JPH034513B2 - - Google Patents

Info

Publication number
JPH034513B2
JPH034513B2 JP12391983A JP12391983A JPH034513B2 JP H034513 B2 JPH034513 B2 JP H034513B2 JP 12391983 A JP12391983 A JP 12391983A JP 12391983 A JP12391983 A JP 12391983A JP H034513 B2 JPH034513 B2 JP H034513B2
Authority
JP
Japan
Prior art keywords
ceramics
conductive film
conductive
base sheet
firing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP12391983A
Other languages
Japanese (ja)
Other versions
JPS6016884A (en
Inventor
Hiroshi Yamane
Kozo Matsumura
Yukio Ogawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissha Printing Co Ltd
Original Assignee
Nissha Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissha Printing Co Ltd filed Critical Nissha Printing Co Ltd
Priority to JP12391983A priority Critical patent/JPS6016884A/en
Publication of JPS6016884A publication Critical patent/JPS6016884A/en
Publication of JPH034513B2 publication Critical patent/JPH034513B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/09Use of materials for the conductive, e.g. metallic pattern
    • H05K1/092Dispersed materials, e.g. conductive pastes or inks
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/20Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern

Landscapes

  • Producing Shaped Articles From Materials (AREA)

Description

【発明の詳細な説明】 本発明は導電性皮膜を有するセラミツクスの製
造方法に関するものであり、その目的とするとこ
ろは導電性皮膜を有するセラミツクス、殊に立体
形状を呈するセラミツクスを、容易な工程にて効
率的に製造する方法を提供せんとすることにあ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing ceramics having a conductive film, and an object of the present invention is to produce ceramics having a conductive film, particularly ceramics exhibiting a three-dimensional shape, in an easy process. The objective is to provide a method for efficiently manufacturing the same.

従来、導電性皮膜を有するセラミツクスを製造
する方法としては次のような方法がある。即ち、
HP(Hot Press)法、HIP(Hot Isostatic
Press)法、反応焼結法、溶融鋳込法、CVD
(Chemical Vapor Deposition)法等にてセラミ
ツクスを成形した後、スクリーン印刷法、スプレ
ー法、刷毛塗り法、コーティング法、転写印刷法
等にて導電性皮膜を形成し、その後焼成すること
によつて前記セラミツクス表面に導電性皮膜を焼
付ける方法、ラーバプレス法、押出法、射出成
形法、ローラ成形法、ドクターブレード成形法等
にてセラミツクス前駆体(グリーン成形体)を成
形した後、焼結することによつてセラミツクスと
し、その後スクリーン印刷法、スプレー法、刷毛
塗り法、コーテイング法、転写印刷法等にて導電
性皮膜を形成し、しかる後焼成することによつて
前記セラミツクス表面に導電性皮膜を焼付ける方
法、ラバープレス法、押出法、射出成形法、ロ
ーラ成形法、ドクターブレード成形法等にてセラ
ミツクス前駆体を成形した後、該表面にスクリー
ン印刷法、スプレー法、刷毛塗り法、コーテイン
グ法、転写印刷法等にて導電性皮膜を形成し、そ
の後前記セラミツクス前駆体を焼結するとともに
前記導電性皮膜を焼付ける方法等がある。
Conventionally, there are the following methods for producing ceramics having conductive films. That is,
HP (Hot Press) method, HIP (Hot Isostatic)
Press) method, reaction sintering method, melt casting method, CVD
After molding ceramics using a chemical vapor deposition method or the like, a conductive film is formed using a screen printing method, a spray method, a brush coating method, a coating method, a transfer printing method, etc. After forming a ceramic precursor (green molded body) using a method such as baking a conductive film on the ceramic surface, larva press method, extrusion method, injection molding method, roller molding method, doctor blade molding method, etc., it is sintered. Therefore, a conductive film is formed on the surface of the ceramic by forming a conductive film using a screen printing method, a spray method, a brush coating method, a coating method, a transfer printing method, etc., and then firing it. After molding the ceramic precursor using a rubber press method, extrusion method, injection molding method, roller molding method, doctor blade molding method, etc., the surface can be coated with a screen printing method, a spray method, a brush coating method, a coating method, There is a method in which a conductive film is formed by a transfer printing method or the like, and then the ceramic precursor is sintered and the conductive film is baked.

しかしながら前記した方法は何れも次のような
欠点を有するものである。即ち、、、の方
法は何れもセラミツクスの成形工程と導電性皮膜
の形成工程との2工程が必要であること、また立
体形状を呈するセラミツクスに対し、パターン状
の導電性皮膜を形成することは極めて困難である
ということ等の欠点を有するものであり、更に
との方法はセラミツクスを焼結する際の焼成工
程と導電性皮膜を焼付ける際の焼成工程とが各々
必要でありエネルギーコストが著しく高いという
欠点を有するものである。またの方法はと
の方法と比較するとエネルギーコストは低くてす
むものの、セラミツクス前駆体表面に導電性皮膜
を形成する際、セラミツクス前駆体に外部応力が
かかることが避けられず、その結果セラミツクス
の破壊強度を落とし機械特性に悪影響を及ぼすと
いう欠点を有するものである。
However, all of the above methods have the following drawbacks. In other words, both methods require two steps: a ceramic molding step and a conductive film forming step, and it is difficult to form a patterned conductive film on ceramics that have a three-dimensional shape. This method has drawbacks such as being extremely difficult, and furthermore, the method requires a firing process for sintering the ceramics and a firing process for baking the conductive film, resulting in significant energy costs. It has the disadvantage of being expensive. Although this method has lower energy costs than the previous method, it is inevitable that external stress will be applied to the ceramic precursor when forming a conductive film on the surface of the ceramic precursor, resulting in destruction of the ceramic. This has the disadvantage that it reduces strength and adversely affects mechanical properties.

本発明者は前記したような欠点に鑑み、種々研
究、実験の結果、遂に本発明を完成するに至つた
ものである。即ち、本発明は(a)剥離性を有する基
体シート上に、導電性を有し且つ融点が1300℃以
上の金属を主成分とするインキを用いて導電性イ
ンキ層を形成し、その上に接着剤層を形成してな
る転写材を、前記接着剤層と射出成形用セラミツ
クス材料とが接するように、射出成形用金型内に
設置する工程、(b)射出成形用セラミツクス原料を
前記金型内に射出する工程、(c)成形されたセラミ
ツクスを取り出すとともに前記基体シートを剥離
する工程、(d)基体シートを剥離したセラミツクス
前駆体を焼成する工程、からなることを特徴とす
る導電性皮膜を有するセラミツクスの製造方法で
ある。
In view of the above-mentioned drawbacks, the present inventor has finally completed the present invention as a result of various studies and experiments. That is, the present invention (a) forms a conductive ink layer on a releasable base sheet using an ink that is conductive and whose main component is a metal with a melting point of 1300°C or higher, and then (b) placing a transfer material formed with an adhesive layer in an injection mold so that the adhesive layer and the ceramic material for injection molding are in contact with each other; (c) removing the molded ceramic and peeling off the base sheet; (d) firing the ceramic precursor from which the base sheet has been peeled off. This is a method for manufacturing ceramics having a film.

以下、本発明について更に詳しく説明する。 The present invention will be explained in more detail below.

先ず本発明に使用する転写材について説明す
る。
First, the transfer material used in the present invention will be explained.

本発明に使用する転写材1は、剥離性を有する
基体シート2上に導電性インキ層3、接着剤層4
を形成してなるものである(第1図参照)。
The transfer material 1 used in the present invention has a conductive ink layer 3 and an adhesive layer 4 on a releasable base sheet 2.
(See Figure 1).

基体シート2aとしては、ポリエステル、ポリ
エチレン、ポリプロピレン、ナイロン等のプラス
チツクフイルムを使用することができる。
As the base sheet 2a, a plastic film such as polyester, polyethylene, polypropylene, nylon, etc. can be used.

この基体シート2a上には適宜、離型処理を施
し、後述する導電性インキ層3が基体シート2a
から剥離可能となるようにしておく。
On this base sheet 2a, a mold release treatment is performed as appropriate, and a conductive ink layer 3, which will be described later, is applied to the base sheet 2a.
Make it so that it can be peeled off.

次に導電性インキ層3は、導電性を有する各種
インキを用い、印刷法あるいはコーテイング法等
の適宜の手段にて前記基体シート2上に形成す
る。この導電性インキは、導電性を有し且つ融点
が1300℃以上の金属を主成分とし、これに樹脂バ
インダー、フリツト、溶剤等を混合してなるもの
である。前記金属としては炭素、トリウム、モリ
ブデン、タングステン、クロム等を挙げることが
できる。
Next, the conductive ink layer 3 is formed on the base sheet 2 by an appropriate method such as a printing method or a coating method using various conductive inks. This conductive ink is mainly composed of a metal that is conductive and has a melting point of 1300° C. or higher, and is mixed with a resin binder, frit, solvent, etc. Examples of the metal include carbon, thorium, molybdenum, tungsten, and chromium.

なお、形成手段として印刷法を用いた場合は複
雑なパターンでも容易に形成することができるも
のである。
Note that when a printing method is used as a forming means, even a complicated pattern can be easily formed.

接着剤層4は、前記導電性インキ層3が乾燥し
た後、感熱性接着剤を用い、各種印刷法あるいは
コーテイング法等の適宜手段にて形成するとよ
い。
After the conductive ink layer 3 has dried, the adhesive layer 4 may be formed using a heat-sensitive adhesive by appropriate means such as various printing methods or coating methods.

なお、この接着剤層4は後述する焼成工程にお
いて、前記導電性インキに悪影響を及ぼさないも
の用いる。
Note that this adhesive layer 4 is made of a material that does not adversely affect the conductive ink in the firing process described later.

次に前記した構成からなる転写材1を用い、導
電性皮膜を有するセラミツクスを製造する方法に
ついて説明する。
Next, a method of manufacturing ceramics having a conductive film using the transfer material 1 having the above-described structure will be described.

先ず前記転写材1を射出成形用金型5内の所定
の位置に設置する(第2図参照)。この際、転写
材1の接着剤層4と後述する射出成形用セラミツ
クス材料とが接するように設置する。
First, the transfer material 1 is placed at a predetermined position within the injection mold 5 (see FIG. 2). At this time, the adhesive layer 4 of the transfer material 1 is placed so as to be in contact with a ceramic material for injection molding, which will be described later.

次に前記金型5を閉じた後、射出成形用セラミ
ツクス材料を前記金型5内に射出する(第3図参
照)。前記セラミツクス材料としては、炭化珪素、
酸化珪素、炭化チタン、炭化タクグステン、アル
ミナ、ジルコニア、ベリリア、トリア等がある。
Next, after closing the mold 5, a ceramic material for injection molding is injected into the mold 5 (see FIG. 3). As the ceramic material, silicon carbide,
Examples include silicon oxide, titanium carbide, tungsten carbide, alumina, zirconia, beryllia, and thoria.

なお、前記セラミツクス材料は、射出するに当
たつては可塑性を与え、また緻密な焼結体を得る
ため適宜添加剤、例えば可塑剤、結合剤、滑剤、
助剤等を加えておく。
In addition, when injecting the ceramic material, appropriate additives such as plasticizers, binders, lubricants, etc. are added to impart plasticity and to obtain a dense sintered body.
Add auxiliary agents, etc.

次に前記金型5内から成形されたセラミツクス
前駆体6を取り出す。この際、セラミツクス前駆
体6表面の基体シート2を剥離する(第4図参
照)。
Next, the molded ceramic precursor 6 is taken out from the mold 5. At this time, the base sheet 2 on the surface of the ceramic precursor 6 is peeled off (see FIG. 4).

その後、このセラミツクス前駆体6を400℃〜
500℃で仮焼成し、前記導電性インキ中の樹脂バ
インダー及び前記セラミツクス前駆体6中の添加
剤等を除法せしめる。
After that, this ceramic precursor 6 was heated to 400℃~
Temporary firing is performed at 500° C. to remove the resin binder in the conductive ink and the additives in the ceramic precursor 6.

しかる後、仮焼成したセラミツクス前駆体6を
1300℃〜1800℃で本焼成し、前記セラミツクス前
駆体6を焼結せしめるとともに前記導電性金属を
焼付ける。
After that, the pre-fired ceramics precursor 6 is
Main firing is performed at 1300° C. to 1800° C. to sinter the ceramic precursor 6 and bake the conductive metal.

このようにすることによつて、導電性を有する
セラミツクス7を得ることができる(第5図参
照)。
By doing so, it is possible to obtain ceramics 7 having electrical conductivity (see FIG. 5).

本発明に係る導電性皮膜を有するセラミツクス
の製造方法は、以上説明した構成からなるもので
あるから、次のような効果を有するものである。
即ち、セラミツクスの成形と同時に導電性皮膜を
形成することが出来るものであるから、導電性皮
膜を有するセラミツクスを効率的に製造すること
ができ、更に立体形状を呈するセラミツクスに対
しても容易に導電性皮膜を形成することができる
ものである。しかも、導電性皮膜の形成はセラミ
ツクスの成形と同時に行うものであるから、導電
性皮膜を形成する際セラミツクスに外部応力がか
かることはなくセラミツクスの機械特性に悪影響
を及ぼすことはない。また、セラミツクスの焼結
工程と導電性皮膜の焼付け工程とを同時に行うこ
とができるものであるから、エネルギーコストも
低くてすむものである。
Since the method for manufacturing ceramics having a conductive film according to the present invention has the configuration described above, it has the following effects.
In other words, since a conductive film can be formed at the same time as ceramics are formed, ceramics having a conductive film can be efficiently produced, and even ceramics with a three-dimensional shape can be easily made conductive. It is capable of forming a sexual film. Moreover, since the formation of the conductive film is carried out simultaneously with the molding of the ceramics, no external stress is applied to the ceramics during the formation of the conductive film, and the mechanical properties of the ceramics are not adversely affected. Furthermore, since the ceramic sintering process and the conductive film baking process can be performed simultaneously, energy costs can be reduced.

従つて、本発明によつて得られた導電性皮膜を
有するセラミツクスは様々な方面に利用すること
ができるものであり、従つて本発明は産業上利用
価値の極めて高いものである。
Therefore, the ceramics having the conductive film obtained by the present invention can be used in various fields, and therefore, the present invention has extremely high industrial utility value.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る転写材の断面模式図、第
2図乃至第4図は本発明に係る製造工程の断面模
式図、第5図は本発明によつて製造されたセラミ
ツクスの斜視図を各々示す。 図中、1……転写材、2……剥離性を有する基
体シート、2a……基体シート、2b……剥離
層、3……導電性インキ層、4……接着剤層、5
……射出成形用金型、6……セラミツクス前駆
体、7……セラミツクス。
FIG. 1 is a schematic cross-sectional view of a transfer material according to the present invention, FIGS. 2 to 4 are schematic cross-sectional views of the manufacturing process according to the present invention, and FIG. 5 is a perspective view of ceramics manufactured according to the present invention. are shown respectively. In the figure, 1... Transfer material, 2... Base sheet with peelability, 2a... Base sheet, 2b... Peeling layer, 3... Conductive ink layer, 4... Adhesive layer, 5
... Injection mold, 6... Ceramics precursor, 7... Ceramics.

Claims (1)

【特許請求の範囲】 1 (a) 剥離性を有する基体シート上に、導電性
を有し且つ融点が1300℃以上の金属を主成分と
するインキを用いて導電性インキ層を形成し、
その上に接着剤層を形成してなる転写材を、前
記接着剤層と射出成形用セラミツクス材料とが
接するように、射出成形用金型内に設置する工
程、 (b) 前記金型を閉じた後、射出成形用セラミツク
ス原料を前記金型内に射出する工程、 (c) 成形されたセラミツクス前駆体を取り出すと
ともに、前記基体シートを剥離する工程、 (d) 基体シートを剥離したセラミツクス前駆体を
焼成する工程、 からなることを特徴とする導電性皮膜を有するセ
ラミツクスの製造方法。 2 焼成する工程が、400℃〜500℃で仮焼成する
工程と1300℃〜1800℃で本焼成する工程とからな
ることを特徴とする特許請求の範囲第1項記載の
導電性皮膜を有するセラミツクスの製造方法。
[Scope of Claims] 1 (a) A conductive ink layer is formed on a releasable base sheet using an ink that is conductive and whose main component is a metal with a melting point of 1300°C or higher,
placing a transfer material on which an adhesive layer is formed in an injection mold so that the adhesive layer and the injection molding ceramic material are in contact with each other; (b) closing the mold; (c) Taking out the molded ceramic precursor and peeling off the base sheet; (d) The ceramic precursor from which the base sheet has been peeled off. 1. A method for producing ceramics having a conductive film, comprising the step of firing. 2. Ceramics having a conductive film according to claim 1, wherein the firing step consists of a step of pre-firing at 400°C to 500°C and a step of main firing at 1300°C to 1800°C. manufacturing method.
JP12391983A 1983-07-06 1983-07-06 Manufacture of ceramic with electroconductive coating Granted JPS6016884A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12391983A JPS6016884A (en) 1983-07-06 1983-07-06 Manufacture of ceramic with electroconductive coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12391983A JPS6016884A (en) 1983-07-06 1983-07-06 Manufacture of ceramic with electroconductive coating

Publications (2)

Publication Number Publication Date
JPS6016884A JPS6016884A (en) 1985-01-28
JPH034513B2 true JPH034513B2 (en) 1991-01-23

Family

ID=14872584

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12391983A Granted JPS6016884A (en) 1983-07-06 1983-07-06 Manufacture of ceramic with electroconductive coating

Country Status (1)

Country Link
JP (1) JPS6016884A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS621803A (en) * 1985-06-26 1987-01-07 Nissha Printing Co Ltd Manufacture of formed metallic body having film on surface
JPH02248206A (en) * 1989-03-22 1990-10-04 Toshiba Chem Corp Manufacture of conductive tile
ITBO20020337A1 (en) * 2002-05-31 2003-12-01 Tecno Europa Srl METHOD FOR THE REALIZATION OF CERAMIC MANUFACTURES

Also Published As

Publication number Publication date
JPS6016884A (en) 1985-01-28

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