JPH0440512B2 - - Google Patents
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- Publication number
- JPH0440512B2 JPH0440512B2 JP59051160A JP5116084A JPH0440512B2 JP H0440512 B2 JPH0440512 B2 JP H0440512B2 JP 59051160 A JP59051160 A JP 59051160A JP 5116084 A JP5116084 A JP 5116084A JP H0440512 B2 JPH0440512 B2 JP H0440512B2
- Authority
- JP
- Japan
- Prior art keywords
- slurry
- weight
- parts
- present
- quicklime
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Drilling And Exploitation, And Mining Machines And Methods (AREA)
- Working Measures On Existing Buildindgs (AREA)
Description
〔発明の利用分野〕
本発明は、脆性物体、特にコンクリートスラブ
版等のように薄物の脆性物体に好適な限定破砕工
法に関する。
〔従来技術とその欠点〕
従来、モルタル・コンクリートや岩石等の脆性
物体の表面部分を膨張性スラリーを用いて限定破
砕しようとする場合、脆性物体に適切数の孔を穿
設してからその中にスラリーを注入し膨張圧を作
用させる工法が用いられている。その際、破砕効
果を高めるために、斜めに穿孔したり穿孔パター
ンを種々工夫したりして施工されている。しか
し、このような方法を、穿孔深さを十分にとれな
い薄物の脆性物体に適用しても、穿孔作業の煩雑
さの割には十分な効果が得られないという欠点が
あつた。
〔本発明の目的〕
本発明者は、膨張性スラリーを用いる薄物の脆
性物体の限定破砕工法について種々検討した結
果、格子状に施したスリツト溝に、水和活性の高
い生石灰を膨張成分として調整したスラリーを注
入すれば、簡単に破壊できることを見い出し本発
明を完成するに到つたものである。
〔本発明の構成〕
即ち、本発明は、幅30mm以下のスリツト溝を格
子状に、しかも、スリツト溝とスリツト溝の間隔
を200〜600mmに施し、その中に、結晶径10μ未満
の生石灰を膨張成分として調整したスラリーを注
入することを特徴とする薄物の脆性物体の限定破
砕工法である。
以下、さらに詳しく本発明を説明する。
脆性物体にスリツト溝を施こすにはコンクリー
トカツター等の切断機を用いれば容易に行うこと
ができる。スリツト溝を設けてから長時間にわた
つてスラリーを注入しないとき、又は、そのとき
に同時にスラリーを注入する必要がない箇所に
は、木材や発泡スチロール等の目地材を埋めてお
き注入時にそれを除去するのがよい。
本発明において、スリツト溝の幅を30mm以下に
限定した理由は、30mmをこえると、被破砕体との
摩擦拘束力が減少し上面スラリーが粉状となつて
湧出してしまうからである。好ましいスリツト幅
は10〜20mmである。スリツト深さは、被破砕体厚
みの60〜80%程度とするのが、破壊能率(スリツ
ト溝を施こす手間と破砕時間との関係)を高める
ために好ましく、同様な理由により、スリツト溝
とスリツト溝の間隔は200〜600mm程度とするのが
望ましい。
スリツト溝の配置については、図面に示す通り
種々のパターンが考えられる。限定破砕効果を大
きくするには多方向から膨張圧を作用させればよ
いことが経験上わかつているが、種々検討した結
果、第1図に示すように格子状とすれば、予想を
遥かにこえ驚くべき効果を発揮することを見い出
してそのように限定したものである。
次に、スリツト溝に注入される膨張性スラリー
について説明する。
本発明で使用されるスラリーの膨張成分は結晶
径10μ未満の生石灰(軟焼生石灰)である。この
種のスラリーを調整する膨張成分としては、経晶
径10〜100μの硬焼生石灰があるが(特開昭56−
67059号公報)、本発明では、水和活性が高く製造
も容易な結晶径10μ未満の生石灰とした。このよ
うな結晶径10μ未満の生石灰を膨張成分とする破
砕剤の例としては、生石灰30〜90重量部とカルシ
ウムアルミネートと無水石膏の混合物等の急硬性
水硬物質10〜70重量部との割合からなる主材100
重量部に対し、無機炭酸塩やオキシカルボン酸等
の水和抑制剤0.5〜15重量部とリグニンスルホン
酸塩やポリアルキルアリルスルホン酸塩等の減水
剤0.1〜5重量部からなるもの(特開昭58−
101178号公報)、88〜3000μに粒度調整した生石
灰20〜80重量部とセメント特にカルシウムサルフ
オアルミネートを水硬性成分として含有するセメ
ント80〜20重量からなるもの(特開昭57−130559
号公報)などがある。それをスラリーとするに
は、破砕剤100重量部に25〜45重量部程度の水を
加える。
本発明に最も望ましい破砕剤は、結晶径2〜
7μの生石灰50〜70重量部と、無定形カルシウム
アルミネート特に12CaO.7Al2O3組成を有する無
定形カルシウムアルミネート1と無水石膏0.5〜
1.5の重量割合からなる混合物30〜50重量との割
合からなる主材100重量部に対し、カリウム又は
ナトリウムの炭酸塩や重炭酸塩、クエン酸、酒石
酸、グルコン酸及びそれらの酸の水溶性塩から選
ばれた少くとも1種の水和抑制剤0.5〜15重量部
とリグニンスルホン酸塩系、ポリアルキルアリル
スルホン酸塩系及びメラミンスルホン酸塩ホルマ
リン系から選ばれた少くとも1種の減水剤0.1〜
5重量部とを配合してなるものである。これの市
販品としては、商品名「デンカケミアツクス」等
があるのでそれを用いると便利である。
以下、実施例をあげてさらに具体的に説明す
る。
実施例 1
普通ポルトランドセメントを用いた圧縮強度
240Kgf/cm2のコンクリートスラブ版(4m×4
m×15cm)中央に、第1〜4図に示すようなパタ
ーンのスリツト溝(幅10mm、深さ110mm、スリツ
ト溝間隔40cm)をコンクリートカツターにて切込
み、膨張性スラリーを充填した。用いた膨張性ス
ラリーは、結晶径2〜7μの生石灰(ブレーン値
3000cm2/g)60重量部、12CaO.7Al2O3組成の無
定形カルシウムアルミネートと型無水石膏との
等重量混合物40重量部、炭酸カリウム70重量%、
グルコン酸ソーダ15重量%及びクエン酸15重量%
からなる水和抑制剤5重量部、リグニンスルホン
酸塩系減水剤2重量部を混合して得られた破砕剤
100重量部に30重量部の水を加えたものである。
試験は気温2〜5℃の室内で行つた。その結
果、第1図に示す本発明のものは、スラリー注入
後5時間でそれぞれのブロツクがバールにより取
り出せる程度に限定破砕することができた。これ
に対し、第2図は局部的破砕効果しか見られずス
ラリー注入後16時間を要した。また、第3図及び
第4図の破砕は局部的で全体に浮上る状態には至
らず、破砕時間も第3図は12時間、第4図は18時
間を要した。
さらに、比較のため、前記膨張性スラリーにお
いて、前記生石灰のかわりに結晶径20〜30μの生
石灰(ブレーン値3300cm2/g)を用いた以外は同
様にしてスラリーを調合し、それを第1図のパタ
ーンに注入した。その結果、破砕状態はそれぞれ
のブロツクがバールで取り出せる程度に破砕され
たが、破砕に20時間を要した。
実施例 2
スリツト溝の幅を表1に示すように変化したこ
と以外は実施例1と同様に行つた。結果を表1に
併記する。
[Field of Application of the Invention] The present invention relates to a limited crushing method suitable for brittle objects, particularly thin brittle objects such as concrete slabs. [Prior art and its drawbacks] Conventionally, when attempting to limitedly crush the surface of a brittle object such as mortar, concrete or rock using an expansive slurry, an appropriate number of holes are drilled in the brittle object and then the inside of the brittle object is crushed. A method is used in which slurry is injected into the tank and expansion pressure is applied. At that time, in order to enhance the crushing effect, the holes are drilled diagonally or variously devised in the hole pattern. However, even if such a method is applied to a thin and brittle object in which the drilling depth cannot be sufficiently deep, a sufficient effect cannot be obtained considering the complexity of the drilling operation. [Object of the present invention] As a result of various studies on limited crushing methods for thin brittle objects using expandable slurry, the present inventor adjusted quicklime with high hydration activity as an expansion component to the slit grooves made in a lattice pattern. The present invention was completed by discovering that it can be easily destroyed by injecting a slurry prepared by the process. [Structure of the present invention] That is, the present invention has slit grooves with a width of 30 mm or less arranged in a lattice shape, and the interval between the slit grooves is 200 to 600 mm, and quicklime with a crystal diameter of less than 10 μm is placed therein. This is a limited crushing method for thin and brittle objects, which is characterized by injecting a slurry prepared as an expansion component. The present invention will be explained in more detail below. Slitting grooves in brittle objects can be easily done using a cutting machine such as a concrete cutter. If slurry will not be injected for a long time after the slit grooves have been created, or if slurry does not need to be injected at the same time, fill in joint material such as wood or Styrofoam and remove it when injecting. It is better to do so. In the present invention, the reason why the width of the slit groove is limited to 30 mm or less is that if the width exceeds 30 mm, the friction restraining force with the object to be crushed decreases, and the upper surface slurry turns into powder and gushes out. The preferred slit width is 10 to 20 mm. It is preferable to set the slit depth to about 60 to 80% of the thickness of the object to be crushed in order to increase the fracture efficiency (the relationship between the effort of creating the slit grooves and the crushing time). It is desirable that the spacing between the slit grooves be approximately 200 to 600 mm. Regarding the arrangement of the slit grooves, various patterns can be considered as shown in the drawings. Experience has shown that in order to increase the limited crushing effect, it is necessary to apply expansion pressure from multiple directions, but as a result of various studies, we found that using a lattice-like structure as shown in Figure 1, the effect was far greater than expected. It was discovered that it exerts a surprising effect and has been limited in this way. Next, the expandable slurry injected into the slit groove will be explained. The expanding component of the slurry used in the present invention is quicklime (soft burnt quicklime) with a crystal diameter of less than 10 μm. As an expanding component for adjusting this kind of slurry, there is hard calcined lime with a crystal diameter of 10 to 100 μm (Japanese Patent Application Laid-open No. 1983-1999-
67059), the present invention uses quicklime with a crystal diameter of less than 10 μm, which has high hydration activity and is easy to manufacture. An example of a crushing agent containing quicklime with a crystal diameter of less than 10μ as an expanding component is a combination of 30 to 90 parts by weight of quicklime and 10 to 70 parts by weight of a rapidly hardening hydraulic substance such as a mixture of calcium aluminate and anhydrite. Main material consisting of proportion 100
A composition consisting of 0.5 to 15 parts by weight of a hydration inhibitor such as an inorganic carbonate or oxycarboxylic acid and 0.1 to 5 parts by weight of a water reducing agent such as a lignin sulfonate or a polyalkylaryl sulfonate (JP-A Showa 58-
101178), 20 to 80 parts by weight of quicklime whose particle size has been adjusted to 88 to 3000μ, and cement, especially 80 to 20 parts by weight of cement containing calcium sulfoaluminate as a hydraulic component (Japanese Patent Application Laid-open No. 130559/1983).
Publication No.) etc. To make it into a slurry, add about 25 to 45 parts by weight of water to 100 parts by weight of the crushing agent. The most desirable crushing agent for the present invention is crystal size 2~
50-70 parts by weight of quicklime of 7μ, an amorphous calcium aluminate, especially an amorphous calcium aluminate having a composition of 12CaO.7Al2O3 , and 0.5-70 parts of anhydrite.
Carbonate or bicarbonate of potassium or sodium, citric acid, tartaric acid, gluconic acid and water-soluble salts of these acids per 100 parts by weight of the main material consisting of a mixture of 1.5 and 30 to 50 parts by weight. 0.5 to 15 parts by weight of at least one hydration inhibitor selected from the following, and at least one water reducing agent selected from the group consisting of lignin sulfonate, polyalkylaryl sulfonate, and melamine sulfonate formalin. 0.1~
5 parts by weight. As a commercially available product, there is a trade name such as "Denka Chemiax", and it is convenient to use it. Hereinafter, the present invention will be explained in more detail with reference to Examples. Example 1 Compressive strength using ordinary Portland cement
240Kgf/ cm2 concrete slab version (4m x 4
A slit groove (width 10 mm, depth 110 mm, slit groove interval 40 cm) was cut in the center of the sample (width 10 mm, depth 110 mm, slit groove interval 40 cm) in the center of the sample as shown in Figures 1 to 4, and filled with expandable slurry. The expandable slurry used was quicklime with a crystal diameter of 2 to 7μ (Blaine value).
3000cm 2 /g) 60 parts by weight, 40 parts by weight of an equal weight mixture of amorphous calcium aluminate with a composition of 12CaO.7Al 2 O 3 and type anhydrite, 70% by weight of potassium carbonate,
Sodium gluconate 15% by weight and citric acid 15% by weight
A crushing agent obtained by mixing 5 parts by weight of a hydration inhibitor consisting of 2 parts by weight of a lignin sulfonate water reducing agent
It is made by adding 30 parts by weight of water to 100 parts by weight. The test was conducted indoors at a temperature of 2 to 5°C. As a result, in the case of the present invention shown in FIG. 1, it was possible to crush each block in a limited manner to the extent that each block could be taken out with a crowbar 5 hours after the slurry was injected. In contrast, in Figure 2, only local crushing effects were observed and it took 16 hours after slurry injection. Furthermore, the crushing shown in Figures 3 and 4 was localized and did not result in the entire surface being lifted up, and the crushing time required 12 hours for Figure 3 and 18 hours for Figure 4. Furthermore, for comparison, a slurry was prepared in the same manner as above except that quicklime with a crystal diameter of 20 to 30μ (Blaine value 3300cm 2 /g) was used instead of the quicklime, and the slurry was prepared as shown in FIG. Injected into the pattern. As a result, each block was crushed to the extent that it could be taken out with a crowbar, but it took 20 hours to crush it. Example 2 The same procedure as Example 1 was carried out except that the width of the slit groove was changed as shown in Table 1. The results are also listed in Table 1.
【表】
表から明らかなように、スリツト溝の幅が30mm
の場合(実験No.2−1)、スラリー注入後4時間
でブロツク全体が浮き上がる状態で破砕された
が、スリツト溝の幅が40mmの場合(実験No.2−
2)、注入したスラリーが粉状となり湧出し、破
砕されなかつた。
実施例 3
スリツト溝の間隔を表2に示すように変化した
こと以外は実施例1と同様に行つた。結果を表2
に併記する。[Table] As is clear from the table, the width of the slit groove is 30mm.
In the case (Experiment No. 2-1), the entire block was crushed in a floating state 4 hours after the slurry injection, but when the width of the slit groove was 40 mm (Experiment No. 2-
2) The injected slurry turned into powder and gushed out without being crushed. Example 3 The same procedure as Example 1 was carried out except that the spacing between the slits was changed as shown in Table 2. Table 2 shows the results.
Also listed in
【表】【table】
本発明によれば、従来の穿孔する工法に比べ
て、破砕効果の悪かつた薄物の脆性物体でも効率
よく限定破砕をすることができる。また、従来の
穿孔には多大な手間を要し作業能率も悪かつた
が、本発明ではコンクリートカツター等の切断機
でスリツト溝を形成することができるので施工が
簡単である。
According to the present invention, even a thin brittle object with a poor crushing effect can be efficiently and limitedly crushed compared to the conventional drilling method. Further, conventional drilling requires a great deal of effort and has poor work efficiency, but in the present invention, the slit grooves can be formed with a cutting machine such as a concrete cutter, so construction is easy.
第1〜4図は脆性物体に施こしたスリツト溝の
パターン(平面図)を示し、破線は空溝、実線は
スラリー注入溝を表わす。第1図は本発明例、第
2〜4図は比較例である。
Figures 1 to 4 show patterns (plan views) of slit grooves formed on a brittle object, with broken lines representing empty grooves and solid lines representing slurry injection grooves. FIG. 1 shows an example of the present invention, and FIGS. 2 to 4 show comparative examples.
Claims (1)
も、スリツト溝とスリツト溝の間隔を200〜600mm
に施し、その中に、結晶径10μ未満の生石灰を膨
張成分として調整したスラリーを注入することを
特徴とする薄物の脆性物体の限定破砕工法。1 Slit grooves with a width of 30 mm or less are arranged in a grid pattern, and the spacing between the slit grooves is 200 to 600 mm.
A limited crushing method for thin brittle objects, which is characterized by injecting into the slurry a slurry prepared by adding quicklime with a crystal diameter of less than 10 μm as an expansion component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5116084A JPS60195270A (en) | 1984-03-19 | 1984-03-19 | Destruction of fragile matter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5116084A JPS60195270A (en) | 1984-03-19 | 1984-03-19 | Destruction of fragile matter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60195270A JPS60195270A (en) | 1985-10-03 |
| JPH0440512B2 true JPH0440512B2 (en) | 1992-07-03 |
Family
ID=12879071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5116084A Granted JPS60195270A (en) | 1984-03-19 | 1984-03-19 | Destruction of fragile matter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60195270A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6245919B2 (en) * | 2013-10-04 | 2017-12-13 | 東北電力株式会社 | Concrete repair method using osmotic crushing agent |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58101178A (en) * | 1981-12-12 | 1983-06-16 | Denki Kagaku Kogyo Kk | Agent for static disintegration of rock or concrete |
| JPS58106064A (en) * | 1981-12-21 | 1983-06-24 | 戸田建設株式会社 | Disassembling method of reinforced concrete |
| JPS58146665A (en) * | 1982-02-22 | 1983-09-01 | 戸田建設株式会社 | Peeling method for hardened concrete |
| JPS58154779A (en) * | 1982-03-10 | 1983-09-14 | Denki Kagaku Kogyo Kk | Breaking agent for brittle substance |
| JPS58173260A (en) * | 1982-04-05 | 1983-10-12 | 前田建設工業株式会社 | Disassembling of surface layer of reinforced concrete structure |
-
1984
- 1984-03-19 JP JP5116084A patent/JPS60195270A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60195270A (en) | 1985-10-03 |
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