JPH0424232A - Production of raw fabric made of slit yarn and having matte pattern - Google Patents

Abstract

PURPOSE:To obtain the subject raw fabric exhibiting a matte pattern of unique texture on the surface and containing slit yarn capable of developing a relief pattern having silhouette-like appearance and feeling by placing a sheet such as paper on a raw material and pressing the laminate. CONSTITUTION:The sheet material l used as a raw material contains a relief pattern 2 made of a colored resin coating material in the inner layer and has metallic surface luster. The inner relief pattern 2 develops a relief pattern 4 on the surface of the material. A sheet material such as paper, nonwoven fabric and cloth is placed on the surface of the raw material and the surface is delustered by pressing with a pinch roll or pinch plate to obtain the objective raw fabric. Preferably, cut paper pieces are placed on the raw material and the sheet has an ability to impregnate a dye or pigment of the colored resin coating material.

Description

[Detailed Description of the Invention] Industrial Field of Application The present invention relates to a method for producing a matte patterned foil yarn material fabric, in particular, a method for producing a matte pattern with a novel texture on the surface and a three-dimensional pattern with a silhouette-like appearance and texture. The present invention relates to a method for producing a matte pattern foil yarn material that yields a foil yarn having the desired performance.

Conventional Technology Until now, there is still no method for producing a matte pattern foil yarn material that can produce a foil yarn whose surface exhibits a matte pattern with a novel texture as described below and which has the ability to express a three-dimensional pattern with a silhouette-like appearance. Not proposed.

The purpose of the present invention is to embody a method for manufacturing a special matte pattern foil yarn material fabric, which will be described later.

Means for Solving the Problems In order to achieve the above object, the present invention has the following configuration.

That is, the present invention relates to the following manufacturing methods [1] to [8].

[1] A sheet-like base material whose inner layer has a pattern-like raised part formed by coating with a colored resin coating material, whose raised part expresses a three-dimensional pattern on the surface, and whose surface has a metallic luster. A matte material, which is characterized by layering sheets of paper, nonwoven fabric, cloth, etc. on the surface of the material and applying pressure with a clamping pressure roll or clamping pressure plate, thereby making the surface matte. Manufacturing method for patterned foil thread fabric.

[2] A sheet-like base material whose inner layer has a pattern-like raised part formed by coating with a colored resin coating material, where a three-dimensional pattern is expressed on the surface of the raised part, and whose surface has a metallic luster. A sheet material such as paper, plastic film, cloth, etc. is layered on the surface of the base material with paper cutting intervening, and pressure is applied using a clamping pressure roll or clamping pressure plate, thereby making the surface matte. A method for producing a matte patterned foil thread material.

[3] The method for producing the matte patterned foil yarn material according to the above structure [1] or (2), wherein the base sheet is impregnated with dye or pigment of a colored resin coating material.

[4] The above structure in which the surface of a sheet-like object such as paper, plastic film, cloth, etc. with paper-cut paper pasted on the surface is overlapped on the surface of the material, and the paper-cut paper is interposed between the sheet-like object and the surface of the material [2] ] Manufacturing method for matte patterned foil yarn material.

[5] The method for producing the matte patterned foil thread material of the above structure [2] or [4], in which the cut paper is interposed between a sheet-like object such as paper, plastic film, cloth, etc., and the material surface in a state of overlapping. .

[6] Paper whose base sheet is dye- or pigment-impregnated with a colored resin coating material and paper cutouts are pasted on the surface;
The method for producing a matte patterned foil thread material according to the above structure [2], in which the surface of a sheet-like material such as a plastic film or cloth is superimposed on the surface of the material, and paper cutting is interposed between the sheet-like material and the surface of the material.

[7] The base sheet of the material is a dye- or pigment-impregnated colored resin coating material, and the cut paper is overlapped and interposed between the sheet-like material such as paper, plastic film, cloth, etc. and the material surface. A method for producing a matte patterned foil yarn material fabric having the above configuration [2].

[8] The base sheet of the material is a dye- or pigment-impregnated colored resin coating material, and the surface of a sheet-like object such as paper, plastic film, cloth, etc., with overlapping paper cutouts pasted on the surface. A method for producing a matte patterned foil thread material according to the above structure [2], in which cut paper is placed on the surface of the material and is interposed between the sheet-like material and the surface of the material.

In this specification, regarding the present invention, a sheet-like base material, a material,
The "front" or "surface" of the foil yarn material refers not only to the literal "front" or "surface" but also to the opposite side to the literal "front", that is, the "back", and to the opposite side to the literal "front". It also refers to the side or "back side." This also applies to the claims section.

"Kirigami" according to the present invention, including the description in the claims section, literally means kirigami, that is, paper cut into small or shaped shapes, cloth paper, synthetic paper, or film cut into small or shaped shapes. Refers to shredded paper, cloth paper, synthetic paper, paper (including cloth paper and synthetic paper), or film material punched into arbitrary shapes (including patterns).

The above-mentioned "kirigami" and "sheet-like material" may or may not have the same base.

Function In the present invention, a sheet-like material such as paper, non-woven fabric, or cloth is layered on the surface of the material, or paper, plastic film, or
Sheet-like materials such as cloth are stacked on the surface of the material with paper cutting intervening, and pressure is applied using a clamping pressure roll or a clamping pressure plate, so that the former sheet-like material or the latter sheet-like material and paper cutting paper are molded. It acts as a tool and transforms the metallic luster on the surface of the material into a matte pattern with the following novel textures.

In the case of the former type of molding using a sheet-like material, the texture is a matte pattern that follows the texture of the sheet-like material, and because of the three-dimensional pattern on the surface of the material, the molding works better and the degree of matteness increases. It produces a textured matte pattern that is strong, but the degree of matteness is weak in other areas.

In the case of the latter method, a matte pattern with a texture that follows the texture of the sheet is applied to the surface of the material, and a matte pattern with a texture that follows the texture of the paper cut is applied on top of that as a base. Reveals a matte pattern of texture. When stamping the surface of the material using sheets and paper cutting, the area of the sheet shaped material along the outline of the paper cutout has a higher degree of pressure contact with the surface of the material than other parts due to the intervention of paper cutting. As the paper becomes weaker, the patterning on the surface of the material corresponding to the area that follows the outline of the kirigami becomes weaker than in other parts, and the matte pattern created by the kirigami appears with a visual texture that stands out. Expresses a matte pattern of texture. Furthermore, the matte ground and the matte pattern with an embossed visual appearance have a high degree of matteness in the three-dimensional pattern portion on the surface of the material, and a weak degree of matteness in other portions.

In the case of the latter type of stenciling using sheet-like materials and kirigami, if the kirigami are overlapped and interposed between the sheet-like material and the surface of the material, the kirigami and kirigami will follow the outline of the overlapping part. The surface of the material in the area corresponding to the area also has a visually textured appearance as if a matte pattern had been embossed. In addition, the surface of the material in the area corresponding to the overlapped kirigami becomes more strongly patterned as the kirigami overlaps, and the resulting matte pattern is different from the kirigami even if the overlapping kirigami are of the same texture. The tone will be different from the non-overlapping parts.

When a three-dimensional pattern is woven into a fabric by weaving the foil yarn obtained by slitting the foil yarn raw fabric according to the present invention as a picture weft or picture warp, the three-dimensional pattern on the surface of the fabric has a silhouette-like appearance. The reason for this is not necessarily clear, but the extinction coefficient of light on the surface of the foil threads woven into the fabric is different between the three-dimensional patterned part of the foil thread and the part without it, and the three-dimensional pattern of the foil thread is different from that of the inner layer. Based on the fact that the patterned ridges formed by the coating of the colored resin coating material are expressed on the surface, and that the reflector on the surface of the foil thread has a matte metallic luster. , the difference in the extinction coefficient of the light is visible to the naked eye, and the degree of diffused reflection of the reflector due to the matte metallic luster differs between the three-dimensional patterned part of the fabric surface and the non-three-dimensional patterned part, and the difference in the weave of the foil yarn. This seems to be due to differences in the unevenness.

If the base sheet of the material for the foil yarn material is impregnated with a dye or pigment of a colored resin coating material, the base sheet is impregnated with the colored dye or pigment applied to the resin coating material. The color of the impregnated dye or pigment appears and disappears under the refraction of the weave on the slit side of the foil thread, so that the color pattern on the side of the foil thread overlaps the matte pattern on the surface of the foil thread in the fabric. .

Effects of the Invention As described above, according to the present invention, there is provided a matte pattern foil yarn raw material which can obtain a foil yarn whose surface exhibits a matte pattern with a novel texture and which has the ability to express a three-dimensional pattern with a silhouette-like appearance. can embody the manufacturing method.

Example Next, embodiments of the present invention will be described with reference to the accompanying drawings.

Example 1 A base sheet (1) similar to a known foil yarn base sheet,
For example, a colored resin coating material is applied in a pattern onto the surface of a physical material impregnated with dyes or pigments such as Japanese paper or cloth, or a plastic film by screen printing, engraved roll printing, or the like.

After that, a metallic foil layer (with a glossy surface) is applied to the side surface of the base sheet (1) that has been coated with a colored resin coating material in a pattern.
3) Form. To form a metal foil layer with a glossy surface, methods such as vacuum plating, ie, vacuum evaporation, sputtering, transfer using a transfer foil, and lamination of metal foils with a glossy surface can be advantageously applied.

In this way, the inner layer has a pattern-like raised part (2) formed by coating with a colored resin coating material, and the three-dimensional pattern (4) is expressed on the surface of the raised part (2), and the surface is A sheet-like base material (A-1) with metallic luster is obtained (FIG. 1).

The sheet-like base material (A-1) is used as a material, and a sheet-like material (not shown) such as paper, nonwoven fabric, cloth, etc. is layered on the surface of the material,
By passing the stacked material and sheet material through a nip between a clamping roll, for example a metal roll (smooth surface or finely grained surface) and a rubber roll (Shore hardness 40 to 95). Apply pressure (generally pressurization pressure (linear pressure with a roll approximately 120 cm long) 10 to 1
Approximately 5 tons, running speed of stacked body 10m/mi
n or less], or pressurize with a clamping pressure plate (pressurization pressure; pressure equivalent to the above pressure). When pressurizing, if necessary, heat by a method known per se [generally when using clamping rolls (at the above pressure and running speed),
A temperature of around 0°C is sufficient.

In this way, the texture is a matte pattern that follows the texture of the sheet-like material such as paper, nonwoven fabric, cloth, etc., and the degree of matteness is high in the three-dimensional pattern on the surface of the material (but it is matte in other parts). A matte pattern foil yarn material with a slightly textured matte pattern on the surface (not shown)
get.

Example 2 A sheet-like base material similar to the sheet-like base material of Example 1 was used as a raw material, and cut paper (5) was placed on the surface of the raw material here and there.
Generally, the thickness is about 10 to 100 μm] [Fig. (not shown), overlap the material, and cut paper (not shown).
5) and the stacked sheet material is pressurized under the same specifications as in Example 1. In this case as well, if necessary, heating is performed by a method known per se (heating temperature; approximately the same as above). Or paper (including cloth paper, synthetic paper), plastic film, cloth, etc. sheet-like material (6
) [Figure 5], or paper (including cloth paper, synthetic paper), plastic film, cloth, etc. sheet-like material (6) [Figure 6] with cut paper (5) pasted in an overlapping state. Example 1
The cut paper (5) side was placed on the surface of a material made of a sheet-like base material similar to that of the sheet-like base material described above, and pressure was applied in the same manner as in Example 1. At that time, 1. If necessary, heat by a method known per se (heating temperature; same level as above).

For convenience, the paper cutout (5) is shown as having a simple shape.

In this way, on the matte ground (a) of the texture that follows the texture of the surface of the sheet-like object (6), the matte pattern (b) of the outline and texture that follows the outline and texture of the cut paper (5),
Or a matte pattern corresponding to the overlapping part of such a matte pattern (b) and paper cutout (5), and in which a matte pattern (c) of a different tone from the matte pattern (b) overlaps, A matte pattern foil yarn raw material (as shown in the figure) in which the matte pattern has a texture that has a strong degree of matteness in the three-dimensional pattern part of the material surface and a degree of matteness in other parts has a weak degree on the surface. ).

The figure shows how a matte pattern is applied to the surface of a material by applying a sheet material (6) to which a paper cutout (5) is attached under the configuration shown in FIG. Based on 4) (matte patterns are omitted.

), as shown in Fig. 7, and below the form of Fig. 6 is a paper cutout (5
) is applied to the material surface to create a matte pattern (however, the matte pattern based on the three-dimensional pattern (4) on the material surface is omitted). 8
As shown in the figure. The matte pattern created by dispersing the paper cutouts (5) and placing them on the surface of the material and then layering a sheet-like material on top of that is similar to that shown in Figure 7, in which the papercuts (5) are placed overlapping each other. The matte pattern created by placing the material on the surface of the material and then overlaying the sheet material is similar to that shown in FIG. 8.

Examples 1 and 2 are cases in which a matte pattern is applied only to one surface, and the foil yarn obtained from the foil yarn material having a matte pattern on one surface, that is, one side, is particularly suitable as a foil.

Example 3 Using a base sheet (1) similar to the base sheet of Example 1, and with the same specifications as described for Example 1, a patterned ridge was formed by coating the colored resin coating material (2). A sheet-like base material (2) which has a three-dimensional pattern (4) on the front and back sides of the raised part (2), and has a metallic luster on both the front and back sides. A-3) Create [Figure 2]. This material is used as a material, and a matte pattern is applied to the front and back surfaces of the material according to the same specifications as in Example 1.

Here, a foil yarn original fabric (not shown) with a matte pattern similar to that obtained in Example 1 was obtained, except that the matte pattern was applied to both the front and back surfaces.

Example 4 A sheet-like base material (not shown) similar to the sheet-like base material of Example 3 was made with the same specifications as Example 3, and this was used as a material, and with the same specifications as Example 2, A matte pattern is applied to the front and back surfaces of the material.

In this way, except for the matte patterning on the front and back,
A foil yarn material (not shown) with a matte pattern similar to that obtained in Example 2 was obtained.

Example 5 Sheet-like base material (A-1) obtained with the same specifications as Example 1
), or a sheet-like base material (not shown) corresponding to the sheet-like base material (A-1) of Example 1 with the metal foil layer (3) omitted. A metal foil layer (3) similar to that in Example 1 was formed with the same specifications as in Example 1, and two sheets of the sheet-like base material (A-1) of Example 1 were laminated back to back. Sheet-like base material corresponding to <A-4
: Create [Figure 3].

The sheet-like base material (A-4) is used as a material, and a matte pattern is applied to the front and back surfaces of the material according to the same specifications as in Example 1 or 2.

Except that the matte pattern is patterned on the front and back,
A foil yarn original fabric (not shown) with a matte pattern similar to that obtained in Example 1 or 2 was obtained.

Examples 3, 4 and 5 are cases in which a matte pattern is applied to both the front and back sides, and the foil yarn obtained from the foil yarn original fabric having a matte pattern on both the front and back surfaces is particularly suitable from an economic standpoint.

[Brief explanation of the drawing]

Figures 1 to 3 are enlarged sectional views showing different examples of materials used in the method of the present invention, Figure 4 is a plan view of paper cutting used in the method of the present invention, and Figure 5 is a diagram showing how the paper cutting is dispersed. Figure 6 is a plan view of a sheet of paper pasted together, Figure 7 is a plan view of a sheet of paper pasted together with overlapping paper cutouts, and Figure 7 is a foil obtained by applying the sheet of Figure 5. Fig. 8 is a plan view showing the manner in which the matte pattern is applied by paper cutting on the yarn material, and Fig. 8 is a plane view showing the aspect in which the matte pattern is formed by paper cutting on the foil yarn material obtained by applying the sheet-like material of Fig. 6. It is a diagram. (A-1), (A-3), (A-4)...
Sheet-like base material (1)... Base material sheet (2)... Raised portion (
3)...Metal foil layer (4)...3D pattern (5)
・・・Kirigami (6) ・・・Sheet-like object with kirigami pasted (a) ・・・
Matte ground (B) (C) ... Matte pattern by paper cutting (and above) Figure Figure Figure N Figure

Claims (8)

[Claims] (1) A sheet-like base material that has a patterned raised part on the inner layer by coating with a colored resin coating material, a three-dimensional pattern is expressed on the surface of the raised part, and the surface has a metallic luster. A matte material, which is characterized by layering sheets of paper, nonwoven fabric, cloth, etc. on the surface of the material and applying pressure with a clamping pressure roll or clamping pressure plate, thereby making the surface matte. Manufacturing method for patterned foil thread fabric. (2) A sheet-like base material that has a patterned raised part on the inner layer by coating with a colored resin coating material, and a three-dimensional pattern is expressed on the surface of the raised part, and the surface has a metallic luster. is used as a material, sheet-like materials such as paper, plastic film, cloth, etc. are layered on the surface of the material with paper cutting intervening, and pressure is applied using a clamping pressure roll or a clamping pressure plate, thereby making the surface matte. A method for producing a matte patterned foil thread material. (3) The method for producing a matte pattern foil yarn material according to claim (1) or (2), wherein the base sheet is impregnated with dye or pigment of a colored resin coating material. (4) A claim in which the surface of a sheet-like article such as paper, plastic film, cloth, etc. with paper-cut paper pasted on the surface is superimposed on the surface of the material, and the paper-cut paper is interposed between the sheet-like article and the surface of the material (
2) The method for producing the matte patterned foil yarn material described above. (5) Manufacture of the matte pattern foil yarn material fabric according to claim (2) or (4), in which the cut paper is interposed between a sheet material such as paper, plastic film, cloth, etc. and the surface of the material in an overlapping state. Law. (6) Paper whose base sheet is impregnated with dyes or pigments of colored resin coating material and paper cut paper is pasted on the surface;
The method for producing a matte patterned foil yarn material according to claim (2), wherein the surface of a sheet-like material such as a plastic film or cloth is superimposed on the surface of the material, and paper cutting is interposed between the sheet-like material and the surface of the material. . (7) The base sheet of the material is a dye- or pigment-impregnated colored resin coating material, and the cut paper is overlapped and interposed between the sheet-like material such as paper, plastic film, cloth, etc. and the material surface. The method for producing a matte patterned foil yarn material according to claim (2). (8) The base sheet of the material is a colored resin coating material impregnated with dye or pigment, and the surface of a sheet-like object such as paper, plastic film, cloth, etc. is coated with overlapping paper cutouts on the surface. 3. The method for producing a matte patterned foil thread material according to claim 2, wherein a cut paper is placed between the sheet-like material and the surface of the material.