JPH04212967A - Electrophotographic printing plate - Google Patents
Electrophotographic printing plateInfo
- Publication number
- JPH04212967A JPH04212967A JP40632490A JP40632490A JPH04212967A JP H04212967 A JPH04212967 A JP H04212967A JP 40632490 A JP40632490 A JP 40632490A JP 40632490 A JP40632490 A JP 40632490A JP H04212967 A JPH04212967 A JP H04212967A
- Authority
- JP
- Japan
- Prior art keywords
- printing plate
- photoconductive layer
- binder resin
- weight
- electrophotographic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Paints Or Removers (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Photoreceptors In Electrophotography (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
【0001】
【産業上の利用分野】本発明は、導電性支持体上に光導
電層を設けた印刷版であって、電子写真方式により走査
露光部に反転現像にてトナ−画像を形成後、トナ−画像
部以外の非画像部光導電層の除去を行なって印刷版を作
製するための電子写真平版印刷版に関し、長波長光源に
対しても高い光応答性を有し、画像の解像性等の良好な
印刷版が得られ、溶出による画線細りを抑制しつつ地汚
れの発生がなく高耐刷力を有する電子写真平版印刷版に
関する。
【0002】
【従来の技術】近年、機械的画像処理技術や大容量デ−
タの保存及び送信技術の確立により、文字や図形等の画
像入力・補正・編集・割付け及び頁組み等を全てコンピ
ュ−タ制御し、高速通信網や衛星通信により瞬時に遠隔
地の末端プロッタに出力出来る電子編集システムが稼働
している。特に、即時性を信条とする新聞印刷分野に於
て、この電子編集システムの要求度は高い。
【0003】しかしながら、従来より新聞印刷分野に於
ても用いられているPS版として知られる平版オフセッ
ト印刷版は、画像形成が少なくとも感光剤の活性線によ
る化学構造変化を伴うため総じて低感度であり、予め画
像記録された銀塩写真フィルム原版を密着露光して製版
を行なっている。従って、電子編集システムの稼働して
いる所でも画像出力は一旦銀塩写真フィルムに行なわれ
、これをもとに間接的にPS版へ密着露光により印刷版
が作製されているのが実状である。これは、出力プロッ
タの光源(例えば、He−Neレ−ザ、半導体レ−ザ等
)により実用的な時間内に印刷版を作製出来るだけの高
い感度を有する直接型印刷版の開発が困難であることに
よる。
【0004】そこで、直接型印刷版を提供し得る高い光
感度を有する感光材料として電子写真感光体が考えられ
る。従来、電子写真を利用した印刷版材料として、例え
ば特公昭47−47610号、同48−18325号、
同48−40002号、同51−15766号公報等に
記載の光導電性酸化亜鉛・樹脂分散系オフセット印刷版
材料及び特公昭37−17162号、同38−7758
号、同41−2426号、同46−39405号、特開
昭50−19509号、同52−2437号、同54−
134632号、同54−145538号、同55−1
53948号、同57−147656号公報等に記載さ
れている様な有機光導電性化合物・結着樹脂系印刷版材
料が知られている。
【0005】前者の光導電性酸化亜鉛・樹脂分散系オフ
セット印刷版材料は、耐水性と導電性を付与した紙を基
体として酸化亜鉛リッチな光導電層を有し、電子写真法
によるトナ−画像形成後、その非画像部を不感脂性にす
るために不感脂化処理液(例えば、ヘキサシアノ鉄塩や
イノシットヘキサリン酸塩を含有する酸性水溶液)で湿
潤させた後、印刷に供される。この様な処理をしたオフ
セット印刷版は、良好な印刷画像再現性の点から耐刷枚
数が多くとも1万枚程度であり、不感脂化を強化した組
成にすると画質が悪化するなどの欠点を有する。
【0006】また、光導電性酸化亜鉛の感光域が短波長
よりであるので、通常ロ−ズベンガル、ブロモフェノ−
ルブル−等の染料増感剤を併用して感度を高めているが
、これらは半導体レ−ザの波長(780nm)に実用的
感光域を持たず、現時点では半導体レ−ザで描画出来る
までには実用上到っていない。
【0007】一方、後者の有機光導電性化合物・結着樹
脂系印刷版材料は、これらの電子写真感光体が総じてア
ルミニウム基板上に設けられているため、アルミニウム
基板と光導電層との接着が強固であれば、本質的にPS
版と同等以上の耐刷性を有している。また、既に800
nm以上に実用感度を有する有機光導電性化合物が知ら
れており、これらの化合物を用いた上記印刷版の実用化
も進められている。
【0008】これら電子写真平版印刷版に於ける一般的
な製版方法は、光導電性化合物を用いた電子写真印刷原
版を公知の電子写真画像形成法によってトナ−画像を形
成した後、トナ−画像部以外の非画像部をアルカリ剤等
を含有する溶液で処理することにより、版上より非画像
部光導電層を溶解除去(所謂溶出)して製版される。特
に溶出はPS版に於けるアルカリ現像と異なり、トナ−
のアルカリ溶解性と光導電層のそれとの差を利用したも
のであって、トナ−付着部光導電層(画像部)はトナ−
によるレジスト性のため溶出が阻碍されるが、本質的に
トナ−付着部の光導電層自体がアルカリ不(或は難)溶
性になる訳ではないので、溶出が過度に促進されれば、
サイドエッチと呼称される光導電層側面からの溶出液の
回込みによって画像部光導電層をも浸蝕し、良好な細線
再現性が得られない。一方溶出をアンダ−気味に行なう
と、見掛け上は非画像部支持体上に光導電性顔料が残存
せず溶出されている様に観えていても、残膜により印刷
経時によって地汚れが発生する場合がある。従って、ア
ルカリ溶出型電子写真平版印刷版に於ける溶出は、トナ
−組成やその現像方式、溶出液処方の選定、溶出処理機
構や電子写真平版印刷版光導電層と溶出液とのマッチン
グ及び処理時間等の製版処理条件等にも留意を払うこと
が肝要であり、PS版に於けるアルカリ現像よりも厳格
な処理が要求される。またその光導電層に於ても、初期
帯電電位、感度、及び暗減衰等の電子写真特性及び耐刷
性等の印刷特性等を満足し、更にはサイドエッチを抑制
しつつ印刷汚れをもたらす残膜を防止して忠実なトナ−
画像再現性を得るためには、溶出に与る原子団(例えば
、カルボキシル基、酸無水物基、ホスホン酸基、スルホ
ンアミド基、スルホンイミド基)の選定、結着樹脂分子
中のそれらアルカリ可溶性原子団の含有率(則ち、アル
カリ可溶性原子団を含有する単量体の含有率)、及び少
なくとも重合形態を採ればアルカリ難溶となる単量体の
設定も非常に重要である。
【0009】特に電子写真平版印刷版用結着樹脂として
、その電子写真特性、製版(溶出)性、耐刷性(皮膜強
度)等に優位であることが特公平2−43181号、同
2−44065号公報等に知られる、アクリル酸エステ
ル及び/またはメタクリル酸エステルの少なくとも1種
の単量体とカルボキシル基を有するビニル重合可能な単
量体の少なくとも1種とからなる、少なくとも2種の共
重合体樹脂に於ては、上記の如くアルカリ可溶性を与る
カルボキシル基含有単量体の種選定及び構成含有率等の
設計もさることながら、特に帯電性の向上及び皮膜性の
制御の点からアクリル酸エステル及び/またはメタクリ
ル酸エステルに於けるエステル種の選定等も重要である
。
【0010】
【発明が解決しようとする課題】本発明の目的は、導電
性支持体上に光導電層を設けた印刷版であって、電子写
真方式により走査露光部に反転現像にてトナ−画像を形
成後、トナ−画像部以外の非画像部光導電層のアルカリ
溶出除去を行なって印刷版を作製するための電子写真平
版印刷版に関し、a)長波長光源、例えば半導体レ−ザ
(780nm)による走査露光に於ても実用的感度を有
し、b)画像の解像性等の良好な印刷版が得られ、c)
保水性が高くて印刷地汚れの発生がなく、d)従来のP
S版同等以上の高耐刷力を有する、電子写真平版印刷版
を提供することである。
【0011】
【課題を解決するための手段】本発明の諸目的は、光導
電層接着性、溶出均一性、及び保水性を確保するために
中心線平均粗さ(Ra)が0.3〜0.8μmなる表面
を有する導電性支持体を印刷版基体として用い、長波長
感光性、電子写真特性、及び溶出時顔料残り等から、結
着樹脂と有機光導電性化合物であるフタロシアニンとを
含有する光導電層形成用分散液を塗布してなる印刷版に
、電子写真法により走査露光部に反転現像にてトナ−画
像を形成させ、次いでアルカリ性溶出液によりトナ−画
像部以外の非画像部光導電層を溶出除去した後に水洗処
理して得られる電子写真平版印刷版に於て、電子写真特
性、溶出速度、耐刷性(皮膜強度)、及び可溶化後の光
導電層の処理液や処理装置への影響等を考慮し、a)光
導電層結着樹脂を構成する単量体成分が、少なくとも−
COO−R基を有するビニル重合可能な単量体[I]と
、カルボキシル基を有するビニル重合可能な単量体[I
I]10〜60モル%とからなり、b)結着樹脂を構成
する単量体成分中、Rが炭素数2〜8からなる原子団を
有する単量体を30モル%以上含有し、c)結着樹脂を
構成する単量体[I]及び[II]中のビニル基の炭素
原子の総計(C1 )とRを構成する炭素原子の総計(
C2 )との比C2/C1が0.4〜2.8である結着
樹脂を用いた電子写真平版印刷版により達成されること
が判明した。
【0012】本発明に用いられる導電性支持体としては
、導電性表面を有するプラスチックシ−ト、不透過性及
び導電性にした紙、またはアルミニウム等の金属板等を
基体とし、少なくとも光導電層を設ける面は中心線平均
粗さ(Ra)が0.3〜0.8μmなる表面を有する導
電性支持体が挙げられる。また、それらの厚みは0.0
7〜2.0mm、より好ましくは0.1〜0.5mmが
良い。これらの支持体中でもアルミニウム板が好適に使
用される。このアルミニウム板は、アルミニウムを主成
分とし微量の異元素を含有しても良く、従来公知・公用
の素材を適宜使用することが出来る。
【0013】上記中心線平均粗さは通常Raと表記され
、中心線の方向に測定長さLmの部分を抜取り、その抜
取り部分の中心線をX軸、縦倍率の方向をZ軸とし、抽
出曲線をZ=f(x)で表した時に以下の数1で与えら
れ、μm単位で表示される。
【0014】
【数1】
【0015】則ち、Raは抽出曲線と中心線とにより囲
まれる部分の面積を測定長さで割った標準偏差を表す。
本発明に係わる中心線平均粗さRaは上記の式に準拠し
、カットオフ値0.8mm、表面粗さ算出上の測定長さ
0.5mmの条件で測定されたものであり、本発明に係
わる導電性支持体表面のRaは、0.3〜0.8μmな
る範囲の表面形状を有する。Raが0.3μmより小さ
いと、光導電層との接着が脆弱となるし、前記溶出剥離
を誘引し易くなる。またRaが0.8μmより大きいと
、均質な光導電層の形成が困難となり、電子写真特性及
び溶出性にムラが発生し易くなる。
【0016】本発明に係わるより好ましい導電性支持体
表面形状は、Ra=0.45〜0.70μm、粗面ピッ
ト間隔30〜100μm、ISO 4287/1に規
定されるベアリングレングス(Rtp)が70〜85%
なる粗面を有していることである。
【0017】これら所望の表面形状を光導電層を設ける
支持体面に形成させるため、公知の方法で砂目立て、陽
極酸化しても良い。砂目立て処理に先立って、所望によ
り界面活性剤またはアルカリ水溶液による脱脂処理する
。砂目立て処理方法には、機械的粗面化法、電気化学的
粗面化法、化学的表面選択溶解法等がある。機械的粗面
化法には、ボ−ル研磨法、ブラシ研磨法、ブラスト研磨
法、バフ研磨法等の公知の方法を用いることが出来る。
また電気化学的粗面化法には、塩酸或は硝酸電解液中で
、交流か直流により行なう方法がある。また、特開昭5
4−63902号公報に開示の如く、両者を組合わせた
方法等も利用出来る。この様に粗面化された基体は、必
要に応じてアルカリエッチング処理及び中和処理して用
いる。
【0018】上記処理を施された基体は、その表面に酸
化皮膜を形成させるため陽極酸化処理される。陽極酸化
処理に用いられる電解質としては、硫酸、リン酸、しゅ
う酸等、或はそれらの混酸が用いられ、その濃度は電解
質の種類によって適宜決定される。陽極酸化処理条件は
、用いる電解質により大幅に変化するため一概に特定し
得ないが、陽極酸化皮膜量は0.10〜10g/m2が
良く、更には1.0〜6.0g/m2の範囲が好適であ
る。
【0019】導電性支持体と光導電層との間には、接着
性や電子写真特性等の向上のため、必要に応じ中間層を
設けても良い。この様にして得られた導電性支持体上に
所望の電子写真光導電層を設けて、電子写真感光体を得
ることが出来る。
【0020】本発明に係わる光導電層に用いる光導電性
化合物としては、フタロシアニンを用いる。フタロシア
ニンは、特公昭40−2780号、同45−8102号
、同45−11021号、同46−42511号、同4
6−42512号、同48−163号、同49−175
35号、同50−5059号、及び特開昭64−569
号、同64−17066号、同64−45474号、特
開平1−144057号、同1−153757号、同1
−217362号、同1−221459号、同1−25
2967号、同1−285952号、同1−31255
1号、同2−8256号、同2−16570号公報等に
記載の光導電性フタロシアニン系顔料であって、中心金
属がリシウム、ナトリウム、カリウム、銅、銀、ベリリ
ウム、マグネシウム、カルシウム、亜鉛、カドミウム、
バリウム、水銀、アルミニウム、インジウム、ルテチウ
ム、チタン、錫、ハフニウム、鉛、バナジウム、アンチ
モン、クロム、モリブデン、マンガン、鉄、コバルト、
ニッケル、ロジウム、パラジウム、オスミウム、及び白
金、或は金属の換わりに水素の入った無金属物が知られ
ている。また、金属及び無金属フタロシアニンは、X線
結晶回折の測定により種々の異なった結晶形のものが知
られている。
【0021】これらのうちでα型、β型、γ型、π型、
τ型、χ型、及びε型等の無金属フタロシアニン、また
α型、β型、γ型、ε型、及びη型等の銅フタロシアニ
ン、α型、β型等のチタニル(TiO)フタロシアニン
、マグネシウムフタロシアニン、及びハロゲノアルミニ
ウムフタロシアニン等の金属フタロシアニンが好ましく
、更にHe−Neレ−ザ、半導体レ−ザ等の光源の対応
して長波長領域に於いても光感度を有するχ型無金属フ
タロシアニン、及びチタニルフタロシアニンが好適であ
る。
【0022】また、少なくとも光導電層塗液中に於ける
これらの平均粒径は、光導電層形成後の電子写真特性、
溶出顔料残り等の諸特性から、0.4μm以下に分散さ
せることが肝要であり、より好ましくは0.2μm以下
なることが良い。本発明の実施に際しては光導電性化合
物は上記のフタロシアニンだけに限定されず、所望によ
りこれまで公知の光導電性化合物を併用しても良い。
【0023】本発明に係わる電子写真印刷版用光導電層
には、上記フタロシアニンの他に少なくとも結着樹脂を
含有する。本発明に係わる電子写真光導電層は、最終的
に非画像部光導電層を除去する必要があるが、この工程
は光導電層の溶出液に対する溶解性とトナ−画像の溶出
液に対するレジスト性との相対的関係によって決定され
一概に表現出来ないが、本発明に於ては、a)結着樹脂
を構成する単量体成分が、少なくとも−COO−R基を
有するビニル重合可能な単量体[I]と、カルボキシル
基を有するビニル重合可能な単量体[II]10〜60
モル%とからなり、b)結着樹脂を構成する単量体成分
中、Rが炭素数2〜8からなる原子団を有する単量体を
30モル%以上含有し、c)結着樹脂を構成する単量体
[I]及び[II]中のビニル基の炭素原子の総計(C
1 )とRを構成する炭素原子の総計(C2)との比C
2/C1が0.4〜2.8なる範囲にあって、後述の溶
出液に可溶或は容易に分散可能な高分子化合物が好まし
い。C2/C1が0.4より小さくなると、この樹脂単
独では帯電性及び暗減衰等の電子写真特性が悪化するし
、電子写真特性を向上させる結着樹脂を併用すると溶出
の均質性が崩れ、印刷地汚れ等を誘発し易くなる。逆に
C2/C1が2.8より大きくなると、電子写真特性は
向上するものの溶出速度は緩慢となる(特にRが4以下
)か、結着樹脂が軟質となって高耐刷に適さない。本発
明に於て特に好ましいC2/C1の範囲は1.0〜2.
4である。
【0024】本発明に係わる、構成単量体に少なくとも
−COO−R基を有するビニル重合可能な単量体[I]
及びカルボキシル基を有するビニル重合可能な単量体[
II]を含む結着樹脂の具体例としては、スチレン/マ
レイン酸モノエステル共重合体、メタクリル酸/メタク
リル酸エステル共重合体、メタクリル酸/アクリル酸エ
ステル/メタクリル酸エステル共重合体、スチレン/メ
タクリル酸/メタクリル酸エステル共重合体、アクリル
酸/メタクリル酸エステル共重合体、スチレン/アクリ
ル酸/メタクリル酸エステル共重合体、酢酸ビニル/ク
ロトン酸共重合体、安息香酸ビニル/クロトン酸共重合
体、酢酸ビニル/クロトン酸/メタクリル酸エステル共
重合体等のメタクリル酸エステル、アクリル酸エステル
、酢酸ビニル、安息香酸ビニル等とアクリル酸、メタク
リル酸、イタコン酸、クロトン酸、マレイン酸、フマル
酸等のカルボン酸含有単量体或は二塩基酸モノエステル
含有単量体との共重合体や、更に加えてスチレン、メタ
クリル酸アミド、ビニルピロリドン、アクリロイルモル
ホリン、フェノ−ル性水酸基、スルホン酸基、スルホン
アミド基、スルホンイミド基を有する単量体を含有する
共重合体を挙げることが出来る。
【0025】本発明に係わる結着樹脂を構成する単量体
に於ては、[I]中Rを構成する炭素数が2〜8なるエ
ステル単量体を含有するものである。Rが炭素数1のメ
チルの場合、少なくともエステル単量体がこれ単独では
帯電性及び暗減衰等の電子写真特性、及び溶出速度(寛
容度)を所望の範囲内でバランスさせることが困難であ
り、逆にRの全てが炭素数9以上では耐刷性(皮膜強度
)及び溶出速度が低下し、その塗液に使用する溶媒も限
定されるか或は溶解しなくなってしまう。従って、本発
明に於て単量体[I]のRを構成する炭素数が1或は9
以上のエステル単量体を本結着樹脂中に含有させても良
いが、その含有量は構成単量体モル数換算で60モル%
以下が好ましく、更には40モル%以下が良い。
【0026】本発明に係わる−COO−R基を有するビ
ニル重合可能な単量体[I]中Rを構成する炭素数が2
〜8であるRの例としては、ビニル(この具体的な単量
体の例としては酢酸ビニル、安息香酸ビニル等が挙げら
れる)、エチル、1ープロピル、2ープロピル、1−ブ
チル、2−ブチル、2−メチル−1−プロピル、2−メ
チル−2−プロピル、1−ペンチル、2−ペンチル、3
−ペンチル、2−メチル−1−ブチル、3−メチル−1
−ブチル、3−メチル−2−ブチル、1−ヘキシル、2
−ヘキシル、3−ヘキシル、2−メチル−1−ペンチル
、2−エチル−1−ブチル、4−メチル−2−ペンチル
、1−ヘプチル、2−ヘプチル、3−ヘプチル、4−ヘ
プチル、3−エチル−3−ペンチル、1−オクチル、3
−オクチル、4−オクチル、2−エチル−1−ヘキシル
、シクロヘキシル、メチルシクロヘキシル、フェニル、
ベンジル、o−トルイル、2−クロロエチル、3−クロ
ロプロピル、ペンタクロロフェニル、2−ヒドロキシエ
チル、2−ヒドロキシプロピル、2−エトキシエチル、
2−ブトキシエチル、グリシジル、フルフリル、テトラ
ヒドロフルフリル、トリフルオロエチル、1,1,3−
トリヒドロパ−フルオロプロピル、1,1,5−トリヒ
ドロパ−フルオロペンチル等の脂肪族、芳香族炭化水素
、及びそれらのハロゲン、ヒドロキシ、アルコキシ、ア
リ−ロキシ置換誘導体等が挙げられる。
【0027】これらの内R中に芳香族環を有する基は電
子写真特性、特に初期帯電電位、に優れるものの、溶出
速度が極めて緩慢となるが、Rがアルキル基であれば電
子写真平版印刷版光導電層用結着樹脂としてバランスに
優れるため、本発明に係わる結着樹脂はR中に芳香族環
を含まない方が好ましい。本発明に係わる結着樹脂に於
いて、電子写真平版印刷版光導電層としての諸特性を総
合的に満足させるためには、特にRの炭素数が4〜8が
好適である。
【0028】本発明に於て特に好ましい−COO−R基
を有するビニル重合可能な単量体含有共重合体としては
、アクリル酸或はメタクリル酸とそれらのアルキルエス
テル、アリ−ルエステルまたはアラルキルエステルとの
二元以上の共重合体が好ましい。本発明に係わる結着樹
脂は、その構成単位に少なくとも−COO−R基含有(
エステル)単量体[I]及びカルボキシル基含有単量体
[II]を含有していれば、単独でも或は2種以上を混
合して用いても良い。また、本発明に係わる結着樹脂単
独での電子写真特性、溶出特性、及び耐刷性等を向上さ
せる目的で、構成単量体が全てカルボキシル基及び−C
OO−R基を含有しないタイプの結着樹脂やRが本発明
の範囲内にない単量体を構成要素とする結着樹脂を本発
明に係わる結着樹脂とを主成分とならない範囲で混合し
て用いても良い。
【0029】上記単量体[I]及び[II]を含有しな
いタイプの結着樹脂としては、スチレン/無水マレイン
酸共重合体、或はメタクリル酸アミド、ビニルピロリド
ン、フェノ−ル性水酸基、スルホン酸基、スルホンアミ
ド基、スルホンイミド基を有する単量体と単量体[I]
及び[II]を含有しない単量体との共重合体、フェノ
−ル樹脂、キシレン樹脂等を挙げることが出来る。
【0030】本発明に係わる光導電層に用いる結着樹脂
に於ては、低分子であれば皮膜強度(耐刷性)に劣り、
高分子であれば溶出速度が緩慢になると同時に、処理液
に流入した可溶化結着樹脂が処理液の粘性を上昇させ、
特に自動機にて処理液を循環再使用して多数枚の電子写
真平版印刷版を断続的に処理するのであれば、溶出液の
非画像部光導電層への滲透速度が緩慢になるばかりか、
停機中の液供給系及びロ−ル間での液固着等の欠点が発
現し易くなるためその分子量は特に重要であり、用いる
結着樹脂に於て所望する特性を有利に発現させるため適
誼特定する必要があるが、一般に8000〜15000
0が好ましく、更には10000〜80000が好適で
ある。また、諸電子写真特性及び溶出性の観点から、結
着樹脂の構成単量体であるカルボキシル基を有する単量
体[II]の結着樹脂全体に対する重量分率は、結着樹
脂を構成する単量体の種類にもよるが、総じて10〜6
0モル%が好ましく、更には20〜40モル%が好適で
ある。カルボキシル基を有する単量体の結着樹脂全体に
対するモル分率が高いと、電子写真特性中特に暗減衰に
悪影響を及ぼすので、特に本発明の様に潜像形成を走査
露光で行なう場合は、カルボキシル基を有する単量体の
結着樹脂全体に対するモル分率は低めに設定するのが肝
要である。
【0031】本発明に係わる光導電層中のフタロシアニ
ンと結着樹脂と混合比は、フタロシアニンの含有量が少
ないと低感度となるため、結着樹脂100重量部に対し
てそれが5重量部以上、より好ましくは17重量部以上
を混合して使用することが好適である。しかし、分散性
及びより一層の電子写真特性の向上を期待出来ないこと
から、40重量部以上の使用は望ましくない。また光導
電層膜厚は、薄いとトナ−現像に必要な電荷が帯電出来
ず、逆に厚いと溶出液の劣化を促進するばかりか溶出の
際にサイドエッチを誘引して良好な画像が得られないた
め、0.10〜30μmが、より好ましくは0.50〜
10μmが良い。
【0032】本発明に係わる電子写真平版印刷版は、常
法に従って光導電層を導電性支持体上に塗布して得られ
る。光導電層の作製に当たっては、光導電層を構成する
成分を同一層中に含有させる方法、或は二層以上の層に
分離して含有させる方法、例えば下層(支持体側)に易
溶出性、強接着性の結着樹脂を配置し、上層にフタロシ
アニン含量を増加させる等、異なる層に分離して用いる
方法等が知られており、何れの方法にても作製すること
が出来る。塗布液は、光導電層を構成する各成分を適当
な溶媒に溶解分散して作製するが、フタロシアニン等溶
媒に不溶な成分を用いるため、ボ−ルミル、ペイントシ
ェィカ−、ダイノミル、アトライタ−等の分散機により
平均粒径0.4μm以下、より好ましくは0.2μm以
下に分散して用いる。光導電層に使用する結着樹脂、そ
の他の添加剤はフタロシアニン等の分散時或は分散後に
添加することが出来る。この様にして作製した塗布液を
回転塗布、ブレ−ド塗布、ナイフ塗布、リバ−スロ−ル
塗布、ディップ塗布、ロッドバ−塗布、スプレ−塗布、
エクストル−ジョン塗布等公知の方法で支持体上に塗布
乾燥して電子写真平版印刷版を得ることが出来る。塗布
液の溶媒としては、ジクロロメタン、ジクロロエタン等
のハロゲン化炭化水素類、メタノ−ル、エタノ−ル、2
−プロパノ−ル、1−ブタノ−ル、プロパンジオ−ル、
ブタンジオ−ル等のアルコ−ル類、アセトン、2−ブタ
ノン、シクロヘキサノン等のケトン類、2−メトキシエ
タノ−ル、2−メトキシエチルアセテ−ト、2−エトキ
シエチルアセテ−ト、2−(2−エトキシエトキシ)エ
タノ−ル等のグリコ−ルエ−テル類、オキソラン、オキ
サン、ジオキサン等の環状エ−テル類、蟻酸メチル、酢
酸エチル、酢酸プロピル、酢酸ブチル、乳酸エチル等の
エステル類等が挙げられる。光導電層には必要に応じ、
フタロシアニン及び結着樹脂の他に光導電層の柔軟性、
塗布面状等の膜物性を改良する目的で、可塑剤、界面活
性剤、その他の添加物を添加できる。
【0033】本発明に係わる光導電層上には、静電特性
、トナ−現像時の現像特性、或は画像特性を改良する目
的で、感光層アルカリ溶出除去時に溶解し得る上塗り層
を設けることが出来る。この上塗り層は、機械的にマッ
ト化されたもの、或はマット剤を含有する樹脂層であっ
ても良い。マット剤としては、酸化亜鉛、酸化チタン、
シリカ、アルミナ、ジルコニア、ガラス粒子、澱粉、例
えばポリメチルメタクリレ−ト、ポリスチレン、ポリエ
チレン、ナイロン、フェノ−ル樹脂等のプラスチックピ
グメント、及び米国特許第2710245号、同299
2101号明細書記載のマット剤が挙げられる。
マット剤を含有する樹脂層に使用される樹脂は、使用さ
れる溶出液との組合せにより適宜選定される。具体的に
はアラビアゴム、ニカワ、ゼラチン、例えばメチルセル
ロ−ス、エチルセルロ−ス、ヒドロキシエチルセルロ−
ス、ヒドロキシプロピルセルロ−ス、カルボキシメチル
セルロ−ス等のセルロ−ス類、澱粉及び特開昭59−5
7242号公報等に記載の変性澱粉誘導体、特開昭62
−275782号公報記載のサイクロデキストリン、特
開昭63−191693号公報記載の多糖類の塩基酸モ
ノエステル誘導体、ポリビニルアルコ−ル、ポリエチレ
ンオキシド、ポリアクリル酸、ポリアクリルアミド、フ
ェノ−ル樹脂(特にノボラック型フェノ−ル樹脂が好ま
しい)ポリビニルブチラ−ル等が挙げられる。これらは
二種以上を併用しても良い。
【0034】本発明に於て使用する電子写真平版印刷版
は、前述の電子写真感光体を用いて公知の操作によって
作製することが出来る。則ち、暗所で実質的に一様に帯
電し、画像露光により静電潜像を形成する。従来から知
られる露光方法としては、キセノンランプ、タングステ
ンランプ、蛍光灯等を光源として反射画像露光、透明陽
画フィルムを通した密着露光や、レ−ザ光、発光ダイオ
−ド等による走査露光が挙げられるが、本発明に於ては
走査露光を行ない、その光源及び露光方法は、He−N
eレ−ザ、アルゴンイオンレ−ザ、クリプトンイオンレ
−ザ、ルビ−レ−ザ、YAGレ−ザ、窒素レ−ザ、色素
レ−ザ、エキサイマ−レ−ザ、GaAs/GaAlAs
、InGaAsPの様な半導体レ−ザ等のレ−ザ光源に
よる走査露光、或は発光ダイオ−ド、液晶シャッタを利
用した走査露光(発光ダイオ−ドアレイ、液晶シャッタ
アレイ等を用いたラインプリンタ型の光源も含む)によ
って露光することが出来る。
【0035】次に、上記静電潜像をトナ−によって現像
する。現像方法としては、乾式現像法(カスケ−ド現像
、磁気ブラシ現像、パウダクラウド現像)、液体現像の
何れも使用出来る。殊に液体現像法はトナ−微細な画像
を形成出来、再現性良い印刷版を作製するのに好適であ
る。更に、正現像によるポジ/ポジ現像や、適当なバイ
アス電圧の印加の下反転現像によるネガ/ポジ現像も可
能であるが、本発明に於ては走査露光の利点を活かすた
め、画像露光部に反転現像にてトナ−現像を行なう。
形成されたトナ−画像は公知の定着法、例えば加熱定着
、圧力定着、溶剤定着等により定着出来る。この様に形
成したトナ−画像をレジストとして、非画像部光導電層
を溶出液により除去して印刷版が作製出来る。
【0036】本発明に係わるトナ−は、前記溶出液に対
してレジスト性を有する樹脂成分を含有していることが
必要である。樹脂成分としては、例えばメタクリル酸、
メタクリル酸エステル等をから成るアクリル樹脂、酢酸
ビニル樹脂、酢酸ビニルとエチレンまたは塩化ビニル等
との共重合体、塩化ビニル樹脂、塩化ビニリデン樹脂、
ポリビニルブチラ−ル等のビニルアセタ−ル樹脂、ポリ
スチレン、スチレンとブタジエン、メタクリル酸エステ
ル等との共重合物、ポリエチレン、ポリプロピレン及び
その塩化物、ポリエチレンテレフタレ−ト等のポリエス
テル樹脂、ポリカプラミド等のポリアミド樹脂、フェノ
−ル樹脂、キシレン樹脂、アルキッド樹脂、ビニル変性
アルキッド樹脂、その他ワックス等が挙げられる。
【0037】また、トナ−には現像或は定着等に悪影響
を及ぼさない範囲で、色素や電荷制御剤を含有させるこ
とも出来る。トナ−現像を完了した電子写真平版印刷版
は、次にアルカリ溶出液等の処理液によって処理する。
【0038】本発明に係わる溶出液としては、アルカリ
剤を含有し液調製pH付近に緩衝能を有する水溶液が望
ましい。含有させるアルカリ剤としては、一般式SiO
2/M2O(Mはアルカリ金属原子を表わす)で表現さ
れる珪酸塩、アルカリ金属水酸化物、リン酸や炭酸のア
ルカリ金属及びアンモニウム塩等の無機アルカリ剤、エ
タノ−ルアミン類、エチレンジアミン、プロパンジアミ
ン類、トリエチレンテトラミン、モルホリン等の有機ア
ルカリ剤、及びこれらの混合物を用いることが出来るが
、特に上記珪酸塩は適当なアルカリ強度と高pHで強い
緩衝能とを示すため、珪酸塩が有利に使用される。
【0039】本発明に係わる溶出液には更に、特開昭5
5−25100号公報記載のイオン性化合物、特開昭5
5−95946号公報記載の水溶性カチオニックポリマ
、特開昭56−142528号公報記載の水溶性両性高
分子電解質、特開昭58−75152号公報記載の中性
塩、特開昭58−190952号公報記載のキレ−ト剤
、特開平1−177541号公報記載の液粘度調整剤、
特開昭63−226657号公報記載の防腐剤や殺菌剤
、及び各種界面活性剤、天然及び合成水溶性ポリマ等の
公知の成分を必要に応じ含有させることが出来る。
【0040】溶出液に於ける溶媒は、上記成分を安定し
て分散溶解し得るものであれば特に限定されないが、軟
水が更に好ましくはイオン交換した水が有利に用いられ
る。また、上記アルカリ剤を除いた溶出液組成を含有す
る溶液に於て、実質的に溶出が起こらない量で、上記成
分をより安定的に混合分散するため、溶出液有効成分と
共に最小限度の有機溶剤を添加含有しても良い。
【0041】本発明の溶出液に係わる珪酸塩の好ましい
性状は、SiO2/M2O=0.5〜8.5(モル換算
)が良く、更には1.2〜4.0の範囲が好ましい。溶
出液とする場合には、更にアルカリ金属水酸化物を適量
添加することが好ましい。その際、アルカリ金属酸化物
(M2O)の総量に対する珪酸(SiO2)のモル比が
、SiO2/M2O=1.2〜3.6の範囲が好適であ
る。また、溶出液中のアルカリ剤濃度は溶出速度を決定
する主要因の一つであるが、本発明に於ては0.5〜5
0重量%、より好ましくは2〜40重量%が良い。溶出
液のpHは、11.5〜14.0、より好ましくは12
.0〜13.5が良く、多数枚通版や液経時に於けるp
H変動に際しては、所望の補充液を適時添加して溶出活
性度の向上を図ることが望ましい。
【0042】溶出時間、則ち溶出液が印刷版に接触して
から更に水洗液と接触するまでの時間は、短かければ溶
出不良や印刷経時に於ける地汚れを招き、長ければ画線
細りや溶出液中への光導電層の過度の流入を招く。本発
明に係わる溶出時間は溶出液処方によって特定されるが
、2〜20秒の範囲、より好ましくは4〜15秒の範囲
で実施される。
【0043】本発明に用いることの出来る溶出処理装置
は、少なくとも溶出部及び水洗部を有し、更に版面保護
剤塗布部を有する構造のものが好ましいが、平版印刷版
を自動搬送して少なくとも溶出及びリンス(水洗)処理
出来れば良く、各部仕様については特に限定されない。
但し、溶出液の経時劣化を考慮した場合、光導電層面へ
の溶出液の供給は方法によっては可溶化した光導電層が
溶出部にて多量に版上から溶出液へと流入して劣化を促
進する可能性があるので、溶出液は出来るだけソフトに
供給することが望ましい。溶出部をソフトに供給する方
法としては、溶出液供給管から吐出した液を別の部材、
例えば整流板、版搬送上ロ−ル等、を通じて光導電層に
均一に供給する方式が好適である。その際の溶出液の吐
出量は、印刷版に一様に供給し得る最低量で良いが、水
洗部へ搬送される時に印刷版が持出す液量の1.5〜1
00倍、より好ましくは5.0〜50倍が良い。溶出液
持出し量は出来るだけ少ない方が良く、10g/m2以
下になる様機械的に調整することが望ましい。
【0044】水洗部では、水洗液を版上に供給して速や
かに可溶化した光導電層と余剰の溶出液とを完全に除去
し得る機構でなければならない。液は飛散が抑制出来る
機構であれば可溶化した光導電層に直接供給しても良い
し、特開昭60−76395号公報記載の溶出促進部材
を水洗機構に応用しても良い。また、本発明に係わる水
洗部に於ては、回転するブラシを直接光導電層に接触さ
せて可溶化した光導電層を掻落とすことも出来るが、通
常可溶化した光導電層は機械的掻落しなしに容易に除去
出来ること、及びサイドエッチの悪化を促進することが
あるこ等から、その使用は望ましくない。本発明に係わ
る水洗液は使い捨て方式でも循環再使用方式でも良く、
或は所望によりその他の方式も利用出来る。 【00
45】本発明に用いることの出来る水洗液は、液pHを
10.5以下に保持することが肝要であり、pH保持の
ため少なくとも7.0〜10.5に酸解離指数(pKa
)を有する化合物を最終的に含有させることが望ましい
。この化合物(以下、少なくとも7.0〜10.5に酸
解離指数(pKa)を有する化合物を単に化合物と記載
する。)は、少なくとも化合物を含有しない水であって
も最初のうちは充分に水洗処理が行なえるため、水洗液
として最初は化合物を含有しない液を用い、後添加して
「最終的に」水洗液に含有させても良いし、製版に先立
って水洗液に添加しておいても良い。前者(後添加)の
場合、添加開始は水洗液のpHが8.5〜10.5、よ
り好ましくは9.5〜10.0の範囲が望ましい。また
、特に版サイズが一定であれば、非画像部(被溶出部)
面積が大きく異ならないかぎり、水洗液のpH上昇は通
版量(枚数)にほぼ比例するため、一定枚数毎に本発明
に係わる化合物を添加することが出来る。後者(先添加
)の場合に於ても、多数枚通版中に水洗液のpH上昇に
応じて更に添加出来る。また、製版に先だってこの化合
物を添加しておく時は、化合物単独で添加しても良いし
、予め水に分散或は溶解させたものを用いても良い。水
溶液とする際には、少量の有機溶剤をもって溶解を促進
させても良い。特に水洗液に添加する化合物が水溶性の
固体であればそれを水洗槽中に浸漬させておき、通版中
の液流動やpH変動によって漸次溶解する様にしておい
ても良い。本発明に用いることの出来る水洗液のpHは
、常に10.5以下にしておく必要があるが、少なくと
も化合物含有水洗液に於ては7.5〜10.5の範囲、
より好ましくは8.0〜10.0の範囲に保持すること
が望ましい。
【0046】本発明に用いることの出来る水洗液に添加
する化合物により複数の解離段を有するものに於ては、
少なくとも酸解離指数(pKa)の一つが7.0〜10
.5に有れば良い。水洗液に添加する化合物の例は、例
えば「化学便覧.基礎編II」日本化学会編、昭和59
年改訂3版、丸善株式会社発行、II−338〜II−
342頁に記載されており、これらのうち本発明に規定
されるpKaを有する化合物は全て使用出来る。またこ
れらの化合物のうち、特にアスパラギン酸、β−アラニ
ン、グリシン、グルタミン酸等のアミノ酸及びそれらの
塩が好適である。これらの化合物は2種以上を混合して
添加しても良いし、先添加と後添加で異なる化合物を用
いても良い。また、これらの化合物は適当な酸或は塩基
性化合物との混合物(塩)を用いても良いし、pH調整
や溶解促進のため、水溶液(水分散液)にするに当たっ
て、適当な酸或は塩基性化合物を併用しても良い。特に
これらの化合物含有する溶液を後添加する場合は、その
pHを6.0〜9.5、より好ましくは7.0〜8.0
に調整して添加することが望ましい。
【0047】これらの化合物の水洗液への最終的添加量
は、0.04〜10重量%が、より好ましくは0.1〜
5重量%が好適である。水洗液には更に防腐剤及び/ま
たは殺菌剤を併用することが望ましい。防腐剤及び殺菌
剤としては、公知のものが利用出来る。水洗液への添加
量は、使用する防腐剤及び/または殺菌剤の種類(殺菌
力)や水洗液に混入する菌種及びその量により調整する
必要があるが、通常1〜30000ppmの範囲で、よ
り好ましくは10〜10000ppmの範囲で使用する
のが良い。水洗処理された電子写真平版印刷版は、必要
に応じ酸性物質を含有するリンス液で処理する。
【0048】本発明に用いることの出来るリンス液は、
製版処理される電子写真平版印刷版光導電層中の結着樹
脂が再凝集しない様に液pHが調整されたものが望まし
い。則ち、リンス液の初期pHが最低限結着樹脂の不溶
化を促進しなければ、少なくとも液循環通版中には中性
以上の液pHを有する水洗液と共に流入する結着樹脂は
可溶化状態を保持し、従って結着樹脂の再不溶化による
上記トラブルを防止出来る。しかしながら、リンス液は
僅かながらでもこの後通常行なわれる版面保護処理用の
保護ガム液に流入するため、リンス液のpHが高ければ
、保護ガム液のpHも必然的に早期に上昇し、版面保護
効果も減衰するため、リンス液のpHは7以下に保持す
ることが望ましい。
【0049】このリンス液には、液pHを調整するため
に種々の試材を添加することが出来る。特に自動溶出機
等で多数枚の電子写真平版印刷版をより安定的に処理す
るためには、少なくともリンス液に於ても多数枚製版中
に液pHが変動しないことが望ましいから、酸及び緩衝
剤としての水溶性塩の少なくとも何れかを含有させてお
くことが望ましい。これにより、本発明に係わるリンス
液を電子写真平版印刷版に施した場合に、版上に残留す
る溶出液等に起因する塩基性成分が中和され、非画像部
がより親水性となる。
【0050】非画像部光導電層を除去した電子写真平版
印刷版は、版面の耐傷強度の向上及び非画像部不感脂化
等の目的で、保護ガム処理される。本発明に用いること
の出来る保護ガム液には、高分子化合物、親油性物質、
及び界面活性剤等を含み、これらの試剤は全て公知のも
のが利用出来る。
【0051】
【実施例】本発明を実施例により更に具体的に説明する
が、本発明はその主旨を越えない限り、下記の実施例に
限定されるものではない。また、結着樹脂を構成する−
COO−R基を有するビニル重合可能な単量体[I]及
びカルボキシル基を有するビニル重合可能な単量体[I
I]中のビニル基の炭素原子の総計(C1 )とRを構
成する炭素原子の総計(C2 )との比は以降C2/C
1と記載する。
【0052】実施例1
JIS1050アルミニウムシ−トを60℃、10%N
aOH水溶液に浸漬し、アルミニウム溶解量が6g/m
2になる様にエッチングした。水洗後、30%硝酸水溶
液に1分間浸漬して中和し、充分水洗した。次に、3.
0%塩酸水溶液中で35A/dm2、50秒間電解粗面
化を行ない、50℃、20%硫酸水溶液中に浸漬して表
面を洗浄した後、水洗した。更に、20%硫酸水溶液中
で陽極酸化処理を施して、表面にアルミニウム酸化物皮
膜を形成させ、水洗後乾燥することにより印刷版用支持
体を作製した。この時、支持体表面処理面の中心線平均
粗さRaは、0.55μmであった。
【0053】この支持体表面処理面に、表1記載の組成
を有する結着樹脂を含む下記光導電性組成物をペイント
シェィカ−にて1時間分散させ、エクストル−ジョンコ
−タ−で固形分塗布量4.5g/m2となる様塗布後、
90℃、5分間乾燥して電子写真平版印刷版(印刷版
NO.1〜12)を作製した。
【0054】
光導電層塗液組成
メタクリル酸エステル/メタクリル酸共重合体
4重量部χ型無金
属フタロシアニン(大日本インキ(株)製、商品名Fa
stogen Blue 8120)
1重量部1,4−ジオキサン
70重量部キシレン
15重量部2−プロパノ−ル
10重量部
【0055】
【表1】
【0056】註)Me、Et、Bu、2−EH、及びL
auは夫々、メチル、エチル、1−ブチル、2−エチル
ヘキシル、及びラウリルを表し、これらは−COO−R
基を有するビニル重合可能な単量体[I]に於けるRを
表す。
【0057】得られた電子写真平版印刷版原版を静電複
写紙試験装置 SP−428(川口電気(株)製)を用
いて、スタティック方式により+5.3kVでコロナ帯
電させ、電子写真特性を調べた。また、暗所にてコロト
ロンにより表面電位が約+300Vになる様帯電させた
後、半導体レ−ザ(780nm)を用いて走査画像露光
し、直ちに正電荷トナ−(三菱製紙(株)製、LOM−
ED III)で液体反転現像を行ない、トナ−を熱定
着して光導電層上にトナ−画像を形成させた。以上のト
ナ−現像済み印刷版について、下記に示す様な自動溶出
機を用い、溶出液、水洗液、リンス液、及び保護ガム液
により、サイドエッチが片側約4μm程度に溶出される
様に溶出時間を設定して製版処理を行なった。
【0058】1)自動溶出機
溶出槽とそれに続く水洗槽、リンス槽、保護ガム槽とを
有し、トナ−現像済みの電子写真平版印刷版をロ−ル挟
持して搬送する駆動装置と、各処理槽の処理液を貯溜槽
→ポンプ→スプレ−ノズル→貯溜槽のサイクルで循環さ
せる装置、及び各処理槽への補充装置を有する自動機で
あって、溶出部及び水洗部には特開昭60−76395
号公報記載の様な溶出促進部材(ブラシロ−ル)を装着
し、版上の処理液の攪拌を行なう。
【0059】
2)溶出液1組成(15dm3)
珪酸ナトリウム水溶液(SiO2分30重量%、SiO
2/Na2Oモル比3.0)
28.0
重量部水酸化カリウム
1.5重量部純水
70.5重量部
【0060】
3)水洗液1組成(20dm3)
ジオクチルスルホこはく酸Na
0.10重部
部2−メチル−3−イソチアゾロン
0.0
1重量部炭酸水素アンモニウム
0.35重量部純水
99.54重量部【006
1】
4)リンス液1組成(10dm3)
こはく酸
0.5重量部リン酸(85%水溶液)
0.5重量部デカグリセリルモノラウレ
−ト
0.05重量部2−メチル−3−イソチ
アゾロン
0.01重量部これに水酸化ナト
リウムを添加して液pHを4.7とした後、純水で10
0重量部とした。
【0062】
5)保護ガム液1組成(8dm3)
アラビアガム
5重量部リン酸(85%水溶液)
1重量部エチレンジアミンテトラ(メチレンホス
ホン酸) 0.5重量部硝
酸ナトリウム
1重量部くえん酸
0.25重量部デカグリセリルモノラ
ウレ−ト
0.1重量部2−メチル−3−イソ
チアゾロン
0.01重量部これに水酸化ナ
トリウムを添加して液pHを4.3とした後、純水で1
00重量部とした。
【0063】次に、この印刷版を用いてオフセット印刷
機(ハマダスタ− 600 CD)にて印刷を行なった
。
得られた結果をまとめて表2に記載する。
【0064】
【表2】
【0065】C2/C1が0.4未満の結着樹脂を光導
電層に有する印刷版(印刷版 NO.2;本結着樹脂は
同時に単量体IIの含有比も本発明範囲外)は、電子写
真特性については初期帯電電位が低くなると同時に暗減
衰も悪化し、特に走査露光には適さない。また、樹脂中
の酸官能基含有率が高いために溶出は速くなるが、溶出
の寛容性がとれなくなる。逆に、C2/C1が2.8を
越える結着樹脂を光導電層に有する印刷版(印刷版 N
O.9)は、印刷版 NO.7に比して電子写真特性で
は特に感度が悪下し、溶出性では溶出が緩慢になって印
刷地汚れの誘発を招く。また、この系ではC2/C1が
増大するにつれ結着樹脂が軟質化するためか、印刷版N
O.9の耐刷性は画像細りが発生した。
【0066】一方、C2/C1が本発明の範囲にあって
も、Rがメチルのみで構成される結着樹脂を光導電層に
有する印刷版(印刷版 NO.1;本発明外)は、皮膜
が硬くなるが脆いため、溶出残膜とサイドエッチとのバ
ランスが取り難く、また印刷機に装着した際には光導電
層が罅割れて印刷中に画線飛びが発生した。逆に、Rが
長鎖になるに従い皮膜は溶解し難く柔軟性を呈すが、R
がラウリル(炭素数12)で構成される結着樹脂を光導
電層に有する印刷版(印刷版 NO.10;本発明外)
では溶出は緩慢になり、水洗部では凝集物の生成が観ら
れ、印刷に於ては耐刷枚数に従い画線細りが発生した。
また、C2/C1及びRが本発明の範囲内にあってもカ
ルボキシル基含有単量体[II]含有率の高い結着樹脂
を光導電層に有する印刷版(印刷版 NO.4;本発明
外)は、特に溶出に於けるサイドエッチと溶出速度との
バランスがとれなかった。
【0067】これらの印刷版に反し、C2/C1が本発
明の範囲内にあってRを構成する炭素の数が2から8で
あり、更に結着樹脂を構成する単量体中のカルボキシル
基含有単量体[II]を少なくとも30から50モル%
含有する結着樹脂を光導電層に有する印刷版であれば、
電子写真平版印刷版として要求される主な特性は満足す
ることが判る。
【0068】実施例2
実施例1で作製した導電性支持体の表面処理工程中、電
解粗面化時間を変更して新たに表3記載の表面形状を有
する印刷版支持体を作製した。これに上記光導電層塗液
7を塗布して、電子写真平版印刷版を得た。これらの印
刷版を用いてオフセット印刷機(ハマダスタ− 600
CD)にて印刷を行なった。印刷結果も併せて表3に
記載する。
【0069】
【表3】
【0070】表3より明らかな様に、印刷版 NO.1
3(本発明外)は耐刷性に劣り、印刷途中に光導電層剥
がれが発生した。また、印刷版 NO.18(本発明外
)は、光導電層表面の中心線平均粗さも大きくなる関係
上、トナ−画像解像力が悪化し、また溶出に於ては支持
体表面谷部に光導電層が溶出仕切れずに残存することが
原因とみられる印刷地汚れが発生した。また、サイドエ
ッチが大きく変動して一部にトナ−細線飛びが発生した
。一方、印刷版 NO.14〜17は耐刷性及び印刷地
汚れに優れ、印刷最後まで良好な印刷物が得られた。
【0071】実施例3
実施例1で作製した印刷版用支持体表面処理面に、下記
の光導電層組成物(塗液13〜16)を実施例1と同条
件で塗布して、電子写真平版印刷版を作製した。尚、下
記χ型無金属フタロシアニンは全て実施例1で用いたも
のと同一である。
【0072】
光導電層塗液13組成(印刷版 NO.19)ブチ
ルメタクリレ−ト/ブチルアクリレ−ト/アクリル酸共
重合体(アクリル酸35モル%、分子量1.2万)
5重量部χ型無金属フタロシアニン
1重量部1,4−ジオキサン
76重量部2
−プロパノ−ル
18重量部 註)C2/C1=1.3
【0073】
光導電層塗液14組成(印刷版 NO.20)スチ
レン/ブチルアクリレ−ト/アクリル酸共重合体(モル
比45:20:35、分子量1.2万)
4重量部χ型無金属フタロ
シアニン
1重量部キシレン
60重量部1,4−ジオキサン
18重量部2−プロパノ−ル
17重量部
註)C2/C1=0.73
【0074】
光導電層塗液15組成(印刷版 NO.21)安息
香酸ビニル/クロトン酸(モル比75:25、分子量2
.5万) 4重量部χ型無金属フタロシアニン
1重量部オキソラン
80重量部2−
プロパノ−ル
15重量部 註)C2/C1=0.75
【0075】
光導電層塗液16組成(印刷版 NO.22)ベン
ジルメタクリレ−ト/メタクリル酸共重合体(モル比5
0:50、分子量1万)
4重量部χ型
無金属フタロシアニン
1重
量部メチルセロソルブアセテ−ト
7
5重量部2−プロパノ−ル
20重量部 註)C2/C1=1.7
5
【0076】得られた各電子写真平版印刷版(印刷版
NO.19〜22)を実施例1と同様にトナ−現像した
ところ、全てが実施例1の印刷版現像物と同等の解像力
及び画質を有していた。次に、以上のトナ−現像済み印
刷版について以下の溶出液(その他の処理液は実施例1
と同様)を用いて製版した(溶出時間はサイドエッチが
片側約3μm程度に溶出される様設定)。
【0077】
溶出液2組成(印刷版 NO.19及び20用)珪
酸ナトリウム水溶液(SiO2分30重量%、SiO2
/Na2Oモル比2.5)
25.0重量
部合成ヘクトライト(ラポ−ト・インダストリ−ズ・リ
ミテッド製、商品名ラポナイトS)
1.0重量部水酸
化カリウム
1.4重量部純水
72.6重量部【0078】
溶出液3組成(印刷版 NO.21及び22用)珪
酸ナトリウム水溶液(SiO2分30重量%、 Si
O2/Na2Oモル比3.0)
15.0
重量部珪酸ナトリウム水溶液(SiO2分30重量%、
SiO2/Na2Oモル比3.0)
13.0重量部水酸化カリウム
1.4重量部エタノ−ル
8.0重量部
純水
62.6重量部【0079】その結果、製版
した全ての印刷版に於て非画像部の溶出遅れ(顔料残り
)等の溶出故障は観られなかった。また、これらの印刷
版を用いてオフセット印刷機(ハマダスタ− 600
CD)にて印刷を行なったところ、印刷した全ての印刷
版に付き、少なくとも10万枚までは印刷物に汚れの発
生や画像剥離もなく良好な印刷物が得られた。
【0080】実施例4
JIS1050アルミニウムシ−トを60℃、10%N
aOH水溶液に浸漬し、アルミニウム溶解量が6g/m
2になる様にエッチングした。水洗後、30%硝酸水溶
液に1分間浸漬して中和し、充分水洗した。その後、2
.0%硝酸水溶液中で、25秒間電解粗面化を行ない、
50℃、20%硫酸水溶液中に浸漬して表面を洗浄した
後、水洗した。更に、20%硫酸水溶液中で陽極酸化処
理を施して、水洗、乾燥することにより、印刷版用支持
体を作製した。この時、支持体表面処理面の中心線平均
粗さRaは0.54μmであった。
【0081】この支持体表面処理面に、実施例3の光導
電層塗液13で用いた結着樹脂(B)とχ型無金属フタ
ロシアニン(P)を表4記載の重量比(P/B)で含む
光導電性組成物(塗液 NO.13、17〜21)をペ
イントシェィカ−にて1時間分散させ、エクストル−ジ
ョンコ−タ−で固形分塗布量4.5g/m2となる様塗
布後、90℃、5分間乾燥して電子写真平版印刷版(印
刷版 NO.23〜28)を作製した。
【0082】得られた印刷版原版を暗所にてコロナ放電
を与えて表面電位(V0 )が約+300Vとなる様に
帯電させた後、半導体レ−ザ(780nm)を用いて走
査画像露光し、直ちに正電荷トナ−(三菱製紙(株)製
、LOM−ED III)で液体反転現像を行ないトナ
−を熱定着したところ、作製した全ての版の光導電層上
に解像力50本/mmのトナ−画像が再現性良く得られ
た。また、画像の鮮鋭度も良好であった。
【0083】また、これら電子写真平版印刷版原版を静
電複写紙試験装置 SP−428(川口電気(株)製)
を用いて、スタティック方式により+5.3kVでコロ
ナ帯電させ、電子写真特性を調べた。電子写真特性とし
ては、初期帯電電位(V0)、帯電直後から10秒後の
表面電位のV0に対する比(暗減衰;DD10)、露光
前の表面電位が光減衰して30Vになるまでの時間(感
度;E30)、及び10秒間光照射後の残留電位(Vr
)を求めた。得られた結果を表4に記載する。
【0084】
【表4】
【0085】表4から判る様に、P/Bが増加するにつ
れて感度及び残留電位は改良されるが暗減衰が悪化する
傾向にある。残留電位の上昇はトナ−被りの原因となり
、暗減衰の低下は特に描画に時間を要す走査露光では大
版化により画線幅に差異が生ずるため好ましくない。
実用上は上記の如く問題なかったが、表4よりP/B比
は全ての電子写真特性を程良く満足している1/6〜1
/3が特に良いことが判る。
【0086】次に、上記トナ−現像を施した版を下記に
示す様な溶出液、水洗液、及びリンス液により製版処理
を行なった。
【0087】
溶出液4組成
珪酸カリウム水溶液 (SiO2分20重量%、Si
O2/K2Oモル比3.5)
3
0重量部水酸化ナトリウム
1重量部純水
69重
量部【0088】
水洗液2組成(20dm3)
ジオクチルスルホこはく酸Na
0.1重量部
p−ヒドロキシ安息香酸ブチル
0.01
重量部を純水に分散溶解して100重量部とした液を水
洗槽に仕込み、100版製版後から印刷版(A2サイズ
)10版処理する毎に5重量%グリシン水溶液15ml
を添加した。
【0089】
リンス液2組成(20dm3)
こはく酸
0.2重量部くえん酸
0.3重量部ソルビタン
モノラウレ−ト
0.05重量部2−
メチル−3−イソチアゾロン
0.01重量
部これに水酸化ナトリウムを添加して液pHを4.7と
した後、純水で100重量部とした。
【0090】以上の処理液を用いて製版した(溶出時間
は8秒に設定)ところ、サイドエッチは片側約3μm程
度でその変動も僅かであり、製版した全ての印刷版に於
て非画像部の溶出遅れ(顔料残り)等の故障は観られな
かった。次に、この印刷版(印刷版 NO.26)を用
いて印刷を行なったところ、少なくとも10万枚までは
印刷物に汚れの発生もなく、良好な印刷物が得られた。
【0091】実施例5
実施例4で作製した導電性支持体酸化アルミニウム面に
、ペイントシェィカ−にて1時間分散させた下記の光導
電層組成物をバ−コ−タ−で塗布後、90℃、5分間乾
燥して電子写真平版印刷版を作製した。
【0092】
光導電層塗液22組成(印刷版 NO.29)ブチ
ルメタクリレ−ト/ブチルアクリレ−ト/アクリル酸共
重合体(アクリル酸30モル%、分子量1.5万)
18重量部チタニルフタロシアニン
4重量部1,4−ジオキサン
60重量部2
−プロパノ−ル
18重量部 註)C2/C1=1.40
【0093】
光導電層塗液23組成(印刷版 NO.30)2−
エチルヘキシルアクリレ−ト/メタクリル酸共重合体(
メタクリル酸35モル%、分子量3万)
18重量部β型銅フタロシアニン
4重量部1,4−
ジオキサン
6
0重量部2−プロパノ−ル
18重量部 註)C2/C1=2.6
【0094】
光導電層塗液24組成(印刷版 NO.31)スチ
レン/ブチルアクリレ−ト/アクリル酸共重合体(モル
比35:25:40、分子量1.5万)
18重量部チタニルフタロシア
ニン
4重量部キシレン
60重量部2−プロパノ−ル
18重量部 註)C2/C1=
0.77
【0095】
光導電層塗液25組成(印刷版 NO.32)安息
香酸ビニル/クロトン酸(モル比80:20、分子量2
.5万)18重量部β型銅フタロシアニン
4重量部オキソラン
72重
量部2−フランメタナ−ル
6重量部 註)C2/C1=0.80
【0096】
光導電層塗液26組成(印刷版 NO.33)ベン
ジルメタクリレ−ト/メタクリル酸共重合体(モル比5
5:45、分子量2万)
18重量部チタニ
ルフタロシアニン
4重
量部メチルセロソルブアセテ−ト
6
0重量部2−プロパノ−ル
18重量部 註)C2/C1=1.9
3
【0097】得られた印刷版原版を暗所にてコロナ放電
を与えて表面電位(V0 )が約+300Vとなる様に
帯電させた後、He−Neレ−ザ(633nm)を用い
て走査画像露光し、直ちに正電荷トナ−(三菱製紙(株
)製、LOM−ED III)で液体反転現像を行ない
トナ−を熱定着したところ、印刷版 NO.30〜35
全ての光導電層上に解像力50本/mmのトナ−画像が
再現性良く得られた。また、画像の鮮鋭度も良好であっ
た。
【0098】
【発明の効果】本発明の電子写真平版印刷版を用いるこ
とより、He−Neレ−ザや半導体レ−ザによる走査露
光に於ても実用的感度を有し、画像解像性の良好な印刷
版が得られ、保水性が高く印刷物地汚れの発生がなく、
従来の感光性平版印刷版同等以上の高耐刷力を有する電
子写真平版印刷版を提供出来る。Detailed Description of the Invention [0001] [Industrial Application Field] The present invention relates to a printing plate in which a photoconductive layer is provided on a conductive support. High photoresponsiveness even to long wavelength light sources for electrophotographic printing plates for producing printing plates by removing the photoconductive layer in non-image areas other than the toner image areas after forming a toner image. The present invention relates to an electrophotographic lithographic printing plate having a high printing durability, which can obtain a printing plate with good image resolution, suppress image thinning due to elution, prevent background smearing, and have high printing durability. [Prior Art] In recent years, mechanical image processing technology and large-capacity data
With the establishment of data storage and transmission technology, all image input, correction, editing, layout, page layout, etc. of characters and figures can be controlled by computer, and it can be instantly transferred to terminal plotters in remote locations using high-speed communication networks and satellite communications. An electronic editing system that can output is in operation. Particularly in the field of newspaper printing, where immediacy is the creed, demand for this electronic editing system is high. [0003] However, lithographic offset printing plates known as PS plates, which have been conventionally used in the newspaper printing field, generally have low sensitivity because image formation involves at least a change in the chemical structure of the photosensitizer due to active rays. Plate making is carried out by contact exposure of a silver salt photographic film original plate on which an image has been recorded in advance. Therefore, even in places where electronic editing systems are in operation, images are first output onto silver halide photographic film, and based on this, printing plates are produced indirectly by contact exposure to PS plates. . This is because it is difficult to develop a direct printing plate that is sensitive enough to produce a printing plate within a practical time using the output plotter's light source (e.g., He-Ne laser, semiconductor laser, etc.). Depends on something. [0004] Therefore, an electrophotographic photoreceptor is considered as a photosensitive material having high photosensitivity that can provide a direct printing plate. Conventionally, as printing plate materials using electrophotography, for example, Japanese Patent Publications No. 47-47610, No. 48-18325,
Photoconductive zinc oxide/resin dispersion offset printing plate materials described in Japanese Patent Publication No. 48-40002, Japanese Patent Publication No. 51-15766, and Japanese Patent Publications No. 37-17162 and Japanese Patent Publication No. 38-7758.
No. 41-2426, No. 46-39405, JP-A-50-19509, No. 52-2437, No. 54-
No. 134632, No. 54-145538, No. 55-1
Organic photoconductive compound/binder resin printing plate materials as described in Japanese Patent No. 53948 and No. 57-147656 are known. The former photoconductive zinc oxide/resin dispersion offset printing plate material has a zinc oxide-rich photoconductive layer based on water-resistant and conductive paper, and produces toner images by electrophotography. After formation, the non-image area is moistened with a desensitizing treatment liquid (for example, an acidic aqueous solution containing iron hexacyano salt or inositic hexaphosphate) in order to make it insensitive to fat, and then used for printing. Offset printing plates treated in this way have a printing life of about 10,000 sheets at most due to good print image reproducibility, and if the composition is made with a composition with enhanced desensitization, there are drawbacks such as deterioration of image quality. have Furthermore, since the photosensitive range of photoconductive zinc oxide is from short wavelengths, rose bengal, bromophenol, etc.
Dye sensitizers such as Ruble are used in combination to increase sensitivity, but these do not have a practical photosensitive range at the wavelength of semiconductor lasers (780 nm), and at present they are not capable of drawing with semiconductor lasers. has not been reached in practical terms. On the other hand, in the latter printing plate materials based on organic photoconductive compounds and binder resins, since these electrophotographic photoreceptors are generally provided on aluminum substrates, adhesion between the aluminum substrate and the photoconductive layer is difficult. If it is strong, it is essentially PS
It has printing durability equal to or higher than that of the printing plate. Also, there are already 800
Organic photoconductive compounds having a practical sensitivity of nm or more are known, and the above-mentioned printing plates using these compounds are being put into practical use. A general plate-making method for these electrophotographic printing plates is to form a toner image on an electrophotographic original plate using a photoconductive compound by a known electrophotographic image forming method, and then toner image formation. By treating the non-image area other than the photoconductive layer with a solution containing an alkaline agent or the like, the photoconductive layer in the non-image area is dissolved and removed from the plate (so-called elution), and the plate is made. In particular, elution is different from alkaline development in PS plates, and toner
This method takes advantage of the difference between the alkali solubility of the toner and that of the photoconductive layer, and the photoconductive layer (image area) where the toner is attached is
Although elution is hindered due to the resist properties of
The leakage of the eluate from the side surface of the photoconductive layer, called side etch, also erodes the photoconductive layer in the image area, making it impossible to obtain good fine line reproducibility. On the other hand, if the elution is carried out slightly under-performing, even though it appears that the photoconductive pigment has been eluted without remaining on the support in the non-image area, the residual film will cause background smearing over time during printing. There are cases where Therefore, elution in an alkali-eluting electrophotographic printing plate depends on the toner composition, its development method, selection of eluent formulation, elution processing mechanism, matching of the electrophotographic printing plate photoconductive layer and eluent, and treatment. It is important to pay attention to plate-making processing conditions such as time, and stricter processing is required than for alkaline development in PS plates. In addition, the photoconductive layer satisfies electrophotographic properties such as initial charging potential, sensitivity, and dark decay, and printing properties such as printing durability, and also suppresses side etching while remaining free from stains that cause printing. Prevents film and faithful toner
In order to obtain image reproducibility, it is necessary to select the atomic groups that participate in elution (e.g., carboxyl group, acid anhydride group, phosphonic acid group, sulfonamide group, sulfonimide group), and to check their alkali solubility in the binder resin molecule. The content of atomic groups (ie, the content of monomers containing alkali-soluble atomic groups) and the setting of monomers that are poorly alkali-soluble at least in polymerized form are also very important. In particular, as a binder resin for electrophotographic printing plates, it is known to be superior in electrophotographic properties, plate-making (elution) properties, printing durability (film strength), etc., as disclosed in Japanese Patent Publication Nos. 2-43181 and 2-2- 44065, etc., and which consists of at least one monomer of acrylic ester and/or methacrylic ester and at least one vinyl polymerizable monomer having a carboxyl group. In the case of polymer resins, in addition to the selection of the type of carboxyl group-containing monomer that provides alkali solubility and the design of the constituent content as mentioned above, there are also important considerations in particular from the viewpoint of improving chargeability and controlling film properties. It is also important to select the type of ester in the acrylic ester and/or methacrylic ester. [0010] An object of the present invention is to provide a printing plate in which a photoconductive layer is provided on a conductive support, in which toner is applied to the scanning exposure area by reversal development using an electrophotographic method. Regarding an electrophotographic printing plate for producing a printing plate by performing alkaline elution removal of a photoconductive layer in a non-image area other than a toner image area after forming an image, a) a long wavelength light source, such as a semiconductor laser ( 780 nm) has practical sensitivity even in scanning exposure, b) a printing plate with good image resolution etc. can be obtained, and c)
d) Conventional P with high water retention and no printing stains
An object of the present invention is to provide an electrophotographic lithographic printing plate having a high printing durability equivalent to or higher than that of an S plate. [Means for Solving the Problems] It is an object of the present invention to set the centerline average roughness (Ra) to 0.3 to 0.3 to ensure photoconductive layer adhesion, elution uniformity, and water retention. A conductive support with a surface of 0.8 μm is used as the printing plate substrate, and contains a binder resin and phthalocyanine, an organic photoconductive compound, for its long wavelength photosensitivity, electrophotographic properties, and residual pigment during elution. A toner image is formed on a printing plate coated with a dispersion for forming a photoconductive layer by reversal development in the scan exposed area using an electrophotographic method, and then a non-image area other than the toner image area is formed using an alkaline eluent. In the electrophotographic lithographic printing plate obtained by washing with water after elution and removal of the photoconductive layer, the electrophotographic properties, elution rate, printing durability (film strength), processing solution of the photoconductive layer after solubilization, and Considering the influence on the processing equipment, etc., a) the monomer component constituting the photoconductive layer binder resin is at least -
A vinyl-polymerizable monomer [I] having a COO-R group and a vinyl-polymerizable monomer [I] having a carboxyl group.
b) Among the monomer components constituting the binder resin, R contains 30 mol% or more of a monomer having an atomic group consisting of 2 to 8 carbon atoms, and c ) The total number of carbon atoms (C1) of vinyl groups in the monomers [I] and [II] constituting the binder resin and the total number of carbon atoms constituting R (
It has been found that this can be achieved by an electrophotographic lithographic printing plate using a binder resin having a ratio C2/C1 of 0.4 to 2.8. The conductive support used in the present invention may be a plastic sheet having a conductive surface, impermeable and conductive paper, or a metal plate such as aluminum, and at least a photoconductive layer. The surface on which the surface is provided may be a conductive support having a center line average roughness (Ra) of 0.3 to 0.8 μm. Also, their thickness is 0.0
7 to 2.0 mm, more preferably 0.1 to 0.5 mm. Among these supports, aluminum plates are preferably used. This aluminum plate is mainly composed of aluminum and may contain trace amounts of other elements, and conventionally known and publicly used materials can be used as appropriate. The above center line average roughness is usually expressed as Ra, and is extracted by sampling a portion of measurement length Lm in the direction of the center line, setting the center line of the sampled portion as the X axis, and the direction of vertical magnification as the Z axis. When the curve is expressed as Z=f(x), it is given by the following equation 1, and is expressed in μm. ##EQU1## That is, Ra represents the standard deviation obtained by dividing the area of the portion surrounded by the extraction curve and the center line by the measurement length. The center line average roughness Ra according to the present invention was measured according to the above formula under the conditions of a cutoff value of 0.8 mm and a measurement length of 0.5 mm for surface roughness calculation. The Ra of the surface of the conductive support concerned has a surface shape in the range of 0.3 to 0.8 μm. When Ra is smaller than 0.3 μm, the adhesion with the photoconductive layer becomes weak and the above-mentioned elution and peeling is easily induced. Moreover, when Ra is larger than 0.8 μm, it becomes difficult to form a homogeneous photoconductive layer, and unevenness in electrophotographic properties and elution properties tends to occur. [0016] A more preferable surface shape of the conductive support according to the present invention is Ra = 0.45 to 0.70 μm, pitch of rough pits of 30 to 100 μm, and bearing length (Rtp) defined in ISO 4287/1 of 70 μm. ~85%
It has a rough surface. In order to form these desired surface shapes on the surface of the support on which the photoconductive layer is provided, graining and anodic oxidation may be carried out by known methods. Prior to graining, degreasing with a surfactant or alkaline aqueous solution is carried out, if desired. Graining treatment methods include mechanical surface roughening methods, electrochemical surface roughening methods, chemical surface selective dissolution methods, and the like. As the mechanical surface roughening method, known methods such as a ball polishing method, a brush polishing method, a blast polishing method, a buff polishing method, etc. can be used. Further, as an electrochemical surface roughening method, there is a method in which alternating current or direct current is used in a hydrochloric acid or nitric acid electrolyte. Also, JP-A-5
As disclosed in Japanese Patent No. 4-63902, a method combining both methods can also be used. The substrate whose surface has been roughened in this manner is used after being subjected to an alkali etching treatment and a neutralization treatment, if necessary. The substrate subjected to the above treatment is anodized to form an oxide film on its surface. As the electrolyte used in the anodizing treatment, sulfuric acid, phosphoric acid, oxalic acid, or a mixed acid thereof is used, and the concentration thereof is appropriately determined depending on the type of electrolyte. Although the anodizing treatment conditions cannot be specified as they vary greatly depending on the electrolyte used, the amount of anodic oxidation film is preferably in the range of 0.10 to 10 g/m2, and more preferably in the range of 1.0 to 6.0 g/m2. is suitable. An intermediate layer may be provided between the conductive support and the photoconductive layer, if necessary, in order to improve adhesiveness and electrophotographic properties. An electrophotographic photoreceptor can be obtained by providing a desired electrophotographic photoconductive layer on the conductive support thus obtained. Phthalocyanine is used as the photoconductive compound used in the photoconductive layer according to the present invention. Phthalocyanine is disclosed in Japanese Patent Publications No. 40-2780, No. 45-8102, No. 45-11021, No. 46-42511, No. 4
No. 6-42512, No. 48-163, No. 49-175
No. 35, No. 50-5059, and JP-A-64-569
No. 64-17066, No. 64-45474, JP-A No. 1-144057, No. 1-153757, No. 1
-217362, 1-221459, 1-25
No. 2967, No. 1-285952, No. 1-31255
No. 1, No. 2-8256, No. 2-16570, and the like, the photoconductive phthalocyanine pigments have a central metal of lithium, sodium, potassium, copper, silver, beryllium, magnesium, calcium, zinc, cadmium,
Barium, mercury, aluminum, indium, lutetium, titanium, tin, hafnium, lead, vanadium, antimony, chromium, molybdenum, manganese, iron, cobalt,
Nickel, rhodium, palladium, osmium, and platinum, or metal-free materials containing hydrogen instead of metal are known. Furthermore, various different crystal forms of metal and metal-free phthalocyanine are known as determined by X-ray crystal diffraction measurements. Among these, α type, β type, γ type, π type,
Metal-free phthalocyanine such as τ type, χ type, and ε type, copper phthalocyanine such as α type, β type, γ type, ε type, and η type, titanyl (TiO) phthalocyanine such as α type and β type, magnesium Metal phthalocyanines such as phthalocyanine and halogenoaluminum phthalocyanine are preferred, and χ-type metal-free phthalocyanine which has photosensitivity even in the long wavelength region corresponding to light sources such as He-Ne lasers and semiconductor lasers; Titanyl phthalocyanine is preferred. [0022] At least the average particle size of these particles in the photoconductive layer coating solution is determined by the electrophotographic properties after the photoconductive layer is formed.
In view of various properties such as residual eluted pigment, it is important to disperse the pigment to a size of 0.4 μm or less, more preferably 0.2 μm or less. In carrying out the present invention, the photoconductive compound is not limited to the above-mentioned phthalocyanine, and if desired, conventionally known photoconductive compounds may be used in combination. The photoconductive layer for an electrophotographic printing plate according to the present invention contains at least a binder resin in addition to the above-mentioned phthalocyanine. In the electrophotographic photoconductive layer according to the present invention, it is necessary to finally remove the non-image area photoconductive layer, but this step depends on the solubility of the photoconductive layer in the eluent and the resistivity of the toner image with respect to the eluent. Although it is determined by the relative relationship between body [I] and a vinyl polymerizable monomer having a carboxyl group [II] 10 to 60
b) Among the monomer components constituting the binder resin, R contains 30 mol% or more of a monomer having an atomic group consisting of 2 to 8 carbon atoms, and c) the binder resin The total number of carbon atoms of the vinyl groups in the constituent monomers [I] and [II] (C
1) and the total number of carbon atoms (C2) constituting R: the ratio C
Preferably, the polymer compound has a ratio of 2/C1 of 0.4 to 2.8 and is soluble or easily dispersible in the eluent described below. When C2/C1 is less than 0.4, electrophotographic properties such as chargeability and dark decay deteriorate when this resin is used alone, and when used in combination with a binder resin that improves electrophotographic properties, the homogeneity of elution is disrupted and printing It becomes easy to induce scumming, etc. Conversely, when C2/C1 is greater than 2.8, although the electrophotographic properties are improved, the elution rate becomes slow (particularly when R is 4 or less) or the binder resin becomes soft, making it unsuitable for high printing durability. In the present invention, a particularly preferable range of C2/C1 is 1.0 to 2.
It is 4. [0024] Vinyl polymerizable monomer [I] having at least -COO-R group in the constituent monomer according to the present invention
and a vinyl polymerizable monomer having a carboxyl group [
Specific examples of the binder resin containing styrene/maleic acid monoester copolymer, methacrylic acid/methacrylic acid ester copolymer, methacrylic acid/acrylic acid ester/methacrylic acid ester copolymer, styrene/methacrylic acid ester copolymer, etc. Acid/methacrylic acid ester copolymer, acrylic acid/methacrylic acid ester copolymer, styrene/acrylic acid/methacrylic acid ester copolymer, vinyl acetate/crotonic acid copolymer, vinyl benzoate/crotonic acid copolymer, Methacrylic esters such as vinyl acetate/crotonic acid/methacrylic ester copolymers, acrylic esters, vinyl acetate, vinyl benzoate, etc. and carboxylic acids such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, etc. Copolymers with acid-containing monomers or dibasic acid monoester-containing monomers, and in addition, styrene, methacrylic acid amide, vinyl pyrrolidone, acryloylmorpholine, phenolic hydroxyl group, sulfonic acid group, sulfonamide copolymers containing a monomer having a sulfonimide group or a sulfonimide group. The monomer constituting the binder resin according to the present invention contains an ester monomer having 2 to 8 carbon atoms and R in [I]. When R is methyl having 1 carbon number, it is difficult to balance electrophotographic properties such as chargeability and dark decay, and elution rate (tolerance) within the desired range, at least when the ester monomer is used alone. On the other hand, if all R's have carbon atoms of 9 or more, the printing durability (film strength) and elution rate will decrease, and the solvent used in the coating solution will be limited or will not dissolve. Therefore, in the present invention, the number of carbon atoms constituting R in the monomer [I] is 1 or 9.
The above ester monomers may be contained in the present binder resin, but the content is 60 mol% in terms of the number of moles of the constituent monomers.
The content is preferably 40 mol% or less, and more preferably 40 mol% or less. The number of carbon atoms constituting R in the vinyl polymerizable monomer [I] having a -COO-R group according to the present invention is 2.
Examples of R that is 8 include vinyl (specific monomers include vinyl acetate, vinyl benzoate, etc.), ethyl, 1-propyl, 2-propyl, 1-butyl, 2-butyl. , 2-methyl-1-propyl, 2-methyl-2-propyl, 1-pentyl, 2-pentyl, 3
-pentyl, 2-methyl-1-butyl, 3-methyl-1
-butyl, 3-methyl-2-butyl, 1-hexyl, 2
-hexyl, 3-hexyl, 2-methyl-1-pentyl, 2-ethyl-1-butyl, 4-methyl-2-pentyl, 1-heptyl, 2-heptyl, 3-heptyl, 4-heptyl, 3-ethyl -3-pentyl, 1-octyl, 3
-octyl, 4-octyl, 2-ethyl-1-hexyl, cyclohexyl, methylcyclohexyl, phenyl,
Benzyl, o-tolyl, 2-chloroethyl, 3-chloropropyl, pentachlorophenyl, 2-hydroxyethyl, 2-hydroxypropyl, 2-ethoxyethyl,
2-butoxyethyl, glycidyl, furfuryl, tetrahydrofurfuryl, trifluoroethyl, 1,1,3-
Examples thereof include aliphatic and aromatic hydrocarbons such as trihydroperfluoropropyl and 1,1,5-trihydroperfluoropentyl, and halogen-, hydroxy-, alkoxy- and aryloxy-substituted derivatives thereof. Among these, groups having an aromatic ring in R have excellent electrophotographic properties, particularly in initial charging potential, but the elution rate is extremely slow; however, if R is an alkyl group, electrophotographic lithographic printing plates In order to have excellent balance as a binder resin for a photoconductive layer, it is preferable that the binder resin according to the present invention does not contain an aromatic ring in R. In the binder resin according to the present invention, in order to comprehensively satisfy various properties as a photoconductive layer of an electrophotographic printing plate, it is particularly preferable that R has 4 to 8 carbon atoms. In the present invention, particularly preferred vinyl-polymerizable monomer-containing copolymers having -COO-R groups include acrylic acid or methacrylic acid and their alkyl esters, aryl esters, or aralkyl esters. A copolymer of two or more of these is preferred. The binder resin according to the present invention contains at least a -COO-R group in its structural unit (
As long as it contains the ester) monomer [I] and the carboxyl group-containing monomer [II], it may be used alone or in combination of two or more. In addition, for the purpose of improving the electrophotographic properties, elution properties, printing durability, etc. of the binder resin alone according to the present invention, all the constituent monomers are carboxyl groups and -C
A type of binder resin that does not contain an OO-R group or a binder resin whose constituent elements are monomers in which R is not within the range of the present invention is mixed with the binder resin according to the present invention to the extent that it does not become the main component. It may also be used as Examples of the binder resin that does not contain monomers [I] and [II] include styrene/maleic anhydride copolymer, methacrylic acid amide, vinylpyrrolidone, phenolic hydroxyl group, and sulfone. Monomers and monomers having acid groups, sulfonamide groups, and sulfonimide groups [I]
Examples include copolymers with monomers not containing [II], phenol resins, xylene resins, and the like. [0030] If the binder resin used in the photoconductive layer according to the present invention has a low molecular weight, the film strength (printing durability) will be poor;
If it is a polymer, the elution rate will be slow, and at the same time, the solubilized binder resin that has flowed into the processing solution will increase the viscosity of the processing solution.
In particular, if a large number of electrophotographic printing plates are intermittently processed by circulating and reusing the processing solution in an automatic machine, the rate at which the eluate permeates into the photoconductive layer in the non-image area will not only be slow, but also ,
The molecular weight is particularly important because defects such as liquid sticking in the liquid supply system and between rolls during a stoppage are likely to occur, and the binder resin used must be appropriately adjusted to advantageously exhibit the desired properties. Must be specified, but generally 8,000 to 15,000
0 is preferable, and 10,000 to 80,000 is more preferable. In addition, from the viewpoint of various electrophotographic properties and dissolution properties, the weight fraction of the monomer [II] having a carboxyl group, which is a constituent monomer of the binder resin, to the entire binder resin is Depending on the type of monomer, generally 10 to 6
The content is preferably 0 mol%, more preferably 20 to 40 mol%. If the molar fraction of the monomer having a carboxyl group to the entire binder resin is high, it will have a negative effect on electrophotographic properties, especially dark decay. It is important to set the molar fraction of the monomer having a carboxyl group to the entire binder resin to be low. The mixing ratio of phthalocyanine and binder resin in the photoconductive layer according to the present invention is such that if the content of phthalocyanine is low, the sensitivity will be low. , more preferably 17 parts by weight or more. However, it is not desirable to use more than 40 parts by weight since further improvement in dispersibility and electrophotographic properties cannot be expected. In addition, if the photoconductive layer is thin, the charge required for toner development cannot be charged, and if it is thick, it not only accelerates the deterioration of the eluate but also induces side etching during elution, resulting in a poor image. 0.10 to 30 μm, more preferably 0.50 to 30 μm.
10 μm is good. The electrophotographic lithographic printing plate according to the present invention can be obtained by coating a photoconductive layer on a conductive support according to a conventional method. In preparing the photoconductive layer, the components constituting the photoconductive layer may be contained in the same layer, or separately contained in two or more layers. For example, the lower layer (support side) may contain easily eluted, There are known methods such as arranging a strongly adhesive binder resin and increasing the phthalocyanine content in the upper layer, and using the layer separately, and it can be produced by any of the methods. The coating solution is prepared by dissolving and dispersing each component constituting the photoconductive layer in an appropriate solvent. Since components insoluble in solvents such as phthalocyanine are used, dispersion using a ball mill, paint shaker, dyno mill, attritor, etc. It is used after being dispersed by a machine to an average particle size of 0.4 μm or less, more preferably 0.2 μm or less. The binder resin and other additives used in the photoconductive layer can be added during or after dispersing the phthalocyanine. The coating solution prepared in this way can be applied by spin coating, blade coating, knife coating, reverse roll coating, dip coating, rod bar coating, spray coating, etc.
An electrophotographic lithographic printing plate can be obtained by coating on a support by a known method such as extrusion coating and drying. Examples of solvents for the coating solution include halogenated hydrocarbons such as dichloromethane and dichloroethane, methanol, ethanol, and
-propanol, 1-butanol, propanediol,
Alcohols such as butanediol, ketones such as acetone, 2-butanone, and cyclohexanone, 2-methoxyethanol, 2-methoxyethyl acetate, 2-ethoxyethyl acetate, 2-(2- Examples include glycol ethers such as ethoxyethoxy)ethanol, cyclic ethers such as oxolane, oxane, and dioxane, and esters such as methyl formate, ethyl acetate, propyl acetate, butyl acetate, and ethyl lactate. . For the photoconductive layer, if necessary,
In addition to the phthalocyanine and binder resin, the flexibility of the photoconductive layer,
Plasticizers, surfactants, and other additives can be added for the purpose of improving film properties such as coating surface condition. [0033] On the photoconductive layer according to the present invention, an overcoat layer that can be dissolved when the photosensitive layer is removed by alkali elution is provided for the purpose of improving electrostatic properties, development properties during toner development, or image properties. I can do it. This overcoat layer may be mechanically matted or a resin layer containing a matting agent. As matting agents, zinc oxide, titanium oxide,
Silica, alumina, zirconia, glass particles, starch, plastic pigments such as polymethyl methacrylate, polystyrene, polyethylene, nylon, phenolic resin, and U.S. Pat. Nos. 2,710,245 and 299
The matting agent described in No. 2101 can be mentioned. The resin used in the resin layer containing the matting agent is appropriately selected depending on the combination with the eluent used. Specifically, gum arabic, glue, gelatin, such as methylcellulose, ethylcellulose, hydroxyethylcellulose
Celluloses such as cellulose, hydroxypropyl cellulose and carboxymethyl cellulose, starch and JP-A-59-5
Modified starch derivatives described in Publication No. 7242, etc., JP-A-62
Cyclodextrins described in JP-A-275782, basic acid monoester derivatives of polysaccharides described in JP-A-63-191693, polyvinyl alcohol, polyethylene oxide, polyacrylic acid, polyacrylamide, phenolic resins (especially novolac Examples include polyvinyl butyral (preferably phenolic resin) and the like. Two or more of these may be used in combination. [0034] The electrophotographic lithographic printing plate used in the present invention can be produced by known operations using the above-mentioned electrophotographic photoreceptor. That is, it is charged substantially uniformly in a dark place, and an electrostatic latent image is formed by imagewise exposure. Conventionally known exposure methods include reflective image exposure using a xenon lamp, tungsten lamp, fluorescent lamp, etc. as a light source, contact exposure through a transparent positive film, and scanning exposure using a laser beam, light emitting diode, etc. However, in the present invention, scanning exposure is performed, and the light source and exposure method are He-N.
e-laser, argon ion laser, krypton ion laser, ruby laser, YAG laser, nitrogen laser, dye laser, excimer laser, GaAs/GaAlAs
, scanning exposure using a laser light source such as a semiconductor laser such as InGaAsP, or scanning exposure using a light emitting diode or liquid crystal shutter (line printer type using a light emitting diode array, liquid crystal shutter array, etc.) (including a light source). Next, the electrostatic latent image is developed with toner. As a developing method, either a dry developing method (cascade development, magnetic brush development, powder cloud development) or liquid development can be used. In particular, the liquid development method can form fine toner images and is suitable for producing printing plates with good reproducibility. Furthermore, positive/positive development by normal development or negative/positive development by reverse development under the application of an appropriate bias voltage is also possible, but in the present invention, in order to take advantage of the advantages of scanning exposure, the image exposure section is Toner development is performed by reversal development. The formed toner image can be fixed by a known fixing method, such as heat fixing, pressure fixing, solvent fixing, or the like. A printing plate can be prepared by using the toner image thus formed as a resist and removing the photoconductive layer in the non-image area with an eluent. The toner according to the present invention needs to contain a resin component that has resistivity to the eluent. Examples of resin components include methacrylic acid,
Acrylic resins consisting of methacrylic acid esters, vinyl acetate resins, copolymers of vinyl acetate and ethylene or vinyl chloride, vinyl chloride resins, vinylidene chloride resins,
Vinyl acetal resins such as polyvinyl butyral, polystyrene, copolymers of styrene and butadiene, methacrylic acid esters, etc., polyethylene, polypropylene and their chlorides, polyester resins such as polyethylene terephthalate, polyamides such as polycapramide, etc. Examples include resins, phenol resins, xylene resins, alkyd resins, vinyl-modified alkyd resins, and other waxes. [0037] The toner can also contain a dye or a charge control agent within a range that does not adversely affect development or fixing. The electrophotographic lithographic printing plate that has undergone toner development is then treated with a treatment liquid such as an alkaline eluent. The eluent according to the present invention is preferably an aqueous solution containing an alkaline agent and having a buffering capacity around the pH of the solution preparation. The alkaline agent to be contained is of the general formula SiO
Silicates expressed as 2/M2O (M represents an alkali metal atom), alkali metal hydroxides, inorganic alkaline agents such as alkali metal and ammonium salts of phosphoric acid and carbonic acid, ethanolamines, ethylenediamine, propanediamine Organic alkaline agents such as silicates, triethylenetetramine, morpholine, etc., and mixtures thereof can be used, but silicates are particularly advantageous because they exhibit suitable alkaline strength and strong buffering capacity at high pH. used. [0039] The eluate according to the present invention further includes the
Ionic compound described in JP 5-25100, JP-A-5
Water-soluble cationic polymers described in JP-A-5-95946, water-soluble amphoteric polymer electrolytes as described in JP-A-56-142528, neutral salts as described in JP-A-58-75152, JP-A-58-190952 The chelating agent described in Japanese Patent Publication No. 1-177541, the liquid viscosity modifier described in Japanese Patent Application Laid-open No. 1-177541,
Known ingredients such as preservatives and bactericidal agents described in JP-A No. 63-226657, various surfactants, and natural and synthetic water-soluble polymers can be included as necessary. The solvent in the eluate is not particularly limited as long as it can stably disperse and dissolve the above components, but soft water is more preferably used, and ion-exchanged water is advantageously used. In addition, in order to more stably mix and disperse the above components in an amount that does not substantially cause elution in a solution containing the eluate composition excluding the alkaline agents mentioned above, the minimum amount of organic A solvent may also be added. The preferable properties of the silicate used in the eluate of the present invention are SiO2/M2O=0.5 to 8.5 (in terms of moles), more preferably 1.2 to 4.0. When used as an eluate, it is preferable to further add an appropriate amount of an alkali metal hydroxide. In this case, the molar ratio of silicic acid (SiO2) to the total amount of alkali metal oxide (M2O) is preferably in the range of SiO2/M2O=1.2 to 3.6. In addition, the alkaline agent concentration in the eluate is one of the main factors determining the elution rate, and in the present invention, the alkaline agent concentration in the eluate is 0.5 to 5.
It is preferably 0% by weight, more preferably 2 to 40% by weight. The pH of the eluate is 11.5 to 14.0, more preferably 12
.. 0 to 13.5 is good, and p in multi-sheet printing and liquid aging.
When the H changes, it is desirable to add a desired replenisher at appropriate times to improve the elution activity. [0042] If the elution time, that is, the time from when the eluate comes into contact with the printing plate to when it comes into contact with the washing liquid, is too short, it will cause poor elution and scumming during printing, and if it is too long, it will cause thinning of the image. This may result in excessive inflow of the photoconductive layer into the eluate. The elution time according to the present invention is specified by the eluate formulation, but is carried out in the range of 2 to 20 seconds, more preferably in the range of 4 to 15 seconds. The elution processing device that can be used in the present invention preferably has a structure that has at least an elution section and a water washing section, and further has a plate surface protective agent application section, but it is preferable that the lithographic printing plate is automatically conveyed to at least elute. The specifications of each part are not particularly limited, as long as they can be processed by water and rinsing. However, when considering the deterioration of the eluate over time, depending on the method of supplying the eluate to the photoconductive layer surface, a large amount of the solubilized photoconductive layer may flow from the top of the plate into the eluate at the elution area, causing deterioration. Therefore, it is desirable to supply the eluate as softly as possible. As a method of supplying the elution part softly, the liquid discharged from the eluate supply pipe is fed to another member,
For example, it is preferable to uniformly supply the photoconductive layer to the photoconductive layer through a rectifying plate, plate transport upper roll, or the like. The amount of eluate discharged at this time may be the minimum amount that can be uniformly supplied to the printing plate, but it is 1.5 to 1% of the amount of liquid discharged by the printing plate when it is conveyed to the washing section.
00 times, more preferably 5.0 to 50 times. It is better that the amount of eluate carried out is as small as possible, and it is desirable to mechanically adjust it to 10 g/m2 or less. The washing section must have a mechanism capable of supplying a washing liquid onto the plate and quickly and completely removing the solubilized photoconductive layer and excess eluate. The liquid may be directly supplied to the solubilized photoconductive layer as long as the mechanism can suppress scattering, or the elution promoting member described in JP-A-60-76395 may be applied to the washing mechanism. In addition, in the water washing section of the present invention, the solubilized photoconductive layer can be scraped off by bringing a rotating brush into direct contact with the photoconductive layer, but normally the solubilized photoconductive layer can be scraped off mechanically. Its use is undesirable because it can be easily removed without scratching and may accelerate side etching. The washing liquid according to the present invention may be of a disposable type or a circulating reuse type,
Alternatively, other methods can be used as desired. 00
45] It is important for the washing liquid that can be used in the present invention to maintain the pH of the liquid at 10.5 or less, and in order to maintain the pH, the acid dissociation index (pKa
) is desirable to finally contain a compound having the following. This compound (hereinafter, a compound having an acid dissociation index (pKa) of at least 7.0 to 10.5 is simply referred to as a compound) should be thoroughly washed with water at first, even if it does not contain the compound. Because the treatment can be carried out, it is possible to use a solution that does not contain the compound at first as a washing solution and then add it afterwards to make it "finally" included in the washing solution, or it can be added to the washing solution prior to plate making. Also good. In the case of the former (post-addition), it is desirable to start addition when the pH of the washing liquid is in the range of 8.5 to 10.5, more preferably 9.5 to 10.0. In addition, especially if the plate size is constant, the non-image area (eluted area)
As long as the areas do not differ greatly, the increase in pH of the washing liquid is approximately proportional to the amount of plates (number of plates), so the compound according to the present invention can be added every certain number of plates. Even in the case of the latter (first addition), it is possible to add more in accordance with the rise in pH of the washing liquid during multi-plate printing. Further, when adding this compound prior to plate making, the compound may be added alone, or may be used as a predispersed or dissolved compound in water. When preparing an aqueous solution, a small amount of an organic solvent may be added to promote dissolution. In particular, if the compound to be added to the washing liquid is a water-soluble solid, it may be immersed in the washing tank so that it is gradually dissolved by liquid flow and pH fluctuation during printing. The pH of the washing liquid that can be used in the present invention must always be kept at 10.5 or less, but at least the pH of the washing liquid containing compounds is in the range of 7.5 to 10.5.
More preferably, it is desirable to keep it in the range of 8.0 to 10.0. [0046] In those having a plurality of dissociation stages due to the compound added to the washing liquid that can be used in the present invention,
At least one of the acid dissociation index (pKa) is 7.0 to 10
.. It would be good if it was in 5. Examples of compounds to be added to the washing liquid include "Chemistry Handbook. Basic Edition II", edited by the Chemical Society of Japan, 1972.
3rd revised edition, published by Maruzen Co., Ltd., II-338~II-
It is described on page 342, and among these compounds, all compounds having the pKa defined in the present invention can be used. Among these compounds, amino acids such as aspartic acid, β-alanine, glycine, glutamic acid, and salts thereof are particularly preferred. Two or more of these compounds may be added as a mixture, or different compounds may be used for the initial addition and the post addition. In addition, these compounds may be used as a mixture (salt) with an appropriate acid or basic compound, or may be mixed with an appropriate acid or basic compound to make an aqueous solution (aqueous dispersion) in order to adjust the pH and promote dissolution. A basic compound may also be used in combination. In particular, when adding a solution containing these compounds later, the pH thereof should be adjusted to 6.0 to 9.5, more preferably 7.0 to 8.0.
It is desirable to adjust and add the amount. The final amount of these compounds added to the washing solution is 0.04 to 10% by weight, more preferably 0.1 to 10% by weight.
5% by weight is preferred. It is desirable to further use a preservative and/or a bactericidal agent in the washing solution. Known preservatives and bactericidal agents can be used. The amount added to the washing liquid needs to be adjusted depending on the type of preservative and/or bactericidal agent used (sterilizing power), the type of bacteria mixed in the washing liquid, and the amount thereof, but it is usually in the range of 1 to 30,000 ppm. More preferably, it is used in a range of 10 to 10,000 ppm. The electrophotographic lithographic printing plate that has been washed with water is treated with a rinsing liquid containing an acidic substance, if necessary. [0048] The rinsing liquid that can be used in the present invention is as follows:
It is desirable that the pH of the liquid is adjusted so that the binder resin in the photoconductive layer of the electrophotographic lithographic printing plate subjected to the plate-making process does not re-agglomerate. In other words, if the initial pH of the rinsing solution does not at least promote the insolubilization of the binder resin, the binder resin that flows in together with the rinsing solution having a pH higher than neutral will remain in a soluble state at least during the circulation of the printing plate. , thereby preventing the above-mentioned troubles caused by re-insolubilization of the binder resin. However, even if only a small amount of the rinsing liquid flows into the protective gum liquid for the plate surface protection treatment that is normally performed afterwards, if the pH of the rinsing liquid is high, the pH of the protective gum liquid will inevitably rise quickly, and the plate surface will be protected. Since the effect is also attenuated, it is desirable to maintain the pH of the rinsing liquid at 7 or less. [0049] Various test materials can be added to this rinsing liquid in order to adjust the pH of the liquid. In particular, in order to more stably process a large number of electrophotographic lithographic printing plates using an automatic elution machine, etc., it is desirable that the pH of the rinsing liquid does not change during plate making for a large number of plates. It is desirable to contain at least one of water-soluble salts as an agent. As a result, when the rinsing liquid according to the present invention is applied to an electrophotographic lithographic printing plate, the basic components resulting from the eluate remaining on the plate are neutralized, and the non-image areas become more hydrophilic. The electrophotographic lithographic printing plate from which the non-image area photoconductive layer has been removed is treated with a protective gum for the purpose of improving the scratch resistance of the plate surface and desensitizing the non-image area. The protective gum liquid that can be used in the present invention includes polymeric compounds, lipophilic substances,
and a surfactant, and all known reagents can be used. [Examples] The present invention will be explained in more detail with reference to Examples, but the present invention is not limited to the following Examples unless the gist thereof is exceeded. Also, constituting the binder resin -
Vinyl polymerizable monomer [I] having a COO-R group and vinyl polymerizable monomer [I] having a carboxyl group
The ratio of the total number of carbon atoms (C1) of the vinyl group in [I] to the total number of carbon atoms constituting R (C2) is hereinafter expressed as C2/C.
It is written as 1. Example 1 A JIS1050 aluminum sheet was heated at 60°C with 10% N.
Immersed in aOH aqueous solution, aluminum dissolution amount is 6g/m
It was etched to look like 2. After washing with water, it was immersed in a 30% nitric acid aqueous solution for 1 minute to neutralize it, and then thoroughly washed with water. Next, 3.
Electrolytic surface roughening was performed in a 0% hydrochloric acid aqueous solution at 35 A/dm2 for 50 seconds, and the surface was washed by immersion in a 20% sulfuric acid aqueous solution at 50°C, followed by water washing. Further, the substrate was anodized in a 20% aqueous sulfuric acid solution to form an aluminum oxide film on the surface, washed with water, and then dried to prepare a support for a printing plate. At this time, the center line average roughness Ra of the surface treated surface of the support was 0.55 μm. The following photoconductive composition containing a binder resin having the composition shown in Table 1 was dispersed on the surface treated surface of the support using a paint shaker for 1 hour, and the solid content was adjusted using an extrusion coater. After coating to give 4.5g/m2,
Dry at 90°C for 5 minutes to create an electrophotographic printing plate (printing plate).
No. 1 to 12) were prepared. Photoconductive layer coating liquid composition: methacrylic acid ester/methacrylic acid copolymer
4 parts by weight χ-type metal-free phthalocyanine (manufactured by Dainippon Ink Co., Ltd., trade name Fa
Stogen Blue 8120)
1 part by weight 1,4-dioxane
70 parts by weight xylene
15 parts by weight 2-propanol
10 parts by weight [Table 1] Note) Me, Et, Bu, 2-EH, and L
au represents methyl, ethyl, 1-butyl, 2-ethylhexyl, and lauryl, respectively, and these are -COO-R
represents R in the vinyl polymerizable monomer [I] having a group. The obtained electrophotographic lithographic printing plate precursor was statically charged with corona at +5.3 kV using an electrostatic copying paper tester SP-428 (manufactured by Kawaguchi Electric Co., Ltd.), and the electrophotographic properties were examined. Ta. After charging the surface potential to about +300 V with a corotron in a dark place, scanning image exposure was performed using a semiconductor laser (780 nm), and immediately a positively charged toner (manufactured by Mitsubishi Paper Mills, LOM) was applied. −
Liquid reversal development was performed using ED III) to thermally fix the toner to form a toner image on the photoconductive layer. For the above toner-developed printing plate, use an automatic elution machine as shown below to elute the side etch to about 4 μm on one side using eluent, water washing liquid, rinsing liquid, and protective gum liquid. The time was set and the plate-making process was performed. 1) A drive device that has an automatic elution machine elution tank, followed by a washing tank, a rinsing tank, and a protective gum tank, and conveys the toner-developed electrophotographic printing plate by holding it between rolls; It is an automatic machine that has a device that circulates the processing liquid in each treatment tank in a cycle of storage tank → pump → spray nozzle → storage tank, and a replenishment device for each treatment tank. Showa 60-76395
An elution promoting member (brush roll) as described in the above publication is attached to stir the processing liquid on the plate. 2) Composition of eluate 1 (15 dm3) Sodium silicate aqueous solution (30% by weight of SiO2, SiO
2/Na2O molar ratio 3.0)
28.0
Part by weight Potassium hydroxide
1.5 parts by weight pure water
70.5 parts by weight 3) Washing liquid 1 composition (20 dm3) Sodium dioctyl sulfosuccinate
0.10 parts 2-methyl-3-isothiazolone
0.0
1 part by weight ammonium bicarbonate
0.35 parts by weight pure water
99.54 parts by weight 006
1] 4) Rinse solution 1 composition (10dm3) Succinic acid
0.5 parts by weight phosphoric acid (85% aqueous solution)
0.5 parts by weight decaglyceryl monolaurate
0.05 parts by weight 2-methyl-3-isothiazolone
0.01 parts by weight Sodium hydroxide was added to this to adjust the pH of the solution to 4.7, and the pH was adjusted to 10% by weight with pure water.
The amount was 0 parts by weight. 5) Protective gum liquid 1 composition (8 dm3) Gum arabic
5 parts by weight phosphoric acid (85% aqueous solution)
1 part by weight ethylenediaminetetra (methylene phosphonic acid) 0.5 parts by weight Sodium nitrate
1 part by weight citric acid
0.25 parts by weight decaglyceryl monolaurate
0.1 part by weight 2-methyl-3-isothiazolone
0.01 parts by weight Sodium hydroxide was added to this to adjust the pH of the solution to 4.3, and then the solution was diluted with pure water to a pH of 4.3.
00 parts by weight. Next, using this printing plate, printing was carried out using an offset printing machine (Hamada Star 600 CD). The obtained results are summarized in Table 2. [Table 2] [0065] Printing plate having a binder resin with a C2/C1 ratio of less than 0.4 in the photoconductive layer (printing plate No. 2; this binder resin also has a monomer II content ratio of (outside the scope of the present invention) has electrophotographic properties such that the initial charging potential is low and the dark decay is also poor, making it particularly unsuitable for scanning exposure. Furthermore, the high content of acid functional groups in the resin results in faster elution, but less tolerance for elution. On the other hand, a printing plate having a binder resin with C2/C1 exceeding 2.8 in the photoconductive layer (printing plate N
O. 9) is the print version No. Compared to No. 7, the electrophotographic properties are particularly poor in sensitivity, and the elution becomes slow, leading to smearing of the printing surface. In addition, in this system, the printing plate N
O. Regarding printing durability of No. 9, image thinning occurred. On the other hand, even if C2/C1 is within the range of the present invention, a printing plate (printing plate No. 1; outside the present invention) having a binder resin in which R is only methyl in the photoconductive layer, Although the film became hard, it was brittle, making it difficult to maintain a balance between the elution residual film and the side etch, and the photoconductive layer cracked when installed in a printing machine, resulting in image skipping during printing. Conversely, as R becomes a longer chain, the film becomes more difficult to dissolve and becomes more flexible;
A printing plate having a photoconductive layer containing a binder resin composed of lauryl (carbon number 12) (Printing plate No. 10; outside the present invention)
The elution became slow, the formation of aggregates was observed in the water washing area, and in printing, line thinning occurred as the number of printing sheets increased. Furthermore, even if C2/C1 and R are within the range of the present invention, a printing plate having a binder resin with a high content of carboxyl group-containing monomer [II] in the photoconductive layer (printing plate No. 4; the present invention In the case of (external), there was no balance between side etch and elution rate, especially during elution. Contrary to these printing plates, C2/C1 is within the range of the present invention, the number of carbon atoms constituting R is 2 to 8, and the carboxyl group in the monomer constituting the binder resin is Contains monomer [II] at least 30 to 50 mol%
If the printing plate has a binder resin contained in the photoconductive layer,
It can be seen that the main characteristics required for an electrophotographic printing plate are satisfied. Example 2 During the surface treatment process of the conductive support prepared in Example 1, the electrolytic roughening time was changed to prepare a new printing plate support having the surface shape shown in Table 3. The photoconductive layer coating liquid 7 was applied thereto to obtain an electrophotographic lithographic printing plate. Using these printing plates, an offset printing machine (Hamadastar 600
Printing was done using CD. The printing results are also listed in Table 3. [Table 3] As is clear from Table 3, printing plate No. 1
Sample No. 3 (outside the invention) had poor printing durability, and peeling of the photoconductive layer occurred during printing. Also, print version No. In No. 18 (outside the present invention), the center line average roughness of the surface of the photoconductive layer also increases, so the toner image resolution deteriorates, and during elution, the photoconductive layer cannot be completely eluted into the troughs on the support surface. Printing stains occurred, which was thought to be caused by the remaining on the paper. In addition, the side etch varied greatly and toner fine line skipping occurred in some areas. On the other hand, the print version No. Samples Nos. 14 to 17 were excellent in printing durability and staining on the printed surface, and good printed matter was obtained until the end of printing. Example 3 The following photoconductive layer compositions (coating liquids 13 to 16) were coated on the surface-treated surface of the printing plate support prepared in Example 1 under the same conditions as in Example 1, and electrophotography was performed. A lithographic printing plate was prepared. Note that all of the following χ-type metal-free phthalocyanines are the same as those used in Example 1. Photoconductive layer coating liquid 13 composition (Printing plate No. 19) Butyl methacrylate/butyl acrylate/acrylic acid copolymer (acrylic acid 35 mol%, molecular weight 12,000)
5 parts by weight χ-type metal-free phthalocyanine
1 part by weight 1,4-dioxane
76 parts by weight 2
-propanol
18 parts by weight Note) C2/C1=1.3 [0073] Photoconductive layer coating liquid 14 composition (Printing plate No. 20) Styrene/butyl acrylate/acrylic acid copolymer (molar ratio 45:20:35, molecular weight 12,000)
4 parts by weight χ-type metal-free phthalocyanine
1 part by weight xylene
60 parts by weight 1,4-dioxane
18 parts by weight 2-propanol
17 parts by weight
Note) C2/C1=0.73 Composition of Photoconductive Layer Coating Solution 15 (Printing Plate No. 21) Vinyl benzoate/crotonic acid (molar ratio 75:25, molecular weight 2
.. 50,000) 4 parts by weight χ-type metal-free phthalocyanine
1 part by weight oxolane
80 parts by weight 2-
propanol
15 parts by weight Note) C2/C1=0.75 Photoconductive layer coating liquid 16 Composition (Printing plate No. 22) Benzyl methacrylate/methacrylic acid copolymer (molar ratio 5
0:50, molecular weight 10,000)
4 parts by weight χ-type metal-free phthalocyanine
1 part by weight methyl cellosolve acetate
7
5 parts by weight 2-propanol
20 parts by weight Note) C2/C1=1.7
5 [0076] Each electrophotographic printing plate (printing plate) obtained
NO. Nos. 19 to 22) were toner-developed in the same manner as in Example 1, and all had the same resolution and image quality as the developed printing plates of Example 1. Next, the following eluent was used for the above toner-developed printing plate (other processing solutions were used in Example 1).
(The elution time was set so that the side etch was eluted to about 3 μm on one side.) Eluent 2 composition (for printing plates No. 19 and 20) Sodium silicate aqueous solution (SiO2 min 30% by weight, SiO2
/Na2O molar ratio 2.5)
25.0 parts by weight synthetic hectorite (manufactured by Rapport Industries Ltd., trade name Laponite S)
1.0 parts by weight potassium hydroxide
1.4 parts by weight pure water
72.6 parts by weight [0078] Eluent 3 composition (for printing plates No. 21 and 22) Sodium silicate aqueous solution (SiO2 min 30% by weight, Si
O2/Na2O molar ratio 3.0)
15.0
Parts by weight Sodium silicate aqueous solution (SiO2 min 30% by weight,
SiO2/Na2O molar ratio 3.0)
13.0 parts by weight potassium hydroxide
1.4 parts by weight ethanol
8.0 parts by weight pure water
62.6 parts by weight [0079] As a result, no elution failures such as delayed elution (remaining pigment) in non-image areas were observed in all the printing plates made. In addition, using these printing plates, an offset printing machine (Hamada Star 600
When printing was carried out using CD), good printed matter was obtained on all the printed printing plates, with no staining or image peeling on the printed matter up to at least 100,000 copies. Example 4 JIS1050 aluminum sheet was heated at 60°C with 10%N
Immersed in aOH aqueous solution, aluminum dissolution amount is 6g/m
It was etched to look like 2. After washing with water, it was immersed in a 30% nitric acid aqueous solution for 1 minute to neutralize it, and then thoroughly washed with water. After that, 2
.. Electrolytic surface roughening was performed for 25 seconds in a 0% nitric acid aqueous solution,
The surface was washed by immersing it in a 20% aqueous sulfuric acid solution at 50°C, and then washing with water. Furthermore, a support for a printing plate was prepared by performing anodization treatment in a 20% aqueous sulfuric acid solution, washing with water, and drying. At this time, the center line average roughness Ra of the treated surface of the support was 0.54 μm. The binder resin (B) used in the photoconductive layer coating liquid 13 of Example 3 and the χ-type metal-free phthalocyanine (P) were applied to the surface treated surface of the support at the weight ratio (P/B) shown in Table 4. ) was dispersed in a paint shaker for 1 hour, and then coated with an extrusion coater to a solid content coating amount of 4.5 g/m2. , and dried at 90° C. for 5 minutes to produce electrophotographic lithographic printing plates (printing plates No. 23 to 28). The obtained printing plate precursor was charged with a corona discharge in a dark place so that the surface potential (V0) was about +300V, and then scanned imagewise was exposed using a semiconductor laser (780 nm). Immediately, liquid reversal development was performed using a positively charged toner (LOM-ED III, manufactured by Mitsubishi Paper Industries, Ltd.), and the toner was thermally fixed. A toner image was obtained with good reproducibility. Furthermore, the sharpness of the image was also good. [0083] These electrophotographic printing plate precursors were tested using an electrostatic copying paper tester SP-428 (manufactured by Kawaguchi Electric Co., Ltd.).
The electrophotographic properties were examined using static corona charging at +5.3 kV. Electrophotographic characteristics include the initial charging potential (V0), the ratio of the surface potential 10 seconds after charging to V0 (dark decay; DD10), and the time it takes for the surface potential before exposure to photoattenuate to 30 V ( Sensitivity; E30), and residual potential after 10 seconds of light irradiation (Vr
) was sought. The results obtained are listed in Table 4. As can be seen from Table 4, as P/B increases, sensitivity and residual potential improve, but dark decay tends to worsen. An increase in residual potential causes toner fog, and a decrease in dark attenuation is undesirable, especially in scanning exposure, which requires time for drawing, because it causes a difference in image line width due to enlargement of the printing plate. In practice, there were no problems as mentioned above, but from Table 4, the P/B ratio was 1/6 to 1, which reasonably satisfied all electrophotographic characteristics.
It turns out that /3 is particularly good. Next, the toner-developed plate was subjected to a plate-making process using an eluent, a washing liquid, and a rinsing liquid as shown below. Eluent 4 Composition: Potassium silicate aqueous solution (SiO2: 20% by weight, Si
O2/K2O molar ratio 3.5)
3
0 parts by weight Sodium hydroxide
1 part by weight pure water
69 parts by weight Washing liquid 2 composition (20 dm3) Sodium dioctyl sulfosuccinate
0.1 part by weight butyl p-hydroxybenzoate
0.01
A solution by dispersing and dissolving parts by weight in pure water to make 100 parts by weight was placed in a washing tank, and 15 ml of a 5 wt % glycine aqueous solution was added every time 10 printing plates (A2 size) were processed after the 100th plate was made.
was added. Rinse solution 2 composition (20dm3) Succinic acid
0.2 parts by weight citric acid
0.3 parts by weight Sorbitan monolaurate
0.05 parts by weight 2-
Methyl-3-isothiazolone
0.01 parts by weight Sodium hydroxide was added to the solution to adjust the pH of the solution to 4.7, and the pH was adjusted to 100 parts by weight with pure water. When plates were made using the above processing solution (elution time was set to 8 seconds), the side etch was about 3 μm on one side, and the variation was slight, and in all the plates made, there was no image area in the non-image area. No malfunctions such as delayed elution (remaining pigment) were observed. Next, when printing was carried out using this printing plate (Printing Plate No. 26), good printed matter was obtained without any staining on the printed matter up to at least 100,000 copies. Example 5 The following photoconductive layer composition was dispersed in a paint shaker for 1 hour on the aluminum oxide surface of the conductive support prepared in Example 4, and then coated with a bar coater, and then heated at 90°C. , and was dried for 5 minutes to prepare an electrophotographic lithographic printing plate. Photoconductive layer coating liquid 22 composition (Printing plate No. 29) Butyl methacrylate/butyl acrylate/acrylic acid copolymer (acrylic acid 30 mol%, molecular weight 15,000)
18 parts by weight titanyl phthalocyanine
4 parts by weight 1,4-dioxane
60 parts by weight 2
-propanol
18 parts by weight Note) C2/C1=1.40 Composition of Photoconductive Layer Coating Liquid 23 (Printing Plate No. 30) 2-
Ethylhexyl acrylate/methacrylic acid copolymer (
methacrylic acid 35 mol%, molecular weight 30,000)
18 parts by weight β-type copper phthalocyanine
4 parts by weight 1,4-
dioxane
6
0 parts by weight 2-propanol
18 parts by weight Note) C2/C1=2.6 Composition of Photoconductive Layer Coating Solution 24 (Printing Plate No. 31) Styrene/butyl acrylate/acrylic acid copolymer (mole ratio 35:25:40, molecular weight 15,000)
18 parts by weight titanyl phthalocyanine
4 parts by weight xylene
60 parts by weight 2-propanol
18 parts by weight Note) C2/C1=
0.77 Photoconductive layer coating liquid 25 composition (Printing plate No. 32) Vinyl benzoate/crotonic acid (molar ratio 80:20, molecular weight 2
.. 50,000) 18 parts by weight β-type copper phthalocyanine
4 parts by weight oxolane
72 parts by weight 2-Furanmethanal
6 parts by weight Note) C2/C1=0.80 0096 Composition of Photoconductive Layer Coating Solution 26 (Printing Plate No. 33) Benzyl methacrylate/methacrylic acid copolymer (molar ratio 5
5:45, molecular weight 20,000)
18 parts by weight titanyl phthalocyanine
4 parts by weight methyl cellosolve acetate
6
0 parts by weight 2-propanol
18 parts by weight Note) C2/C1=1.9
3 The obtained printing plate precursor was charged with corona discharge in a dark place so that the surface potential (V0) was approximately +300V, and then scanned using a He-Ne laser (633 nm). Immediately after image exposure, liquid reversal development was performed using a positively charged toner (LOM-ED III, manufactured by Mitsubishi Paper Industries, Ltd.), and the toner was thermally fixed, resulting in printing plate No. 30-35
Toner images with a resolution of 50 lines/mm were obtained on all photoconductive layers with good reproducibility. Furthermore, the sharpness of the image was also good. Effects of the Invention: By using the electrophotographic lithographic printing plate of the present invention, it has practical sensitivity even in scanning exposure using a He-Ne laser or a semiconductor laser, and image resolution is improved. A good printing plate is obtained, with high water retention and no background smearing on printed matter.
It is possible to provide an electrophotographic lithographic printing plate having high printing durability equivalent to or higher than that of conventional photosensitive lithographic printing plates.
Claims (3)
.8μmなる導電性支持体表面に、少なくともフタロシ
アニンと結着樹脂とを含有する光導電層を設けてなる平
版印刷版に、電子写真法により走査露光部に反転現像に
てトナ−画像を形成させ、次いでアルカリ性溶出液によ
りトナ−画像部以外の非画像部光導電層を溶出除去した
後水洗処理して得られるアルカリ溶出型電子写真平版印
刷版に於て、 a)結着樹脂を構成する単量体成分が、少なくとも−C
OO−R基を有するビニル重合可能な単量体[I]と、
カルボキシル基を有するビニル重合可能な単量体[II
]10〜60モル%とからなり、 b)結着樹脂を構成する単量体成分中、Rが炭素数2〜
8からなる原子団を有する単量体を30モル%以上含有
し、 c)結着樹脂を構成する単量体[I]及び[II]中の
ビニル基の炭素原子の総計(C1 )とRを構成する炭
素原子の総計(C2 )との比C2/C1が0.4〜2
.8であることを特徴とする電子写真平版印刷版。[Claim 1] Center line average roughness (Ra) is 0.3 to 0.
.. A toner image is formed on a lithographic printing plate having a photoconductive layer containing at least phthalocyanine and a binder resin on the surface of a conductive support having a diameter of 8 μm by reversal development in the scanning exposed area using an electrophotographic method. Next, in the alkaline elution type electrophotographic printing plate obtained by eluting and removing the photoconductive layer in the non-image area other than the toner image area with an alkaline eluent and washing with water, a) the monomer constituting the binder resin; Body composition is at least -C
A vinyl polymerizable monomer [I] having an OO-R group,
Vinyl polymerizable monomer having a carboxyl group [II
] 10 to 60 mol%, b) In the monomer components constituting the binder resin, R has 2 to 2 carbon atoms.
c) contains 30 mol% or more of a monomer having an atomic group consisting of 8, and c) the total number of carbon atoms of vinyl groups in monomers [I] and [II] constituting the binder resin (C1) and R The ratio C2/C1 to the total number of carbon atoms (C2) constituting is 0.4 to 2
.. 8. An electrophotographic lithographic printing plate characterized in that
単量体[I]及び[II]が、少なくともアクリル酸、
メタクリル酸、及びそれらのアルキルエステルからなり
、かつ[I]中Rを構成する炭素数が2〜8からなる単
量体を40モル%以上含有する請求項1記載の電子写真
平版印刷版。2. The vinyl polymerizable monomers [I] and [II] constituting the binder resin contain at least acrylic acid,
2. The electrophotographic lithographic printing plate according to claim 1, comprising methacrylic acid and an alkyl ester thereof, and containing 40 mol % or more of a monomer having 2 to 8 carbon atoms constituting R in [I].
アニンかチタニルフタロシアニンの少なくとも1種であ
り、かつ光導電層に含有される結着樹脂(B)とフタロ
シアニン(P)との重量比(P/B)が1/6〜2/5
である請求項1または2記載の電子写真平版印刷版。3. The phthalocyanine is at least one type of χ-type metal-free phthalocyanine or titanyl phthalocyanine, and the weight ratio (P/B) of the binder resin (B) and the phthalocyanine (P) contained in the photoconductive layer. is 1/6~2/5
The electrophotographic lithographic printing plate according to claim 1 or 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP02406324A JP3084752B2 (en) | 1990-12-05 | 1990-12-05 | Electrophotographic lithographic printing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP02406324A JP3084752B2 (en) | 1990-12-05 | 1990-12-05 | Electrophotographic lithographic printing plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04212967A true JPH04212967A (en) | 1992-08-04 |
| JP3084752B2 JP3084752B2 (en) | 2000-09-04 |
Family
ID=18515933
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP02406324A Expired - Fee Related JP3084752B2 (en) | 1990-12-05 | 1990-12-05 | Electrophotographic lithographic printing plate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3084752B2 (en) |
-
1990
- 1990-12-05 JP JP02406324A patent/JP3084752B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP3084752B2 (en) | 2000-09-04 |
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