をあられ
す断面図、第2図は従来の方法を工程ごとにあられす断
面図、第3図は眉間タラワクの発生状況をあられす断面
図である。 1・・・通孔 2・・・金属板 3a、3b・・・プリ
プレグ 4・・・充填剤配合樹脂粉粒体 10b・・・
ピン代理人 弁理士  松 本 武 彦 〔発明の効果〕 この発明にかかる電気積層板の製造方法は、以上のよう
にするため、スルーホール信頼性に優れ第1図 (a) 第2 図 (d)
FIG. 1 shows an embodiment of the method for manufacturing an electrical laminate according to the present invention, and FIG. A cross-sectional view of Aarasu, the same figure (BL is a cross-sectional view of Aarasu after filling the weir, Fig. 2 is a cross-sectional view of Aarasu for each process of the conventional method, and Fig. 3 shows the occurrence of Tarawak between the eyebrows. It is a sectional view. 1... Through hole 2... Metal plate 3a, 3b... Prepreg 4... Filler-containing resin powder 10b...
Pin Agent Patent Attorney Takehiko Matsumoto [Effects of the Invention] The method for manufacturing an electrical laminate according to the present invention has excellent through-hole reliability as described above, as shown in Fig. 1(a) and Fig. 2(d). )

Claims (1)

【特許請求の範囲】[Claims] 1 通孔を有する金属板の同通孔内に充填剤配合樹脂粉
粒体をピンにより上方から押え付けることで充填した後
、この金属板をプリプレグを介して複数枚重ね、これを
加熱加圧して積層成形し、その後に前記通孔内の樹脂の
部分でスルーホールを穿孔加工するようにする電気積層
板の製造方法
1. Fill the holes of a metal plate with a through hole with filler-containing resin powder by pressing it from above with a pin, then stack multiple metal plates with prepreg interposed between them, and heat and press them. A method for producing an electrical laminate, in which the through-holes are formed by laminating the resin in the through-holes
JP1133988A 1989-05-26 1989-05-26 Preparation of electric laminated sheet Pending JPH03246A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1133988A JPH03246A (en) 1989-05-26 1989-05-26 Preparation of electric laminated sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1133988A JPH03246A (en) 1989-05-26 1989-05-26 Preparation of electric laminated sheet

Publications (1)

Publication Number Publication Date
JPH03246A true JPH03246A (en) 1991-01-07

Family

ID=15117759

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1133988A Pending JPH03246A (en) 1989-05-26 1989-05-26 Preparation of electric laminated sheet

Country Status (1)

Country Link
JP (1) JPH03246A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7261853B2 (en) * 2004-07-16 2007-08-28 Eagle Mold Company Decelerated ejector pin system and method for operating the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7261853B2 (en) * 2004-07-16 2007-08-28 Eagle Mold Company Decelerated ejector pin system and method for operating the same

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