JPH0471607B2 - - Google Patents
Info
- Publication number
- JPH0471607B2 JPH0471607B2 JP59062787A JP6278784A JPH0471607B2 JP H0471607 B2 JPH0471607 B2 JP H0471607B2 JP 59062787 A JP59062787 A JP 59062787A JP 6278784 A JP6278784 A JP 6278784A JP H0471607 B2 JPH0471607 B2 JP H0471607B2
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- plate thickness
- load
- mill
- gap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/58—Roll-force control; Roll-gap control
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
Description
【発明の詳細な説明】
〔発明の技術分野〕
本発明は、圧延材料を圧延機に通して圧延荷重
をかけ、圧延材料を目標板厚に制御する自動板厚
制御装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Technical Field of the Invention] The present invention relates to an automatic sheet thickness control device that applies a rolling load to a rolled material through a rolling mill and controls the rolled material to a target thickness.
圧延機による圧延作業中に圧延荷重が予め設定
された上限値を超えた場合、特に油圧圧下装置を
備えている圧延機においては、圧延機を保護する
という意味で圧延ロールのギヤツプを急速に開放
し、作業を停止している。しかし、圧延材料によ
つては圧延荷重上限値の近くで圧延される場合
(例えば、かたい材料や温度の低い材料を圧延す
る場合)があり、圧延荷重がわずかに増大するこ
とによつて上限値を超え、圧延停止の事態に至る
ことになる。圧延作業がいつたん中断されると、
その後の処理に時間がかかり、生産性が大幅に低
下する。
If the rolling load exceeds a preset upper limit during rolling operation by a rolling mill, the gap of the rolling rolls is opened rapidly to protect the rolling mill, especially in rolling mills equipped with hydraulic reduction devices. and has stopped working. However, some rolling materials may be rolled near the upper limit of the rolling load (for example, when hard materials or materials with low temperatures are rolled), and a slight increase in the rolling load may cause the upper limit to be lowered. The value will be exceeded, leading to a situation where rolling will be stopped. Once the rolling operation is interrupted,
Subsequent processing takes time and productivity is significantly reduced.
本発明の目的は、圧延荷重が予め設定された上
限値を超えるような場合でも圧延を続行させ、そ
れにより製品の歩留りおよび生産性の低下を防止
し得る自動板厚制御装置を提供することにある。
An object of the present invention is to provide an automatic plate thickness control device that allows rolling to continue even when the rolling load exceeds a preset upper limit, thereby preventing a decline in product yield and productivity. be.
上記目的を達成するために本発明は、圧延荷重
が予め設定された上限値に達したら、圧延を停止
することなく目標板厚を圧延荷重が小さくなる方
向に所定値まで漸増させることを特徴とするもの
である。
In order to achieve the above object, the present invention is characterized in that when the rolling load reaches a preset upper limit, the target plate thickness is gradually increased to a predetermined value in the direction of decreasing the rolling load without stopping rolling. It is something to do.
以下、第1図および第2図を参照しながら本発
明の一実施例を説明する。
An embodiment of the present invention will be described below with reference to FIGS. 1 and 2.
第1図において、圧延材料1は圧延機2の上下
ロール間のギヤツプを通される過程で圧延され
る。圧延機2の上下ロール間ギヤツプ設定は、初
期設定すなわち圧延前の設定時には主として電動
圧下装置3で行われ、圧延中は自動板厚制御装置
5の出力ΔSに従つて油圧圧下装置4によつて行
われる。自動板厚制御装置5は、電動圧下装置3
から電動圧下によるギヤツプSMを、油圧圧下装
置4から油圧圧下によるギヤツプSHを、さらに圧
延荷重検出器6から圧延荷重Pをそれぞれ入力信
号として取込み、すでに述べたごとく油圧圧下装
置4に出力ΔSを操作信号として送出する。 In FIG. 1, a rolling material 1 is rolled in the process of being passed through a gap between upper and lower rolls of a rolling mill 2. As shown in FIG. Gap setting between the upper and lower rolls of the rolling mill 2 is mainly performed by the electric rolling down device 3 during initial setting, that is, setting before rolling, and is performed by the hydraulic rolling down device 4 during rolling according to the output ΔS of the automatic plate thickness control device 5. It will be done. The automatic board thickness control device 5 is an electric rolling down device 3
The gap S M caused by the electric reduction is taken in from the hydraulic reduction device 4, the gap S H caused by the hydraulic reduction from the hydraulic reduction device 4, and the rolling load P from the rolling load detector 6 are taken in as input signals, and as mentioned above, the output ΔS is sent to the hydraulic reduction device 4. is sent as an operation signal.
第2図は自動板厚制御装置5の内部構成を示す
ものである。 FIG. 2 shows the internal configuration of the automatic plate thickness control device 5. As shown in FIG.
圧延機2の上下ロール間ギヤツプSOは、油圧圧
下によるギヤツプSHと、電動圧下によるギヤツプ
SMとの和で表されるので、
SO=SH+SM ……(1)
この加算は加算器11で行われる。一方、ミル
定数をM(一般にTon/mmという単位で表される)
とすれば、ミルの伸びは圧延荷重Pとミル定数M
とからP/Mで求められる。この演算は割算器1
2で行われる。ここで求められたミルの伸びP/
Mに調整器13により調整ゲインSfを掛け、ゲー
ジメータ板厚に考慮するミルの伸びSf・P/Mを
求める。 The gap S O between the upper and lower rolls of rolling mill 2 is the gap S H caused by hydraulic rolling and the gap S H caused by electric rolling.
Since it is expressed as the sum with S M , S O =S H +S M (1) This addition is performed by the adder 11. On the other hand, the Mill constant is M (generally expressed in units of Ton/mm)
Then, the elongation of the mill is the rolling load P and the mill constant M
It can be found from P/M. This operation is performed by divider 1
It is done in 2. Mill elongation P/
Multiply M by the adjustment gain S f using the adjuster 13 to find the elongation S f P/M of the mill to be taken into account in the gauge meter plate thickness.
ゲージメータ板厚hgは、
hg=SO+Sf・P/M ……(2)
で求められるので、この演算を加算器14により
前述の加算器11および調整器13の出力を用い
て行う。 The gauge meter plate thickness h g is obtained by h g = S O + S f · P/M (2), so this calculation is performed by the adder 14 using the outputs of the adder 11 and adjuster 13 described above. conduct.
接点Aは圧延機に圧延材料がかみ込んでから所
定時間後に短時間閉じる接点であり、この接点A
を介してその時のダージメータ板厚hgがロツクオ
ン回路15に入力され、ここにゲージメータ板厚
ロツクオン値hgLとしてオンされる。このロツク
オン値hgLと、後述の荷重制限制御装置10から
の板厚修正値ΔhgLとが加算器16で加算される。
板厚修正値ΔhgLは通常は零である。 Contact A is a contact that closes for a short time after a predetermined period of time after the rolling material is bitten by the rolling mill.
The current dirge meter plate thickness h g is input to the lock-on circuit 15 via the gauge meter plate thickness lock-on value h gL . An adder 16 adds this lock-on value h gL and a plate thickness correction value Δh gL from a load limiting control device 10, which will be described later.
The plate thickness correction value Δh gL is normally zero.
次に比較器17により、加算器14からのゲー
ジメータ板厚hgと加算器16からの(hgL+Δhg
L)との偏差を演算し、ゲージメータ板厚偏差
Δhgを求める。すなわち、
Δhg=hg−(hgL+ΔhgL) ……(3)
である。 Next, the comparator 17 calculates the gauge meter plate thickness h g from the adder 14 and (h gL +Δh g
Calculate the deviation from L) to find the gauge meter plate thickness deviation Δh g . That is, Δh g = h g − (h gL + Δh gL ) ...(3).
このゲージメータ板厚偏差Δhgを板厚制御調整
器18に入力し、板厚制御ゲイン(比例積分ゲイ
ン)を掛けたものを、接点Bを介して自動板厚制
御装置5の出力ΔSとする。接点Bは、ロツクオ
ンのタイミングすなわち接点Aの開成タイミング
から圧延材料が圧延機を抜けるまでの開閉じる接
点である。 This gauge meter plate thickness deviation Δh g is input to the plate thickness control adjuster 18, and the product multiplied by the plate thickness control gain (proportional integral gain) is set as the output ΔS of the automatic plate thickness control device 5 via contact B. . Contact B is a contact that opens and closes from the lock-on timing, that is, the opening timing of contact A until the rolled material passes through the rolling mill.
前述の荷重制限制御装置10においては、圧延
材料の圧延が圧延荷重上限値近くで行われたよう
な場合に圧延荷重Pが予め設定された上限値PUL
を超えると荷重制限調整器19がそれを検知し、
接点Cを閉じる。この接点Cが閉じることによ
り、ゲージメータ板厚ロツクオン値変更レート出
力回路20からゲージメータ板厚ロツクオン値変
更レート信号Kが積分器21に入力される。この
レート信号Kは単位時間当りのゲージメータ板厚
ロツクオン値変更量を表す信号である。したがつ
て積分器21は時間と共に一定の割合で増加する
信号を荷重制限制御装置10からの目標板厚修正
量ΔhgLとして出力する。 In the above-mentioned load limit control device 10, when the rolling material is rolled near the upper limit value of the rolling load, the rolling load P is set to the upper limit value P UL set in advance.
If it exceeds, the load limit regulator 19 detects it,
Close contact C. By closing this contact C, a gauge meter plate thickness lock-on value change rate signal K is input from the gauge meter plate thickness lock-on value change rate output circuit 20 to the integrator 21. This rate signal K is a signal representing the amount of change in the lock-on value of the gauge meter plate thickness per unit time. Therefore, the integrator 21 outputs a signal that increases at a constant rate with time as the target plate thickness correction amount Δh g L from the load limit control device 10.
この目標板厚修正量ΔhgLは比較器17におい
て(3)式からも明らかなようにゲージメー板厚すな
わちその時の目標板厚を増加させるように作用す
る。出力ΔSの減少は圧延機2の上下ロールギヤ
ツプを開く方向に作用し、圧延荷重Pは減少す
る。圧延荷重Pが減少し、圧延荷重Pが上限値
PULよりも一定値だけ小さい値P′UL以下になると
荷重制限調整器19がそれを検知し、接点Cを開
にする。これによりゲージメータ板厚ロツクオン
値変更レート出力回路20から積分器21への入
力が断たれ、積分器21の出力は以後一定に保た
れる。 This target plate thickness correction amount Δh g L acts on the comparator 17 to increase the gauge make plate thickness, that is, the target plate thickness at that time, as is clear from equation (3). The decrease in the output ΔS acts in the direction of opening the upper and lower roll gaps of the rolling mill 2, and the rolling load P decreases. Rolling load P decreases and rolling load P reaches its upper limit.
When the load becomes less than a value P' UL which is smaller than P UL by a certain value, the load limit regulator 19 detects this and opens the contact C. As a result, the input from the gauge meter plate thickness lock-on value change rate output circuit 20 to the integrator 21 is cut off, and the output of the integrator 21 is kept constant thereafter.
圧延機2に圧延材料が無くなると接点Dが閉と
なり、リセツト回路22からのリセツト信号によ
り積分器21がリセツトされ、当初の通常運転状
態に復帰する。 When the rolling mill 2 runs out of rolling material, the contact D closes, and the integrator 21 is reset by a reset signal from the reset circuit 22, returning to the original normal operating state.
以上述べたように本発明によれば、圧延荷重の
上限近くでも連続圧延が可能であり、圧延荷重が
仮に上限値を超えた場合でも圧延を中止すること
がないので、製品の歩留りおよび圧延生産性の向
上を達成することができる。
As described above, according to the present invention, continuous rolling is possible even near the upper limit of the rolling load, and rolling is not stopped even if the rolling load exceeds the upper limit, thereby improving product yield and rolling production. It is possible to achieve improvement in sexual performance.
第1図は本発明の自動板厚制御装置を備えた圧
延機の配置図、第2図は第1図における自動板厚
制御装置の一実施例を示すブロツク図である。
1……圧延材料、2……圧延機、3……電動圧
下装置、4……油圧圧下装置、5……自動板厚制
御装置、6……圧延荷重検出器、P……圧延荷
重、hg……ゲージメータ板厚、SH……油圧圧下に
よる上下ロール間ギヤツプ、SM……電動圧下に
よる上下ロール間ギヤツプ、10……荷重制限制
御装置、12……割算器、13……ミル伸び調整
器、15……ゲージメータ板厚ロツクオン回路、
18……板厚制御調整器、19……荷重制限調整
器、20……ゲージメータ板厚ロツクオン値変更
レート出力回路、21……積分器。
FIG. 1 is a layout diagram of a rolling mill equipped with an automatic plate thickness control device of the present invention, and FIG. 2 is a block diagram showing an embodiment of the automatic plate thickness control device in FIG. 1...Rolling material, 2...Rolling machine, 3...Electric rolling device, 4...Hydraulic rolling device, 5...Automatic plate thickness control device, 6...Rolling load detector, P...Rolling load, h g ... Gauge meter plate thickness, S H ... Gap between upper and lower rolls by hydraulic reduction, S M ... Gap between upper and lower rolls by electric reduction, 10... Load limit control device, 12... Divider, 13... Mill elongation adjuster, 15...gauge meter plate thickness lock-on circuit,
18... Plate thickness control regulator, 19... Load limit regulator, 20... Gauge meter plate thickness lock-on value change rate output circuit, 21... Integrator.
1 一対の孔形ロールと該孔形ロールを管に対し
て近接、離反させるようにした油圧圧下シリンダ
と該油圧圧下シリンダに圧油を送るサーボ弁とを
備えたマンドレルミルの圧延装置において、圧延
荷重を検出する荷重検出器と、該荷検出器で連続
的に検出した圧延中の圧延荷重をミル定数で割つ
てミルの伸び量を求める第1の演算器と、前記一
対の孔形ロールのロールギヤツプの圧下設定値に
前記ミルの伸び量を上乗せして前記一対の孔形ロ
ールの絞込み量を求める第2の演算器と、前記油
圧圧下シリンダのピストンの移動量を検出する変
位検出器と、該変位検出器からのピストンの移動
量と前記第2の演算器からの孔形ロールの絞込み
量の偏差を求め、該偏差を前記サーボ弁へ与える
比較演算器とを設けたことを特徴とするマンドレ
1. In a mandrel mill rolling device equipped with a pair of grooved rolls, a hydraulic reduction cylinder that moves the grooved rolls toward and away from a pipe, and a servo valve that sends pressure oil to the hydraulic reduction cylinder, rolling a load detector that detects the load; a first calculator that calculates the amount of elongation of the mill by dividing the rolling load during rolling continuously detected by the load detector by a mill constant; a second computing unit that calculates the reduction amount of the pair of hole-shaped rolls by adding the elongation amount of the mill to the reduction setting value of the roll gap; and a displacement detector that detects the amount of movement of the piston of the hydraulic reduction cylinder; The present invention is characterized in that a comparison calculator is provided which determines a deviation between the amount of movement of the piston from the displacement detector and the amount of narrowing of the hole-shaped roll from the second calculator, and provides the deviation to the servo valve. mandre
Claims (1)
前記上下ロール間ギヤツプを制御するロールギヤ
ツプ制御手段と、 を備えていることを特徴とする自動板厚制御装
置。An automatic plate thickness control device comprising: a positive amount calculation means; and a roll gap control means for controlling the gap between the upper and lower rolls based on the amount of correction of the gap between the upper and lower rolls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59062787A JPS60206513A (en) | 1984-03-30 | 1984-03-30 | Automatic sheet thickness control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59062787A JPS60206513A (en) | 1984-03-30 | 1984-03-30 | Automatic sheet thickness control device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60206513A JPS60206513A (en) | 1985-10-18 |
| JPH0471607B2 true JPH0471607B2 (en) | 1992-11-16 |
Family
ID=13210405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59062787A Granted JPS60206513A (en) | 1984-03-30 | 1984-03-30 | Automatic sheet thickness control device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60206513A (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5339538U (en) * | 1976-09-10 | 1978-04-06 |
-
1984
- 1984-03-30 JP JP59062787A patent/JPS60206513A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60206513A (en) | 1985-10-18 |
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