JPS60238037A - Molding machine - Google Patents
Molding machineInfo
- Publication number
- JPS60238037A JPS60238037A JP9427584A JP9427584A JPS60238037A JP S60238037 A JPS60238037 A JP S60238037A JP 9427584 A JP9427584 A JP 9427584A JP 9427584 A JP9427584 A JP 9427584A JP S60238037 A JPS60238037 A JP S60238037A
- Authority
- JP
- Japan
- Prior art keywords
- forming
- molding
- roll
- detector
- fluid pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は成形用ロールが迅速に作動し得ると共(ユ、成
形能力の向上と板の疵の防止を両立し得るようにした成
形機に関するものである。Detailed Description of the Invention [Industrial Application Field] The present invention provides a forming machine in which forming rolls can operate quickly (i.e., improving forming ability and preventing defects in plates). It is related to.
金属板を管状に成形する場合には、従来から成形機が使
用されている。しかし、従来の成形機では、
1)通板時には成形用ロールを逃がしておき、通板後に
電動機によりゆっくりと成形用ロールを所定位置にセッ
トしているため、タイムロスが大きく作業能率が悪い、
11)成形能力を大きくすると、板に疵が付き、製品品
質を低下させる虞れがある、
等の問題があった。Conventionally, a forming machine has been used to form a metal plate into a tubular shape. However, with conventional forming machines, 1) the forming rolls are allowed to escape during sheet threading, and then the forming rolls are slowly set in place by an electric motor after the sheet threading, resulting in large time losses and poor work efficiency; ) There were problems such as increasing the forming capacity, which could cause scratches on the board and reduce product quality.
本発明は、上記実情に鑑み、成形用ロールが迅速に作動
し得ると共に、成形能力の向上と成形による板の疵の防
止を両立し得るようにした成形機を提供することを目的
としてなしたものである。The present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to provide a forming machine in which a forming roll can be operated quickly, and which can simultaneously improve forming capacity and prevent defects on plates due to forming. It is something.
本発明は、成形する材料の内側に配設した成形用ロール
を液体押圧手段に支持せしめたことを基本構成とし、加
えて成形用ロールの位置を検出する検出器と、成形反力
を検出する検出器と、設定された成形用ロールの位置指
令(二対して検出された成形用ロール位置と成形反力と
から成形用ロールの位置を定める装置を設けた構成を備
えている。The basic structure of the present invention is that a forming roll disposed inside the material to be formed is supported by liquid pressing means, and in addition, a detector for detecting the position of the forming roll and a detector for detecting forming reaction force are provided. It is equipped with a detector and a device that determines the position of the forming roll based on the set forming roll position command (the detected forming roll position and forming reaction force).
本発明では成形用ロールにより材料は所定の曲率半径に
成形される。In the present invention, the material is formed into a predetermined radius of curvature using forming rolls.
以下、本発明の実施例を添付図面に基いて説明する。 Embodiments of the present invention will be described below with reference to the accompanying drawings.
所要の枠体(1)に縦形の流体圧シリンダー(2)を取
付け、該流体圧シリンダー(2)のピストンロッド(3
)下端に、斜め方向へ進退動し得るようにした流体圧ピ
ストン(4)を複数組設け、該流体圧ピストン(4)に
成形用のインナーロール(5)を取付け、流体圧ピスト
ン(4)の位置を検出する検出器(6)を流体圧ピスト
ン(4)に取付け、流体圧ピストン(4)に液圧を作用
させるための管路(7)にサーボ弁(8)及び圧力検出
器(9)を接続し、前記位置検出器(6)及び圧力検出
器(9)で検出した信号を演算制御装置(10)に送信
し得るようにし、演算制御装置(10)へ設定器(+、
1)f二よりインナーロール(5)の位置を設定し得る
ようにし、演算制御装置(10)からサーボ弁(8)へ
指令信号を出力し得るよ、うにする。A vertical fluid pressure cylinder (2) is attached to a required frame (1), and a piston rod (3) of the fluid pressure cylinder (2) is attached.
) A plurality of sets of fluid pressure pistons (4) capable of moving forward and backward in diagonal directions are provided at the lower end, inner rolls (5) for molding are attached to the fluid pressure pistons (4), and the fluid pressure pistons (4) A detector (6) for detecting the position of is attached to the hydraulic piston (4), and a servo valve (8) and a pressure detector ( 9) so that the signals detected by the position detector (6) and pressure detector (9) can be sent to the arithmetic and control device (10), and the setting device (+,
1) The position of the inner roll (5) can be set from f2, and a command signal can be output from the arithmetic and control device (10) to the servo valve (8).
なお、図中(12)はアウターロール、03)はボトム
ロール、α(イ)は成形用材料である。In the figure, (12) is an outer roll, 03) is a bottom roll, and α (a) is a molding material.
成形時には流体圧シリンダー(2)によりピストンロッ
ド(3)を所定の位置に下降させると共に設定器(11
)により演算制御装置00)へインナーロール(5)の
位置を設定する。このため演算制御装置(10)からは
サーボ弁(8)へ指令信号が出力され、サーボ弁(8)
は指令信号に対応して開き、圧液が管路(刀から流体圧
ピストン(4)に作用し、流体圧ピストン(4)(二よ
りインナーロール(5)は材料α(1)側へ移動する。During molding, the piston rod (3) is lowered to a predetermined position by the fluid pressure cylinder (2), and the setting device (11
) sets the position of the inner roll (5) in the arithmetic and control unit 00). Therefore, a command signal is output from the arithmetic and control unit (10) to the servo valve (8), and the servo valve (8)
opens in response to a command signal, and the pressure liquid acts on the fluid pressure piston (4) from the pipe (the pipe), and the fluid pressure piston (4) (from the second, the inner roll (5) moves toward the material α (1) side. do.
流体圧ピストン(4)の移動量は位置検出器(6)によ
り検出されて演算制御装置α0)へフィードバックされ
、設定された位置になるとサーボ弁(8)ば閉止してイ
ンナーロール(5)が位置決めされる。而してインナー
ロール(5)が材料(14)の曲率半径の内側を押し、
成形が行われるが、成形中はインナーロール(5)(二
作用する成形反力が圧力検出器(9)によって圧力とし
て検出され、その信号は演算制御装置00)へ送られる
。The amount of movement of the fluid pressure piston (4) is detected by the position detector (6) and fed back to the arithmetic and control unit α0), and when the set position is reached, the servo valve (8) closes and the inner roll (5) Positioned. Then, the inner roll (5) pushes the inside of the radius of curvature of the material (14),
Molding is performed, and during molding, the molding reaction force acting on the inner roll (5) is detected as pressure by the pressure detector (9), and its signal is sent to the arithmetic and control unit 00.
圧力検出器(9)で検出された圧力が過大な場合には、
演算制御装置(10)からサーボ弁(8)へ指令信号が
出力されてサーボ弁(8)が開いて圧油がヘッド側に供
給され、インナーロール(5)に作用する成形反力が所
定の値になるよう流体圧ピストン(4)が後退させられ
る。If the pressure detected by the pressure detector (9) is excessive,
A command signal is output from the arithmetic and control device (10) to the servo valve (8), the servo valve (8) opens, pressure oil is supplied to the head side, and the forming reaction force acting on the inner roll (5) reaches a predetermined level. The hydraulic piston (4) is retracted to reach the value.
なお、本発明の実施例においては、インナーロールを取
付けた流体圧ピストンを制御系により制御する場合につ
いて説明したが、縦形の流体圧シリンダーを制御するよ
うにしても実施し得ること、縦形の流体圧シリンダーは
電動機としても実施し得ること、その他、本発明の要旨
を逸脱しない範囲内で種々変更を加え得ること、等は勿
論である。In the embodiments of the present invention, a case has been described in which a fluid pressure piston with an inner roll attached is controlled by a control system, but it is also possible to control a vertical fluid pressure cylinder. It goes without saying that the pressure cylinder can also be implemented as an electric motor, and that various other changes can be made without departing from the gist of the present invention.
(5)
〔発明の効果〕
本発明の成形機(:よれば、成形用のインナーロールを
迅速に動かすことが可能であるので、尻り抜は時や通板
時に迅速な操作を行うことができて作業能率が向上し、
又成形能力を向上させることができると共に過大な成形
反力が生じた場合にはインナーロールを逃がすことがで
きるため板に疵が付くのを防止できて製品品質が向上す
る、等種々の優れた効果を奏し得る。(5) [Effects of the Invention] According to the forming machine of the present invention, it is possible to quickly move the inner roll for forming, so quick operations can be performed when punching or threading. This improves work efficiency,
In addition, the molding ability can be improved, and when an excessive molding reaction force occurs, the inner roll can be released, which prevents scratches on the board and improves product quality. It can be effective.
図は本発明の成形機の一実施例の説明図である。
図中(2)は流体圧シリンダー、(4)は流体圧ピスト
ン、(5)はインナーロール、(6)は位置検出器、(
8)はサーボ弁、(9)は圧力検出S−,QO)は演算
制御装置を示す。The figure is an explanatory view of one embodiment of the molding machine of the present invention. In the figure, (2) is a hydraulic cylinder, (4) is a hydraulic piston, (5) is an inner roll, (6) is a position detector, (
8) is a servo valve, and (9) is a pressure detection S-, QO) is an arithmetic control device.
Claims (1)
ールを流体抑圧手段に支持せしめたことを特徴とする成
形機。 2)成形する材料の曲率半径の内側に配設した成形用ロ
ールを流体抑圧手段により支持せしめると共に、成形用
ロールの位置を検出する検出器と、成形反力を検出する
検出器と、設定された成形用ロールの位置指令に対して
検出された成形用ロール位置と成形反力とから成形用ロ
ールの位置を定める装置を備えたことを特徴とする成形
機。[Scope of Claims] 1) A molding machine characterized in that a molding roll disposed inside the radius of curvature of the material to be molded is supported by fluid suppressing means. 2) The forming roll disposed inside the radius of curvature of the material to be formed is supported by the fluid suppression means, and a detector for detecting the position of the forming roll and a detector for detecting the forming reaction force are set. 1. A molding machine comprising a device for determining the position of a molding roll based on a molding roll position and a molding reaction force detected in response to a molding roll position command.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9427584A JPS60238037A (en) | 1984-05-11 | 1984-05-11 | Molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9427584A JPS60238037A (en) | 1984-05-11 | 1984-05-11 | Molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60238037A true JPS60238037A (en) | 1985-11-26 |
| JPH0547298B2 JPH0547298B2 (en) | 1993-07-16 |
Family
ID=14105709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9427584A Granted JPS60238037A (en) | 1984-05-11 | 1984-05-11 | Molding machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60238037A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6439020B1 (en) * | 2001-03-30 | 2002-08-27 | Baschnagel, Iii Robert J. | Gutter forming machine |
| DE102011016173A1 (en) | 2011-04-05 | 2012-10-11 | Bergrohr Gmbh Siegen | Sheet bending machine, use of such a method for producing slotted tubes and method for forming a sheet to a slotted tube |
| EP3626359A1 (en) * | 2018-09-21 | 2020-03-25 | The Bradbury Company, Inc. | Machines to roll-form variable component geometries |
| CN111250569A (en) * | 2020-03-16 | 2020-06-09 | 张庆丰 | Car sheet metal component roll-in molding system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55130333A (en) * | 1979-03-30 | 1980-10-09 | Sumitomo Metal Ind Ltd | Residual stress control method of spiral steel pipe and control unit thereof |
| JPS58192621A (en) * | 1982-05-07 | 1983-11-10 | Ishikawajima Harima Heavy Ind Co Ltd | Pipe forming device |
-
1984
- 1984-05-11 JP JP9427584A patent/JPS60238037A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55130333A (en) * | 1979-03-30 | 1980-10-09 | Sumitomo Metal Ind Ltd | Residual stress control method of spiral steel pipe and control unit thereof |
| JPS58192621A (en) * | 1982-05-07 | 1983-11-10 | Ishikawajima Harima Heavy Ind Co Ltd | Pipe forming device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6439020B1 (en) * | 2001-03-30 | 2002-08-27 | Baschnagel, Iii Robert J. | Gutter forming machine |
| DE102011016173A1 (en) | 2011-04-05 | 2012-10-11 | Bergrohr Gmbh Siegen | Sheet bending machine, use of such a method for producing slotted tubes and method for forming a sheet to a slotted tube |
| WO2012136187A1 (en) | 2011-04-05 | 2012-10-11 | Bergrohr Gmbh Siegen | Sheet metal bending machine, use of such a machine for producing open-seam pipes and method for shaping a metal sheet to form an open-seam pipe |
| EP3626359A1 (en) * | 2018-09-21 | 2020-03-25 | The Bradbury Company, Inc. | Machines to roll-form variable component geometries |
| US11745242B2 (en) | 2018-09-21 | 2023-09-05 | The Bradbury Co., Inc. | Machines to roll-form variable component geometries |
| CN111250569A (en) * | 2020-03-16 | 2020-06-09 | 张庆丰 | Car sheet metal component roll-in molding system |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0547298B2 (en) | 1993-07-16 |
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