JPH0547298B2 - - Google Patents
Info
- Publication number
- JPH0547298B2 JPH0547298B2 JP59094275A JP9427584A JPH0547298B2 JP H0547298 B2 JPH0547298 B2 JP H0547298B2 JP 59094275 A JP59094275 A JP 59094275A JP 9427584 A JP9427584 A JP 9427584A JP H0547298 B2 JPH0547298 B2 JP H0547298B2
- Authority
- JP
- Japan
- Prior art keywords
- fluid pressure
- detector
- pressure
- servo valve
- molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は成形用ロールが迅速に作動し得ると共
に、成形能力の向上と板の疵の防止を両立し得る
ようにした成形機に関するものである。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a forming machine in which forming rolls can operate quickly, improving forming ability and preventing defects on plates. be.
金属板を管状に成形する場合には、従来から成
形機が使用されている。しかし、従来の成形機で
は、
(i) 通板時には成形用ロールを逃がしておき、通
板後に電動機によりゆつくりと成形用ロールを
所定位置にセツトしているため、タイムロスが
大きく作業能率が悪い、
(ii) 成形能力を大きくすると、板に疵が付き、製
品品質を低下させる虞れがある、
等の問題があつた。
Conventionally, a forming machine has been used to form a metal plate into a tubular shape. However, with conventional forming machines, (i) the forming rolls are allowed to escape during sheet threading, and the forming rolls are slowly set in place by an electric motor after the sheet threading, resulting in large time losses and poor work efficiency; (ii) Increasing the forming capacity may cause scratches on the board and reduce product quality, among other problems.
本発明は、上記実情に鑑み、成形用ロールが迅
速に作動し得ると共に、成形能力の向上と成形に
よる板の疵の防止を両立し得るようにした成形機
を提供することを目的としてなしたものである。
The present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to provide a forming machine in which a forming roll can be operated quickly, and which can simultaneously improve forming capacity and prevent defects on plates due to forming. It is something.
本発明は、成形する材料の内側に配設した下方
に向つて延びるピストンロツドが成形すべき成形
用材料の曲率半径の内側に位置し得るように支持
された流体圧シリンダと、前記のピストンロツド
の先端部に斜め方向へ進退動し得るように設けた
左右の流体圧ピストンと、両流体圧ピストンの先
端部に前記の成形用材料の内側に当接し得るよう
にそれぞれ枢支されたインナーロールと、前記流
体圧ピストンの位置を検出する位置検出器と、前
記の流体圧ピストンに流体圧を付与するための管
路に接続したサーボ弁と、前記の管路に接続した
圧力検出器と、位置設定信号を出力する位置設定
器とを有し、該位置設定器より出力される信号
と、前記の位置検出器より出力される位置検出信
号と、圧力検出器より出力される圧力検出信号と
に基づき前記のサーボ弁へ信号を出力する演算制
御装置とを備えている。
The present invention provides a fluid pressure cylinder supported such that a downwardly extending piston rod disposed inside a material to be molded can be positioned inside the radius of curvature of the molding material to be molded, and a distal end of the piston rod. left and right hydraulic pistons provided in the section so as to be able to move forward and backward in diagonal directions, and inner rolls each pivotally supported at the tips of both hydraulic pistons so as to be able to abut inside the molding material; a position detector for detecting the position of the fluid pressure piston; a servo valve connected to a pipeline for applying fluid pressure to the fluid pressure piston; a pressure detector connected to the pipeline; and a position setting device. and a position setting device that outputs a signal, and based on the signal output from the position setting device, the position detection signal output from the position detector, and the pressure detection signal output from the pressure detector. and an arithmetic control device that outputs a signal to the servo valve.
本発明では位置設定器により演算制御装置に対
しインナーロールの位置を設定すると、演算制御
装置からサーボ弁へ信号が出力され、該サーボ弁
が信号に対応して開き、流体圧が管路を介して流
体圧ピストンに作用し、インナーロールが成形材
料へ向つて移動する。
In the present invention, when the position setting device sets the position of the inner roll to the arithmetic and control device, a signal is output from the arithmetic and control device to the servo valve, the servo valve opens in response to the signal, and fluid pressure is transmitted through the pipe. act on the hydraulic piston to move the inner roll towards the molding material.
流体圧ピストンの移動量は、位置検出器により
検出されて演算制御装置へフイードバツクされ、
前記設定器からの信号に対応する位置の流体圧ピ
ストンが移動すると、サーボ弁が閉じられ、イン
ナーロールの位置決めが行われ、該インナーロー
ルにより材料が成形される。 The amount of movement of the hydraulic piston is detected by a position detector and fed back to the arithmetic and control unit.
When the hydraulic piston moves at a position corresponding to the signal from the setting device, the servo valve is closed, the inner roll is positioned, and the material is formed by the inner roll.
このとき、圧力検出器から成形反力が圧力信号
として演算制御装置に対して出力され、演算制御
装置は検出器からの信号に基づきサーボ弁の開度
を調整する。 At this time, the molding reaction force is output from the pressure detector as a pressure signal to the arithmetic and control device, and the arithmetic and control device adjusts the opening degree of the servo valve based on the signal from the detector.
以下、本発明の実施例を添付図面に基いて説明
する。
Embodiments of the present invention will be described below with reference to the accompanying drawings.
所要の枠体1に縦形の流体圧シリンダー2を取
付け、該流体圧シリンダー2のピストンロツド3
下端に、斜め方向へ進退動し得るようにした流体
圧ピストン4を複数組設け、該流体圧ピストン4
に成形用のインナーロール5を取付け、流体圧ピ
ストン4の位置を検出する検出器6を流体圧ピス
トン4に取付け、流体圧ピストン4に液圧を作用
させるための管路7にサーボ弁8及び圧力検出器
9を接続し、前記位置検出器6及び圧力検出器9
で検出した信号を演算制御装置10に送信し得る
ようにし、演算制御装置10へ設定器11により
インナーロール5の位置を設定し得るようにし、
演算制御装置10からサーボ弁8へ指令信号を出
力し得るようにする。 A vertical fluid pressure cylinder 2 is attached to a required frame 1, and a piston rod 3 of the fluid pressure cylinder 2 is attached.
A plurality of sets of fluid pressure pistons 4 that can move forward and backward in diagonal directions are provided at the lower end, and the fluid pressure pistons 4
An inner roll 5 for forming is attached to the hydraulic piston 4, a detector 6 for detecting the position of the hydraulic piston 4 is attached to the hydraulic piston 4, and a servo valve 8 and a A pressure sensor 9 is connected to the position sensor 6 and the pressure sensor 9.
The detected signal can be transmitted to the arithmetic and control device 10, and the position of the inner roll 5 can be set to the arithmetic and control device 10 by a setting device 11,
A command signal can be output from the arithmetic and control device 10 to the servo valve 8.
なお、図中12はアウターロール、13はボト
ムロール、14は成形用材料である。 In the figure, 12 is an outer roll, 13 is a bottom roll, and 14 is a molding material.
成形時には流体圧シリンダー2によりピストン
ロツド3を所定の位置に下降させると共に設定器
11により演算制御装置10へインナーロール5
の位置を設定する。このため演算制御装置10か
らはサーボ弁8へ指令信号が出力され、サーボ弁
8は指令信号に対応して開き、圧液が管路7から
流体圧ピストン4に作用し、流体圧ピストン4に
よりインナーロール5は材料14側へ移動する。 During molding, the piston rod 3 is lowered to a predetermined position by the fluid pressure cylinder 2, and the inner roll 5 is lowered to a predetermined position by the setting device 11.
Set the position of For this reason, a command signal is output from the arithmetic and control device 10 to the servo valve 8, and the servo valve 8 opens in response to the command signal, and the pressure fluid acts on the fluid pressure piston 4 from the pipe line 7, and the fluid pressure piston 4 The inner roll 5 moves toward the material 14 side.
流体圧ピストン4の移動量は位置検出器6によ
り検出されて演算制御装置10へフイードバツク
され、設定された位置になるとサーボ弁8は閉止
してインナーロール5が位置決めされる。而して
インナーロール5が材料14の曲率半径の内側を
押し、成形が行われるが、成形中はインナーロー
ル5に作用する成形反力が圧力検出器9によつて
圧力として検出され、その信号は演算制御装置1
0へ送られる。 The amount of movement of the hydraulic piston 4 is detected by the position detector 6 and fed back to the arithmetic and control unit 10, and when it reaches a set position, the servo valve 8 is closed and the inner roll 5 is positioned. The inner roll 5 pushes the inside of the radius of curvature of the material 14 to perform molding, but during molding, the molding reaction force acting on the inner roll 5 is detected as pressure by the pressure detector 9, and its signal is detected. is the arithmetic control unit 1
Sent to 0.
圧力検出器9で検出された圧力が過大な場合に
は、演算制御装置10からサーボ弁8へ指令信号
が出力されてサーボ弁8が開いて圧油がヘツド側
に供給され、インナーロール5に作用する成形反
力が所定の値になるよう流体圧ピストン4が後退
させられる。 If the pressure detected by the pressure detector 9 is excessive, a command signal is output from the arithmetic and control device 10 to the servo valve 8, which opens and pressurized oil is supplied to the head side, and the inner roll 5 is The fluid pressure piston 4 is retracted so that the molding reaction force that is applied becomes a predetermined value.
なお、本発明の実施例においては、インナーロ
ールを取付けた流体圧ピストンを制御系により制
御する場合について説明したが、縦形の流体圧シ
リンダーを制御するようにしても実施し得るこ
と、縦形の流体圧シリンダーは電動機としても実
施し得ること、その他、本発明の要旨を逸脱しな
い範囲内で種々変更を加え得ること、等は勿論で
ある。 In the embodiments of the present invention, a case has been described in which a fluid pressure piston with an inner roll attached is controlled by a control system, but it is also possible to control a vertical fluid pressure cylinder. It goes without saying that the pressure cylinder can also be implemented as an electric motor, and that various other changes can be made without departing from the gist of the present invention.
本発明の成形機によれば、成形用のインナーロ
ールを迅速に動かすことが可能であるので、尻り
抜け時や通板時に迅速な操作を行うことができて
作業能率が向上し、又成形能力を向上させること
ができると共に過大な成形反力が生じた場合には
インナーロールを逃がすことができるため板に疵
が付くのを防止できて製品品質が向上する、等
種々の優れた効果を奏し得る。
According to the molding machine of the present invention, it is possible to quickly move the inner roll for molding, so it is possible to perform quick operations at the time of shedding or threading, improving work efficiency, and also improving the molding efficiency. In addition to improving molding capacity, the inner roll can be released in the event of excessive molding reaction force, preventing scratches on the plate and improving product quality, among other excellent effects. It can be played.
図は本発明の成形機の一実施例の説明図であ
る。
図中2は流体圧シリンダー、3はピストンロツ
ド、4は流体圧ピストン、5はインナーロール、
6は位置検出器、7は管路、8はサーボ弁、9は
圧力検出器、10は演算制御装置、11は位置設
定器、14は成形用材料を示す。
The figure is an explanatory view of one embodiment of the molding machine of the present invention. In the figure, 2 is a hydraulic cylinder, 3 is a piston rod, 4 is a hydraulic piston, 5 is an inner roll,
6 is a position detector, 7 is a pipe line, 8 is a servo valve, 9 is a pressure detector, 10 is an arithmetic and control unit, 11 is a position setting device, and 14 is a molding material.
Claims (1)
べき成形用材料の曲率半径の内側に位置し得るよ
うに支持された流体圧シリンダと、前記のピスト
ンロツドの先端部に斜め方向へ進退動し得るよう
に設けた左右の流体圧ピストンと、両流体圧ピス
トンの先端部に前記の成形用材料の内側に当接し
得るようにそれぞれ枢支されたインナーロール
と、前記流体圧ピストンの位置を検出する位置検
出器と、前記の流体圧ピストンに流体圧を付与す
るための管路に接続したサーボ弁と、前記の管路
に接続した圧力検出器と、位置設定信号を出力す
る位置設定器とを有し、該位置設定器より出力さ
れる信号と、前記の位置検出器より出力される位
置検出信号と、圧力検出器より出力される圧力検
出信号とに基づき前記のサーボ弁へ信号を出力す
る演算制御装置とを備えてなることを特徴とする
成形機。1 A fluid pressure cylinder supported so that a piston rod extending downward can be positioned inside the radius of curvature of the molding material to be molded, and a hydraulic cylinder provided at the tip of the piston rod so as to be able to move forward and backward in an oblique direction. left and right hydraulic pistons, inner rolls each pivotally supported at the tips of both hydraulic pistons so as to be able to abut inside the molding material, and a position detector for detecting the position of the hydraulic pistons. a servo valve connected to a conduit for applying fluid pressure to the fluid pressure piston, a pressure detector connected to the conduit, and a position setting device that outputs a position setting signal, an arithmetic control device that outputs a signal to the servo valve based on a signal output from the position setting device, a position detection signal output from the position detector, and a pressure detection signal output from the pressure detector; A molding machine characterized by comprising:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9427584A JPS60238037A (en) | 1984-05-11 | 1984-05-11 | Molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9427584A JPS60238037A (en) | 1984-05-11 | 1984-05-11 | Molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60238037A JPS60238037A (en) | 1985-11-26 |
| JPH0547298B2 true JPH0547298B2 (en) | 1993-07-16 |
Family
ID=14105709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9427584A Granted JPS60238037A (en) | 1984-05-11 | 1984-05-11 | Molding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60238037A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6439020B1 (en) * | 2001-03-30 | 2002-08-27 | Baschnagel, Iii Robert J. | Gutter forming machine |
| DE102011016173A1 (en) | 2011-04-05 | 2012-10-11 | Bergrohr Gmbh Siegen | Sheet bending machine, use of such a method for producing slotted tubes and method for forming a sheet to a slotted tube |
| AU2019226291A1 (en) * | 2018-09-21 | 2020-04-09 | The Bradbury Company, Inc. | Machines to Roll-Form Variable Component Geometries |
| CN111250569B (en) * | 2020-03-16 | 2021-07-27 | 瑞安市福达金属制品有限公司 | Car sheet metal component roll-in molding system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55130333A (en) * | 1979-03-30 | 1980-10-09 | Sumitomo Metal Ind Ltd | Residual stress control method of spiral steel pipe and control unit thereof |
| JPS58192621A (en) * | 1982-05-07 | 1983-11-10 | Ishikawajima Harima Heavy Ind Co Ltd | Pipe forming device |
-
1984
- 1984-05-11 JP JP9427584A patent/JPS60238037A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60238037A (en) | 1985-11-26 |
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