JPH0359765B2 - - Google Patents
Info
- Publication number
- JPH0359765B2 JPH0359765B2 JP59040352A JP4035284A JPH0359765B2 JP H0359765 B2 JPH0359765 B2 JP H0359765B2 JP 59040352 A JP59040352 A JP 59040352A JP 4035284 A JP4035284 A JP 4035284A JP H0359765 B2 JPH0359765 B2 JP H0359765B2
- Authority
- JP
- Japan
- Prior art keywords
- transport
- cycle time
- conveyance
- equipment
- lot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/005—Control of time interval or spacing between workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B23/00—Tube-rolling not restricted to methods provided for in only one of groups B21B17/00, B21B19/00, B21B21/00, e.g. combined processes planetary tube rolling, auxiliary arrangements, e.g. lubricating, special tube blanks, continuous casting combined with tube rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Controlling Sheets Or Webs (AREA)
- Control Of Conveyors (AREA)
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明は精整工場において、材料を処理する精
整機器の上流側から下流側へと配置されている搬
送装置間を材料が移動する周期、即ち、搬送サイ
クルタイムを最適にして材料移送速度を制御する
搬送制御方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Application of the Invention] The present invention relates to a cycle in which materials are moved between conveying devices arranged from upstream to downstream of refining equipment that processes materials in a refining factory; That is, the present invention relates to a transport control method that optimizes the transport cycle time and controls the material transport speed.
〔発明の背景〕
鋼管の精整(圧延)工場等では製品化するため
の精整設備の設置台数が多く、取り扱う処理材は
大量でその物流も複雑になる。しかし、精整設備
の操業自動化は遅れており手動運動に頼る所が多
い。例えば、精整の一工程で処理材に対する一精
整処理が終了し次工程へ搬送する場合は、次の精
整設備の処理材の収容能力や処理能力(材料を置
くスペースが有るか、同一精整処理仕様が、精整
設備の稼働状況は正常が等々)をオペレータがい
ちいち確認し、搬送可能と判断した時にオペレー
タは搬送制御装置へ搬送稼働指令を発する。この
ため、一精整設備における材料搬送は正常に行な
われても精整設備間、工場全体の材料の流れを把
握することは不可能で、一部の精整設備では次の
工程待ち材料が滞在していたり、他では次に処理
すべき処理材が到着せず設備が遊休している等を
生じ、精整工場の生産効率の低下を招いていた。[Background of the Invention] In a steel pipe finishing (rolling) factory, etc., a large number of finishing equipment are installed to produce products, and a large amount of processing materials are handled, making the logistics thereof complicated. However, the automation of operations for refining equipment has lagged behind, and many rely on manual movement. For example, in one refining process, when one refining process is completed for the processed material and the material is to be transported to the next process, the storage capacity and processing capacity of the next refining equipment for the processed material (whether there is space to place the material, The operator checks each time that the processing specifications are correct, the operating status of the processing equipment is normal, etc., and when it is determined that transport is possible, the operator issues a transport operation command to the transport control device. For this reason, even if materials are transported normally at one finishing facility, it is impossible to grasp the flow of materials between finishing facilities or throughout the factory, and some finishing facilities have material waiting for the next process. In some cases, equipment was left idle because the next processing material had not arrived, leading to a decline in production efficiency at finishing plants.
本発明は上記問題点を改善し、精整設備に搬送
される処理材が工場全体としてバランスするよう
に、各搬送装置における材料の最適な搬送サイク
ルタイムを決定する搬送制御方法を提供すること
にある。
The present invention aims to improve the above-mentioned problems and provide a transport control method that determines the optimal transport cycle time for materials in each transport device so that the processing materials transported to refining equipment are balanced throughout the factory. be.
本発明は、精整機器と複数の搬送装置からなる
精整設備が1つまたは複数配置されてなる精整工
程における処理材の搬送制御方法において、入力
されたロツト単位の処理材精整情報によつて該処
理材が精整設備で処理される場合の処理能力の評
価値に相当する処理能力重み係数を当該精整設備
の搬送装置単位に計算し、処理材が搬送装置間を
移動することで変化する各搬送装置の処理材収容
能力の評価値に相当する収容能力重み係数を搬送
装置間の材料移動を検知した時点で当該精整設備
の搬送装置単位に計算し、これらの計算された処
理能力重み係数と収容能力重み係数の相乗値を用
いて処理材移動後の当該搬送装置間の処理材の搬
送サイクルタイムを計算し、該計算された搬送サ
イクルタイムによつて当該搬送装置の処理材搬送
速度を決定することを特徴とするものである。
The present invention provides a method for controlling the conveyance of processed material in a refining process in which one or more refining equipment consisting of a refining device and a plurality of conveying devices is arranged, in which input processing material refining information for each lot is used. Therefore, a processing capacity weighting factor corresponding to the evaluation value of processing capacity when the processing material is processed in the refining equipment is calculated for each transport device of the refining equipment, and the processing material is moved between the transport devices. The carrying capacity weighting coefficient corresponding to the evaluation value of the processing material carrying capacity of each conveying device which changes in Using the synergistic value of the processing capacity weighting coefficient and the storage capacity weighting coefficient, calculate the transport cycle time of the processing material between the relevant transport devices after moving the processing material, and use the calculated transport cycle time to determine the processing of the relevant transport device. The feature is that the material conveyance speed is determined.
さらに、計算された当該搬送装置間の搬送サイ
クルタイムが搬送設備全体の搬送サイクルタイム
とのバランスを保持るように最適化することを特
徴としている。 Furthermore, the present invention is characterized in that the calculated transport cycle time between the transport devices is optimized so as to maintain a balance with the transport cycle time of the entire transport equipment.
精整設備の処理能力に相当する重み係数は、上
位計算機などからの精整情報、即ち、精整ロツト
の製品仕様情報及び材料の物理情報をもとに、そ
のロツトを精整機器で処理するときの理想的な材
料搬送サイクルタイムの評価値として計算され
る。 The weighting coefficient corresponding to the processing capacity of the finishing equipment is determined by the processing of the lot by the finishing equipment based on the finishing information from the host computer, that is, the product specification information of the finishing lot and the physical information of the material. Calculated as an evaluation value of the ideal material conveyance cycle time.
処理能力の重み係数αの要素としてはロツト単
位に
α1:材料の物理仕様(寸法、重量etc)
α2:材料の製品仕様(精度、本数etc)
α3:精整機器での材料処理速度
α4:出庫計画、入庫計画による入出庫生産量
α5:生産計画による材料の搬送処理サイクル
α6:その他
からなり
α=α1+α2+α3+α4+α5+α6=1
を最大値とする。 The elements of the weighting coefficient α for processing capacity are α 1 : Physical specifications of the material (dimensions, weight, etc.) α 2 : Product specifications of the material (accuracy, number of pieces, etc.) α 3 : Material processing speed in the finishing equipment α 4 : Input/output production volume according to the warehousing plan and warehousing plan α 5 : Material transportation processing cycle according to the production plan α 6 : Others α=α 1 + α 2 + α 3 + α 4 + α 5 + α 6 = 1 is the maximum value do.
搬送装置の材料収容能力に相当する重み係数
は、処理材が搬送装置間を移動すると前後の搬送
装置の収容能力が変動するため、材料移動のタイ
ミングで搬送装置単位に計算する。 The weighting coefficient corresponding to the material storage capacity of a transport device is calculated for each transport device at the timing of material movement, because when the processing material moves between transport devices, the storage capacity of the previous and subsequent transport devices changes.
収容能力の重み係数βの要素としては搬送装置
単位に
β1:搬送装置のレイアウトによる材料の収容可能
量
β2:搬送速度(時間関数)
β3:搬送装置内に滞在する材料の量(時間関数)
β4:搬送装置の稼働状況(稼働、停止、故障etc)
β5:その他(時間関数)
からなり、
β=β1+β2+β3+β4+β5=1
を最大値とする。なお、β4には外的要因を含みオ
ペレータによる外部設定が可能である(実施例を
示すΔβがこれに含まれる)。 The weighting coefficient β of the carrying capacity has the following elements for each conveying device: β 1 : Amount of material that can be accommodated depending on the layout of the conveying device β 2 : Conveying speed (time function) β 3 : Amount of material staying in the conveying device (time function) function) β 4 : Operating status of the transport device (operation, stoppage, failure, etc.) β 5 : Others (time function) β = β 1 + β 2 + β 3 + β 4 + β 5 = 1 is the maximum value. Note that β 4 includes external factors and can be set externally by the operator (this includes Δβ shown in the embodiment).
ここで収容能力の重み係数βは、材料が搬送装
置間を移動する度に変動する時系列な値となり
β(t)=β1+β2(t)+β3(t)+β4+β5(t
)
と材料移動のタイミングで計算される。 Here, the weighting coefficient β of the carrying capacity is a time-series value that changes every time the material moves between conveyance devices, and is β (t) = β 1 + β 2 (t) + β 3 (t) + β 4 + β 5 (t
) and the timing of material movement.
搬送サイクルタイムを決定するこれらの2つの
要因、すなわち、精整ロツト単位で定められた評
価値(設備処理能力の重み係数)と、搬送装置単
位で定められた評価値(設備収容能力の重み係
数)とを、処理材が搬送装置間を移動するタイミ
ングで相乗計算し、該計算された相乗値で当該搬
送装置間における材料搬送前の材料搬送サイクル
タイム値を修正し、材料搬送後の材料搬送サイク
ルタイム値を求める。 These two factors determine the transport cycle time: the evaluation value determined for each finishing lot (weighting coefficient of equipment processing capacity) and the evaluation value determined for each transporting device (weighting coefficient of equipment capacity). ) is calculated synergistically at the timing when the material to be processed moves between the conveying devices, and the calculated synergistic value is used to correct the material conveyance cycle time value before the material is conveyed between the conveying devices, and the material conveyance after the material is conveyed. Find the cycle time value.
この修正された搬送サイクルタイムが全搬送装
置間でバランスがとれているか、すなわち、下流
側搬送装置間の方が上流側搬送装置間より搬送サ
イクルタイムが小さいかを判定し、もし搬送装置
間の搬送サイクルタイムに逆転があれ是正するよ
うに再計算し、全搬送装置の搬送サイクルタイム
がバランスするように最適搬送サイクルタイムを
決定する。なお、搬送サイクルタイムの最適解は
上流側搬送装置間と下流側搬送装置間の搬送サイ
クルタイムが等しく、かつ、搬送サイクルタイム
が精整ロツトの製造仕様から求めた理想値と等し
いとき最大の生産量を満足することになる。 It is determined whether this corrected transport cycle time is balanced among all transport devices, that is, whether the transport cycle time between downstream transport devices is smaller than that between upstream transport devices, and if the transport cycle time between transport devices is If there is a reversal in the transport cycle time, recalculate to correct it, and determine the optimal transport cycle time so that the transport cycle times of all transport devices are balanced. The optimal solution for the transport cycle time is the maximum production when the transport cycle time between the upstream and downstream transport devices is equal, and the transport cycle time is equal to the ideal value determined from the manufacturing specifications of the finishing lot. The quantity will be satisfied.
さらに、前述の計算で得られた搬送サイクルタ
イムで全搬送装置の搬送制御を行なう場合、その
搬送サイクルタイムによつて処理材が各搬送装置
に到着する時刻を求め、最入側の各搬送装置及び
最出側の各搬送装置に設置されているオペレータ
用表示装置へガイダンスする。その到着時刻か
ら、オペレータは各精整機器の段取り状況が最適
か否かを判断し、もし精整設備の外的要因等によ
る不適当と思われる搬送サイクルタイムがあれ
ば、オペレータ設定装置から該当装置の搬送サイ
クルタイムの修正値を入力し、該修正値で前述の
計算を繰り返し最適搬送サイクルタイムを決定す
る。 Furthermore, when controlling the transport of all transport devices using the transport cycle time obtained in the above calculation, the time at which the material to be processed will arrive at each transport device is calculated based on the transport cycle time, and each transport device on the entry side is and provides guidance to the operator display device installed on each transport device on the most exit side. From the arrival time, the operator determines whether the setup status of each finishing equipment is optimal or not. If there is a transport cycle time that seems inappropriate due to factors external to the finishing equipment, the operator can determine the appropriate setting from the operator setting device. A corrected value for the transfer cycle time of the device is input, and the above calculation is repeated using the corrected value to determine the optimum transfer cycle time.
本発明の実施例を第1図から第4図により説明
する。
Embodiments of the present invention will be described with reference to FIGS. 1 to 4.
第1図は本発明を実施する精整工程の一例であ
る精整圧延ライン及びその搬送制御機器の全体を
示す概略説明図である。被圧延材62(ロツト単
位で表現されている)が精整機器41を有する搬
送装置53に滞在し、その前後の搬送装置52と
54,55には圧延前材料61と圧延後材料6
3,64が滞在している。この被圧延材61〜6
4は、搬送装置の周辺に配置した材料感知センサ
ー群20〜27の感知信号として自動的に検出さ
れる。そして、これらの感知信号から材料移動検
出装置1は材料移動がどの搬送装置間で行なわれ
たかを材料一本毎に判定する。また、この被圧延
材61〜64が移動するための搬送装置51〜5
5は、各搬送装置と対応して設けられた搬送シー
ケンサ28〜35の制御により材料を移動させ
る。 FIG. 1 is a schematic explanatory diagram showing the entire finishing rolling line and its conveyance control equipment, which is an example of the finishing process in which the present invention is carried out. The material to be rolled 62 (expressed in units of lots) stays in a conveying device 53 having a refining device 41, and the conveying devices 52, 54, and 55 before and after the rolling material 61 and the rolled material 6
3.64 people are staying here. This rolled material 61-6
4 is automatically detected as a sensing signal from a group of material sensing sensors 20 to 27 arranged around the conveying device. Based on these sensing signals, the material movement detection device 1 determines for each material between which transport devices the material was moved. Further, conveying devices 51 to 5 for moving the rolled materials 61 to 64
5 moves the material under the control of transport sequencers 28 to 35 provided corresponding to each transport device.
精整圧延搬送制御装置の主要部はフロセス計算
機42で構成され以下の手段からなる。前記のセ
ンサー群20〜27の材料感知信号を取り込み材
料移動を検出する材料移動検出手段1、その材料
移動のタイミング信号に同期して第2図に示す搬
送ゾーン(V1,…,V4)毎に管理するトランキ
ングテーブルをシフト処理するトラツキングテー
ブルシフト手段2、材料の搬送装置間移動により
各搬送装置の材料収容能力重み係数βを上記トラ
ツキングテーブルの情報を基に計算する収容能力
重み係数計算手段3、上位計算機71からの被圧
延材に対する製品ロツト単位の製品仕様や物理的
な情報(鋼管の長さ、外径、肉厚等)を受けて当
該圧延材を精整機器41で処理できる設備処理能
力を重み係数αに換算する処理能力重み係数計算
手段7、精整機器41の稼働状況に応じてマンマ
シーンインターフエイス装置72からオペレータ
が収容能力の重み係数の修正値Δβを設定する収
容能力の重み係数の修正手段8、材料移動のタイ
ミングで当該搬送装装置の重み係数βとその精整
設備内に滞在する被圧延材のロツト単位に管理す
る重み係数αとの相乗値から当該搬送装置間の搬
送サイクルタイムを計算する搬送サイクルタイム
計算手段4、当該搬送装置間の該計算された搬送
サイクルタイムをその下流側に位置する搬送装置
間の搬送サイクルタイムと比較して材料搬送の渋
滞が発生しないか判定し、もし渋滞傾向で有れば
当該搬送装置間を含めた全設備の搬送サイクルタ
イムの再計算を行ない、また当該搬送装置間の上
流側に位置する搬送装置間にも同様の処理を適用
することにより全搬送装置間の搬送サイクルタイ
ムを最適化する搬送サイクルタイム最適化手段
5、全搬送装置の搬送サイクルタイム最適値を管
理するテーブル情報を基に各搬送装置に配置され
た搬送シーケンサー28〜35へ各搬送サイクル
タイムに応じた材料の搬送速度指令信号を出力す
る搬送速度指令信号決定手段6、全搬送装置の搬
送サイクルタイム最適値から最入側工程に位置す
る精整設備のオペレータへ精整前工程の材料搬入
サイクルタイムを指示する手段9、最出側工程に
位置する精整設備のオペレータに精整後工程の材
料搬出サイクルタイムを指示する手段11、精整
工程内の各々の搬送装置のオペレータへ次材のロ
ツト到着予定時刻を指示する手段10等からな
る。上記各オペレータへの指示値は表示装置73
〜75に表示される。 The main part of the fine rolling conveyance control device is comprised of the process computer 42, which is comprised of the following means. Material movement detecting means 1 receives material sensing signals from the sensor groups 20 to 27 and detects material movement, and detects material movement in each transport zone (V1,...,V4) shown in FIG. 2 in synchronization with the material movement timing signal. A tracking table shift means 2 for shifting the trunking table to be managed; a capacity weighting coefficient calculation for calculating the material capacity weighting coefficient β of each conveying device based on the information in the tracking table by moving the material between the conveying devices; Means 3: Receiving product specifications and physical information (steel pipe length, outer diameter, wall thickness, etc.) for each product lot for the rolled material from the host computer 71, and processing the rolled material in the refining device 41. Processing capacity weighting coefficient calculation means 7 that converts the equipment processing capacity into a weighting coefficient α, and accommodation in which an operator sets a correction value Δβ of the capacity weighting coefficient from a man-machine interface device 72 according to the operating status of the finishing equipment 41. Capacity weighting coefficient correction means 8 adjusts the weighting coefficient of the material at the timing of material movement from the synergistic value of the weighting coefficient β of the transporting device and the weighting coefficient α managed for each lot of rolled material staying in the finishing equipment. Conveyance cycle time calculation means 4 for calculating the conveyance cycle time between the devices, compares the calculated conveyance cycle time between the conveyance devices with the conveyance cycle time between the conveyance devices located downstream thereof, and calculates the congestion of material conveyance. If there is a tendency for congestion, recalculate the transport cycle time of all equipment including between the relevant transport equipment, and also between transport equipment located upstream between the relevant transport equipment. The conveyance cycle time optimization means 5 optimizes the conveyance cycle time among all conveyance apparatuses by applying the process described in FIG. A conveyance speed command signal determining means 6 outputs a conveyance speed command signal for the material according to each conveyance cycle time to the conveyance sequencers 28 to 35, and a fine adjustment device located at the most entry side process based on the optimum value of the conveyance cycle time of all conveyance devices. Means 9 for instructing the operator of the equipment the material carry-in cycle time for the pre-finishing process; means 11 for instructing the operator of the finishing equipment located at the most output process the material carry-out cycle time for the post-finishing process; and the finishing process. The system includes means 10 for instructing the operators of each of the conveying apparatuses of the scheduled arrival time of the next material at the lot. The above instructions to each operator are displayed on the display device 73.
~75 is displayed.
この精整圧延搬送制御装置の搬送制御方法を第
2図〜第4図を用いて説明する。 The conveyance control method of this fine rolling conveyance control device will be explained with reference to FIGS. 2 to 4.
第2図bは精整設備のV1ゾーン(搬送装置5
5を有し、装置54から55への搬送サイクルタ
イムt1を管理ゾーン)に精整ロツドA、V2ゾーン
にロツトB、V3ゾーンにロツトC、V4ゾーンに
ロツトD、V5ゾーンにロツトDが仕掛つている
状態を示す。V2ゾーン→V1ゾーンへの精整材の
搬送サイクルタイムはt1、V3→V2の搬送サイク
ルはt2、V4→V3の搬送サイクルはt3、V5→V4の
搬送サイクルはt4でそれぞれ搬送制御している。 Figure 2b shows the V1 zone of the finishing equipment (conveying device 5
5, the transfer cycle time t1 from device 54 to 55 is controlled (zone), finishing rod A, lot B in V2 zone, lot C in V3 zone, lot D in V4 zone, and lot D in V5 zone. The figure shows the state in which Lot D is being prepared. The transport cycle time of the trimmed material from V 2 zone to V 1 zone is t 1 , the transport cycle from V 3 → V 2 is t 2 , the transport cycle from V 4 → V 3 is t 3 , and the transport cycle from V 5 → V 4 is t 2 The transport cycle is controlled at t4 .
第2図aは精整ロツドA、B、C、DがV1、
V2、V3、V4の各ゾーンを移動するときの搬送サ
イクルタイムを決定する重み係数のマトリツクス
を示す。各重み係数は、精整ロツト単位の製造仕
様・物理仕様によつて計算するロツト毎の理想的
な材料処理能力αa1〜αa4,…,αd1〜αd4と、精
整材が各搬送装置に搬入搬出するタイミングで各
搬送装置毎に変動する設備収容能力βv1(t)〜
βv4(t)との相乗値である。たとえばロツドAが
ゾーンV1、V2、V3、V4を通過するときの搬送サ
イクルタイムの重み係数はそれぞれ
αa1×βv1(t)、αa2×βv2(t)、
αa3×βv3(t)、αa4×βv4(t)
となる。 In Fig. 2a, the adjusting rods A, B, C, and D are at V 1 ,
A matrix of weighting coefficients that determines the transport cycle time when moving through each zone of V 2 , V 3 , and V 4 is shown. Each weighting factor is based on the ideal material processing capacity αa 1 to αa 4 , ..., αd 1 to αd 4 for each lot calculated based on the manufacturing specifications and physical specifications for each finishing lot, and the Equipment capacity βv 1 (t) ~ which varies for each transport device at the timing of loading and unloading the device
It is a synergistic value with βv 4 (t). For example, when rod A passes through zones V 1 , V 2 , V 3 , and V 4 , the transport cycle time weighting coefficients are αa 1 ×βv 1 (t), αa 2 ×βv 2 (t), αa 3 × βv 3 (t), αa 4 ×βv 4 (t).
第3図は本発明による搬送制御装置の制御フア
イル構成と情報の流れを示す。トラツキングテー
ブル(略称をF1とする)は、精整ロツトA、B、
C、Dがどの搬送装置に位置しているかを管理
し、精整材の搬送装置間移動に追従して時間的に
変動するテーブルである。本例では、V1ゾーン
に精整ロツトAが6本(テーブル内相対位置1〜
6)存在し、V2ゾーンにロツトB6本(7〜12)、
V3ゾーンにロツトC6本(13〜18)、V4ゾーンに
ロツトD6本(19〜24)、V5ゾーンにロツトD2本
(25〜26)という状態にある。 FIG. 3 shows the control file structure and information flow of the transport control device according to the present invention. The tracking table (abbreviated as F1 ) is used for cleaning lots A, B,
This table manages which transport device C and D are located, and changes over time to follow the movement of the trimming material between the transport devices. In this example, there are six finishing lots A in the V1 zone (relative positions 1 to 1 in the table).
6) Exist, 6 lot Bs (7 to 12) in V 2 zone,
There are 6 Lotto Cs (13-18) in the V3 zone, 6 LottoDs (19-24) in the V4 zone, and 2 LottoDs (25-26) in the V5 zone.
ロツト管理テーブル(略称F2)は精整ロツト
毎に、搬送サイクルタイムを決定するための処理
能力の重み係数αを管理する。本例ではロツトA
の評価値αa1〜αa5、ロツトBのαb1〜αb5、ロツ
トCのαc1〜αc5、ロツトDのαd1〜αd5を管理す
る。 The lot management table (abbreviation F 2 ) manages the processing capacity weighting coefficient α for determining the transport cycle time for each finished lot. In this example, lot A
The evaluation values αa 1 to αa 5 of lot B, αb 1 to αb 5 of lot B, αc 1 to αc 5 of lot C, and αd 1 to αd 5 of lot D are managed.
なお、重み係数αは各ロツトに応じ計算手段7
で次のように設定される。CロツトはDロツトの
2倍の寸法(物理仕様)で、かつ、仕上がり精度
が2倍(製品仕様)とすると、上述のα1〜α6のう
ち、Cロツトのα1〜α3はDロツトのそれの2倍と
なる。従つて重み係数は
αc=0.2+0.2+0.2+0.2+0.1+0.1=1.0
αd=0.1+0.1+0.1+0.2+0.1+0.1=0.7
となる。 Note that the weighting coefficient α is determined by the calculation means 7 according to each lot.
is set as follows. Assuming that C-lot is twice as large as D-lot (physical specifications) and has twice the finishing accuracy (product specifications), of the above α 1 to α 6 , α 1 to α 3 of C-lot are D It's twice as much as Lotto's. Therefore, the weighting coefficients are αc=0.2+0.2+0.2+0.2+0.1+0.1=1.0 αd=0.1+0.1+0.1+0.2+0.1+0.1=0.7.
設備管理テーブル(略称F3)は搬送装置(ゾ
ーンでも同じ)毎に、搬送サイクルタイムを決定
するための収容能力の重み係数βを管理する。本
例では設備V1ゾーンの時間関数となる評価値βv1
(t)、オペレータによる修正値Δβv1、設備V2ゾ
ーンのβv2(t)、Δβv2、設備V3ゾーンのβv3(t)
、
Δβv3、設備V4ゾーンのβv4(t)、Δβv4、設備V5
ゾーンのβv5、Δβv5を本フアイルで管理する。 The equipment management table (abbreviation F 3 ) manages the weighting coefficient β of the capacity for determining the transport cycle time for each transport device (same for each zone). In this example, the evaluation value βv 1 is a function of time for equipment V 1 zone.
(t), operator correction value Δβv 1 , βv 2 (t) of equipment V 2 zone, Δβv 2 , βv 3 (t) of equipment V 3 zone
,
Δβv 3 , βv 4 (t) of equipment V 4 zone, Δβv 4 , equipment V 5
This file manages zone βv 5 and Δβv 5 .
これら各βは計算手段3で求められるが、前述
のCロツト及びDロツトの例でしめすと、Cロツ
トのβ1〜β3はDロツトのそれの2倍となる。従つ
てトラツキングテーブルF1のように、それぞれ
C及びDロツトが滞在するV3及びV4ゾーンのβv3
とβv4は次のようになる。 Each of these β is determined by the calculating means 3, and in the example of the C and D lots described above, β 1 to β 3 of the C lot are twice as large as those of the D lot. Therefore, as in the tracking table F 1 , βv 3 of the V 3 and V 4 zones where the C and D lots stay, respectively.
and βv 4 are as follows.
βv3=0.2+0.2+0.2+0.2+0.2=1.0
βv4=0.1+0.1+0.1+0.2+0.2=0.7
ただしΔβv=0
搬送サイクルタイムテーブル(略称F4)は、
トラツキングテーブルF1によつて追跡した精整
ロツトA、B、C、DがゾーンV1、V2、V3、
V4、V5に位置するときの搬送サイクルタイムt1
〜t4を管理する。本例ではV1ゾーンに位置するロ
ツトAの搬送サイクルタイムはt1、V2ゾーンに位
置するロツトBの搬送サイクルタイムはt2、V3ゾ
ーンに位置するロツトCの搬送サイクルタイムは
t3、V4ゾーンに位置するロツトDの搬送サイクル
タイムはt4を管理している。 βv 3 = 0.2 + 0.2 + 0.2 + 0.2 + 0.2 = 1.0 βv 4 = 0.1 + 0.1 + 0.1 + 0.2 + 0.2 = 0.7 where Δβv = 0 The transport cycle time table (abbreviated as F 4 ) is:
The finishing lots A, B, C, and D tracked by the tracking table F 1 are in zones V 1 , V 2 , V 3 ,
Transport cycle time t 1 when located at V 4 and V 5
~Manage t4 . In this example, the transport cycle time of lot A located in the V1 zone is t1 , the transport cycle time of lot B located in the V2 zone is t2 , and the transport cycle time of lot C located in the V3 zone is
The transport cycle time of lot D located in the t3 and V4 zones is controlled by t4 .
第2図bの搬送装置51〜55には被圧延材が
ロツト単位にAロツト、Bロツト、Cロツト、D
ロツトと配置されていて、搬送装置52から精整
機器41下の搬送装置53へCロツトの最終精整
材が搬送されたものとする。この材料移動をセン
サー22と23が感知する。材料移動検出手段1
は材料移動タイミング信号を作成し、そのタイミ
ング信号でトラツキングテーブルシフト手段2は
第3図のトラツキングテーブルF1の材料No.18を
テーブルシフトする。このトラツキングテーブル
シフト処理の結果に基づいて、設備収容能力決定
手段3はゾーンV3、V4の収容能力の重み係数βv3
(t)、βv4(t)を計算し設備管理テーブルF3へ
登録する。また、当該精整機器が外的要因(例え
ば、機械の故障や操業者の生産能力変更等)によ
り鋼管の収容能力に変動を来す場合にはマンマシ
ーンインターフエイス装置72よりその修正値を
設定し、収容能力の重み係数修正手段8がその重
み係数Δβv1〜Δβv5を計算し、設備管理テーブル
F3へ登録する。 In the conveying devices 51 to 55 shown in FIG.
It is assumed that the final polished material of lot C is arranged from the conveying device 52 to the conveying device 53 below the polishing equipment 41. Sensors 22 and 23 detect this material movement. Material movement detection means 1
creates a material movement timing signal, and the tracking table shift means 2 table-shifts material No. 18 of the tracking table F1 in FIG. 3 using the timing signal. Based on the result of this tracking table shift process, the equipment capacity determining means 3 determines the weighting coefficient βv 3 of the capacity of zones V 3 and V 4 .
(t) and βv 4 (t) are calculated and registered in the equipment management table F3. In addition, if the steel pipe capacity of the refining equipment changes due to external factors (for example, mechanical failure or changes in the operator's production capacity), the man-machine interface device 72 sets the corrected value. Then, the accommodation capacity weighting coefficient correction means 8 calculates the weighting coefficients Δβv 1 to Δβv 5 and stores them in the equipment management table.
Register to F3.
これより先、当該精整設備へのCロツトの搬入
が確定して以後、処理能力重み係数計算手段7は
上位計算機9よりCロツトの精整製品仕様情報及
び物理的情報を送信され、それに基づいて各ゾー
ンの処理能力に相当する重み係数αc1〜αc5を求め
ロツト管理テーブルF2へ登録する。 From this point on, after the delivery of C lot to the refining equipment is confirmed, the processing capacity weighting coefficient calculation means 7 receives the refined product specification information and physical information of C lot from the host computer 9, and based on the Then, weighting coefficients αc 1 to αc 5 corresponding to the processing capacity of each zone are determined and registered in the lot management table F2.
以上のように、材料移動に関連する搬送装置の
収容能力を評価する値βv3(t)、βv4(t)、Δβv3
、
Δβv4と、製品ロツトの仕様に基づく精整設備の
処理能力で評価する値αc3〜αd4(αd4はDロツト
のV4ゾーンにおける重み係数)より搬送サイク
ルタイム計算手段4は、ゾーンV3、V4(第2図b
では搬送装置53,52に相当)の搬送サイクル
タイムt3、t4を下式で計算する。 As described above, the values βv 3 (t), βv 4 (t), Δβv 3 for evaluating the capacity of the conveying device related to material movement are
,
Based on Δβv 4 and the values αc 3 to αd 4 (αd 4 is the weighting coefficient in the V 4 zone of the D lot) evaluated based on the processing capacity of the finishing equipment based on the specifications of the product lot, the conveyance cycle time calculation means 4 calculates the value of the processing capacity of the finishing equipment based on the specifications of the product lot. 3 , V 4 (Fig. 2b
Then, the transport cycle times t 3 and t 4 of the transport devices 53 and 52 (corresponding to transport devices 53 and 52) are calculated using the following formula.
t3=αc3×(βv3(t)+Δβv3)×t3′
t4=αd4×(βv4(t)+Δβv4)×t4′
ただし、t3′、t4′はゾーンV3、ゾーンV4の搬送
サイクルタイムの基準値で、ゾーンV3、V4に存
在する精整設備の標準処理時間によつて予め決定
される値
前述の例で、CロツトがV3ゾーンのときのサ
イクルタイムt3、DロツトがV4ゾーンのときのサ
イクルタイムt4は
t3=αc×βv3×t3′=1.0×1.0×t3′
=1.0t3′
t4=αd×βv4×t4′=0.7×0.7×t4′
=0.49t4′
となる。いま第2図bでDロツトがV3ゾーンに
進入したとき、αdは0.7と変らないがβv3は0.7と
なるので、t3は
t3=0.7×0.7t3′
となる。これは、Cロツト時のt3の0.49倍(搬送
速度は2.04倍)であり、Dロツトが寸法、仕上げ
精度共にCロツトの1/2で、見かけの設備処理能
力が倍加されるためである。 t 3 = αc 3 × (βv 3 (t) + Δβv 3 ) × t 3 ′ t 4 = αd 4 × (βv 4 (t) + Δβv 4 ) × t 4 ′ However, t 3 ′ and t 4 ′ are zone V 3 , the reference value for the conveyance cycle time in zone V4 , which is predetermined based on the standard processing time of the refining equipment existing in zones V3 and V4.In the above example, C lot is in zone V3 . The cycle time t 3 when the D slot is in the V 4 zone is t 3 = αc × βv 3 × t 3 ′ = 1.0 × 1.0 × t 3 ′ = 1.0t 3 ′ t 4 = αd × βv 4 ×t 4 ′=0.7×0.7×t 4 ′ =0.49t 4 ′. Now, when the D lot enters the V 3 zone in Figure 2b, αd remains unchanged at 0.7, but βv 3 becomes 0.7, so t 3 becomes t 3 =0.7×0.7t 3 '. This is 0.49 times the t3 for C-lot (conveying speed is 2.04 times), and D-lot has half the dimensions and finishing accuracy of C-lot, so the apparent equipment throughput is doubled. .
この計算結果は搬送サイクルタイムテーブル
F4へ登録される。 This calculation result is the transport cycle time table
Registered to F4.
このように、搬送サイクルタイムの前回値と今
回値の比率に応じて搬送速度が制御される。 In this way, the conveyance speed is controlled according to the ratio between the previous value and the current value of the conveyance cycle time.
搬送サイクルタイムt3、t4が求まつた時点で精
整設備全体における搬送サイクルタイムのバラン
スを判定し最適値を決定する。搬送サイクルタイ
ム最適化手段5は搬送サイクルタイムt3が、ゾー
ンV3の下流ゾーンV2、V1の搬送サイクルタイム
t2、t1と下記条件を満足しているか判定する。 When the transport cycle times t 3 and t 4 are determined, the balance of the transport cycle times in the entire finishing equipment is determined and the optimum value is determined. The conveyance cycle time optimization means 5 determines that the conveyance cycle time t3 is the conveyance cycle time of downstream zones V2 and V1 of zone V3 .
It is determined whether t 2 , t 1 and the following conditions are satisfied.
t1≦t2≦t3
但し、
t2=αb2×(βv2(t)+Δβv2)×t2′
t1=αb1×(βv1(t)+Δβv1)×t1′
すなわち、下流ゾーンの搬送サイクルタイムが
小さいか等しい時に、精整ラインの搬送は下流側
への引つ張り傾向が強く、各搬送装置の滞在材料
が渋滞傾向におちいるこはない。従つてこの条件
を満足する各ゾーン、即ち、各搬送装置間の搬送
サイクルタイムt1、t2、t3の値が最適値とされる。
また、バランス式が
t2<t3
の場合には、やがてゾーンV3の滞在材料本数が
増大し、V3より上流側設備の搬送渋滞を招き、
逆に、下流側では設備の遊休率が上昇する。従つ
て、搬送サイクルタイムのバランス式をt2≦t3と
なる様に搬送サイクルタイムt3を大きくするか、
あるいはt2を小さくする。 t 1 ≦t 2 ≦t 3 However, t 2 = αb 2 × (βv 2 (t) + Δβv 2 ) × t 2 ′ t 1 = αb 1 × (βv 1 (t) + Δβv 1 ) × t 1 ′ When the conveyance cycle time of the downstream zone is small or equal, the conveyance of the finishing line has a strong tendency to pull toward the downstream side, and the staying material of each conveying device does not tend to cause congestion. Therefore, the values of the transport cycle times t 1 , t 2 , and t 3 between each zone, that is, each transport device, that satisfy this condition are determined to be optimal values.
In addition, if the balance formula is t 2 < t 3 , the number of materials staying in zone V 3 will eventually increase, leading to transportation congestion in equipment upstream of V 3 ,
Conversely, the idle rate of equipment increases on the downstream side. Therefore, either increase the transport cycle time t 3 so that the balance equation for the transport cycle time becomes t 2 ≦ t 3 , or
Or make t2 smaller.
t2を小さくするケースは
t2×αc3×(βv3(t)+Δβv3)×t3′/αb2×(β
v2(t)+Δβv2)×t2′→t2
とすることによりゾーンV3とV2のバランスは保
持されるが、再計算のt2がゾーンV2の設備能力の
許容値(搬送装置54の収容能力)を越えていな
いか、下流側のバランス式が維持されているか
(例えばt1≦t2)等を判断しなければならない。 The case of reducing t 2 is t 2 × αc 3 × (βv 3 (t) + Δβv 3 ) × t 3 ′/αb 2 × (β
By setting v 2 (t) + Δβv 2 ) × t 2 ′ → t 2 , the balance between zones V 3 and V 2 is maintained, but the recalculated t 2 is It is necessary to judge whether the storage capacity of the device 54 has been exceeded and whether the balance equation on the downstream side is maintained (for example, t 1 ≦t 2 ).
一方、t3を大きくするケースは
t3×αb2×(βv2(t)+Δβv2)×t2′/αc3×(β
v3(t)+Δβv3)×t3′→t3
とすることにより前記と同様のバランスt2≦t3が
維持されることになるが、この場合はゾーンV3
より上流側の制約条件を満足するt3値でなければ
ならない。 On the other hand, the case where t 3 is increased is t 3 × αb 2 × (βv 2 (t) + Δβv 2 ) × t 2 ′/αc 3 × (β
By setting v 3 (t) + Δβv 3 ) × t 3 ′ → t 3 , the same balance t 2 ≦t 3 as above is maintained, but in this case, the zone V 3
It must be a t3 value that satisfies the constraints on the more upstream side.
また、上記2ケースの方法で全精整設備の搬送
サイクルタイムを見直し後、結局最適解が求まら
ない時は、搬送サイクルタイムテーブルF4に記
憶する各ゾーンの搬送サイクルタイム値を全体的
に低くする傾向の定数を一挙にF4テーブルへ相
乗し、再度、搬送サイクルタイムt1〜t4を計算し
なおして最適解を求める。なお、搬送サイクルタ
イムには予め設備の能力を超えることがないよう
に制限値(搬送速度の上限値)を設定してあり、
以上のようにして求められたサイクルタイムがオ
ーバーするときは全体に一定率を乗じて修正す
る。 In addition, if the optimal solution cannot be found after reviewing the transport cycle time of all the finishing equipment using the method in the above two cases, the overall transport cycle time value of each zone stored in the transport cycle time table F4 can be adjusted. The constants that tend to be lower are added to the F4 table all at once, and the transport cycle times t 1 to t 4 are calculated again to find the optimal solution. In addition, a limit value (upper limit value of the transport speed) is set in advance for the transport cycle time so that it does not exceed the capacity of the equipment.
If the cycle time determined as described above exceeds the cycle time, the entire cycle time is multiplied by a certain percentage to correct it.
以上より求められた各ゾーンの搬送サイクルタ
イムt1〜t4の最適解は搬出速度指令手段6によつ
て速度指令に置き替えられ、搬送シーケンサー2
8〜35に伝送されて各搬送装置51〜55の材
料移動速度が制御される。 The optimal solutions for the transport cycle times t 1 to t 4 for each zone determined from the above are replaced by speed commands by the unloading speed command means 6, and the transport sequencer 2
8 to 35 to control the material movement speed of each conveyance device 51 to 55.
第4図は複数個の精整設備が鋼管搬送の複数の
ルートにされている場合の実施例である。鋼管の
最入側工程に相当する搬送装置Z1には精整前工
程から搬送サイクルタイムt0で鋼管が搬入され、
精整機器41を配置した搬送装置Z1〜Z4を搬
送サイクルタイムt11〜t14で通過するラインと、
精整機器42を配置した搬送装置Z12〜Z14
を搬送サイクルタイムt21〜t24で通過するライン
に分岐される。精整機器41,42にて精整圧延
された鋼管は搬送装置Z5で合流し次の精整機器
43を有する搬送装置Z6を搬送サイクルタイム
t3で通過し、最出側工程の搬送装置Z7より搬送
サイクルタイムt5で搬出される。 FIG. 4 shows an embodiment in which a plurality of refining facilities are arranged on a plurality of routes for conveying steel pipes. A steel pipe is carried into the conveying device Z1 corresponding to the most input process of the steel pipe from the pre-finishing process at a conveyance cycle time t0 ,
A line that passes through conveyance devices Z1 to Z4 in which refining equipment 41 is arranged at a conveyance cycle time of t11 to t14 ;
Conveying devices Z12 to Z14 in which the refining equipment 42 is arranged
is branched into a line that passes through the transport cycle time t21 to t24 . The steel pipes refined and rolled by the refining equipment 41 and 42 are joined together at the conveyor Z5, and transferred to the transporter Z6 having the next refining equipment 43 according to the transport cycle time.
It passes through at time t 3 and is carried out from the conveyance device Z7 in the most exiting process at conveyance cycle time t5 .
以上の精整圧延工程において、精整設備全確の
鋼管搬送の安定条件は上延したと同様のバランス
式から
t0≦t11≦t12≦t13≦t14≦t3
≦t4≦t5
t0≦t22≦t23≦t24≦t3
≦t4≦t5
及び、鋼管搬送の分岐・合流地点では
t0≦t11+t21 (分岐)
t14+t24≦t3 (合流)
を満足する搬送サイクルタイムt0,…,t5を各搬
送装置で維持しなければならない。 In the above finishing rolling process, the stable conditions for transporting the steel pipe in the finishing equipment are determined from the same balance equation as for up rolling: t 0 ≦ t 11 ≦ t 12 ≦ t 13 ≦ t 14 ≦ t 3 ≦ t 4 ≦ t 5 t 0 ≦t 22 ≦t 23 ≦t 24 ≦t 3 ≦t 4 ≦t 5 , and at branching and merging points of steel pipe transport, t 0 ≦t 11 + t 21 (branch) t 14 + t 24 ≦ t 3 ( A transport cycle time t 0 , ..., t 5 that satisfies the following conditions (merging) must be maintained in each transport device.
このため、精整設備の搬送装置を鋼管が移動す
るタイミングで移動前搬送装置と移動後搬送装置
のサイクルタイムを算出した時に、上記の搬送安
定条件を満足しているか判定する。もし
満足されない時には前記の搬送サイクルタイム再
計算の手順にしたがつて安定条件が成立するまで
計算を繰返し、全搬送装置の最適搬送サイクルタ
イムが求まつた時点で搬送速度指令を発行し、搬
送シーケンサーによる各搬送装置の速度制御が実
行される。 Therefore, when the cycle time of the pre-movement conveyance device and the post-movement conveyance device is calculated at the timing when the steel pipe moves through the conveyance device of the refining equipment, it is determined whether the above-mentioned conveyance stability conditions are satisfied. If it is not satisfied, repeat the calculation according to the procedure for recalculating the transport cycle time described above until a stable condition is established, and when the optimum transport cycle time for all transport devices is determined, issue a transport speed command, and then issue a transport speed command to the transport sequencer. Speed control of each conveyance device is performed by
また、最適搬送サイクルタイムt0,…,t5が決
定した時点で、最入側工程の搬送装置Z1に搬送
サイクルタイムt0で鋼管の搬入が可能となるが、
第1図の最入側ロツト搬入サイクルタイム指示手
段9は、次回搬入の鋼管が同一製品仕様のロツト
で有ればt0継続、異ロツト仕様で有ればそのロツ
トの製品仕様、寸法仕様による搬入サイクルタイ
ムt0′を再計算して最入側オペレータ表示盤73
にガイダンスする。 Furthermore, once the optimum transport cycle times t 0 ,..., t 5 are determined, the steel pipe can be carried into the transport device Z1 in the most entry process at the transport cycle time t 0 ;
The nearest lot import cycle time indicating means 9 in Fig. 1 continues at t 0 if the next steel pipe to be delivered is from a lot with the same product specifications, and if it is from a different lot, it depends on the product specifications and dimensional specifications of that lot. Recalculate the carry-in cycle time t 0 ′ and display the input side operator display panel 73.
Provide guidance.
同様に、第1図の最出側ロツト搬出サイクルタ
イム指示手段11は搬出サイクルタイムt5を最出
側工程に位置する設備のオペレータへ最出側オペ
レータ表示盤75を経由してガイダンスする。こ
れにより、精整後工程への鋼管到着時刻が予測可
能となり作業段取りの効率向上となる。さらに、
第1図の各搬送テーブルサイクルタイム指示装置
10は各搬送装置の搬送サイクルタイムt1〜t4を
各搬送装置オペレータ表示盤74ににガイダンス
することにより、各搬送装置への鋼管到着時刻を
予測させ、精整設備毎に次材の作業段取り予定時
間を決定することが可能となると共に、現状の精
整設備収容能力の評価値βvが妥当な値か否かの
判断基準となる。もし、精整設備の収容能力に修
正が必要な場合は第1図のオペレータ設定盤72
より修正値を入力することにより最適搬送サイク
ルタイムの再計算が搬送サイクルタイム最適化手
段5によつて行なわれる。 Similarly, the farthest lot unloading cycle time indicating means 11 in FIG. This makes it possible to predict the arrival time of the steel pipe to the post-finishing process, improving work setup efficiency. moreover,
Each conveyance table cycle time indicating device 10 in FIG. 1 predicts the arrival time of steel pipes to each conveyance device by providing guidance on the conveyance cycle times t 1 to t 4 of each conveyance device on each conveyance device operator display panel 74. This makes it possible to determine the scheduled work setup time for the next material for each refining equipment, and serves as a criterion for determining whether the evaluation value βv of the current refining equipment capacity is an appropriate value. If it is necessary to modify the capacity of the finishing equipment, please use the operator setting panel 72 in Figure 1.
By inputting the corrected value, the optimum transport cycle time is recalculated by the transport cycle time optimization means 5.
従来の精整(圧延)工場、例えばパイプの製造
工程等では、精整設備の配置数、工場内に滞在す
るパイプ本数が多く、最終製品に至るプロセスも
種々のルートを通るため、自動化が遅れ精整操業
の人手介入が多い。このため、全精整設備の稼働
状況を把握できないままパイプを搬送するため精
整操業全体のミルペーシングは必ずしも高効率の
生産性を維持しているとは言えなかつた。
In conventional finishing (rolling) factories, such as the pipe manufacturing process, there are many finishing equipments and pipes staying in the factory, and the process to reach the final product takes various routes, making automation slow. There is a lot of manual intervention during cleaning operations. For this reason, since pipes are transported without knowing the operating status of all the refining equipment, mill pacing of the entire refining operation cannot necessarily maintain high efficiency and productivity.
本発明は、精整設備における材料搬送のサイク
ルタイム実績値を材料が搬送装置間を移動する度
に計算し、且つ、その値が材料搬送のバランス条
件を満足しているか判断して最適搬送サイクルタ
イムを決定し、これにより各搬送装置の材料移送
速度を自動制御している。 The present invention calculates the cycle time actual value of material transport in refining equipment every time the material moves between transport devices, and determines whether the calculated value satisfies the material transport balance conditions to determine the optimum transport cycle. The time is determined, and the material transfer speed of each conveyance device is automatically controlled based on this time.
このため、工場全体の材料搬送がバランスさ
れ、局部的な材料の渋滞や、設備の遊休が工場の
生産性を著しく向上できる効果が有る。さらに、
各工程における搬送サイクルタイムから、各設備
への材料到着時刻を予測してガイダンスされるた
め、各設備のオペレータは自工程における精整作
業の段取りが最適な状況に有るか否かを工場全体
の視野から判断可能となり、積極的な是正が行わ
れる結果、工場全体の生産性がさらに向上する効
果がある。 For this reason, material transportation throughout the factory is balanced, and there is an effect that local material congestion and idle equipment can be eliminated and productivity of the factory can be significantly improved. moreover,
The arrival time of materials at each piece of equipment is predicted and guided based on the transport cycle time in each process, so operators of each piece of equipment can check whether the setup for finishing work in their own process is in the optimal situation or not. As a result of being able to make decisions from a visual perspective and proactively making corrections, it has the effect of further improving the productivity of the entire factory.
第1図は本発明を実施する精整圧延ラインとそ
の制御機構の全体の概略説明図、第2図a,bは
本発明の実施例を説明するための図で、材料と搬
送装置の配置及びロツト単位、設備単位の搬送サ
イクルタイム表、第3図は材料の流れに追従する
計算機内記憶テーブルの動き及びテーブル管理の
方法を説明し、第4図は複数の搬送ラインに対す
る応用例を説明するものである。
1……材料移動検出手段、2……トラツキング
テーブルシフト手段、3……設備収容能力計算手
段、4……搬送サイクルタイム計算手段、5……
搬送サイクルタイム最適化手段、6……搬送速度
指令手段、7……材料処理能力計算手段、8……
設備収容能力修正手段、9……最入側ロツト搬入
サイクルタイム指示手段、10……各搬送装置の
搬送サイクルタイム指示手段、11……最出側ロ
ツト搬送サイクルタイム指示手段、20〜27…
…センサー、28〜35……搬送シーケンサー、
41……精整機器、42……プロセス計算機、5
1〜55……搬送装置、61〜64……被圧延材
(ロツト単位に表現)、71……上位計算機、72
……オペレータ設定盤、73……最入側オペレー
タ表示盤、74……各搬送装置オペレータ表示
盤、75……最出側オペレータ表示盤。
Fig. 1 is a schematic explanatory diagram of the entire finishing rolling line and its control mechanism in which the present invention is implemented, and Fig. 2 a and b are diagrams for explaining an embodiment of the present invention, where the arrangement of materials and conveying equipment is shown. and conveyance cycle time table for each lot and equipment. Figure 3 explains the movement of the computer storage table that follows the flow of materials and the table management method, and Figure 4 explains an example of application to multiple conveyance lines. It is something to do. 1... Material movement detection means, 2... Tracking table shift means, 3... Equipment capacity calculation means, 4... Transport cycle time calculation means, 5...
Conveyance cycle time optimization means, 6... Conveyance speed command means, 7... Material processing capacity calculation means, 8...
Equipment accommodation capacity modification means, 9... Input side lot carry-in cycle time indicating means, 10... Transfer cycle time indicating means for each transfer device, 11... Outgoing lot transfer cycle time indicating means, 20-27...
...sensor, 28-35...conveyance sequencer,
41...Refining equipment, 42...Process calculator, 5
1-55... Conveyance device, 61-64... Rolled material (expressed in lot units), 71... Upper computer, 72
. . . Operator setting panel, 73 . . . Input side operator display panel, 74 . . . Each conveyor device operator display panel, 75 . . .
Claims (1)
が1つまたは複数配置されてなる精整工程におけ
る処理材の搬送制御方法において、入力された製
品(ロツト)単位の処理材精整情報によつて該処
理材が精整設備で処理される場合の処理能力の評
価値に相当する処理能力重み係数を当該精整設備
の搬送装置単位に計算し、処理材が搬送装置間を
移動することで変化する各搬送装置の処理材収容
能力の評価値に相当する収容能力重み係数を搬送
装置間の処理材移動を検知した時点で当該精整設
備の搬送装置単位に計算し、これらの計算された
処理能力重み係数と収容能力重み係数の相乗値を
用いて処理材移動後の当該搬送装置間の処理材の
搬送サイクルタイムを計算し、該計算された搬送
サイクルタイムによつて搬送装置の処理材搬送速
度を決定することをすることを特徴とする搬送制
御方法。1. In a method for controlling the conveyance of processed materials in a refining process in which one or more refining equipment consisting of refining equipment and a plurality of conveyance devices are arranged, input processing material refining information for each product (lot) is Therefore, a processing capacity weighting factor corresponding to the evaluation value of processing capacity when the processing material is processed in the refining equipment is calculated for each transport device of the refining equipment, and the processing material is moved between the transport devices. A capacity weighting coefficient corresponding to the evaluation value of the processing material capacity of each transport device, which changes in The transport cycle time of the processing material between the transport devices after the processing material is moved is calculated using the synergistic value of the processing capacity weighting coefficient and the storage capacity weighting coefficient, and the processing of the transporting device is calculated based on the calculated transport cycle time. A conveyance control method characterized by determining a material conveyance speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4035284A JPS60184416A (en) | 1984-03-05 | 1984-03-05 | Carrying controlling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4035284A JPS60184416A (en) | 1984-03-05 | 1984-03-05 | Carrying controlling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60184416A JPS60184416A (en) | 1985-09-19 |
| JPH0359765B2 true JPH0359765B2 (en) | 1991-09-11 |
Family
ID=12578236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4035284A Granted JPS60184416A (en) | 1984-03-05 | 1984-03-05 | Carrying controlling method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60184416A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06299231A (en) * | 1993-04-09 | 1994-10-25 | Kawasaki Steel Corp | Mill pacing adjustment method in hot rolling |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5997917A (en) * | 1982-11-26 | 1984-06-06 | Kawasaki Steel Corp | Conveyance and control method of bloom |
-
1984
- 1984-03-05 JP JP4035284A patent/JPS60184416A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06299231A (en) * | 1993-04-09 | 1994-10-25 | Kawasaki Steel Corp | Mill pacing adjustment method in hot rolling |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60184416A (en) | 1985-09-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5867388A (en) | Controller of conveyance system | |
| JPH0359765B2 (en) | ||
| JP3006380B2 (en) | Logistics control method for production line | |
| JPH06127659A (en) | Transferring equipment | |
| JPS61152354A (en) | Manufacturing system | |
| JPS5858906A (en) | Controlling method for rolling efficiency in hot rolling | |
| KR20010043613A (en) | Rolling method | |
| JPS6033171B2 (en) | Method for controlling the tension in the strip furnace | |
| JPH0816206A (en) | Method and apparatus for determining start order | |
| JPH11285716A (en) | Logistics control method for production line | |
| JPH06328112A (en) | Transfer device operation scheduling device | |
| CN115432393A (en) | Method and system for selecting optimal raw material transportation path | |
| JP2626201B2 (en) | Optimal transfer control device for raw material yard | |
| JPS59214548A (en) | In-field work distribution controlling system | |
| JP2589624B2 (en) | Batch plant transfer control system | |
| JPS61103203A (en) | Production control method for production equipment | |
| JPS61159214A (en) | Method for controlling operation of automatic conveyor | |
| JP5680354B2 (en) | Equipment for branching and merging goods using conveyors | |
| JPH0430043B2 (en) | ||
| JPH043713A (en) | Material fuel transfer control method | |
| JPH0440145B2 (en) | ||
| JPS6219359A (en) | Manufacture process layout fixed type process formation switching system | |
| JPS63256340A (en) | Production control system | |
| JPS61206718A (en) | Conveying speed control method | |
| JPS60128104A (en) | Automatic-warehouse control method |