JPH0354814B2 - - Google Patents
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- Publication number
- JPH0354814B2 JPH0354814B2 JP24038583A JP24038583A JPH0354814B2 JP H0354814 B2 JPH0354814 B2 JP H0354814B2 JP 24038583 A JP24038583 A JP 24038583A JP 24038583 A JP24038583 A JP 24038583A JP H0354814 B2 JPH0354814 B2 JP H0354814B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- alloy material
- brush
- sliding
- sliding contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Motor Or Generator Current Collectors (AREA)
Description
本発明は、摺動接点装置に係り、特にそれを構
成するブラシとコンミテータ又はスリツプリング
の材料の改良に関する。
従来の摺動接点装置は、Pd30〜50重量%、
Ag20〜40重量%、Cu20〜40重量%の合金材料に
て構成したブラシと、Ag−Cd0.5〜15重量%の合
金材料にて構成したコンミテータ又はスリツプリ
ングとを組合わせて成るものである。
ところで、この摺動接点装置のブラシは、コン
ミテータ又はスリツプリングとの摺動時に軟化し
て凝着するため摩耗粉が生じ易く、接触抵抗が不
安定となつていた。
一方、コンミテータ又はスリツプリングは、
Ag−Cd0.5〜15重量%の合金材料により構成さ
れ、ブラシとの摺動時、粘着性が高く耐摩耗性に
劣るものであつた。
本発明は、斯かる欠点を解消すべくなされたも
のであり、ブラシの耐摩耗性及び接触抵抗特性を
向上させ、コンミテータ又はスリツプリングの耐
摩耗性を向上させた摺動接点装置を提供せんとす
るものである。
本発明の摺動接点装置は、組成比でPd30〜50
重量%、Ag20〜40重量%、Cu20〜40重量%のPd
−Ag−Cuが95〜99.5重量%及び残部がCo、Sn及
びTiの少なくとも1種を合計で0.5〜5重量%か
ら成る合金材料にて構成したブラシと、Ag−
Cu3〜12重量%又はAg−Cu3〜12重量%−Cd5重
量%以下の合金材料にて構成したコンミテータ又
はスリツプリングとを組合わせて成るものであ
る。
本発明の摺動接点装置に於いて、ブラシを組成
比でPd30〜50重量%、Ag20〜40重量%、Cu20〜
40重量%のPd−Ag−Cuが95〜99.5重量%及び残
部がCo、Sn及びTiの少なくとも1種を合計で0.5
〜5重量%から成る合金材料にて構成した理由
は、前記Pd−Ag−Cuの合金材料の耐凝着性を向
上すべく析出物によつて摺動時の軟化を防止する
為で、0.5重量%未満ではその効果を発揮できず、
5重量%を超えると酸化物の発生量が多くなり、
接触抵抗が高くなり、その上不安定となるもので
ある。またPd、Ag、Cuの含有量は、前記従来の
合金材料の組成比に変更を加えない範囲とするこ
とにより、従来の合金材料の特性は損なわれるこ
となく発揮されることとなるものである。
コンミテータ又はスリツプリングを、Ag−
Cu3〜12重量%又はAg−Cu3〜12重量%−Cd5重
量%以下の合金材料にて構成した理由は、ブラシ
との摺動時の粘着性を抑えて耐摩耗性を向上させ
る為で、Cuの含有量が3重量%未満ではその効
果が得られず、12重量%を超えると摺動時に発生
する酸化物の量が多くなりすぎて接触抵抗が高く
不安定になり、Cdの含有量が5重量%を超える
とこれが酸化Cdとなつた際、接触抵抗が高くな
り、耐摩耗性が劣下するものである。従つて、
Cuの含有量は3〜12重量%、Cdの含有量は5重
量%を超えないようにしたものである。
次に本発明による摺動接点装置の具体的な実施
例と従来例について説明する。
下記の表−1の左欄に示す成分組成の実施例及
び従来例の合金材料より成る線径0.7mmのブラシ
線材を各々長さ8mmに切断し、2本並列させて一
端を幅10mm、長さ13mm、厚さ0.2mmの台材に溶接
し、他端に2Rの円弧状の接触部を曲成してブラ
シを作つた。一方下記の表−1の右欄に示す成分
組成の実施例及び従来例の合金材料により成る厚
さ0.5mmの板材を打抜いて直径50mmのスリツプリ
ングを作つた。然してこれらブラシ及びスリツプ
リングを夫々組合わせて摺動接点装置を作り、
夫々ブラシをスリツプリングに接触させ、スリツ
プリングを正逆回転させて下記の試験条件にて摺
動試験を行ない、ブラシ及びスリツプリングの摩
耗量と接触抵抗を測定した処、下記の表−2に示
すような結果を得た。
試験条件
電 流: 0.6A
電 圧: 12V
負 荷: 抵抗負荷
回転数: 1000回転/分
周速度: 120〜130m/min
接触力: 100g
摺動時間: 7時間
The present invention relates to a sliding contact device, and particularly to improvements in the materials of the brush, commutator, or slip ring constituting the sliding contact device. Conventional sliding contact device has Pd30~50% by weight,
It is a combination of a brush made of an alloy material containing 20 to 40% Ag and 20 to 40% Cu by weight, and a commutator or slip ring made of an alloy material containing 0.5 to 15% Ag-Cd by weight. . By the way, the brush of this sliding contact device softens and adheres when sliding with the commutator or slip ring, so that abrasion powder is likely to be generated, resulting in unstable contact resistance. On the other hand, a commutator or slip ring is
It was composed of an alloy material containing 0.5 to 15% by weight of Ag-Cd, and had high stickiness and poor abrasion resistance when sliding with a brush. The present invention has been made in order to eliminate such drawbacks, and it is an object of the present invention to provide a sliding contact device that improves the abrasion resistance and contact resistance characteristics of the brush and improves the abrasion resistance of the commutator or slip ring. It is something to do. The sliding contact device of the present invention has a composition ratio of Pd30 to 50.
wt%, Ag20~40wt%, Cu20~40wt%Pd
-A brush made of an alloy material consisting of 95 to 99.5% by weight of Ag-Cu and the balance of a total of 0.5 to 5% by weight of at least one of Co, Sn, and Ti;
It is combined with a commutator or a slip ring made of an alloy material containing 3 to 12% by weight of Cu or 3 to 12% by weight of Ag-Cu and 5% by weight of Cd. In the sliding contact device of the present invention, the composition ratio of the brush is 30 to 50% by weight of Pd, 20 to 40% by weight of Ag, and 20 to 20% by weight of Cu.
40% by weight of Pd-Ag-Cu, 95-99.5% by weight, and the balance being at least one of Co, Sn, and Ti, totaling 0.5
The reason why the alloy material is composed of ~5% by weight is to prevent softening during sliding due to precipitates in order to improve the adhesion resistance of the Pd-Ag-Cu alloy material. If the amount is less than % by weight, the effect cannot be achieved.
When it exceeds 5% by weight, the amount of oxides generated increases,
The contact resistance becomes high and, moreover, it becomes unstable. Furthermore, by setting the contents of Pd, Ag, and Cu within a range that does not change the composition ratio of the conventional alloy material, the characteristics of the conventional alloy material can be exhibited without being impaired. . Commutator or slip spring, Ag-
The reason why it is made of an alloy material containing less than 3 to 12 weight % Cu or 3 to 12 weight % Ag-Cu and 5 weight % Cd is to suppress the stickiness when sliding with the brush and improve wear resistance. If the Cd content is less than 3% by weight, the effect cannot be obtained, and if it exceeds 12% by weight, the amount of oxide generated during sliding becomes too large, resulting in high contact resistance and instability. If it exceeds 5% by weight, when it becomes oxidized Cd, the contact resistance increases and wear resistance deteriorates. Therefore,
The content of Cu is 3 to 12% by weight, and the content of Cd is not more than 5% by weight. Next, specific embodiments and conventional examples of the sliding contact device according to the present invention will be described. Brush wire rods with a wire diameter of 0.7 mm made of alloy materials of the example and conventional example shown in the left column of Table 1 below were each cut to a length of 8 mm, and two wires were placed in parallel, with one end having a width of 10 mm and a length of 8 mm. A brush was made by welding it to a base material with a length of 13 mm and a thickness of 0.2 mm, and a 2R arc-shaped contact part was curved at the other end. On the other hand, slip rings with a diameter of 50 mm were made by punching out 0.5 mm thick plates made of alloy materials having the compositions shown in the right column of Table 1 below. Therefore, a sliding contact device was made by combining these brushes and slip rings, respectively.
A sliding test was conducted under the following test conditions by bringing each brush into contact with the slip ring and rotating the slip ring in forward and reverse directions.The wear amount and contact resistance of the brush and slip ring were measured, and the results are shown in Table 2 below. We obtained the results shown below. Test conditions Current: 0.6A Voltage: 12V Load: Resistance load Rotation speed: 1000 rotations/Divide speed: 120-130m/min Contact force: 100g Sliding time: 7 hours
【表】【table】
【表】
上記の表−2で明らかなように実施例1〜13の
摺動接点装置のブラシとスリツプリングは、夫々
従来例1、2の摺動接点のブラシとスリツプリン
グに比し摩耗量が著しく少なく、接触抵抗は一段
と低く安定していることが判る。これはひとえに
実施例1〜13の摺動接点装置のブラシを構成して
いる合金材料が、Co、Sn、Tiの少なくとも1種
の添加により摺動時の軟化が防止され、耐凝着性
が向上するからに他ならない。また実施例1〜13
の摺動接点装置のスリツプリングを構成している
合金材料のCuによつて摺動時の粘着性が高くな
るのが抑えられて耐摩耗性が向上しているからに
他ならない。
以上詳記した通り本発明の摺動接点装置は、従
来の摺動接点装置に比べブラシとコンミテータ又
はスリツプリングの耐摩耗性が著しく優れてい
て、摩耗粉の発生量が極めて少なく、また接触抵
抗についても一段と低く安定しているので、従来
の摺動接点装置にとつて代わることのできる画期
的なものと云える。[Table] As is clear from Table 2 above, the brushes and slip rings of the sliding contact devices of Examples 1 to 13 have a higher amount of wear than the brushes and slip rings of the sliding contact devices of Conventional Examples 1 and 2, respectively. It can be seen that the contact resistance is significantly lower and the contact resistance is even lower and more stable. This is because the alloy material constituting the brushes of the sliding contact devices of Examples 1 to 13 is prevented from softening during sliding due to the addition of at least one of Co, Sn, and Ti, and has excellent adhesion resistance. It's all about improving. Also, Examples 1 to 13
This is because the Cu alloy material that makes up the slip ring of the sliding contact device suppresses the increase in stickiness during sliding and improves wear resistance. As detailed above, the sliding contact device of the present invention has significantly superior wear resistance of the brush and commutator or slip ring compared to conventional sliding contact devices, generates extremely little wear powder, and has contact resistance. It is also much lower and more stable, so it can be said to be an epoch-making device that can replace conventional sliding contact devices.
Claims (1)
%、Cu20〜40重量%のPd−Ag−Cuが95〜99.5重
量%及び残部がCo、Sn及びTiの少なくとも1種
を合計で0.5〜5重量%から成る合金材料にて構
成したブラシと、Ag−Cu3〜12重量%又はAg−
Cu3〜12重量%−Cd5重量%以下の合金材料にて
構成したコンミテータ又はスリツプリングとを組
合わせて成る摺動接点装置。1 Pd-Ag-Cu with a composition ratio of 30-50% by weight, 20-40% by weight, and 20-40% by weight of Pd-Ag-Cu with a total of 0.5-99.5% by weight and the balance of at least one of Co, Sn, and Ti. A brush made of an alloy material consisting of 5% by weight and 3 to 12% by weight of Ag-Cu or Ag-Cu.
A sliding contact device consisting of a commutator or slip ring made of an alloy material containing 3 to 12% by weight of Cu and 5% by weight of Cd or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24038583A JPS60131716A (en) | 1983-12-20 | 1983-12-20 | Slide contact unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24038583A JPS60131716A (en) | 1983-12-20 | 1983-12-20 | Slide contact unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60131716A JPS60131716A (en) | 1985-07-13 |
| JPH0354814B2 true JPH0354814B2 (en) | 1991-08-21 |
Family
ID=17058697
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24038583A Granted JPS60131716A (en) | 1983-12-20 | 1983-12-20 | Slide contact unit |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60131716A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2881479B1 (en) * | 2012-08-03 | 2017-10-04 | Yamamoto Precious Metal Co., Ltd. | Alloy material, contact probe, and connection terminal |
| JP2024089037A (en) * | 2022-12-21 | 2024-07-03 | 石福金属興業株式会社 | Alloy material for probe pins |
-
1983
- 1983-12-20 JP JP24038583A patent/JPS60131716A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60131716A (en) | 1985-07-13 |