JPH0423971A - Device of taking out giaoz (dumpling stuffed with minced pork) from giaoz producing machine - Google Patents

Abstract

PURPOSE:To obtain GIAOZ removing device of taking out GIAOZ having excellent appearance in high yield, by providing part of receiving frame corresponding to ingredient of GIAOZ with a dented part. CONSTITUTION:Pastry 1b and an ingredient 1a of GIAOZ are sandwiched in between a receiving frame 6 provided with a dented part (through hole) 6a at a position corresponding to the ingredient 1a of GIAOZ and a pushing frame 7 and pressurized so that friction force exerting the pastry 1b of GIAOZ is lessened, the periphery is pressurized and bonded while preventing breakage of the pastry and formed into a rough shape of GIAOZ 1. Then, the edges of the GIAOZ 1 are piled, bonded, an auxiliary member 6c is advanced from the side to the interior of the dented part 6a of the receiving frame and the GIAOZ 1 is formed into a desired shape. Then, the auxiliary member 6c is retreated to the side and the GIAOZ 1 stuck to the receiving frame 6 is pushed out through the dented part 6a of the receiving frame by a pushing lever 8a of the pushing means at the front.

Description

[Detailed Description of the Invention] [Field of Industrial Application] This invention mainly relates to improvements in a gyoza making machine that automatically produces large quantities of gyoza for commercial use, and in particular, to an improvement in a gyoza making machine that automatically produces a large amount of gyoza for commercial use, and in particular, a gyoza making machine that automatically produces gyoza in large quantities for commercial use. The present invention relates to a gyoza takeout device for.

(Prior art) Conventionally, a gyoza mold has a roughly horseshoe-shaped receiving frame and a pushing frame, which are pivotally connected to each other by a string section so that they can be opened and closed. Place the round gyoza skin and filling on top, close both frames, wrap the filling in the skin, and press the periphery of the gyoza skin to make it stick to form the gyoza. After forming, turn the mold over. There is a known method in which dumplings are dropped onto a conveyor (for example, Utility Model Publication No. 40158/1983).

[Problems to be Solved by the Invention] However, with such a configuration, it is difficult to orderly line up the dumplings that are manufactured one after another, which only reduces the efficiency of boxing work, but it also makes it difficult to keep the shape of the dumplings constant. There is a problem where the product is lost and the product quality decreases.

[Means to solve the problem]

The purpose of this invention is to solve the above-mentioned problems and provide a gyoza take-out device that can take out gyoza with excellent appearance at a high yield. A receiving frame for supporting the dumplings and a pushing frame having a pushing surface for molding the dumplings are pivotally attached to each other with the flat part of the upper end of the base in between, so that both frames have the receiving surface and the pushing surface facing upward. is a horizontally opened receiving position for receiving gyoza ingredients,
In a gyoza making machine that has three states: a forming position where the receiving surface and the pushing surface overlap, and an unloading state where the receiving frame is upright and only the pushing frame is in the initial horizontal position, the receiving frame is used to hold the gyoza filling. The main member has a concave portion consisting of a through hole in a portion corresponding to the hole, and an auxiliary member that advances and retreats on the back side of the main member to close the through hole. The present invention is characterized in that extrusion means is provided facing the frame side and cooperates with the through hole, and the extrusion means is configured to freely advance into the receiving surface through the through hole.

[Effect]

The dumplings are formed by sandwiching and pressing the dumpling skin 1b and the filling 1a between the receiving frame 6 and the pushing frame 7. The push frame 7 has a recess (through hole) 6 at a position corresponding to the part of the gyoza filling.
A is formed, and the frictional force exerted on the gyoza skin during molding is small, preventing it from tearing and pressing the periphery to make it stick and mold it into the approximate shape. After the edges of the dumplings are polymerized and adhered, the auxiliary member 6c advances from the side into the recess 6a to shape the dumplings into a desired shape. When the auxiliary member 6c retreats to the side after forming, the extrusion rod 8a of the extrusion means 8 on the front side pushes out the dumplings stuck to the receiving frame 6 through the recess (through hole) 6a.

〔Example〕

Hereinafter, the present invention will be explained with reference to the illustrated embodiment. In FIG. 1, reference numeral 1 indicates a dumpling, which is composed of a filling 1a and a skin 1b surrounding it. FIG. 2 shows the dumpling making machine 2.

The dumpling making machine 2 includes a movable table, ie, a rotary table 3, which rotates around a vertical axis CA, and a plurality of drawing molds 4.4--1 are fixed to the upper surface of the rotary table 3.

The rotary table 3 rotates intermittently, and in the figure, the gyoza skin 1b is placed on the mold 4 at the position A, and the skin 1b is placed on the mold 4 at the position B.
The filling 1a is further fed onto the dumpling, the skin 1b wraps the filling 1a inside at the position C, and the dumpling 1 is taken out as a product at the position D.

As shown in FIGS. 2 and 3, the dumpling mold 4
It is a so-called two-cavity type in which each piece is manufactured at the same time. A plate-shaped base 5 is arranged tangentially on the rotary table 3 and extends upward from the surface of the table 3. Base 5
At the upper end, there is a receiving frame 6 and a push frame 7 on one side and the other side.
is installed. That is, near the upper end of the base 5, a receiving frame 6 is rotatably supported via a pin 5a, and a push frame 7 is rotatably supported via a pin 5b.

The receiving frame 6 includes a main member 6b having two U-shaped semicircular recesses 6a that support the periphery of the dumpling skin 1b, and the recesses 6a.
The recess 6a is closed when the auxiliary member 6c advances, and opens when the auxiliary member 6c retreats.

Note that the periphery of the recess 6a is a stepped portion 6 having a depth approximately twice the thickness of the dumpling skin 1b and an inner peripheral surface slightly larger than the outer diameter of the skin 1b.
d is provided. When the rotary table 3 is in the position D for taking out the product, the recess 6 of the receiving frame 6
A cooperating extrusion means 8 is provided on the front side of a. The pushing means 8 consists of a pushing rod 8a that is moved forward and backward in the axial direction by a cam mechanism (not shown), and when the auxiliary member 6c is withdrawn and the recess 6a is opened, the recess 6a is
Push the dumplings 1 inside the receiving frame 6 through the receiving frame 6.
It is pushed out onto a take-out plate 8b placed outside. Note that the term "take-out plate 8b" includes not only a simple plate but also a belt of a hair converter.

The push frame 7 has a flat, substantially semicircular push surface 7a, and as described later, when the receiving frame 6 and the push frame 7 overlap, the circular arc portion of the outer periphery fits into the stepped portion 6d. ing.

Next, the operation of this dumpling making machine 2 will be explained. First, when the rotary table 3 is in the positions A and B where it should receive materials (Fig. 3 (al, (b), (C1), the pushing surface 7a and the receiving surface 6a are opened upward and the upper surface of the base 5 is The auxiliary member 6c is removed and the recess 6 forms a horizontal surface.
A is open. Thus, at the receiving position A, the dumpling skin 1b is supplied, and at the receiving position B, the filling 1a is supplied onto the skin 1b. Next, when the rotary table 3 reaches the molding position C (No. 31J(d)), both frames 6.7 rise up from the base 5, and the pushing surface 7a and the receiving surface 6a overlap and form a space between them. sandwich the gyoza skin 1b and the filling 1a, and press the peripheral edge of the skin 1b between the stepped portion 6d and the pressing surface 7 of the pressing frame 7.
sandwich it between the ingredients 1a and 1a to make it stick, and wrap the ingredient 1a inside.

At the same time, as shown in FIG. 3(d), the auxiliary member 6c advances and presses the portion of the dumpling 1 that covers the filling 1a against the top surface of the flat base 5 and the pressing surface 7a, making the cross section of the dumpling approximately triangular. Shape.

Finally, when the rotary table 3 reaches the position D (FIG. 3(f)) for taking out the product, the auxiliary member 6c and the push frame 7 are moved away, opening the front and rear of the recess 6a, and pushing out the pushing means 8. The pushing rod 8a protrudes and pushes out the dumplings 1 attached to the receiving frame 6 onto the take-out plate 8b.

[Effects of the Invention] As described above, in this invention, since the recess (through hole) 6a is provided in the portion of the receiving frame 6 corresponding to the gyoza filling la, the gyoza skin can be removed between the receiving frame 6 and the push frame 7. When forming the dumpling by folding it and adhering it to the periphery, the skin 1b that wraps the gyoza filling 1a forms the recess 6a.
The dumplings escape inward and do not come into strong contact with the inner surface of the dumpling mold 4, making it difficult for the skin 1b to tear during the process of forming. Furthermore, by closing the recess 6a with the auxiliary member 6c, the dumplings can be shaped into the desired shape and have a high Product value can be obtained. Furthermore, since the auxiliary member 6c is advanced from the side to close the recess 6a, the pushing means 8 can be placed in front of the recess 6a. 1 is automatically extruded by the extrusion means 8, so
This has the advantage of not requiring any manpower to take out the dumplings.

[Brief explanation of the drawing]

The drawings show one embodiment of the present invention, in which Fig. 1 is a sectional view showing a cross section perpendicular to the longitudinal direction of the dumplings, Fig. 2 is a plan view of the gyoza making machine 2, and Fig. 3 is a cross section thereof. It is a diagram. 1 - dumpling, 6 - receiving frame, 6b - permanent member, 6d - stepped part, 7a - pushing surface, 8a - extruding rod, base, semicircular recess, auxiliary member, pushing frame, extruding means,

Claims (1)

[Claims] A receiving frame for supporting the dumplings and a pressing frame having a pressing surface for molding the dumplings are mounted on a plate-shaped base projecting vertically from the top of the movable table and are rotatable by sandwiching the flat part of the upper end of the base. There is a receiving position for the dumpling material that is pivoted and both frames have a receiving surface and a pushing surface that are open upwards and almost horizontally, a forming position where the receiving surface and pushing surface overlap, and a receiving frame that is upright and a pushing frame. In a gyoza making machine that has three states, including an unloading state where the chisel is in an initial horizontal position, and a take-out state in which the chisel is in an initial horizontal position, the receiving frame has a main member having a concave portion consisting of a through hole in a portion corresponding to the gyoza filling, and a main member having a recessed portion consisting of a through hole. an auxiliary member that moves forward and backward on the back side of the main member to close the base, and an extrusion means that faces the receiving frame side and cooperates with the through hole when the base is in the take-out position, and the extrusion means A gyoza takeout device configured to be able to advance freely into the receiving surface through the through hole.