JPH0465476A - Inorganic coating having chemical resistance - Google Patents

Inorganic coating having chemical resistance

Info

Publication number
JPH0465476A
JPH0465476A JP17533290A JP17533290A JPH0465476A JP H0465476 A JPH0465476 A JP H0465476A JP 17533290 A JP17533290 A JP 17533290A JP 17533290 A JP17533290 A JP 17533290A JP H0465476 A JPH0465476 A JP H0465476A
Authority
JP
Japan
Prior art keywords
alkoxide
resistance
weight
terms
coating film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP17533290A
Other languages
Japanese (ja)
Other versions
JPH0791511B2 (en
Inventor
Yoji Fujii
藤井 洋治
Michiyuki Irie
入江 通行
Hiroshi Minamisono
南園 広志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shinagawa Refractories Co Ltd
Original Assignee
Shinagawa Refractories Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinagawa Refractories Co Ltd filed Critical Shinagawa Refractories Co Ltd
Priority to JP2175332A priority Critical patent/JPH0791511B2/en
Publication of JPH0465476A publication Critical patent/JPH0465476A/en
Publication of JPH0791511B2 publication Critical patent/JPH0791511B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To obtain the title coating containing a inorganic filler, partially hydrolyzed product of an Si alkoxide and silicone resin, etc., at a specific ratio and capable of forming a coating film having excellent water resistance, heat resistance, boiling resistance, abrasion resistance, chemical resistance and weather resistance on a chemical sheet face. CONSTITUTION:The aimed coating consisting of 20-75 wt.% inorganic filler (e.g. alumina or silica), 10-40 wt.% (expressed in terms of SiO2) partially hydrolyzed product of an Si alkoxide and 8-45 wt.% fluororesin and preferably0.5-5 wt.% (expressed in terms of oxide) Zr alkoxide and/or Ti alkoxide. Furthermore, the partially hydrolyzed product of the Si alkoxide is preferably the Si alkoxide expressed by R<1>Si(OR<2>) or Si(OR<3>)4 and having hydrolysis rate of 30-70 mol.%.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は無機質塗料、特に無機質ケイカル板等に塗布す
るための耐薬品性無機質塗料に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an inorganic paint, particularly a chemical-resistant inorganic paint for coating on an inorganic silicic board or the like.

[従来の技術] 従来から使用されているラダ構造性の高いポリシロキサ
ンは骨格中にシラノール基が残存しているため加熱硬化
促進ができるが、一般に焼付温度が300〜500℃と
高い1例えば特開昭62−37378号公報及び特開昭
62−122133号公報にはアルキルシリケートを結
合剤として使用した場合300〜500℃で焼付れば塗
膜硬度の硬い耐薬品性、耐候性、耐絶縁性等に優れた特
性が得られることを開示している6 しかし、現在一般に使用されている無機質ケイカル板は
ノンアスベスト化の傾向にあり、その耐熱温度は200
℃程度に低下しており、従来の300〜500℃という
高い温度での焼付は難しい。
[Prior art] Conventionally used polysiloxanes with a high ladder structure have residual silanol groups in their skeletons, so they can be heated to accelerate hardening. JP-A No. 62-37378 and JP-A No. 62-122133 state that when alkyl silicate is used as a binder, if baked at 300 to 500°C, the coating film will have hard chemical resistance, weather resistance, and insulation resistance. 6 However, the inorganic silica boards currently in general use tend to be non-asbestos, and their heat resistance temperature is 200°C.
It is difficult to bake at the conventional high temperature of 300 to 500°C.

そのため200℃以下で焼付でき、しかも高度な塗膜性
能をもつ塗料が必要となっている。
Therefore, there is a need for paints that can be baked at temperatures below 200°C and have high film performance.

また、塗膜厚さは3〜5μ鏑が得られる程度で、それ以
上厚膜になると塗膜に亀裂が発生し、実用可能な塗膜形
成物は得られないのが現状であり、塗膜厚が100〜1
50μ繭程度得られる塗料であることも必要とされてい
る。
In addition, the coating film thickness is about 3 to 5 μm thick, and if the film is thicker than that, cracks will occur in the coating film, making it impossible to obtain a coating film that can be used for practical purposes. Thickness is 100~1
There is also a need for a paint that can yield about 50 micron cocoons.

従って、本発明の目的は150〜200℃の焼付温度で
耐水性、耐熱性、耐煮沸性、耐摩耗性、耐薬品性、耐候
性に優れ、塗膜厚さが100〜150μ−に形成し得る
低温焼付型の無機質塗料を提供することにある。
Therefore, the object of the present invention is to form a coating film with excellent water resistance, heat resistance, boiling resistance, abrasion resistance, chemical resistance, and weather resistance at a baking temperature of 150 to 200°C, and a coating thickness of 100 to 150μ. The object of the present invention is to provide a low-temperature baking type inorganic paint.

[課題を解決するための手段] 本発明者等は種々の試験研究の結果、詳細には解明され
ていないが、無機質フィラーとSiアルコキシド部分加
水分解物とシリコン樹脂またはフッ素樹脂を複合するこ
とで150〜200℃の低温焼付によって耐薬品性塗膜
が得られることを知見し、本発明を完成した。
[Means for Solving the Problems] As a result of various tests and studies, the present inventors have found that although the details have not been elucidated, by combining an inorganic filler, a Si alkoxide partial hydrolyzate, and a silicone resin or a fluororesin. The present invention was completed based on the discovery that a chemical-resistant coating film can be obtained by baking at a low temperature of 150 to 200°C.

即ち、本発明は無機質フィラーを20〜75重量%、S
iアルコキシド部分加水分解物を8102換算で10〜
40重量%、及び珪素樹脂及び/またはフッ素樹脂8〜
45重量%からなることを特徴とする耐薬品性無機質塗
料に係る。
That is, in the present invention, the inorganic filler is 20 to 75% by weight, S
i alkoxide partial hydrolyzate: 10 to 8102
40% by weight, and silicone resin and/or fluororesin 8~
The present invention relates to a chemical-resistant inorganic paint characterized by comprising 45% by weight.

更に、本発明は無機質フィラー20〜75重量%、Si
アルコキシド部分加水分解物をS i O2換算で10
〜40重量%、珪素樹脂及び/またはフッ素樹脂8〜4
5重量%、及びZrアルコキシド及び/またはTiアル
コキシドを酸化物換算で0.5〜5重量%からなること
を特徴とする耐薬品性無機質塗料に係る。
Furthermore, the present invention includes 20 to 75% by weight of inorganic filler, Si
10 of alkoxide partial hydrolyzate in terms of S i O2
~40% by weight, silicone resin and/or fluororesin 8-4
5% by weight, and 0.5 to 5% by weight of Zr alkoxide and/or Ti alkoxide in terms of oxide.

[作  用] 本発明で使用するSiアルコキシドは部分加水分解して
ゾル化させたものである。
[Function] The Si alkoxide used in the present invention is partially hydrolyzed to form a sol.

Siアルコキシドは一般式R’ S i(OT? ’)
1.5i(OR’)4で表されるものであり、例えばC
H3S i(OCH3)3、CH5Si(OC2Hs)
1、S i(OCHs)4、S + (OC2HS)4
等が使用できる。
Si alkoxide has the general formula R'Si(OT?')
1.5i(OR')4, for example, C
H3S i(OCH3)3, CH5Si(OC2Hs)
1, S i (OCHs) 4, S + (OC2HS) 4
etc. can be used.

Siアルコキシド部分加水分解物としSiアルコキシド
のOR基とモル比1,1未満、好ましくは0.08〜0
6の水で加水分解とたものであり、OR基の残存率は3
0〜70モル%である。Siアルコキシド部分加水分解
物がOR基残存率100〜70モル%になると、緻密な
膜が得られに<<、ポーラスなものとなり、また、硬度
が得られにくい。また、Siアルコキシド部分加水分解
物がOR基残存率O〜30%では塗布時の造膜性が低下
し、作業性が悪く、また、塗膜は硬化時に亀裂が発生す
る。
As a Si alkoxide partial hydrolyzate, the molar ratio with the OR group of Si alkoxide is less than 1.1, preferably 0.08 to 0.
6 was hydrolyzed with water, and the residual rate of OR groups was 3.
It is 0 to 70 mol%. When the Si alkoxide partial hydrolyzate has an OR group residual rate of 100 to 70 mol %, a dense film cannot be obtained, it becomes porous, and it is difficult to obtain hardness. Furthermore, if the Si alkoxide partial hydrolyzate has an OR group residual ratio of 0 to 30%, the film-forming property during coating is reduced, workability is poor, and the coating film cracks during curing.

Siアルコキシドの部分加水分解物を得る手段としては
、室温での加水分解法、還流下での加水分解法、触媒を
添加しての加水分解法等は公知であるが、容易に部分加
水分解物が得られるものとしては例えばSiアルコキシ
ド溶液に水との相互性溶媒であるエチルアルコール、イ
ソプロピルアルコール、メチルアルコール等のアルコー
ル類を加える。更に、その溶液に塩酸、酢酸などを添加
した酸性水をSiアルコールのアルコキシド基の総モル
数未満の量(モル数)加えると透明なSiアルコキシド
部分加水分解物が得られる。
As means for obtaining a partial hydrolyzate of Si alkoxide, there are known methods such as hydrolysis at room temperature, hydrolysis under reflux, and hydrolysis with the addition of a catalyst. For example, alcohols such as ethyl alcohol, isopropyl alcohol, and methyl alcohol, which are compatible with water, are added to a Si alkoxide solution. Furthermore, when acidic water containing hydrochloric acid, acetic acid, etc. is added to the solution in an amount (number of moles) less than the total number of moles of alkoxide groups of Si alcohol, a transparent partial hydrolyzate of Si alkoxide is obtained.

Siアルコキシド加水分解物の添加量はS + O2分
で10〜40重量%が好ましく、10重量%未満では塗
膜強度が弱く、耐湿性、耐薬品性、耐候性、強度を向上
させる効果が小さい、また、40重量%を超えるとSi
アルコキシド部分加水分解物と樹脂との混合液の粘度が
小さく、多孔質基板の場合浸透性が大きく、造膜し難い
。また、透水し難い基板においても厚膜化が困難で、厚
膜化した場合に亀裂が発生し易い。
The amount of Si alkoxide hydrolyzate added is preferably 10 to 40% by weight in S + O2 minutes; if it is less than 10% by weight, the coating film strength will be weak and the effect of improving moisture resistance, chemical resistance, weather resistance, and strength will be small. , and if it exceeds 40% by weight, Si
The viscosity of the mixed liquid of the alkoxide partial hydrolyzate and the resin is low, and in the case of a porous substrate, the permeability is high, making it difficult to form a film. Furthermore, it is difficult to increase the thickness of a substrate that is difficult to permeate with water, and cracks are likely to occur when the thickness of the substrate is increased.

本発明に使用するZrアルコキシド、Tiアルコキシド
としてはZ r(o  n C4H9)4、T i(o
  n C3H7)4、T i(On C4H9)4等
の金属アルコキシドで、この金属アルコキシドとSiア
ルコキシド部分加水分解物が複合することにより耐薬品
性及び硬度が更に向上する。
Zr alkoxide and Ti alkoxide used in the present invention include Zr(on C4H9)4, Ti(o
With metal alkoxides such as n C3H7)4 and T i (On C4H9)4, the chemical resistance and hardness are further improved by combining this metal alkoxide with a partial hydrolyzate of Si alkoxide.

その添加量はMo2分(MはZrまたはTiを表す)と
して0.5〜5重量%が好ましく、0.5重量%未満で
は添加効果が得られない。また、5重量%を超えると塗
膜に亀裂が発生し易くなり、且つSiアルコキシド加水
分解物の安定性は低いものとなり、ゲル化し易くなる。
The amount added is preferably 0.5 to 5% by weight in terms of Mo2 (M represents Zr or Ti), and if it is less than 0.5% by weight, no effect can be obtained. Moreover, if it exceeds 5% by weight, cracks will easily occur in the coating film, and the stability of the Si alkoxide hydrolyzate will be low, making it easy to gel.

本発明において用いられる珪素樹脂はストレートシリコ
ン樹脂、アクリル変成シリコン樹脂等が使用できる。ま
た、フッ素樹脂は溶剤可溶型フ・ノ素樹脂が好ましい。
As the silicon resin used in the present invention, straight silicon resin, acrylic modified silicon resin, etc. can be used. Further, the fluororesin is preferably a solvent-soluble fluororesin.

珪素樹脂、フッ素樹脂の少なくとも1種から、塗膜の用
途に応じて適宜選択することができる。
It can be appropriately selected from at least one of silicone resins and fluororesins depending on the application of the coating film.

例えば塗膜の耐薬品性、耐摩耗性を得る場合にはフッ素
樹脂を主体とする樹脂を選択し、また、塗膜の柔軟性を
得る時には珪素樹脂を主体とするものを選択すればよい
For example, to obtain chemical resistance and abrasion resistance of the coating film, a resin mainly composed of fluororesin may be selected, and to obtain flexibility of the coating film, a resin containing mainly silicone resin may be selected.

珪素樹脂、フッ素樹脂の添加量は固形分として8〜45
重量%が好ましく、8重量%未満では200℃の焼付で
塗膜特性が得られない。また、45重量%を超えると塗
膜強度及び硬度等が低下し、Siアルコキシドからの特
性が発揮できない。
The amount of silicone resin and fluororesin added is 8 to 45% as solid content.
If the amount is less than 8% by weight, coating properties cannot be obtained by baking at 200°C. Moreover, if it exceeds 45% by weight, the strength and hardness of the coating film will decrease, and the properties of Si alkoxide cannot be exhibited.

また11本発明に使用する無機質フィラーはアルミナ、
シリカ、ジルコン、チタン、無機質顔料等を用いること
ができる。無機質フィラーの粒度は数μ彌以下を主体と
することによって塗布作業性を得ることができ、用途塗
膜厚さ等に応じて適宜選択することができるが、50μ
−以下程度の粒度範囲のものを使用することが好ましい
11 Inorganic fillers used in the present invention include alumina,
Silica, zircon, titanium, inorganic pigments, etc. can be used. The particle size of the inorganic filler can obtain coating workability by mainly having a particle size of several μm or less, and can be appropriately selected depending on the intended coating thickness, etc.
It is preferable to use particles in the particle size range of - or below.

無機質フィラーの添加量は20〜75重量%が好ましく
、20重量%未満では塗膜に亀裂及び剥離が発生し易く
厚膜を形成し難い。また、75重量%を超えると結合剤
の量が少なく、緻密な塗膜が得られ難い。
The amount of the inorganic filler added is preferably 20 to 75% by weight; if it is less than 20% by weight, the coating film is likely to crack and peel, making it difficult to form a thick film. Moreover, when it exceeds 75% by weight, the amount of binder is small and it is difficult to obtain a dense coating film.

本発明の塗料は約170℃で約20分間程度の条件で焼
付を行うことができる。これに対して従来の塗料では3
50℃で10分間程度の焼付条件が必要であり、本発明
の塗料により得られる塗膜の品質も従来品の塗料から得
られる塗膜と同等かそれ以上である。
The paint of the present invention can be baked at about 170° C. for about 20 minutes. On the other hand, with conventional paint, 3
Baking conditions of about 10 minutes at 50° C. are required, and the quality of the coating film obtained with the coating material of the present invention is equivalent to or higher than that of the coating film obtained from conventional coating materials.

[実 施 例] 実施例 以下の第1表に記載する配合割合にて本発明品及び比較
品の塗料を作製した。
[Example] Paints of the present invention and a comparative product were prepared using the blending ratios shown in Table 1 below.

なお、実施例及び比較例に使用した原料は下記の通りで
ある ◎アルミナ 昭和電工製RW−92(325F) 粒径44μ蹟以下 ◎シリカ 金生興業製白珪石 平均粒径4μ− ◎ジルコニア 第−稀元素製5PZ−Zr○2 平均粒径5μ鋤 ◎無機顔料 日本フェロ製フェロカラー 平均粒径0.5〜1μ− または 大日精化製ダイピロキサイドカラー 平均粒径0.5〜1μm ◎Siアルコキシド部分加水分解物 多摩化学製テトラメトキシシラン 加水分解率60モル% SiO2換算(7) S i含量39.5%なお、第1
表中の配合割合はS i O2換算量である。
The raw materials used in the examples and comparative examples are as follows: ◎Alumina RW-92 (325F) manufactured by Showa Denko, particle size of 44μ or less ◎Silica, white silica stone average particle size 4μ- manufactured by Kinsei Kogyo ◎Zirconia No. 5PZ-Zr○2 manufactured by Kigensoku, average particle size 5 μm ◎Inorganic pigment Ferro color manufactured by Nippon Ferro, average particle size 0.5-1 μm or dipyroxide color manufactured by Dainichiseika Chemical, average particle size 0.5-1 μm ◎Si alkoxide Partial hydrolyzate Tetramethoxysilane manufactured by Tama Chemical Hydrolysis rate 60 mol% SiO2 equivalent (7) Si content 39.5% Note that the first
The blending ratios in the table are converted into S i O2.

◎Zrアルコキシド 北興化学製テトラブトキシジルコニウムZr02ta算
のZr含量32,1% なお、第1表中の配合割合はzr02換算量である。
◎Zr alkoxide Tetrabutoxyzirconium manufactured by Hokko Chemical Co., Ltd. Zr content calculated as Zr02ta: 32.1% The blending ratio in Table 1 is the amount in terms of Zr02.

◎Tiアルコキシド 日本ソーダ製チタニウムイソプロポキシドTi○2換算
のT■含量28.1% なお、第1表中の配合割合はTi○2換算量である。
◎Ti alkoxide Titanium isopropoxide made by Nippon Soda T■ content in terms of Ti○2: 28.1% The blending ratios in Table 1 are the amounts in terms of Ti○2.

◎ストレートシリコン樹脂 信越化学製KR−155 固形分50% なお、第1表中の配合割合は固形分換算量である。◎Straight silicone resin Shin-Etsu Chemical KR-155 Solid content 50% Note that the blending ratios in Table 1 are equivalent to solid content.

◎アクリル変性シリコーン樹脂 信越化学製KR−9706 固形分50% なお、第1表中の配合割合は固形分換算量である。◎Acrylic modified silicone resin Shin-Etsu Chemical KR-9706 Solid content 50% Note that the blending ratios in Table 1 are equivalent to solid content.

◎フッ素樹脂 溶剤可溶性フッ素樹脂 (クロロトリフルオロエチレンを含む共重合体)固形分
50% なお、第1表中の配合割合は固形分換算量である。
◎Fluororesin Solvent-soluble fluororesin (copolymer containing chlorotrifluoroethylene) Solid content: 50% The blending ratios in Table 1 are in terms of solid content.

第1表に記載する配合で原料を混合し、70〜120c
psの塗料を得た。
Mix the raw materials according to the composition listed in Table 1, 70~120c
PS paint was obtained.

次に、得られた塗料を入角(33(!II角)のノンア
スベスト板にエアーガンにて塗布し、第1表に示す温度
で乾燥した。なお、乾燥後の塗膜厚は120〜150μ
−であった。得られた塗膜にて諸特性を評価した。
Next, the obtained paint was applied to a non-asbestos board with an angle of 33 (!II angle) using an air gun and dried at the temperature shown in Table 1.
-It was. Various properties of the resulting coating film were evaluated.

[発明の効果] 本発明の耐薬品性無機質塗料は200℃以下の温度でも
焼付することができ、例えばノンアスベスト化の傾向に
あり耐熱性が低下しているケイカル板面に耐水性、耐熱
性、耐煮沸性、耐摩耗性、耐薬品性、耐候性に優れた塗
膜を形成することができる。
[Effects of the Invention] The chemical-resistant inorganic paint of the present invention can be baked even at temperatures below 200°C, and provides water resistance and heat resistance to, for example, the surface of a silica board, which tends to be non-asbestos and has lower heat resistance. It is possible to form a coating film with excellent boiling resistance, abrasion resistance, chemical resistance, and weather resistance.

特許出願人 品川白煉瓦株式会社Patent applicant Shinagawa White Brick Co., Ltd.

Claims (1)

【特許請求の範囲】 1、無機質フィラーを20〜75重量%、Siアルコキ
シド部分加水分解物をSiO_2換算で10〜40重量
%、及び珪素樹脂及び/またはフッ素樹脂8〜45重量
%からなることを特徴とする耐薬品性無機質塗料。 2、無機質フィラー20〜75重量%、Siアルコキシ
ド部分加水分解物をSiO_2換算で10〜40重量%
、珪素樹脂及び/またはフッ素樹脂8〜45重量%、及
びZrアルコキシド及び/またはTiアルコキシドを酸
化物換算で0.5〜5重量%からなることを特徴とする
耐薬品性無機質塗料。 3、Siアルコキシド部分加水分解物が、 R^1Si(OR^2)_3またはSi(OR^3)_
4で表されるSiアルコキシドからなり且つ30〜70
モル%の加水分解率をもつものである請求項1または2
記載の耐薬品性無機質塗料。
[Claims] 1. Consists of 20 to 75% by weight of inorganic filler, 10 to 40% by weight of Si alkoxide partial hydrolyzate in terms of SiO_2, and 8 to 45% by weight of silicone resin and/or fluororesin. Characteristic chemical resistant inorganic paint. 2. 20-75% by weight of inorganic filler, 10-40% by weight of Si alkoxide partial hydrolyzate in terms of SiO_2
, 8 to 45% by weight of silicone resin and/or fluororesin, and 0.5 to 5% by weight of Zr alkoxide and/or Ti alkoxide in terms of oxide. 3. Si alkoxide partial hydrolyzate is R^1Si(OR^2)_3 or Si(OR^3)_
4 and 30 to 70
Claim 1 or 2 having a hydrolysis rate of mol%.
Chemical resistant inorganic paint as described.
JP2175332A 1990-07-04 1990-07-04 Chemical resistant inorganic paint Expired - Fee Related JPH0791511B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2175332A JPH0791511B2 (en) 1990-07-04 1990-07-04 Chemical resistant inorganic paint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2175332A JPH0791511B2 (en) 1990-07-04 1990-07-04 Chemical resistant inorganic paint

Publications (2)

Publication Number Publication Date
JPH0465476A true JPH0465476A (en) 1992-03-02
JPH0791511B2 JPH0791511B2 (en) 1995-10-04

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JP2175332A Expired - Fee Related JPH0791511B2 (en) 1990-07-04 1990-07-04 Chemical resistant inorganic paint

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JP (1) JPH0791511B2 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63150354A (en) * 1986-12-12 1988-06-23 Osaka Yuki Kagaku Kogyo Kk Coating composition

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63150354A (en) * 1986-12-12 1988-06-23 Osaka Yuki Kagaku Kogyo Kk Coating composition

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