JPH0657995B2 - Building material made of sheet-like laminate - Google Patents
Building material made of sheet-like laminateInfo
- Publication number
- JPH0657995B2 JPH0657995B2 JP30758088A JP30758088A JPH0657995B2 JP H0657995 B2 JPH0657995 B2 JP H0657995B2 JP 30758088 A JP30758088 A JP 30758088A JP 30758088 A JP30758088 A JP 30758088A JP H0657995 B2 JPH0657995 B2 JP H0657995B2
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- vinyl chloride
- resin sheet
- chloride resin
- laminate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】 「産業上の利用分野」 この発明は、塩化ビニル系共重合樹脂を主成分とする熱
融着繊維２０〜７０重量％を含む紙、不織布並びに織編
物等の繊維系シート状物を塩化ビニル系樹脂の多重積層
物の表層あるいは中間層に積層し、その繊維系シート状
物をその上層又は下層あるいは上下層と溶着一体化して
なるシート状積層物からなる建材に関するものであり、
床タイル、壁装タイル等の建材に広く適用可能である。DETAILED DESCRIPTION OF THE INVENTION "Industrial field of application" The present invention relates to a fiber system such as paper, non-woven fabric and woven or knitted fabric containing 20 to 70% by weight of heat-sealing fiber containing a vinyl chloride copolymer resin as a main component. A building material comprising a sheet-like laminate obtained by laminating a sheet-like substance on the surface layer or intermediate layer of a multi-layered laminate of vinyl chloride-based resin And
It is widely applicable to building materials such as floor tiles and wall tiles.
「従来の技術およびその課題」 従来、一般の床タイル、壁装タイルとしては、セラミッ
ク系タイルが多用されてきたが、このセラミック系タイ
ルは製造コストおよび施工費が高いこと、工期が長いこ
とと熟練技能者の減少等の理由から、現在では、塩化ビ
ニル樹脂製タイルを始めとする合成樹脂製タイルが多用
されてきている。“Conventional technology and its problems” Conventionally, ceramic tiles have been widely used as general floor tiles and wall tiles. However, this ceramic tile has high manufacturing costs and construction costs, and has a long construction period. At present, synthetic resin tiles such as vinyl chloride resin tiles are widely used because of the decrease in skilled workers.
しかしながら、これらのタイルの表面の表現（色柄、デ
ザイン）はグラビアロールによる印刷方式がほとんどで
あり、このため立体的な深みのある色柄の表現が困難で
あった。また小ロットの生産対応も難しく、コスト高を
招いてしまう問題があった。However, most of the expression (color pattern, design) of the surface of these tiles is a printing method using a gravure roll, and thus it is difficult to express a color pattern having a three-dimensional depth. Further, it is difficult to cope with small-lot production, which causes a problem of high cost.
更に、近年、多様化、個性化の時代となり、高級で独自
性の高いタイルの要求が高まり、必然的に小ロット生産
を余儀なくされてきている。Furthermore, in recent years, with the era of diversification and individualization, the demand for high-quality tiles with high originality is increasing, and inevitably small-lot production is inevitable.
そして従来の合成樹脂製タイルは、これらの市場ニーズ
に適応し難い問題点があった。The conventional synthetic resin tile has a problem that it is difficult to meet these market needs.
本発明は、このような事情に鑑みてなされたもので、タ
イル表面の表現が容易で高級感が得られるとともに、小
ロット生産に適応することのできるタイルとして適用が
可能なシート状積層物からなる建材の提供を目的として
いる。The present invention has been made in view of such circumstances, and a sheet-like laminate that can be applied as a tile that can easily express the tile surface and obtain a high-class feeling and can be applied to small lot production. The purpose is to provide building materials.
「課題を解決するための手段」 上記目的を達成するために、本発明は、塩化ビニル系共
重合物樹脂を主成分とする熱融着繊維２０〜７０重量％
を含む紙、不織布並びに織編物等の着色または図柄模様
のプリントを施した繊維系シート状物の少なくとも一方
の面に、塩化ビニル系樹脂シートまたは塩化ビニル系樹
脂シート上に他の合成樹脂シートを積層した複合シート
を重ね合わせると共に、該繊維系シート状物と塩化ビニ
ル系樹脂シートを溶着一体化したシート状積層物からな
る建材である。"Means for Solving the Problem" In order to achieve the above object, the present invention provides 20 to 70% by weight of a heat-sealing fiber containing a vinyl chloride copolymer resin as a main component.
On at least one side of a fibrous sheet-like material such as paper, non-woven fabric and woven or knitted fabric that is colored or printed with a pattern, a vinyl chloride resin sheet or another synthetic resin sheet on a vinyl chloride resin sheet It is a building material composed of a sheet-like laminate in which the laminated composite sheets are superposed and the fiber-based sheet-like material and the vinyl chloride-based resin sheet are welded and integrated.
本発明によるシート状積層物からなる建材は、上記繊維
系シート状物に衣料等に使用されている着色並びにプリ
ント方式の採用が可能であり、図柄模様のデザイン、色
彩の多様化と小ロット生産の対応が可能である。また、
上記繊維系シート状物は、塩化ビニル樹脂に低温度域で
強い接着性能を有するため、塩化ビニル系樹脂シートと
の溶融一体化が容易に行え、図柄模様に立体感があり深
みのある、より高級なタイルが作成可能である。The building material composed of the sheet-like laminate according to the present invention can adopt the coloring and printing methods used in the above-mentioned fibrous sheet-like article for clothing and the like, and the design of the pattern, the diversification of colors and the small-lot production. Is possible. Also,
Since the above fibrous sheet-like material has strong adhesion performance to the vinyl chloride resin in the low temperature range, it can be easily melt-integrated with the vinyl chloride-based resin sheet, and the pattern has a three-dimensional effect and a depth. High-quality tiles can be created.
塩化ビニル系共重合物樹脂を主成分とする熱融着繊維に
は、塩化ビニルを５０wt%以上含有する酢酸ビニル、エ
チレン、プロピレン等との共重合物樹脂より得られる熱
融着繊維が用いられる。As the heat-bonding fiber containing a vinyl chloride-based copolymer resin as a main component, a heat-bonding fiber obtained from a copolymer resin with vinyl acetate, ethylene, propylene or the like containing 50% by weight or more of vinyl chloride is used. .
上記繊維系シート状物中の上記熱融着繊維の量を、２０
重量％以下とすると、塩化ビニル系樹脂シートとの接着
性能が悪化して塩化ビニル系樹脂シートとの溶融一体化
が難しくなる。一方、上記熱融着繊維の量を７０重量％
以上とすると、繊維系シート状物中の熱融着繊維以外の
非融着繊維等の量が少なくなり、繊維系シート状物と塩
化ビニル系樹脂シートとを一体化する際の寸法安定性が
悪化する。The amount of the heat-sealing fibers in the fibrous sheet is 20
When the content is less than 5% by weight, the adhesion performance with the vinyl chloride resin sheet is deteriorated and it becomes difficult to melt and integrate with the vinyl chloride resin sheet. On the other hand, the amount of the heat fusion fiber is 70% by weight.
With the above, the amount of non-fusing fibers other than the heat-fusible fibers in the fibrous sheet is reduced, and the dimensional stability when integrating the fibrous sheet and the vinyl chloride resin sheet is improved. Getting worse.
なお、上記繊維系シート状物には、塩化ビニル系樹脂シ
ートが溶着一体化される他、この塩化ビニル系樹脂シー
ト上に他の合成樹脂シートを積層した複合シートを用い
ることができ、塩化ビニル系樹脂シート上に積層される
合成樹脂シートとしては、例えばアクリル系樹脂、ポリ
カーボネート樹脂などの合成樹脂が好適に使用される。In addition to the vinyl chloride resin sheet being welded and integrated to the fibrous sheet, a composite sheet obtained by laminating another synthetic resin sheet on the vinyl chloride resin sheet can be used. As the synthetic resin sheet laminated on the resin sheet, a synthetic resin such as an acrylic resin or a polycarbonate resin is preferably used.
以下、本発明を実施例により更に詳しく説明する。Hereinafter, the present invention will be described in more detail with reference to Examples.
（実施例１） まず、塩化ビニルを５０wt%以上含有する酢酸ビニルと
の共重合体より得られた熱融着繊維４０wt%とポリエス
テル繊維３０wt%、難燃アクリル繊維３０wt%を用いてニ
ードルパンチング方式により１００g/m2の乾式不織布を
作成し、その表面に一般の衣料用に使われているハンド
プリント方式で三配色の花柄模様をプリントした。(Example 1) First, a needle punching method using 40 wt% of heat-sealing fiber obtained from a copolymer with vinyl acetate containing 50 wt% or more of vinyl chloride, 30 wt% of polyester fiber, and 30 wt% of flame-retardant acrylic fiber A 100 g / m 2 dry non-woven fabric was prepared according to the above, and a floral pattern of three colors was printed on the surface by the hand print method used for general clothing.
そして第１図に示すように、軟質塩化ビニルシート１、
乾式不織布２、硬質塩化ビニルシート３、塩化ビニル１
００重量部に対し炭酸カルシウム２５０重量部を含む塩
化ビニルシート４を積層した状態で、１４０℃に加熱し
ながら、圧力１００Kg/cm2で３分間加熱圧着をした後、
４０℃まで冷却した。その結果、溶融一体化した立体感
のある鮮やかな柄を有するタイルが得られた。And as shown in FIG. 1, the soft vinyl chloride sheet 1,
Dry non-woven fabric 2, rigid vinyl chloride sheet 3, vinyl chloride 1
After stacking the vinyl chloride sheet 4 containing 250 parts by weight of calcium carbonate with respect to 00 parts by weight, while heating at 140 ° C. and thermocompression bonding for 3 minutes at a pressure of 100 kg / cm 2 ,
Cooled to 40 ° C. As a result, a tile having a vivid pattern with a three-dimensional effect that was melted and integrated was obtained.
（実施例２） 先の実施例１と同様の熱融着繊維５０wt%と難燃アクリ
ル繊維２０wt%、パルプ３０wt%の組成で抄紙方式により
５０g/m2の湿式不織布を作成し、その表面に実施例１と
同様にプリントを施した。(Example 2) A wet non-woven fabric of 50 g / m 2 was prepared by a papermaking method with a composition of 50 wt% of heat-sealing fiber, 20 wt% of flame-retardant acrylic fiber, and 30 wt% of pulp as in Example 1 above, and was formed on the surface thereof. Printing was performed in the same manner as in Example 1.
そして、第２図に示すように、ハードコート処理を施し
た半硬質塩化ビニルシート５、硬質塩化ビニルシート
３、湿式不織布６、黒色のカラーシートをラミネートし
た軟質塩化ビニルシート７、塩化ビニル１００重量部に
対し炭酸カルシウム２５０重量部を含む塩化ビニルシー
ト４を積層した状態で、実施例１と同じ条件で加熱圧着
した。その結果、床タイルに適した、より高級感のある
タイルを得ることができた。Then, as shown in FIG. 2, a semi-rigid vinyl chloride sheet 5, a hard vinyl chloride sheet 3, a wet non-woven fabric 6, a soft vinyl chloride sheet 7 laminated with a black color sheet, and a vinyl chloride 100 weight as shown in FIG. In a state in which the vinyl chloride sheet 4 containing 250 parts by weight of calcium carbonate was laminated on each part, heating and pressure bonding were performed under the same conditions as in Example 1. As a result, it was possible to obtain a high-quality tile suitable for floor tiles.
（実施例３） 実施例２に述べた湿式不織布を使用し、第３図に示すよ
うに、湿式不織布６、軟質塩化ビニルシート１、塩化ビ
ニル１００重量部に対し炭酸カルシウム２５０重量部を
含む塩化ビニルシート４を積層した状態で、実施例１と
同じ条件で加熱圧着した。その結果、より高級感のある
壁装タイルを得ることができた。(Example 3) Using the wet non-woven fabric described in Example 2, as shown in Fig. 3, the wet non-woven fabric 6, the soft vinyl chloride sheet 1, 100 parts by weight of vinyl chloride, and chloride containing 250 parts by weight of calcium carbonate With the vinyl sheets 4 laminated, they were thermocompression bonded under the same conditions as in Example 1. As a result, it was possible to obtain a more upscale wall tile.
「発明の効果」 以上説明したように、本発明によるシート状積層物は、
上記構成としたことにより、次のような効果を奏する。"Effects of the Invention" As described above, the sheet-shaped laminate according to the present invention is
With the above configuration, the following effects are achieved.
塩化ビニル系共重合樹脂を主成分とする熱融着繊維を他
の繊維と適宜混合して得られる紙、不織布、織編物等の
繊維系シート状物は、塩化ビニル樹脂に低温度域で強い
接着性能を有するため、接着剤を用いずともシート状積
層物を形成することができる。Fiber-based sheet materials such as paper, non-woven fabrics, woven and knitted fabrics obtained by appropriately mixing heat-sealing fibers containing vinyl chloride-based copolymer resin with other fibers are strong against vinyl chloride resin in a low temperature range. Since it has adhesiveness, it is possible to form a sheet-like laminate without using an adhesive.
また、この繊維系シート状物に着色処理を施し、かつ積
層する塩化ビニル樹脂と溶融一体化することにより、複
雑かつ多様な外観と立体感があり深みのあるタイルを得
ることが可能であり、従来の塩化ビニル樹脂タイルには
ない高級感のあるシート状積層物を提供することが可能
である。Further, by subjecting this fibrous sheet-like material to a coloring treatment, and by melt-integrating it with a vinyl chloride resin to be laminated, it is possible to obtain a tile having a complicated and various appearance and a three-dimensional effect and a depth, It is possible to provide a sheet-like laminate having a high-quality appearance that is not provided by conventional vinyl chloride resin tiles.
【図面の簡単な説明】 第１図ないし第３図は本発明の実施例を説明するための
シート状積層物の断面図である。 ２，６……不織布（繊維系シート状物） １，３，７……塩化ビニルシート。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 to FIG. 3 are sectional views of sheet-like laminates for explaining an embodiment of the present invention. 2,6 ... Nonwoven fabric (fibrous sheet material) 1,3,7 ... Vinyl chloride sheet.
Claims (2)
熱融着繊維２０〜７０重量％を含む紙、不織布並びに織
編物等の着色または図柄模様のプリントを施した繊維系
シート状物の両面に、塩化ビニル系樹脂シートまたは塩
化ビニル系樹脂シート上に他の合成樹脂シートを積層し
た複合シートを重ね合わせると共に、該繊維系シート状
物と塩化ビニル系樹脂シートを溶着一体化したことを特
徴とするシート状積層物からなる建材。1. A fibrous sheet-like material, such as paper, non-woven fabric, woven and knitted fabric, etc., containing 20 to 70% by weight of heat-sealing fibers containing a vinyl chloride-based copolymer resin as a main component and having a colored or patterned print. A vinyl chloride resin sheet or a composite sheet obtained by laminating another synthetic resin sheet on a vinyl chloride resin sheet is superposed on both sides of the above, and the fiber sheet material and the vinyl chloride resin sheet are welded and integrated. A building material composed of a sheet-like laminate characterized by:
熱融着繊維２０〜７０重量％を含む紙、不織布並びに織
編物等の着色または図柄模様のプリントを施した繊維系
シート状物の一方の面に、塩化ビニル系樹脂シートまた
は塩化ビニル系樹脂シート上に他の合成樹脂シートを積
層した複合シートを重ね合わせると共に、該繊維系シー
ト状物と塩化ビニル系樹脂シートを溶着一体化したこと
を特徴とするシート状積層物からなる建材。2. A fibrous sheet-like material, such as paper, non-woven fabric, woven and knitted fabric, etc., containing 20 to 70% by weight of heat-sealing fibers containing a vinyl chloride-based copolymer resin as a main component and having a colored or patterned print. On one side, a vinyl chloride resin sheet or a composite sheet in which another synthetic resin sheet is laminated on a vinyl chloride resin sheet is overlaid, and the fibrous sheet material and the vinyl chloride resin sheet are welded and integrated. A building material composed of a sheet-like laminate characterized by the above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30758088A JPH0657995B2 (en) | 1988-12-05 | 1988-12-05 | Building material made of sheet-like laminate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP30758088A JPH0657995B2 (en) | 1988-12-05 | 1988-12-05 | Building material made of sheet-like laminate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02153729A JPH02153729A (en) | 1990-06-13 |
| JPH0657995B2 true JPH0657995B2 (en) | 1994-08-03 |
Family
ID=17970782
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP30758088A Expired - Lifetime JPH0657995B2 (en) | 1988-12-05 | 1988-12-05 | Building material made of sheet-like laminate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0657995B2 (en) |
-
1988
- 1988-12-05 JP JP30758088A patent/JPH0657995B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH02153729A (en) | 1990-06-13 |
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