JPH0574432B2 - - Google Patents
Info
- Publication number
- JPH0574432B2 JPH0574432B2 JP61146189A JP14618986A JPH0574432B2 JP H0574432 B2 JPH0574432 B2 JP H0574432B2 JP 61146189 A JP61146189 A JP 61146189A JP 14618986 A JP14618986 A JP 14618986A JP H0574432 B2 JPH0574432 B2 JP H0574432B2
- Authority
- JP
- Japan
- Prior art keywords
- spray head
- cleaning
- rotary atomizing
- atomizing electrostatic
- coating machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は回転霧化静電塗装機の洗浄方法に関す
る。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for cleaning a rotary atomizing electrostatic coating machine.
複数の色を取り替えながら塗装を行うことので
きる回転霧化静電塗装機が使用されており、この
ような回転霧化静電塗装機では色替毎に染料供給
経路を洗浄することができるようになつている。
Rotary atomizing electrostatic atomizers that can paint while changing multiple colors are used, and with such rotary atomizing electrostatic atomizers, the dye supply path can be cleaned after each color change. It's getting old.
洗浄時には噴霧頭を回転させながらシンナー等
の揮発性の洗浄液を使用して前の色の塗料を洗い
流すようになつているが、シンナーの量を多くす
ることは好ましくないのでできるだけ少量のシン
ナーで効率的な洗浄ができるような工夫がされて
いる。しかしながら、高速回転しながら洗浄する
と洗浄すべき塗料液の乾燥を早めることになり、
塗料によつては洗い流す前に乾燥してしまい噴霧
頭の壁面に汚染物として付着し、不完全な洗浄の
原因になるという問題があつた。
During cleaning, the spray head is rotated and volatile cleaning liquid such as thinner is used to wash away the previous color paint, but it is not desirable to use too much thinner, so use as little thinner as possible for efficiency. It has been devised to allow thorough cleaning. However, cleaning while rotating at high speed will speed up the drying of the paint liquid to be cleaned.
There is a problem in that some paints dry before being washed away and adhere to the wall of the spray head as contaminants, causing incomplete cleaning.
上記問題点を解決するために、本発明による回
転霧化静電塗装機の洗浄方法は回転可能な噴霧頭
と、噴霧頭に塗料を供給するとともに色替時に洗
浄液を供給する色替洗浄装置とを備えた回転霧化
静電塗装機において、前記噴霧頭の洗浄時の回転
数を塗装時の回転数よりも小さくすることを特徴
とするものである。
In order to solve the above-mentioned problems, the cleaning method for a rotary atomizing electrostatic coating machine according to the present invention includes a rotatable spray head, a color change cleaning device that supplies paint to the spray head and also supplies a cleaning liquid at the time of color change. The rotary atomizing electrostatic coating machine is characterized in that the number of revolutions of the spray head during cleaning is lower than the number of revolutions during painting.
第4図は回転霧化静電塗装機を示す図である。
噴霧頭10がエアモータ12の回転軸14に取り
つけられる。高電圧発生器16で発生した高電圧
が、エアモータ12を介して噴霧頭10に印加さ
れ、それによつて、噴霧頭10が回転しながらア
ース域にある被塗物に静電塗装を行うことができ
るようになつている。エアモータ12はインシユ
レーシヨンサポート18の一端部に支持され、イ
ンシユレーシヨンサポート18の他端部はスタン
ド20により移動式の、或いは固定式のフレーム
に取りつけられる。噴身頭10への塗料の供給
は、色替洗浄装置24からトリガーバルブ26を
介してホース28によつて行われる。色替洗浄装
置24はそれぞれにバルブを介して各色の供給タ
ンク(図示せず)に接続されるとともに、シンナ
ー等の洗浄液および洗浄エアの供給図(図示せ
ず)にも接続され、噴霧頭10に各種の色を供給
するとともに色替の色替洗浄装置24、トリガー
バルブ26、ホース28及び噴霧頭10の洗浄を
行うことができるようになつている。
FIG. 4 is a diagram showing a rotary atomizing electrostatic coating machine.
A spray head 10 is attached to a rotating shaft 14 of an air motor 12. The high voltage generated by the high voltage generator 16 is applied to the spray head 10 via the air motor 12, whereby the spray head 10 rotates and electrostatically coats the object to be coated in the ground area. I'm starting to be able to do it. The air motor 12 is supported at one end of an injection support 18, and the other end of the injection support 18 is attached to a movable or fixed frame by a stand 20. The paint is supplied to the spray head 10 from a color change cleaning device 24 via a trigger valve 26 and a hose 28 . The color change cleaning device 24 is connected to a supply tank (not shown) for each color via a valve, and is also connected to a supply diagram (not shown) for cleaning liquid such as thinner and cleaning air, and the spray head 10 The color changing cleaning device 24, the trigger valve 26, the hose 28, and the spray head 10 can be cleaned.
第2図は噴霧頭10を示す断面図であり、第3
図は噴霧頭10を第2図の矢印方向から見た正
面図である。噴霧頭10はベル状の外周部の中央
に丸頭をもつた円筒部材を圧入して形成されたも
のであり、円筒部材を放射方向に貫通して多数の
噴出穴10cが設けられ、噴霧頭10の後側に供
給された塗料が噴出穴10cを通つて噴霧頭10
の前側に流れ、遠心力によつて噴霧頭10の外周
部の拡開内表面に沿つて広がり、そして被塗物に
向かつて飛ばされる。円筒部材10bの中央には
軸線方向の穴10dが形成されており、この穴1
0dにはエアモータ12の回転軸14が通されて
それによつて噴霧頭10が回転軸14に支持され
る。 FIG. 2 is a sectional view showing the spray head 10, and the third
The figure is a front view of the spray head 10 viewed from the direction of the arrow in FIG. The spray head 10 is formed by press-fitting a cylindrical member with a round head into the center of a bell-shaped outer periphery, and a large number of ejection holes 10c are provided radially through the cylindrical member. The paint supplied to the rear side of 10 passes through the ejection hole 10c and reaches the spray head 10.
The spray head 10 flows toward the front side, spreads along the widened inner surface of the outer periphery of the spray head 10 by centrifugal force, and is blown toward the object to be coated. An axial hole 10d is formed in the center of the cylindrical member 10b.
The rotating shaft 14 of the air motor 12 is passed through 0d, so that the spray head 10 is supported by the rotating shaft 14.
第1図は第3図の一部分Aを拡大して示し、イ
は噴霧頭10に汚れがなく、ロは噴出穴10cを
逸れた若干の汚れがあり、ハは汚れが著しくなつ
ている状態を示すものである。これは次に述べる
洗浄試験の結果を判定するのに使用され、イの状
態を良と判定し、ロの状態をやや良と判定し、ハ
の状態を不良と判定した。 FIG. 1 shows an enlarged view of part A of FIG. 3, where A shows no dirt on the spray head 10, B shows some dirt that has deviated from the spout hole 10c, and C shows a state where the dirt has become extremely dirty. It shows. This was used to judge the results of the cleaning test described below, and the condition A was determined to be good, the condition B was determined to be somewhat good, and the condition C was determined to be poor.
洗浄試験は稼働中の回転霧化静電塗装機を使用
し、塗料はクリアと白系ソリツドを使用した。色
替洗浄サイクルは、白系ソリツドを出し、洗浄
し、クリアを出し、洗浄する。このサイクルを14
回繰り返した。各洗浄時には、洗浄エアを1秒出
し、洗浄シンナーを0.5秒出し、このサイクルを
4回繰り返した後で、洗浄エアを6秒流した。シ
ンナー吐出量は300c.c./分、クリア吐出量は250
c.c./分、ソリツド吐出量は250c.c./分、エア圧は
0.7Kg/cm2であつた。 The cleaning test used a rotary atomizing electrostatic coating machine in operation, and used clear and white solid paints. The color change cleaning cycle takes out the white solid, washes it, takes out the clear, and then washes it. This cycle is 14
Repeated times. During each cleaning, cleaning air was supplied for 1 second, cleaning thinner was supplied for 0.5 seconds, and after this cycle was repeated four times, cleaning air was supplied for 6 seconds. Thinner discharge rate is 300c.c./min, clear discharge rate is 250c.c./min.
cc/min, solid discharge rate is 250c.c./min, air pressure is
It was 0.7Kg/ cm2 .
噴霧頭10の回転数は塗装時には10000rpmで
あつた。一方、洗浄時の噴霧頭10の回転数は第
1試験において10000rpmであり、第2試験にお
いて5000rpmであつた。第1試験の結果は第1図
のハに示す不良であり、洗浄時の回転数を塗装時
の回転数よりも低下させた第2試験の結果は第1
図イに示す良であつた。 The rotational speed of the spray head 10 was 10,000 rpm during coating. On the other hand, the rotation speed of the spray head 10 during cleaning was 10,000 rpm in the first test, and 5,000 rpm in the second test. The result of the first test was the defect shown in Figure 1 C, and the result of the second test, in which the rotation speed during cleaning was lower than the rotation speed during painting, was the same as the first test.
It was as good as shown in Figure A.
さらに別の回転霧化静電塗装機を使用して同様
の試験を行つた。その結果、噴霧頭10の回転数
を塗装時と洗浄時とで同じにした第1試験では第
1図のハに示す不良であり、洗浄時の回転数を塗
装時の回転数よりも低下させた第2試験の結果は
第1図ロの示すやや良であつた。第4図に示され
るようなエアモータ12を使用する場合には、空
気圧を低下させるか、逆方向に空気をかけるかあ
るいは機械的に制動することによつて噴霧頭10
の回転数を低下させることができる。 Similar tests were conducted using yet another rotary atomizing electrostatic coating machine. As a result, in the first test in which the rotational speed of the spray head 10 was made the same during painting and cleaning, the defect shown in Figure 1 C was found, and the rotational speed during cleaning was lower than the rotational speed during painting. The results of the second test were slightly better as shown in Figure 1B. When using an air motor 12 such as that shown in FIG.
The rotation speed can be lowered.
以上説明したように、本発明によれば洗浄時の
噴霧頭の回転数を塗装時よりも低下させることに
よつて回転霧化静電塗装機を奇麗に洗浄できるよ
うになつた。
As explained above, according to the present invention, by lowering the rotational speed of the spray head during cleaning compared to during painting, it has become possible to clean the rotary atomizing electrostatic coating machine.
第1図は第3図の噴霧頭の一部分を示す部分
図、第2図は第4図の回転霧化静電塗装機の噴霧
頭を示す拡大断面図、第3図は第2図の噴霧頭の
矢印の方向から見た正面図、第4図は回転霧化
静電塗装機の側面図である。
10……噴霧頭、10c……噴出穴。
Figure 1 is a partial view showing a part of the spray head in Figure 3, Figure 2 is an enlarged sectional view showing the spray head of the rotary atomizing electrostatic coating machine in Figure 4, and Figure 3 is the spray head in Figure 2. FIG. 4 is a front view as seen from the direction of the head arrow, and FIG. 4 is a side view of the rotary atomizing electrostatic coating machine. 10... Spray head, 10c... Spout hole.
Claims (1)
するとともに色替時に洗浄液を供給する色替洗浄
装置とを備えた回転霧化静電塗装機において、前
記噴霧頭の洗浄時の回転数を塗装時の回転数より
も小さくすることを特徴とする回転霧化静電塗装
機の洗浄方法。1. In a rotary atomizing electrostatic coating machine equipped with a rotatable spray head and a color change cleaning device that supplies paint to the spray head and also supplies cleaning liquid when changing colors, the rotational speed of the spray head during cleaning A method for cleaning a rotary atomizing electrostatic sprayer, characterized in that the rotational speed is lower than the number of revolutions during painting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14618986A JPS634876A (en) | 1986-06-24 | 1986-06-24 | Cleaning method for rotary atomization electrostatic coater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14618986A JPS634876A (en) | 1986-06-24 | 1986-06-24 | Cleaning method for rotary atomization electrostatic coater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS634876A JPS634876A (en) | 1988-01-09 |
| JPH0574432B2 true JPH0574432B2 (en) | 1993-10-18 |
Family
ID=15402148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14618986A Granted JPS634876A (en) | 1986-06-24 | 1986-06-24 | Cleaning method for rotary atomization electrostatic coater |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS634876A (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58124254U (en) * | 1982-02-17 | 1983-08-24 | トヨタ自動車株式会社 | Rotary atomization electrostatic coating equipment |
| JPS58177166A (en) * | 1982-04-09 | 1983-10-17 | Toyota Motor Corp | Rotary atomizing electrostatic coater |
| JPS6014959A (en) * | 1983-07-04 | 1985-01-25 | Nippon Ranzubaagu Kk | Electrostatic sprayer |
| JPH0229219B2 (en) * | 1983-08-31 | 1990-06-28 | Fuji Xerox Co Ltd | ROORUTEICHAKUSOCHINOKURIININGUBUREEDO |
| JPS60189351U (en) * | 1984-05-28 | 1985-12-14 | トヨタ自動車株式会社 | Rotary atomization electrostatic coating equipment |
-
1986
- 1986-06-24 JP JP14618986A patent/JPS634876A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS634876A (en) | 1988-01-09 |
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