JPH037499B2 - - Google Patents

Info

Publication number
JPH037499B2
JPH037499B2 JP61173127A JP17312786A JPH037499B2 JP H037499 B2 JPH037499 B2 JP H037499B2 JP 61173127 A JP61173127 A JP 61173127A JP 17312786 A JP17312786 A JP 17312786A JP H037499 B2 JPH037499 B2 JP H037499B2
Authority
JP
Japan
Prior art keywords
mounting board
flange portion
flange
resin
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP61173127A
Other languages
English (en)
Other versions
JPS6328631A (ja
Inventor
Terutsugu Shibayama
Yoshio Kaneko
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nifco Inc
Original Assignee
Nifco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nifco Inc filed Critical Nifco Inc
Priority to JP61173127A priority Critical patent/JPS6328631A/ja
Priority to US07/076,571 priority patent/US4832549A/en
Publication of JPS6328631A publication Critical patent/JPS6328631A/ja
Publication of JPH037499B2 publication Critical patent/JPH037499B2/ja
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/0672—Spin welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/069—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding the welding tool cooperating with specially formed features of at least one of the parts to be joined, e.g. cooperating with holes or ribs of at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60—Riveting or staking
    • B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • B29C65/609—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being plunge-formed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
    • B29C66/30325—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of cavities belonging to at least one of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/006—Preventing damaging, e.g. of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/727—Fastening elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/727—Fastening elements
    • B29L2031/7282—Snap fasteners, clips, press-buttons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/737—Articles provided with holes, e.g. grids, sieves

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Connection Of Plates (AREA)

Description

【発明の詳細な説明】 ＜本発明の産業上の利用分野＞ 本発明は、樹脂平面に押し付けて回転して、摩
擦熱によつて樹脂平面に溶着するための、樹脂製
回転溶着部材に関する。
＜従来技術＞（第８，９図） 樹脂平面に回転溶着するための従来の樹脂製回
転溶着部材、例えばスタツド１や留め具２は、第
８図、第９図の如く柱部３の一端に円板状のフラ
ンジ部４を突設し、フランジ部４の溶着面と反対
側の周縁部に係合突起５を突設した構造となつて
いる。
この樹脂製部材を樹脂製の取付基板に取付ける
には第１０図に示すように、樹脂製の取付け基板
６の取付けるべき位置に、回転治具７でスタツド
１又は留め具２を保持して押し付け、回転治具７
の切欠き７ａに係合突起５を係合して高速回転さ
せる。この時に生じる摩擦熱によつてフランジ部
４及び取付基板６の両接触面が溶融する。回転を
停止した後、溶融部は冷却、硬化し、この結果、
スタツド１又は留め具２は取付基板６に強固に固
定される。
＜本発明が解決しようとする問題点＞ しかしながら、上記の構造のスタツド１又は留
め具２では、この回転溶着の際に生じる摩擦熱に
よつて、フランジ部４と取付基板６の接触面が溶
融するばかりでなく、取付基板６が十分に厚くな
いと、この摩擦熱の過剰分によつて取付基板６の
裏面側までが軟化して、溶着のための回転治具７
によるスタツド１又は留め具２への押圧とも相ま
つて、第１１図に示すように取付基板６の裏面側
が外方へ凸状に膨出したり、あるいは、フランジ
部４と取付基板６の相互間の線膨張係数の相違の
ために、溶融後に冷えて硬化収縮する際の収縮率
の相違によつて第１２図に示すように取付基板６
の裏面に湾曲やシワが生じる、いわゆる“裏ウツ
リ現象”が生じていた。
このため、取付基板６の裏面が外観品として用
いられる場合には、この“裏ウツリ現象”のため
に外観性を著しく低下させていた。
＜本発明の目的＞ 本発明は、このような外観性の低下を招く“裏
ウツリ現象”の発生をできる限り少なくするため
にフランジ部の形状を改造して過剰熱による影響
及び線膨張係数の相違による影響を低減した樹脂
製回転溶着部材を提供することを目的としてい
る。
＜本発明の手段＞ 上記目的を達成するため、本発明では、樹脂製
回転溶着部材のフランジ部に肉厚方向の貫通穴を
設けたことを特徴としている。
＜上記手段による作用＞ このようにフランジ部に貫通穴を設けたため、
回転溶着時に生じた過剰熱が貫通穴から空気中へ
放出されてフランジ部に溜まらず、フランジ部の
接触面積が減るため、摩擦熱の発生量が減少し、
回転時に空気を巻き込むため過剰熱が奪われる、
などの理由から、過剰熱が取付基板の裏面まで伝
わらず、裏面の膨出が少なくなる。
また、フランジ部と取付基板の相互間の線膨脹
係数に相違があつても、フランジ部に貫通穴があ
ると、フランジ部の方が変形しやすくなるため、
硬化収縮時にフランジ部の方が取付基板に変形追
従して、湾曲やシワを生じることが少なくなる。
＜本発明の実施例＞（第１〜７図） 以下、図面に基づいて本発明の実施例を説明す
る。
第１〜４図はそれぞれ本発明による樹脂製回転
溶着部材（スタツド又は留め具）の実施例を示し
ている。
第１図は合成樹脂で一体成形されたスタツド
で、円筒状の柱部１０と、その一端に突設された
円板状のフランジ部１１と、フランジ部１１の溶
着面と反対面側の周縁部に突設された係合突起１
２とを備え、フランジ部１１には肉厚方向を貫通
した複数の丸穴１３，１３，……を備えている。
第２図は柱部１０に係合用の弾性突起１４，１
４を備えた留め具で、他の部分の構造は第１図と
同一である。
第３図、第４図は丸穴１３の代わりに、円周方
向の複数の長穴１５，１５，……を設けた実施例
を示している。
第５図の如く回転治具１６で樹脂製回転溶着部
材（スタツド又は留め具）を保持し、回転治具１
６の切欠き１６ａ，１６ａに係合突起１２，１２
を係合して合成樹脂製の取付基板１７にフランジ
部１１を押し付けて高速回転させると、接触面が
摩擦熱で溶融して溶着する。この際に生じる摩擦
熱が丸穴１３あるいは長穴１５から放出されて過
剰分がフランジ部１１に溜まらず、また丸穴１
３、あるいは長穴１５のためにフランジ部１１の
接触面積が減るから摩擦熱の発生量が減り、また
回転時に丸穴１３又は長穴１５が空気を巻き込む
ため熱が奪われるため、摩擦熱の過剰分がフラン
ジ部１１に溜まることなく、従つて取付基板１７
の裏面側が従来の如く凸状に膨出する“裏ウツリ
現象”が生じることが少なくなる。
また、フランジ部１１と取付基板１７の相互間
の線膨脹係数に相違があつても、フランジ部１１
に丸穴１３又は長穴１５があるため、フランジ部
１１の方が変形しやすくなり、硬化収縮時に取付
基板１７の変形に追従するから、取付基板１７の
裏面に湾曲やシワを生じる“裏ウツリ現象”の発
生が少なくなる。
なお、溶着時にフランジ部１１の丸穴１３又は
長穴１５内に、取付基板１７の溶融部分１７ａが
進入して固化するため、取付基板１７へのフラン
ジ部１１の固定が一層強固になる。このため、丸
穴１３（又は長穴１５）に第７図の如く段部１３
ａを設けると、溶融部分１７ａが固化すると段部
１３ａに係合した状態となるから、固定がさらに
強固になる。
なお、フランジ部１１の貫通穴の形状は第１〜
４図及び第７図のものに限らず、他の任意の形状
にすることができる。
＜本発明の効果＞ 以上説明したように本発明の樹脂製回転溶着部
材は構成されているので、取付基板の裏面の“裏
ウツリ現象”の発生を少なくすることができる。
また、貫通穴内へ取付基板の溶融部分を進入し
た状態で固化するから取付けが一層強固となる。
【図面の簡単な説明】
第１〜４図はそれぞれ本発明の実施例を示す斜
視図である。第５図は回転溶着動作を示す概略正
面図である。第６図は取付けた状態を示す断面図
である。第７図は本発明の他の実施例の取付けた
状態を示す断面図である。第８，９図は従来の樹
脂製回転溶着部材を示す斜視図である。第１０図
は回転溶着動作を示す概略正面図である。第１
１，１２図は、“裏ウツリ現象”が生じた取付け
状態を示す断面図である。 １……スタツド、２……留め具、３……柱部、
４……フランジ部、５……係合突起、６……取付
基板、７……回転治具、７ａ……切欠き、１０…
…柱部、１１……フランジ部、１２……係合突
起、１３……丸穴、１３ａ……段部、１４……弾
性突起、１５……長穴、１６……回転治具、１６
ａ……切欠き、１７……取付基板、１７ａ……溶
融部分。

Claims (1)

  1. 【特許請求の範囲】 １ 柱部と、該柱部の一端に一体的に設けられた
    円板状のフランジ部を備えた樹脂製回転溶着部材
    において； 前記フランジ部に肉厚方向に貫通穴を設けたこ
    とを特徴とする樹脂製回転溶着部材。
JP61173127A 1986-07-23 1986-07-23 樹脂製回転溶着部材 Granted JPS6328631A (ja)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP61173127A JPS6328631A (ja) 1986-07-23 1986-07-23 樹脂製回転溶着部材
US07/076,571 US4832549A (en) 1986-07-23 1987-07-22 Rotary welding member made of resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61173127A JPS6328631A (ja) 1986-07-23 1986-07-23 樹脂製回転溶着部材

Publications (2)

Publication Number Publication Date
JPS6328631A JPS6328631A (ja) 1988-02-06
JPH037499B2 true JPH037499B2 (ja) 1991-02-01

Family

ID=15954626

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61173127A Granted JPS6328631A (ja) 1986-07-23 1986-07-23 樹脂製回転溶着部材

Country Status (2)

Country Link
US (1) US4832549A (ja)
JP (1) JPS6328631A (ja)

Families Citing this family (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2259885A (en) * 1991-08-26 1993-03-31 Illinois Tool Works Friction weld orientation system
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JPS6328631A (ja) 1988-02-06
US4832549A (en) 1989-05-23

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