JPH0483055A - Non-slip floor material - Google Patents
Non-slip floor materialInfo
- Publication number
- JPH0483055A JPH0483055A JP18218690A JP18218690A JPH0483055A JP H0483055 A JPH0483055 A JP H0483055A JP 18218690 A JP18218690 A JP 18218690A JP 18218690 A JP18218690 A JP 18218690A JP H0483055 A JPH0483055 A JP H0483055A
- Authority
- JP
- Japan
- Prior art keywords
- foaming
- coating layer
- fiber base
- embossed part
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims description 25
- 239000011247 coating layer Substances 0.000 claims abstract description 23
- 239000010419 fine particle Substances 0.000 claims abstract description 15
- 239000000835 fiber Substances 0.000 claims abstract description 13
- 239000010410 layer Substances 0.000 claims description 21
- 238000009408 flooring Methods 0.000 claims description 13
- 239000006260 foam Substances 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 9
- 239000011347 resin Substances 0.000 claims description 9
- 238000005187 foaming Methods 0.000 abstract description 25
- 239000002245 particle Substances 0.000 abstract description 9
- 229920005992 thermoplastic resin Polymers 0.000 abstract description 6
- 230000008602 contraction Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract 1
- 238000010030 laminating Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 239000004800 polyvinyl chloride Substances 0.000 description 15
- 229920000915 polyvinyl chloride Polymers 0.000 description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 206010016322 Feeling abnormal Diseases 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000012749 thinning agent Substances 0.000 description 1
Landscapes
- Floor Finish (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本願発明はソフトな踏み心地とノンスリップ性を具備し
た新規なノンスリップ性床材に間する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention provides a novel non-slip flooring material that is soft to the touch and non-slip.
（従来の技術）
従来のノンスリップ床材としては例えば特開昭５７−１
４３０５８号に記載された床材表面に厚く粒状体が設け
られた床カバーが公知である。(Prior art) As a conventional non-slip flooring material, for example, JP-A-57-1
A floor cover in which thick granules are provided on the surface of the flooring material described in No. 43058 is known.
これらのノンスリップ材は歩行感が悪く、また台車の通
行が困難である等の欠点があった。These non-slip materials have disadvantages such as poor walking feel and difficulty for vehicles to pass through.
（発明が解決しようとする課題）
本発明の目的は上記問題点を解決することにあり、意匠
性、ノンスリップ性、およびメンテナンス性を兼備した
床材を提供することにある。(Problems to be Solved by the Invention) An object of the present invention is to solve the above-mentioned problems, and to provide a flooring material that has good design, non-slip properties, and maintainability.
（課題を解決する手段）
本願は上記問題点を解決した発明で、特に素足での歩行
感が良く、バランスシート上に発泡樹脂層と 繊維基材
が積層され、該ｍｌ Ｉ！基材上に発泡体エンボス部が
形成され、該エンボス部を含む全面に被覆層が形成され
、被覆層中には被覆層に溶融しない微粒子が分散され、
かつ被覆層が表面近傍に分布している微粒子て粗面化さ
れていることを特徴とするノンスリップ性床材、をその
要旨とする。(Means for Solving the Problems) The present invention is an invention that solves the above problems, and has a particularly good feeling when walking barefoot, in which a foamed resin layer and a fiber base material are laminated on a balance sheet, and the ml I! A foam embossed part is formed on the base material, a coating layer is formed on the entire surface including the embossed part, and fine particles that do not melt in the coating layer are dispersed in the coating layer,
The gist of the present invention is a non-slip flooring material characterized in that the coating layer has a roughened surface with fine particles distributed near the surface.
本発明ノンスリップ性床材製造工程例としては、Ｏ発泡
または非発泡熱可塑性樹脂の０．３〜１゜０ＬＩＩ１１
のバランスシートを形成する。熱可塑性樹脂はポリエチ
レン、ポリプロピレン、ポリ塩化ビニル（Ｐ Ｖ Ｃ）
等である。As an example of the non-slip flooring manufacturing process of the present invention, O-foaming or non-foaming thermoplastic resin 0.3-1°0LII11
form a balance sheet. Thermoplastic resins include polyethylene, polypropylene, and polyvinyl chloride (PVC).
etc.
Ｏバランスシート上に０．１５〜１． Ｏｓｖ厚の発
泡倍率２〜３倍のＰＶＣペースト等の低発泡熱可塑性樹
脂層を形成する。0.15 to 1 on the O balance sheet. A low foaming thermoplastic resin layer such as PVC paste with a foaming ratio of 2 to 3 times the Osv thickness is formed.
Ｏ別途３０〜８０ ｇ／ｍ２のガラス繊維、有機繊維の
織布または不織布の繊維基材上に部分的にケミカルエン
ボス発泡促進剤を含有させた発泡性樹脂模様層か、発泡
性樹脂で模様状に印刷した後、ブリゲルする。O Separately, 30 to 80 g/m2 of glass fiber, organic fiber woven fabric, or non-woven fabric substrate is covered with a foaming resin pattern layer partially containing a chemical embossed foaming accelerator, or a patterned foaming resin is formed on the fiber base material. After printing on, Brigel.
１１５の模様層上に着色または未着色の２００〜５００
μｍの微粒子を含有したＰＶＣペースト等の熱可塑性樹
脂層で被覆する。200-500 colored or uncolored on top of 115 pattern layer
It is coated with a thermoplastic resin layer such as PVC paste containing micron particles.
■得られた積層シートを加熱して、発泡性層を１５０〜
２５０℃で加熱発泡するとともに、非発泡性層をゲル化
させる。■Heat the obtained laminated sheet to form a foamable layer of 150~
While heating and foaming at 250° C., the non-foaming layer is gelled.
上記の結果本発明ノンスリップ性床材が得られる。第１
図は本願発明ノンスリップ性床材断面図である。１は０
． ３〜１． ０ｍｍのバランスシートであり、バラン
スシートは反り防止に有効である。As a result of the above, the non-slip flooring material of the present invention is obtained. 1st
The figure is a sectional view of the non-slip flooring material of the present invention. 1 is 0
．． 3-1. The balance sheet is 0 mm, and the balance sheet is effective in preventing warping.
２は発泡倍率２〜３倍の軟質ＰＶＣ等の低発Ｗｉ樹脂で
０． ５〜２．０閣が望ましい。2 is a low foaming Wi resin such as soft PVC with a foaming ratio of 2 to 3 times. A score of 5 to 2.0 is desirable.
３は３０〜８０ ｇ／ｍ２のガラス繊維、有機繊維の織
布または不織布のｍ ｉ１ｉ基材であり、繊維基材３に
より、寸法安定性が得られる。3 is a mi1i base material of 30 to 80 g/m2 of glass fiber, woven fabric or non-woven fabric of organic fiber, and the fiber base material 3 provides dimensional stability.
このようにバランスシート１と！１１１基材３との朝合
せにより、反りや施工後の伸縮を防止することができる
。In this way, balance sheet 1! By aligning it with the 111 base material 3, warping and expansion/contraction after construction can be prevented.
Ｉｉｌ維基材上にＰｖＣペーストインキ等の発泡性樹脂
インキで半球状その他の盛り上がり模様を形成し、加熱
発泡させ、３．０〜４．０倍の高発泡倍率で好ましくは
１．０〜４．０１厚の発泡体４が得られる。A hemispherical or other raised pattern is formed on the Iil fiber base material with a foamable resin ink such as PvC paste ink, and heated and foamed at a high foaming ratio of 3.0 to 4.0 times, preferably 1.0 to 4. A foam 4 having a thickness of 0.01 is obtained.
なお本発明における発泡層の形成は上記方法の他、均一
厚さの非発泡層を設けたのち部分的に発泡層を設ける方
法や、発泡性樹脂模様層の部分的ζこ発泡促進剤を付与
する方法がある。In addition to the methods described above, the foamed layer in the present invention can be formed by forming a non-foamed layer of uniform thickness and then partially forming a foamed layer, or by applying a foaming accelerator to the foamed resin pattern layer partially. There is a way to do it.
このように部分的な発泡体による段差により、エンボス
７が形成される。Emboss 7 is thus formed by the partial step difference caused by the foam.
エンボス部上はＰＶＣペーストその他の熱可塑性樹脂５
て覆われる。PVC paste or other thermoplastic resin 5 on the embossed part
covered.
被覆層５には微粒子６が形成されている。Fine particles 6 are formed in the coating layer 5 .
微粒子６は好ましくは２００〜５００μ■の粒径て、加
熱成形時に被覆層と溶融せず、耐摩耗性に優れ、被覆層
との密着性の良いものが望ましい。The fine particles 6 preferably have a particle size of 200 to 500 .mu.m, do not melt with the coating layer during heat molding, have excellent abrasion resistance, and have good adhesion to the coating layer.
これらの微粒子として、高重合度（重合度２０００以上
）のＰ Ｖ Ｃ，架橋ｐ ｖ ｃ、 ポリウレタン、
ポリウレタン−塩とグラフトコポリマー等のポリマー材
料や、天然砂、珪砂等の無機質粒状体が例示される。These fine particles include PVC with a high degree of polymerization (degree of polymerization 2000 or more), crosslinked PVC, polyurethane,
Examples include polymer materials such as polyurethane salt and graft copolymers, and inorganic granules such as natural sand and silica sand.
微粒子６は適宜着色されてもよい。The fine particles 6 may be colored as appropriate.
本発明においてはエンボス部７を含む全表面を被覆層５
で被覆されているので、エンボス部と被覆層の表面近傍
の微粒子の組合せにより、効果的なノンスリップ性が発
現される。In the present invention, the entire surface including the embossed portion 7 is covered with the coating layer 5.
The combination of the embossed part and the fine particles near the surface of the coating layer provides effective non-slip properties.
このようにしてノンスリップ性床材８が得られる。In this way, a non-slip flooring material 8 is obtained.
被覆層の詳細を第１図の部分拡大図である第２図に基づ
いて説明する。Details of the coating layer will be explained based on FIG. 2, which is a partially enlarged view of FIG. 1.
繊維基材３上の盛り上がり発泡体４によるエンボス部７
を含む全面に被覆層５が形成される。Embossed portion 7 formed by raised foam 4 on fiber base material 3
A covering layer 5 is formed on the entire surface including the area.
被覆層５中に分散された微粒子のうちで被覆層の表面近
傍に分布している微粒子て、被覆層の表面に粒径を越さ
ない凹凸９が生じ、被覆層の表面が粗面化される。Among the fine particles dispersed in the coating layer 5, the fine particles distributed near the surface of the coating layer create irregularities 9 on the surface of the coating layer that do not exceed the particle size, and the surface of the coating layer is roughened. Ru.
このため、大きくはエンボス部により、さらに加えて粗
面化された被覆層の表面により効果的なノンスリップ性
が得られる。Therefore, effective non-slip properties can be obtained mainly due to the embossed portions and also due to the roughened surface of the coating layer.
（実施例）
ガラス不織布に配合Ａの発泡性ＰｖＣペーストを半球模
様状に塗布しブリゲル化した。(Example) The foamable PvC paste of formulation A was applied to a glass nonwoven fabric in a hemispherical pattern to form a brigel.
配合Ａ
ＰＶＣペーストレジン ６０重量部ＰＶＣブレンド
レジン ２５
高重合度ｐｖｃ粒子 １５
ＤＯＰ ４３
安定剤（Ｂａ−Ｚｎ−’Ｓｎ系） ４減粘剤
３
次に離型紙上にＰＶＣ非発泡性ペーストを０．３ｗｍ
Ｎ ｉ布し、ブリゲル化してバランスシート層を形成後
、この上に低発泡成ＰｖＣペースト層をＯ１５−均一塗
布した。この低発泡性ＰＶＣペースト層上に半球模様を
有する不織布を載置してＰＶＣペーストが発泡しないよ
うにブリゲル化した。Formulation A PVC paste resin 60 parts by weight PVC blend resin 25 Highly polymerized PVC particles 15 DOP 43 Stabilizer (Ba-Zn-'Sn system) 4 Thinning agent
3 Next, apply 0.3wm of PVC non-foaming paste on the release paper.
After forming a balance sheet layer by applying Ni cloth and brigeling, a low foaming PvC paste layer was uniformly applied thereon. A nonwoven fabric having a hemispherical pattern was placed on this low-foaming PVC paste layer to form a brigel so that the PVC paste would not foam.
得られた積層体上に平均粒径３００μｍの重合度２１０
０の高重合度ＰＶＣ粒子を１０％混合した着色ＰＶＣペ
ーストを０．５胴厚にコーティングし、２００℃で加熱
し、発泡および硬化を完了させた。On the obtained laminate, particles with an average particle size of 300 μm and a degree of polymerization of 210
A colored PVC paste containing 10% of PVC particles with a high polymerization degree of 0.0 was coated to a thickness of 0.5 and heated at 200° C. to complete foaming and curing.
この結果０．３ＩＩＩ１１のバランスシート上に１．０
゜（発泡倍率２倍）の低発泡層が形成され、ガラス不ｉ
ｌ布土に半球上の高さ１．８−の高発泡体く発泡倍率３
．５倍）が積層されたエンボス床材が得られた。As a result, 1.0 on the balance sheet of 0.3III11
A low foam layer of ゜ (foaming ratio: 2 times) is formed, and
A high foam material with a hemispherical height of 1.8 - foaming magnification of 3 is placed on the fabric.
．． 5 times) was obtained.
このエンボス床材の表面には、表面近傍に分布した微粒
子により得られたＶ＆細な凹凸により粗面化された被覆
層が形成された構成であった。A coating layer was formed on the surface of this embossed flooring material, which was roughened by V and fine irregularities obtained by fine particles distributed near the surface.
得られたノンスリップ性床材をＪＩＳ Ａ １４０７て
規定された床の滑り試験を行うと床滑り抵抗係数Ｕ：０
．４６となった。When the obtained non-slip flooring material was subjected to the floor slipping test specified in JIS A 1407, the floor slipping resistance coefficient U: 0
．． It became 46.
一方通常のＰｖＣ床タイルはＵ＝０．２０であり、２倍
以上のノンスリップ性が示寄れた。On the other hand, ordinary PvC floor tiles had U=0.20, which showed more than twice the non-slip properties.
また実歩行においても何ら歩行中漬ることもなくソフト
な歩行感であった。Also, during actual walking, there was no tingling during walking, and the walking feeling was soft.
発泡体によるエンボス部（盛り上がり部）とエンボス部
分を被覆する被覆層の表面に粒状体が微細な凹凸を形成
する構成との組み合せにより効果的なノンスリップ性が
得られる。Effective non-slip properties can be obtained by the combination of the embossed part (raised part) made of the foam and the structure in which the granules form fine irregularities on the surface of the coating layer covering the embossed part.
（発明の効果） ■有効なノンスリップ性が得られた。(Effect of the invention) ■Effective non-slip properties were obtained.
■歩行時に発泡体によってソフトな歩行感が得られた。■When walking, the foam provided a soft feeling when walking.
■被覆層中の粒状体により素足で歩いてもヘタツキ感は
なかった。■Due to the granules in the coating layer, there was no feeling of stiffness even when walking barefoot.
■素足で歩いても冷たい感しがなかった。■I didn't feel cold even when I walked barefoot.
■繊維基材とバランスシートの組合せて寸法安定性が良
好であった。■The combination of fiber base material and balance sheet had good dimensional stability.
■台車の通行に際し発泡体が一時圧縮されるのでなんら
支障はなかった。■As the foam was temporarily compressed when the trolley passed, there were no problems.
■塵が溜りにくくメンテナンスはしやすかった。■Dust does not accumulate and maintenance is easy.
第１図は本願発明ノンスリップ性床材断面図、第２図は
第１図の部分拡大図で、１はバランスシート、２は低発
泡層、４は高発泡体、５は被覆層、６．６′は微粒子、
７はエンボス部、９は微細な凹凸である。
第１図
以上FIG. 1 is a sectional view of the non-slip flooring material of the present invention, and FIG. 2 is a partially enlarged view of FIG. 6' is a fine particle,
7 is an embossed portion, and 9 is a fine unevenness. Figure 1 and above
Claims (1)
れ、該繊維基材上に発泡体エンボス部が形成され、該エ
ンボス部を含む全面に被覆層が形成され、被覆層中には
被覆層に溶融しない微粒子が分散され、かつ被覆層が表
面近傍に分布している微粒子で粗面化されていることを
特徴とするノンスリップ性床材。1. A foamed resin layer and a fiber base material are laminated on a balance sheet, a foam embossed part is formed on the fiber base material, a covering layer is formed on the entire surface including the embossed part, and the covering layer includes a covering layer. A non-slip flooring material characterized in that fine particles that do not melt are dispersed in the layer, and the coating layer is roughened with fine particles distributed near the surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18218690A JPH0483055A (en) | 1990-07-09 | 1990-07-09 | Non-slip floor material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18218690A JPH0483055A (en) | 1990-07-09 | 1990-07-09 | Non-slip floor material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0483055A true JPH0483055A (en) | 1992-03-17 |
Family
ID=16113845
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18218690A Pending JPH0483055A (en) | 1990-07-09 | 1990-07-09 | Non-slip floor material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0483055A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0673866A (en) * | 1992-07-17 | 1994-03-15 | Toli Corp Ltd | Slip preventing floor material |
| US5739519A (en) * | 1993-11-05 | 1998-04-14 | Canon Kabushiki Kaisha | Information recording method |
| JPH11172904A (en) * | 1997-12-12 | 1999-06-29 | Eidai Co Ltd | Architectural veneer |
| US6061980A (en) * | 1999-02-05 | 2000-05-16 | Malcolm A. Poiencot | Cushioning pad |
| KR100794912B1 (en) * | 2005-11-07 | 2008-01-15 | 주식회사 엘지화학 | Non-slip flooring using synthetic resin and its manufacturing method |
| JP2008508015A (en) * | 2004-07-30 | 2008-03-21 | スプレイトリー、ダビッド、デレック、グラント | Bed air circulation and bed cover suspension unit |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59122604A (en) * | 1982-12-27 | 1984-07-16 | 東洋リノリユ−ム株式会社 | Non-slip floor material |
| JPH0216431A (en) * | 1987-12-21 | 1990-01-19 | Joseph E Beshoory | Heat weight balance scale |
-
1990
- 1990-07-09 JP JP18218690A patent/JPH0483055A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59122604A (en) * | 1982-12-27 | 1984-07-16 | 東洋リノリユ−ム株式会社 | Non-slip floor material |
| JPH0216431A (en) * | 1987-12-21 | 1990-01-19 | Joseph E Beshoory | Heat weight balance scale |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0673866A (en) * | 1992-07-17 | 1994-03-15 | Toli Corp Ltd | Slip preventing floor material |
| US5739519A (en) * | 1993-11-05 | 1998-04-14 | Canon Kabushiki Kaisha | Information recording method |
| JPH11172904A (en) * | 1997-12-12 | 1999-06-29 | Eidai Co Ltd | Architectural veneer |
| US6061980A (en) * | 1999-02-05 | 2000-05-16 | Malcolm A. Poiencot | Cushioning pad |
| JP2008508015A (en) * | 2004-07-30 | 2008-03-21 | スプレイトリー、ダビッド、デレック、グラント | Bed air circulation and bed cover suspension unit |
| KR100794912B1 (en) * | 2005-11-07 | 2008-01-15 | 주식회사 엘지화학 | Non-slip flooring using synthetic resin and its manufacturing method |
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