JPH0754212A - Polyamide fiber - Google Patents
Polyamide fiberInfo
- Publication number
- JPH0754212A JPH0754212A JP5203998A JP20399893A JPH0754212A JP H0754212 A JPH0754212 A JP H0754212A JP 5203998 A JP5203998 A JP 5203998A JP 20399893 A JP20399893 A JP 20399893A JP H0754212 A JPH0754212 A JP H0754212A
- Authority
- JP
- Japan
- Prior art keywords
- tan
- fiber
- spinning
- water content
- polyamide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000835 fiber Substances 0.000 title claims abstract description 97
- 239000004952 Polyamide Substances 0.000 title claims abstract description 29
- 229920002647 polyamide Polymers 0.000 title claims abstract description 29
- 238000009987 spinning Methods 0.000 claims abstract description 42
- 239000006185 dispersion Substances 0.000 claims description 17
- 238000005259 measurement Methods 0.000 claims description 3
- 230000014509 gene expression Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 69
- 229920000642 polymer Polymers 0.000 abstract description 35
- 230000000694 effects Effects 0.000 abstract description 12
- 230000000704 physical effect Effects 0.000 abstract description 9
- 230000006866 deterioration Effects 0.000 abstract description 5
- 238000004043 dyeing Methods 0.000 abstract description 5
- 230000008018 melting Effects 0.000 abstract description 5
- 238000002844 melting Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 230000001788 irregular Effects 0.000 abstract description 2
- 238000009792 diffusion process Methods 0.000 abstract 3
- 230000004931 aggregating effect Effects 0.000 abstract 2
- 238000000034 method Methods 0.000 description 23
- 229920002302 Nylon 6,6 Polymers 0.000 description 22
- 239000008188 pellet Substances 0.000 description 22
- 238000004458 analytical method Methods 0.000 description 12
- 238000001816 cooling Methods 0.000 description 10
- 238000002425 crystallisation Methods 0.000 description 10
- 230000008025 crystallization Effects 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 9
- 239000000155 melt Substances 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000002074 melt spinning Methods 0.000 description 4
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 235000013351 cheese Nutrition 0.000 description 3
- 238000009661 fatigue test Methods 0.000 description 3
- 239000012770 industrial material Substances 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- KSNGEYQWLMRSIR-UHFFFAOYSA-L 2-hydroxypropanoate;manganese(2+) Chemical compound [Mn+2].CC(O)C([O-])=O.CC(O)C([O-])=O KSNGEYQWLMRSIR-UHFFFAOYSA-L 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- 240000002129 Malva sylvestris Species 0.000 description 2
- 235000006770 Malva sylvestris Nutrition 0.000 description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 2
- YUWBVKYVJWNVLE-UHFFFAOYSA-N [N].[P] Chemical compound [N].[P] YUWBVKYVJWNVLE-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- GBRBMTNGQBKBQE-UHFFFAOYSA-L copper;diiodide Chemical compound I[Cu]I GBRBMTNGQBKBQE-UHFFFAOYSA-L 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000019253 formic acid Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000002336 sorption--desorption measurement Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- ROHFBIREHKPELA-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]prop-2-enoic acid;methane Chemical compound C.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O ROHFBIREHKPELA-UHFFFAOYSA-N 0.000 description 1
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 238000002479 acid--base titration Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- ODWXUNBKCRECNW-UHFFFAOYSA-M bromocopper(1+) Chemical compound Br[Cu+] ODWXUNBKCRECNW-UHFFFAOYSA-M 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 1
- NSZCUXMZXULZDQ-UHFFFAOYSA-N copper;1,3-dihydrobenzimidazole-2-thione Chemical compound [Cu].C1=CC=C2NC(=S)NC2=C1 NSZCUXMZXULZDQ-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- PFBWBEXCUGKYKO-UHFFFAOYSA-N ethene;n-octadecyloctadecan-1-amine Chemical compound C=C.CCCCCCCCCCCCCCCCCCNCCCCCCCCCCCCCCCCCC PFBWBEXCUGKYKO-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- FLFJVPPJGJSHMF-UHFFFAOYSA-L manganese hypophosphite Chemical compound [Mn+2].[O-]P=O.[O-]P=O FLFJVPPJGJSHMF-UHFFFAOYSA-L 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- DJZKNOVUNYPPEE-UHFFFAOYSA-N tetradecane-1,4,11,14-tetracarboxamide Chemical compound NC(=O)CCCC(C(N)=O)CCCCCCC(C(N)=O)CCCC(N)=O DJZKNOVUNYPPEE-UHFFFAOYSA-N 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000006200 vaporizer Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Landscapes
- Artificial Filaments (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、繊維の糸長方向、及び
単糸間の繊維構造バラツキを抑え、かつ繊維の無定型領
域の凝集性を高くしたポリアミド繊維に関するものであ
り、繊維構造変動による糸切れをなくし収率を大きく向
上させることが最大の目的である。さらにドッフ間の繊
維構造バラツキが小さいために編み加工した場合、従来
からの問題点であったリング段等を抑制することも可能
である。加えて繊維の無定型領域の凝集性が高く、かつ
均一であることより、衣料系であれば染色操作等により
構造のバラツキが顕在化することなく、従来からの問題
点であった染色斑を抑制することも可能となる。タイヤ
コード等の産業用資材であれば、加工処理後も凝集性の
高い繊維構造を保持しているため、疲労操作等による繊
維構造変化が小さく繊維物性低下を大きく抑制できるも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyamide fiber in which variations in the fiber length direction and in the fiber structure between single yarns are suppressed and the cohesiveness of the amorphous region of the fiber is enhanced, and the variation in fiber structure. The most important purpose is to eliminate yarn breakage due to and to greatly improve the yield. Further, when the knitting process is performed because the fiber structure variation between the doffs is small, it is possible to suppress the ring step or the like which has been a problem in the past. In addition, since the amorphous region of the fiber has high cohesiveness and is uniform, if it is a clothing system, the variation in the structure does not become apparent due to the dyeing operation, etc. It can be suppressed. Industrial materials such as tire cords retain a highly cohesive fiber structure even after processing, so that the change in fiber structure due to fatigue operation or the like is small and the deterioration of fiber physical properties can be greatly suppressed.
【0002】[0002]
【従来の技術】ポリアミド繊維は、強度、タフネス、耐
熱性、染色性、発色性等に優れているため、古くから、
産業用資材、インテリア寝装用、衣料用繊維として幅広
く使用されている。一般にポリアミド系繊維、特にポリ
ヘキサメチレンアジパミド繊維は、その原料ポリマー調
整に際する平衡定数が高く、ポリエチレンテレフタレー
トに比べれば重合しやすい特徴がある。しかし、一方で
は、容易に水の存在により加水分解や副反応を引き起こ
すため、紡糸メルトポリマー中の水分量は極力少なくす
る方が適切であると信じられてきた。これはメルト系内
に存在する水分を可溶化させるのが容易である点でも妥
当な考えである。もし、不溶性水分が存在していればそ
の周辺ポリマーは、いわゆるミクロ相分離を起こし、球
晶の核となる点から推定してもメルト中の水分は出来る
だけ少ない方が良いと考えるのは、ある意味で当然と考
えられる。このためポリアミドの溶融紡糸では、ポリマ
ーチップやポリマーメルト中の水分量は最大で1200
ppm、一般には500ppm前後が採用されている。
しかし、この領域で水分管理している場合の水分のバラ
ツキは、直接、紡糸安定性に悪影響を及ぼす。2. Description of the Related Art Polyamide fibers have long been used since they are excellent in strength, toughness, heat resistance, dyeability and color development.
Widely used as a material for industrial materials, interior bedding, and clothing. Generally, a polyamide fiber, especially a polyhexamethylene adipamide fiber has a high equilibrium constant when adjusting the raw material polymer, and is characterized by being easily polymerized as compared with polyethylene terephthalate. However, on the other hand, it has been believed that it is more appropriate to reduce the amount of water in the spun melt polymer as much as possible, because the presence of water easily causes hydrolysis and side reactions. This is also a reasonable idea in that it is easy to solubilize the water present in the melt system. If insoluble water is present, the surrounding polymer undergoes so-called microphase separation, and it is considered that the water content in the melt should be as low as possible even if estimated from the point of becoming nuclei of spherulites. In a sense, it can be taken for granted. For this reason, in melt spinning of polyamide, the maximum water content in the polymer chips and polymer melt is 1200.
ppm, generally around 500 ppm is adopted.
However, variations in water content when water content is controlled in this region directly adversely affect spinning stability.
【0003】ポリアミド繊維の紡糸過程ではいわゆるス
チーム処理(コンデイショニング)が紡糸安定性で重要
である点や、ポリアミド原糸の構造が水分により著しく
変化することは周知の事実であり、この意味において、
水分は原糸特性を決定する重要因子である。にもかかわ
らず、ポリマーの溶融状態での水分の存在については、
単に化学的平衡反応に基づく分解の点から”少ない方が
良いだろう”といった、漠然たる議論しかない。事実、
ほとんどの特許公開公報の実施例でも水分量を限定した
ものが無い。数少ない開示された記述でも最大で120
0ppm、通常500から700ppmが一般的であ
り、この水分の役割ないし作用効果を科学的、原理的に
教示するものは皆無である。In the process of spinning polyamide fibers, it is well known that so-called steaming (conditioning) is important for spinning stability and that the structure of the polyamide raw yarn is significantly changed by water content. ,
Moisture is an important factor that determines the yarn characteristics. Nevertheless, regarding the presence of water in the molten state of the polymer,
There is only a vague argument that "less is better" in terms of decomposition based on chemical equilibrium reactions. fact,
Most of the examples of the patent publications do not limit the water content. Even the few disclosed statements are up to 120
0 ppm, usually 500 to 700 ppm, is general, and there is no one that teaches the role or action effect of this water scientifically and in principle.
【0004】繊維物性のバラツキを小さくする技術とし
ては、特開昭59−187639号公報に、単糸繊度4
デニール以下になるように吐出し、加熱筒を通した後、
均一冷却するという紡糸技術が開示されているが、これ
は冷却技術を洗練化しただけのものでありポリマー水分
に関しては何ら記載されていない。また、この技術でも
本発明の如く繊維物性のバラツキが小さい繊維を得るこ
とはできない。As a technique for reducing variations in physical properties of fibers, Japanese Unexamined Patent Publication No. 59-187639 discloses a single yarn fineness of 4
Discharge so that it is below denier, and after passing through the heating cylinder,
Although a spinning technique of uniform cooling is disclosed, this is merely a refinement of the cooling technique and nothing is said about polymer moisture. Further, even with this technique, it is not possible to obtain fibers having small variations in the physical properties of fibers as in the present invention.
【0005】[0005]
【発明が解決しようとする課題】本発明の目的は、紡糸
中の糸切れ、仮撚加工時のリング段、染色斑、疲労操作
による繊維物性低下を抑制すべく、繊維構造のバラツキ
を小さくし、かつ無定型領域の凝集性を高くしたポリア
ミド繊維、特にポリヘキサメチレンアジパミド繊維、ポ
リεカプロアミド繊維を提供することにある。DISCLOSURE OF THE INVENTION An object of the present invention is to reduce variations in the fiber structure in order to suppress yarn breakage during spinning, ring stage during false twisting, dyeing unevenness, and deterioration of fiber physical properties due to fatigue operation. And to provide a polyamide fiber having a high cohesive property in an amorphous region, particularly a polyhexamethylene adipamide fiber and a poly ε-caproamide fiber.
【0006】[0006]
【課題を解決するための手段】本発明者らは、ポリアミ
ド繊維、特にポリヘキサメチレンアジパミド繊維、ポリ
εカプロアミド繊維の紡糸過程における水分の作用につ
いて、メルトの流動特性、重合/解重合特性、及びポリ
マーの熱的性質などを科学的にとらえるのと同時に、実
際の紡糸実験によって鋭意検討し、溶融状態における水
分量が従来より高い領域で、水分の可塑化効果、融点降
下、及び結晶化温度低下現象が発現する結果、得られる
ポリアミド繊維の繊維構造が、紡糸温度、冷却条件の影
響を受けにくく、かつ無定型領域の凝集性の高いもので
あることを見いだし本発明を完成した。Means for Solving the Problems The present inventors have investigated the action of water in the spinning process of polyamide fibers, particularly polyhexamethylene adipamide fibers and poly ε-caproamide fibers, regarding melt flow characteristics and polymerization / depolymerization characteristics. In addition to scientifically grasping the thermal properties of the polymer and the polymer, we also conducted extensive studies through actual spinning experiments, and in the region where the amount of water in the molten state was higher than before, the plasticizing effect of water, the melting point lowering, and crystallization were achieved. As a result of the phenomenon of temperature decrease, it was found that the fiber structure of the obtained polyamide fiber is not easily affected by the spinning temperature and cooling conditions and has a high cohesive property in the amorphous region, thus completing the present invention.
【0007】すなわち本発明のポリアミド繊維は、測定
周波数35Hzで測定された粘弾性的性質が下記(1)
〜(5)式を満足することを特徴とするポリアミド繊維
である。 <tan δmax(αa)>−0.010 ≦tan δmax(αa) ≦<tan δmax(αa)>+0.010 (1) <Tmax (αa)>−5℃≦Tmax (αa)≦<Tmax (αa)>+5℃ (2) <tan δmax(βa)>−0.015 ≦tan δmax(βa) ≦<tan δmax(βa)>+0.015 (3) <tan δ(20 ℃) >−0.010 ≦tan δ(20 ℃) ≦<tan δ(20 ℃) >+0.010 (4) tanδ(20℃)≦0.040 (5) (ただし、力学的正接(tanδ)−温度(T)曲線に
おける主分散(αa )の最大のピーク高さをtanδma
x (αa)、主分散(αa)ピークを与える温度をTmax
(αa)、β分散帯での最大のピーク高さをtanδmax
(βa)、及び20℃におけるtanδ値をtanδ(2
0℃)とする。<tanδmax (αa)>,<tanδma
x (βa)>,<tanδ(20℃)>,<Tmax (αa)
>は、一定紡糸条件で紡糸した繊維について、それぞれ
の値を各10回測定した値の平均値である。)tanδ
−温度(T)解析は、主に繊維の無定型部の構造を反映
するものであり、繊維の性能を把握する上で非常に重要
なパラメータである。例えば、「繊維・高分子測定法の
技術(繊維学会編)」矢野彰一郎著(朝倉書店刊)の1
94ページから203ページに記載されている。主分散
ピーク(αa )は、繊維の無定型部全体の熱運動性を反
映しており、この主分散ピークのtanδmax ,Tmax
のバラツキが上記範囲(1)、(2)をはずれると、紡
糸、または延伸中の糸切れの原因となり、安定な紡糸が
できない。さらに、β分散ピークのtanδmax,20
℃のtanδ値のバラツキは、紡糸安定性にも当然寄与
するが、保管中の糸の経時変化に対しても重要なパラメ
ータである。たとえば、紡糸した糸を20℃×相対湿度
65%にコントロールされた場所に保管する場合、力学
的正接(tanδ)−温度(T)曲線で表される20℃
以下で運動しうる無定型部は、常に運動可能状態にあ
り、経時的に繊維構造を変化させる。β分散ピークのt
anδmax 、及び20℃のtanδ値が上記バラツキ範
囲(3)、(4)をはずれると、保管後の繊維構造バラ
ツキが顕在化し、仮撚加工時、リング段等の問題を引き
起こす。なお、上記バラツキ範囲(4)に関しては以下
の範囲がより好ましい。That is, the polyamide fiber of the present invention has the following viscoelastic properties measured at a measurement frequency of 35 Hz (1).
It is a polyamide fiber characterized by satisfying the following expressions (5). <Tan δmax (αa)> -0.010 ≤ tan δmax (αa) ≤ <tan δmax (αa)> +0.010 (1) <Tmax (αa)> -5 ° C ≤ Tmax (αa) ≤ <Tmax (αa)> + 5 ° C (2) <tan δmax (βa)> −0.015 ≦ tan δmax (βa) ≦ <tan δmax (βa)> +0.015 (3) <tan δ (20 ° C)> −0.010 ≦ tan δ (20 ° C ) ≤ <tan δ (20 ℃) > +0.010 (4) tan δ (20 ℃) ≦ 0.040 (5) (However, the main dispersion (αa) of the dynamic tangent (tan δ) -temperature (T) curve The maximum peak height is tan δma
x (αa), the temperature that gives the main dispersion (αa) peak is Tmax
(Αa), the maximum peak height in the β dispersion band is tanδmax
(Βa), and the tan δ value at 20 ° C. is tan δ (2
0 ° C). <Tanδmax (αa)>, <tanδma
x (βa)>, <tan δ (20 ° C)>, <Tmax (αa)
> Is the average value of the values obtained by measuring each value 10 times for each fiber spun under constant spinning conditions. ) Tan δ
-The temperature (T) analysis mainly reflects the structure of the amorphous portion of the fiber, and is a very important parameter for understanding the performance of the fiber. For example, 1 of “Techniques for measuring fibers and polymers (edited by the Textile Society of Japan)” by Shoichiro Yano (published by Asakura Shoten).
It is described on pages 94 to 203. The main dispersion peak (αa) reflects the thermal mobility of the entire amorphous portion of the fiber, and tan δmax and Tmax of this main dispersion peak
If the variation is out of the above ranges (1) and (2), it may cause yarn breakage during spinning or drawing, and stable spinning cannot be performed. Furthermore, the tan δ max of the β dispersion peak, 20
The variation in the tan δ value at ° C naturally contributes to the spinning stability, but is an important parameter for the change with time of the yarn during storage. For example, when the spun yarn is stored in a place controlled at 20 ° C. × 65% relative humidity, 20 ° C. represented by a mechanical tangent (tan δ) -temperature (T) curve
The amorphous part that can be moved below is always in a movable state and changes the fiber structure over time. β dispersion peak t
When the an δ max and the tan δ value at 20 ° C. deviate from the variation ranges (3) and (4), variations in the fiber structure after storage become apparent, causing problems such as ring steps during false twisting. The following range is more preferable for the variation range (4).
【0008】 <tan δ(20 ℃) >−0.0070≦tan δ(20 ℃) ≦<tan δ(20 ℃) >+0.0070(4’) さらに、20℃のtanδ値は繊維構造の凝集性を判断
する上で重要なパラメータである。20℃のtanδ値
が上記範囲(5)を越えるものは、すなわち、繊維構造
の凝集性が低い繊維は、衣料系であれば、染色操作等に
より主分散ピーク(αa )に代表される繊維構造のバラ
ツキが顕在化し易く、染色斑等の問題を引き起こす。タ
イヤコード等の産資系であれば、疲労操作等による伸
張、圧縮により繊維構造が動き易く物性低下の原因とな
る。さらに、加工で熱処理工程を通るものは、加工後大
きく繊維物性が低下したり、セット性が悪くなったりと
いう悪影響がでる。なお、tanδ(20℃)の値は正
値のみをとりうる。<Tan δ (20 ° C.)> −0.0070 ≦ tan δ (20 ° C.) ≦ <tan δ (20 ° C.)> + 0.0070 (4 ′) Further, the tan δ value at 20 ° C. indicates the cohesiveness of the fiber structure. It is an important parameter for judgment. If the tan δ value at 20 ° C. exceeds the above range (5), that is, the fiber having a low cohesiveness in the fiber structure is a clothing type, a fiber structure represented by a main dispersion peak (αa) by a dyeing operation or the like. Unevenness is likely to become apparent, causing problems such as staining spots. In the case of an industrial material such as a tire cord, the fiber structure is apt to move due to expansion and compression due to fatigue operation and the like, which causes deterioration of physical properties. Further, those which pass through the heat treatment step during processing have a bad effect such that the physical properties of the fiber are largely deteriorated after the processing and the settability is deteriorated. Note that the value of tan δ (20 ° C.) can take only a positive value.
【0009】ここで、本発明に規定する構造因子の測定
法および定義を示す。また、図1には、tanδ−温度
(T)曲線のモデル図を示す: 1.tanδ−温度(T)曲線の測定法:オリエンテッ
ク社製DDV−01FPレオバイブロンを使用し、測定
糸長2cm、初期荷重0.170g/d、加振振幅1
6.0μm 、昇温速度5℃/minの条件下、加振周波
数35Hzで、一定紡糸条件で紡糸した繊維について1
0回の測定を繰り返した。(上記著書中での「非共振強
制振動法」に相当する。) 2.構造因子の定義:(各分散の位置は図1にαa ,α
b ,β,γと記載してある) Tmax (αa):図1のαa 分散で最大のtanδ値を与
える温度(通常、数個のピークを与える場合もある。) tanδmax (αa):αa 分散帯で最大のtanδ値 tanδmax (βa):β分散帯で最大のtanδ値 tanδ(20℃):20℃の位置のtanδ値 更に、本発明のポリアミドには、通常用いられる添加
剤、例えば、リン酸、次亜リン酸ソーダ等の無機リン化
合物、フェニルホスホン酸、トリフェニルフォスファイ
ト等の有機リン化合物、リン−窒素系錯塩、リン−窒素
系化合物等の重合触媒、酢酸銅、臭化銅、よう化銅、2
−メルカプトベンズイミダゾール銅錯塩等の銅化合物、
2−メルカプトベンズイミダゾール、テトラキスー[メ
チレン−3−(3,5ジt−ブチル−4−ヒドロキシフ
ェニル)−プロピオネート]−メタン等の熱安定剤、乳
酸マンガン、次亜リン酸マンガン等の光安定剤、二酸化
チタン、カオリン等の艶消剤、エチレンビスステアリル
アミド、同部分メチロール化物、ステアリン酸カルシュ
ームなどの滑剤、可塑剤、結晶化阻害剤を含ませること
ができる。Here, the measuring method and definition of the structure factor defined in the present invention will be shown. Further, FIG. 1 shows a model diagram of a tan δ-temperature (T) curve: Measuring method of tan δ-temperature (T) curve: DDV-01FP Rheovibron manufactured by Orientec Co. was used, measuring yarn length 2 cm, initial load 0.170 g / d, vibration amplitude 1
Fibers spun under a constant spinning condition at a vibration frequency of 35 Hz under the conditions of 6.0 μm and temperature rising rate of 5 ° C./min.
The measurement was repeated 0 times. (This corresponds to the "non-resonant forced vibration method" in the above book.) Definition of structure factor: (The position of each variance is shown in Fig. 1 as α a, α
b, β, γ) Tmax (αa): Temperature that gives the maximum tan δ value in αa dispersion of FIG. 1 (usually, several peaks may be given) tan δmax (αa): αa dispersion The maximum tan δ value in the band tan δ max (βa): the maximum tan δ value in the β dispersion band tan δ (20 ° C.): the tan δ value at the position of 20 ° C. Further, in the polyamide of the present invention, an additive usually used, for example, phosphorus Acid, inorganic phosphorus compounds such as sodium hypophosphite, phenylphosphonic acid, organic phosphorus compounds such as triphenylphosphite, phosphorus-nitrogen complex salts, polymerization catalysts such as phosphorus-nitrogen compounds, copper acetate, copper bromide, Copper iodide, 2
A copper compound such as a mercaptobenzimidazole copper complex salt,
2-mercaptobenzimidazole, thermal stabilizers such as tetrakis [methylene-3- (3,5di-t-butyl-4-hydroxyphenyl) -propionate] -methane, light stabilizers such as manganese lactate and manganese hypophosphite , A matting agent such as titanium dioxide and kaolin, a lubricant such as ethylene bisstearylamide, a methylol derivative of the same, a calcium stearate, a plasticizer, and a crystallization inhibitor.
【0010】かかる本発明のポリアミド繊維、特にポリ
ヘキサメチレンアジパミド繊維、ポリεカプロアミド繊
維は、紡糸に用いるポリアミドメルトまたはチップ中の
水分量を該ポリアミドポリマーの溶融温度域での飽和水
蒸気雰囲気下(1気圧)で収容できる水分量以上、最大
で、紡口から吐出されたポリマーメルトの冷却固化点温
度領域での飽和水蒸気雰囲気下(1気圧)で収容しうる
水分量以下の水分量にあらかじめ調整し、溶融紡糸する
ことで達成される。The polyamide fiber of the present invention, particularly polyhexamethylene adipamide fiber and poly ε-caproamide fiber, is used in the polyamide melt or chips used for spinning in a saturated steam atmosphere in the melting temperature range of the polyamide polymer. The amount of water that can be stored at (1 atm) is not more than the maximum that can be stored under a saturated steam atmosphere (1 atm) in the temperature range of the cooling and solidification point of the polymer melt discharged from the spinneret. It is achieved by adjusting and melt spinning.
【0011】ポリアミドポリマーの溶融温度域での飽和
水蒸気雰囲気下で収容できる水分量は、ポリアミドの種
類によって厳密には異なるが、ポリヘキサメチレンアジ
パミド、ポリεカプロアミドでは、1400ppm以上
である。この値は重縮合反応で得られる重合度50以上
のポリアミドの重縮合反応時の平衡水分量より大きい。
ここに言うppm表示は1kgのポリマーが含み得る水
分のmg数である。水分量の上限は、吐出されたポリマ
ーメルトの冷却固化点温度領域での飽和水蒸気雰囲気下
で収容しうる水分量である。冷却固化温度とは、走査型
示差熱量計(DSC)にて密閉容器中に封入したポリマ
ーを一端溶融し、一定時間(5分間)保持した後、一定
速度(20℃/分)で冷却したときの結晶化温度を言
う。これは、当然、使用するポリアミド種、その時のポ
リマーに含まれる水分量によって異なるが、200℃か
ら260℃範囲であり、ポリヘキサメチレンアジパミド
では1気圧で245℃近傍である。この時の最大水分量
は大略5000ppmである。溶融温度域での飽和水蒸
気圧下で収容できる水分量以上であるのは、充分な可塑
化効果でポリマーメルトの伸張粘度低下を発現させるた
めと、ポリマーの冷却固化点を低下させるためのもので
あり、該水分含有ポリマーメルトが吐出された直後の雰
囲気との水分の吸脱着平衡にできるだけ近い状態にし
て、吐出された糸状物と外界雰囲気との水分の吸脱着現
象を見かけ上抑制し、吐出された糸状物の結晶化を阻害
するためのものでもある。この効果は、吐出されたポリ
マーメルト中の水分の運動性を見かけ上阻害し、それに
基づいてポリマー分子の再配列化を阻止することに基づ
く。従来の低水分量の場合にくらべ、相対的にポリマー
水分のバラツキに由来する、紡糸の不安定性は格段に解
消される。さらに、従来のように、少量のメルト水分の
場合は、吐出後の雰囲気温度の低下とともに吐出された
糸状物は相対的に多量のしかも速い吸湿を起こし、この
水分の移動を通して結晶化が促進される懸念もある。固
化点低下効果と結晶化阻害効果は、水分量5000pp
mまでで効果的に発現され、それ以上では逆に、急激に
結晶化が促進される。つまり、安定紡糸に関しては、水
分量は1400ppmから5000ppmが効果的であ
る。さらに、この領域の水分量であれば、タフネスの高
い繊維の紡糸に関しても期待が持てる。チップの水分量
を関数として、溶融チップの固化温度、結晶化熱量を図
2に載せる。この水分量の効果は確実に吐出された糸状
物の繊維構造にも反映される。線速15m/分で吐出し
たメルトポリマーを、冷却固化後150m/分の巻き取
り速度で巻き取った繊維のtanδ−温度(T)曲線に
おける主分散ピーク(α分散ピーク)のtanδmax
(αa)とチップ水分量との相関を図3に示す。The water content of the polyamide polymer that can be stored in a saturated steam atmosphere in the melting temperature range is 1400 ppm or more for polyhexamethylene adipamide and poly ε-caproamide, although it strictly differs depending on the type of polyamide. This value is larger than the equilibrium water content in the polycondensation reaction of the polyamide having a polymerization degree of 50 or more obtained in the polycondensation reaction.
The ppm indication used here is the number of mg of water that can be contained in 1 kg of polymer. The upper limit of the amount of water is the amount of water that can be stored in a saturated steam atmosphere in the temperature range of the cooling and solidifying point of the discharged polymer melt. Cooling and solidifying temperature refers to the time when a polymer enclosed in a closed container with a scanning differential calorimeter (DSC) is once melted, held for a certain period of time (5 minutes), and then cooled at a certain rate (20 ° C./min). Is the crystallization temperature of. This naturally depends on the type of polyamide used and the amount of water contained in the polymer at that time, but it is in the range of 200 ° C. to 260 ° C., and for polyhexamethylene adipamide, it is around 245 ° C. at 1 atm. The maximum water content at this time is approximately 5000 ppm. The amount of water that can be accommodated under the saturated steam pressure in the melting temperature range is more than that in order to express the extensional viscosity decrease of the polymer melt with a sufficient plasticizing effect and to lower the cooling solidification point of the polymer. , The moisture-containing polymer melt is brought into a state as close as possible to the adsorption / desorption equilibrium of moisture with the atmosphere immediately after being discharged, and the adsorption / desorption phenomenon of water between the discharged filamentous material and the external atmosphere is apparently suppressed and then discharged. It also serves to inhibit the crystallization of the filamentous material. This effect is based on apparently impeding the mobility of the water in the extruded polymer melt, and thereby preventing rearrangement of the polymer molecules. Compared with the conventional low water content, the instability of spinning, which is caused by the relative dispersion of polymer water content, is significantly eliminated. Further, as in the conventional case, in the case of a small amount of melt water, the discharged filamentous material absorbs a relatively large amount of moisture with a decrease in the ambient temperature after the discharge, and crystallization is promoted through the movement of this water. There is also a concern. The solidifying point lowering effect and the crystallization inhibiting effect have a water content of 5000 pp.
It is effectively expressed up to m, and conversely, crystallization is rapidly promoted when it is higher than m. That is, for stable spinning, a water content of 1400 ppm to 5000 ppm is effective. Further, if the water content is in this region, it can be expected to spin a fiber having high toughness. FIG. 2 shows the solidification temperature and the heat of crystallization of the molten chips as a function of the water content of the chips. The effect of this water content is also reflected in the fiber structure of the discharged filamentous material. Tan δ max of a main dispersion peak (α dispersion peak) in a tan δ-temperature (T) curve of a fiber obtained by winding a melt polymer discharged at a linear velocity of 15 m / min at a winding speed of 150 m / min after cooling and solidification.
FIG. 3 shows the correlation between (αa) and the water content of chips.
【0012】さらに、上記の紡糸法では、水分の可塑化
効果、及び結晶化抑制効果により、従来より10℃から
20℃低い紡糸温度で紡糸可能であり、かつ安定な紡糸
ができる。更に冷却条件、巻き取り速度、紡口吐出線速
等の紡糸条件によっては、得られるポリアミド繊維のt
anδ−T解析でみられる繊維構造は、10℃程度の紡
糸温度の差の影響は受けずほぼ同一であることから、収
率、品質に対する紡糸管理という意味で水分の作用効果
は非常に意味があるものである。さらに、従来より10
℃から20℃低い紡糸温度で紡糸可能であることより、
品質的に白度を大きく改善できるほか、溶融紡糸現場の
熱暑に基づく作業環境を根底から改善し、省エネルギー
紡糸を実現できるものである。Further, in the above-mentioned spinning method, due to the plasticizing effect of water and the effect of suppressing crystallization, it is possible to carry out spinning at a spinning temperature lower by 10 ° C. to 20 ° C. than before, and stable spinning is possible. Further, depending on the spinning conditions such as cooling conditions, winding speed, and spinneret discharge linear velocity, t of the obtained polyamide fiber may be increased.
Since the fiber structure observed by an δ-T analysis is almost the same without being affected by the difference in spinning temperature of about 10 ° C, the action effect of water is very significant in terms of spinning control for yield and quality. There is something. Furthermore, 10
Since it is possible to spin at a spinning temperature of 20 ° C to 20 ° C lower,
In addition to greatly improving whiteness in terms of quality, it is possible to realize energy-saving spinning by fundamentally improving the working environment based on heat and heat at the melt spinning site.
【0013】実際の紡糸に際して、ポリマーメルト系に
本発明で規定する水分量を与える方法は2通りある。1
つは、ポリマーチップを別途製造し、従来の乾燥、吸湿
方法で調整すれば済む。特に、ポリマーチップ製造は、
通常、水浴中にメルトロープを押しだした後、カットさ
れるのが普通であり、この時のメルトロープ中の水分量
は2500ppmから3500ppmであり、水温をコ
ントロールすることによって高水分量に制御するのは比
較的容易である。他方、ポリマー重合と紡糸が連動して
いる、いわゆる連重/連紡方式では、後重合で所定の重
合度に調整した後、スピンヘッドまでの工程で水分を供
給することによって調整される。従来よりメルト系中の
水分量が高いので、ある一定以上の圧力を印加して、水
分の可溶化を行う必要が生じる場合もあるが、紡口のL
/Dを増加したり、吐出線速度を増加するなどの手段で
対応できる。In actual spinning, there are two methods of giving the polymer melt system the water content specified in the present invention. 1
In other words, polymer chips can be manufactured separately and adjusted by conventional drying and moisture absorption methods. In particular, polymer chip manufacturing
Usually, the melt rope is extruded into a water bath and then cut. The water content in the melt rope at this time is 2500 to 3500 ppm, and the water content is controlled to a high water content. Is relatively easy. On the other hand, in the so-called continuous / continuous spinning system, in which polymer polymerization and spinning are interlocked, it is adjusted by supplying water in the process up to the spin head after adjusting to a predetermined degree of polymerization by post-polymerization. Since the amount of water in the melt system is higher than in the past, it may be necessary to apply a certain pressure or more to solubilize the water.
It is possible to cope with it by increasing / D or increasing the ejection linear velocity.
【0014】以下、実施例によって、本発明の作用効果
を説明するが、これに限定されるものではない。Hereinafter, the operation and effect of the present invention will be described with reference to examples, but the present invention is not limited thereto.
【0015】[0015]
【実施例】実施例の説明に先立ち、ポリアミドチップ、
特にポリヘキサメチレンアジパミドチオップ、ポリεカ
プロアミドチップの水分量の測定法を説明する。電気滴
定方式微量水分測定装置(三菱CA−05型)、水分気
化装置(VA−05型)を用い、気化設定温度;208
℃,N2 キャリヤーガス流量;300ml/min,E
ND SENS;0.5μg/sec,遅延時間;5
分,バックグランド;0.05以下の条件でサンプル重
量約1gのペレットについて測定した値である。EXAMPLES Prior to the description of the examples, polyamide chips,
In particular, the method for measuring the water content of polyhexamethylene adipamide thiop and poly ε-caproamide chips will be described. Using an electric titration type trace moisture analyzer (Mitsubishi CA-05 type) and moisture vaporizer (VA-05 type), set vaporization temperature: 208
° C, N2 carrier gas flow rate; 300 ml / min, E
ND SENS; 0.5 μg / sec, delay time; 5
Min, background; a value measured on a pellet having a sample weight of about 1 g under the condition of 0.05 or less.
【0016】[0016]
【実施例1〜2】常法の重合方法にて90%蟻酸相対粘
度38(酸塩基滴定法にて測定されるポリマー1kg当
たりの酸濃度;39mmol、ポリマー1kg当たりの
塩基濃度;85mmol)のポリヘキサメチレンアジパ
ミドポリマーを重合した後、20℃の水浴中にメルトロ
ープを押し出し通常の造粒設備にてペレット化した。そ
の時のポリマー水分量は2800ppmであった。上記
ペレットを従来の乾燥方法、吸湿方法で処理し、200
0ppmの水分を含むペレットを得た。なお、このペレ
ットはMn量で7ppmに相当する乳酸マンガン、酸化
チタン3000ppm、ピロリン酸ソーダ4ppmを含
む。Examples 1-2 Poly of 90% formic acid relative viscosity 38 (acid concentration measured by acid-base titration method per 1 kg of polymer; 39 mmol, base concentration per 1 kg of polymer; 85 mmol) by a conventional polymerization method After polymerizing the hexamethylene adipamide polymer, the melt rope was extruded into a water bath at 20 ° C. and pelletized by an ordinary granulating equipment. The water content of the polymer at that time was 2800 ppm. The above pellets are treated by conventional drying method and moisture absorption method,
Pellets containing 0 ppm water were obtained. The pellets contained manganese lactate, 3000 ppm of titanium oxide, and 4 ppm of sodium pyrophosphate corresponding to 7 ppm in Mn content.
【0017】上記ペレットを、エクストルーダーで溶融
し、ギヤポンプで計量した後紡糸口金から吐出した。冷
却固化後水系仕上げ剤を付与し、4500m/分の巻き
取り速度で巻き取り15デニール/5フィラメントのポ
リヘキサメチレンアジパミド繊維を得た。得られたポリ
ヘキサメチレンアジパミド繊維を20℃×相対湿度65
%にコントロールされた恒温室に7日間保管し、紡糸錘
の異なる10本のチーズを、15デニール/5フィラメ
ントの繊維でtanδ−温度(T)解析を実施した。そ
の時の解析結果、紡糸温度、及び7日間紡糸した時の紡
糸錘10錘分のトータルの切糸回数を表1に示す。なお
参考までに、得られたポリヘキサメチレンアジパミド繊
維を1口編みし、無定長状態で97℃、45分間の条件
で染色し風乾したものを、7日間20℃×相対湿度65
%にコントロールされた恒温室に保管し、tanδ−温
度(T)解析した。その結果を表1に示す。なお、記述
した解析値は、10本のチーズについて測定した時の最
大値と最小値である。すなわち、上記範囲内で繊維構造
は、ばらついていることになる。The above pellets were melted by an extruder, weighed by a gear pump, and then discharged from a spinneret. After cooling and solidification, a water-based finishing agent was applied, and at a winding speed of 4500 m / min, 15 denier / 5 filament polyhexamethylene adipamide fiber was obtained. The obtained polyhexamethylene adipamide fiber was treated at 20 ° C. and a relative humidity of 65.
% Cheese was stored in a temperature-controlled room for 7 days, and 10 cheeses having different spinning spindles were subjected to tan δ-temperature (T) analysis using 15 denier / 5 filament fibers. Table 1 shows the analysis results at that time, the spinning temperature, and the total number of cutting threads for 10 spinning spindles after spinning for 7 days. For reference, one piece of the obtained polyhexamethylene adipamide fiber was knitted, dyed at 97 ° C. for 45 minutes in an indefinite length state, and air-dried, and then dried at 20 ° C. × 65% relative humidity for 7 days.
The sample was stored in a temperature-controlled room controlled to 100% and analyzed by tan δ-temperature (T). The results are shown in Table 1. The analytical values described are the maximum and minimum values when measuring 10 cheeses. That is, the fiber structure varies within the above range.
【0018】ペレット水分量2000ppm、2800
ppmで紡糸したポリヘキサメチレンアジパミド繊維
は、繊維構造バラツキが小さく、紡糸収率が大きく改善
されている。さらに無定型領域の凝集性の高い繊維構造
を示しているため、染色したものでもペレット水分量2
000ppm、2800ppmで紡糸したポリヘキサメ
チレンアジパミド繊維は、繊維構造バラツキが小さく、
かつ無定型領域の凝集性の高い繊維構造を示す。Pellet water content 2000 ppm, 2800
The polyhexamethylene adipamide fiber spun at ppm has a small fiber structure variation, and the spinning yield is greatly improved. In addition, since it shows a highly cohesive fiber structure in the amorphous region, even if the dyed product has a pellet moisture content of 2
Polyhexamethylene adipamide fiber spun at 000 ppm and 2800 ppm has a small variation in fiber structure,
It also shows a highly cohesive fiber structure in the amorphous region.
【0019】[0019]
【比較例1】実施例1、2と同様な方法で重合して得ら
れたポリヘキサメチレンアジパミドを、従来の乾燥方
法、吸湿方法で処理し、1200ppmの水分を含むペ
レットを得た。上記ペレットを実施例1、2と同様な方
法で試験した。その時の解析結果を表2に示す。Comparative Example 1 Polyhexamethylene adipamide obtained by polymerization in the same manner as in Examples 1 and 2 was treated by a conventional drying method and moisture absorption method to obtain pellets containing 1200 ppm of water. The above pellets were tested in the same manner as in Examples 1 and 2. Table 2 shows the analysis results at that time.
【0020】ペレット水分量1200ppmで紡糸した
繊維は、ペレット水分量2000ppm、2800pp
mで紡糸した繊維と比較し、原糸、染色糸ともに無定型
部の構造バラツキが大きく、かつ切糸回数も多い。Fibers spun with a pellet water content of 1200 ppm have pellet water content of 2000 ppm and 2800 pp.
Compared with the fiber spun by m, both the raw yarn and the dyed yarn have large structural variations in the amorphous portion and the number of cutting yarns is large.
【0021】[0021]
【実施例3〜4】常法の重合方法にて90%蟻酸相対粘
度80のポリヘキサメチレンアジパミドポリマーを重合
した後、20℃の水浴中にメルトロープを押し出し通常
の造粒設備にてペレット化した。その時のポリマー水分
量は2800ppmであった。上記ペレットを従来の乾
燥方法、吸湿方法で処理し、2000ppmの水分を含
むペレットを得た。なお、このペレットは銅含有量で7
5ppmに相当するヨウ化銅、及びヨウ素含有量で18
00ppmに相当するヨウ化カリウム、及び15ppm
に相当する酸化チタンを含む。[Examples 3 to 4] A polyhexamethylene adipamide polymer having a relative viscosity of 90% formic acid of 80% was polymerized by a conventional polymerization method, and then the melt rope was extruded in a water bath at 20 ° C by a usual granulating equipment. Pelletized. The water content of the polymer at that time was 2800 ppm. The above pellets were treated by a conventional drying method and a moisture absorption method to obtain pellets containing 2000 ppm of water. This pellet has a copper content of 7
Copper iodide equivalent to 5 ppm and iodine content of 18
Potassium iodide equivalent to 00 ppm, and 15 ppm
It contains titanium oxide corresponding to.
【0022】上記ペレットを特開59−199812号
公報に開示されているような従来の方法で紡糸、延伸
し、1260デニール/208フィラメントのポリヘキ
サメチレンアジパミド繊維を得た。得られたポリヘキサ
メチレンアジパミド繊維を20℃×相対湿度65%にコ
ントロールされた恒温室に7日間保管し、6デニールの
単糸でtanδ−温度(T)解析を実施した。その時の
解析結果、繊維物性、及び7日間紡糸した時の切糸回数
を表2に示す。なお、記述した解析値は、一定条件で紡
糸した10本の単糸について測定した時の最大値と最小
値である。すなわち、上記範囲内で繊維構造は、ばらつ
いていることになる。The above pellets were spun and stretched by a conventional method as disclosed in JP-A-59-199812 to obtain 1260 denier / 208 filament polyhexamethylene adipamide fiber. The obtained polyhexamethylene adipamide fiber was stored in a thermostatic chamber controlled at 20 ° C. and a relative humidity of 65% for 7 days, and a tan δ-temperature (T) analysis was performed using 6 denier single yarn. Table 2 shows the analysis results at that time, the physical properties of the fiber, and the number of cutting threads after spinning for 7 days. The analytical values described are the maximum and minimum values when measured for 10 single yarns spun under constant conditions. That is, the fiber structure varies within the above range.
【0023】次に原糸1本ずつに撚数39回/10cm
の下撚を施し、次いで下撚2本ずつに撚数39回/10
cmの上撚を施し生コードを作った。この生コードを3
オーブンホットストレッチ装置を用いて下記の条件でレ
ゾルシン−ホルムアルデヒド−ラテックス液の処理を施
した。 温度/℃ 張力/kgf 第1ゾーン 160 1.4 第2ゾーン 228 2.8 第3ゾーン 228 1.5 処理速度 15m/min 得られた処理コードを20℃×相対湿度65%にコント
ロールされた恒温室に7日間保管し、単糸1本でtan
δ−温度(T)解析を実施した。その時の解析結果を表
3に示す。なお、ここで示す解析値も、原糸で示したも
のと同様である。Next, the number of twists is 39 times / 10 cm for each yarn.
Twist the second twist, then twist each two twists 39 times / 10
cm was twisted to make a raw cord. This raw code is 3
The resorcinol-formaldehyde-latex solution was treated under the following conditions using an oven hot stretcher. Temperature / ° C Tension / kgf 1st zone 160 1.4 2nd zone 228 2.8 3rd zone 228 1.5 Treatment speed 15m / min Obtained treatment cord 20 ° C x relative humidity 65% controlled constant temperature Stored in the room for 7 days and tan with a single yarn
δ-Temperature (T) analysis was performed. Table 3 shows the analysis results at that time. The analysis values shown here are the same as those shown for the raw yarn.
【0024】ペレット水分量2000ppm、2800
ppmで紡糸したポリヘキサメチレンアジパミド繊維
は、繊維構造バラツキが小さく、紡糸収率が大きく改善
されている。さらに無定型領域の凝集性の高い繊維構造
を示しているため、レゾルシン−ホルムアルデヒド−ラ
テックス液処理したものでも、ペレット水分量2000
−pm、2800ppmで紡糸したポリヘキサメチレン
アジパミド繊維は、繊維構造バラツキが小さく、かつ無
定型領域の凝集性の高い繊維構造を示す。Pellet water content 2000 ppm, 2800
The polyhexamethylene adipamide fiber spun at ppm has a small fiber structure variation, and the spinning yield is greatly improved. Furthermore, since it shows a highly cohesive fibrous structure in the amorphous region, the pellet water content of 2000 even when treated with resorcin-formaldehyde-latex solution
The polyhexamethylene adipamide fiber spun at -pm, 2800 ppm has a small fiber structure variation and a highly cohesive fiber structure in the amorphous region.
【0025】参考までに処理コードを155℃×40分
の加硫条件で加硫し、グッドイヤーチューブ疲労試験に
沿って耐疲労性試験を行った。その結果を、表2に示
す。なお、ここでいうグッドイヤーチューブ疲労試験は
以下の如くである。 JISL−10173.2.2.1Aに準ずる方法 チューブ形状 内径 12.5mm 外径 26mm 長さ 230mm 曲げ角度 90度 内圧 3.5kgf/cm2 回転数 850rpm ペレット水分量2000ppm、2800ppmで紡糸
したポリヘキサメチレンアジパミド繊維は、1000分
を越えるチューブ破壊時間を示す。For reference, the treated cord was vulcanized under vulcanization conditions of 155 ° C. for 40 minutes, and a fatigue resistance test was conducted according to the Goodyear tube fatigue test. The results are shown in Table 2. The Goodyear tube fatigue test here is as follows. Method conforming to JISL-10173.2.2.1A Tube shape Inner diameter 12.5 mm Outer diameter 26 mm Length 230 mm Bending angle 90 degrees Internal pressure 3.5 kgf / cm 2 Rotation speed 850 rpm Pellet water content 2000 ppm, 2800 ppm Polyhexamethylene spun Adipamide fiber exhibits a tube break time of over 1000 minutes.
【0026】[0026]
【比較例2】実施例3、4と同様な方法で重合して得ら
れたポリヘキサメチレンアジパミドを、従来の乾燥方
法、吸湿方法で処理し、600ppmの水分を含むペレ
ットを得た。上記ペレットを実施例3、4と同様な方法
で試験した。その時の解析結果を表4に示す。Comparative Example 2 Polyhexamethylene adipamide obtained by polymerization in the same manner as in Examples 3 and 4 was treated by a conventional drying method and moisture absorption method to obtain pellets containing 600 ppm of water. The above pellets were tested in the same manner as in Examples 3 and 4. Table 4 shows the analysis results at that time.
【0027】ペレット水分量600ppmで紡糸した繊
維は、ペレット水分量2000ppm、2800ppm
で紡糸した繊維と比較し、原糸の無定型部の構造バラツ
キが大きく、かつ切糸回数も多い。また、レゾルシン−
ホルムアルデヒド−ラテックス液処理糸の無定型部の構
造バラツキも大きく、チューブ疲労試験で1000分を
越えるチューブ破壊時間を示すものは無い。Fibers spun with a pellet water content of 600 ppm have pellet water content of 2000 ppm and 2800 ppm.
Compared with the fiber spun in (1), the irregular portion of the original yarn has a large structural variation and the number of cutting yarns is large. In addition, resorcin
There is a large structural variation in the amorphous portion of the formaldehyde-latex solution-treated yarn, and none of them shows a tube breaking time of more than 1000 minutes in the tube fatigue test.
【0028】[0028]
【表1】 [Table 1]
【0029】[0029]
【表2】 [Table 2]
【0030】[0030]
【表3】 [Table 3]
【0031】[0031]
【表4】 [Table 4]
【0032】[0032]
【発明の効果】本発明のポリアミド繊維、特にポリヘキ
サメチレンアジパミド繊維、ポリεカプロアミド繊維
は、tanδ−温度(T)解析でみる繊維構造バラツキ
が小さいことから、紡糸収率を大きく向上させることが
できるのと同時に、仮撚加工時のリング段等、繊維構造
バラツキに起因する現象を根本から改善することが可能
となる。INDUSTRIAL APPLICABILITY The polyamide fiber of the present invention, particularly polyhexamethylene adipamide fiber and poly ε-caproamide fiber, has a small variation in the fiber structure observed by tan δ-temperature (T) analysis, and therefore the spinning yield is greatly improved. At the same time, it is possible to fundamentally improve the phenomenon caused by the fiber structure variation such as the ring step during false twisting.
【0033】さらに、繊維構造バラツキが小さいことに
加えて、無定型領域の凝集性が高いため加工操作を施し
ても、繊維構造バラツキが顕在化することなく、染色斑
等、繊維構造バラツキに起因する現象を改善することが
できるのと同時に、物性低下を抑制できるものである。
また、本発明のポリアミド繊維の製造方法は、紡糸温度
を10℃から20℃低下させても安定紡糸可能であるこ
とから、溶融紡糸現場の熱暑に基づく作業環境を根底か
ら改善し、省エネルギー紡糸を実現できる。Further, in addition to the small fiber structure variation, since the amorphous region has high cohesiveness, the fiber structure variation does not become apparent even when a processing operation is performed, and it is caused by the fiber structure variation such as dyeing spots. The phenomenon that occurs can be improved, and at the same time, the deterioration of physical properties can be suppressed.
Further, in the method for producing a polyamide fiber of the present invention, stable spinning is possible even if the spinning temperature is lowered from 10 ° C to 20 ° C. Therefore, the working environment based on heat and heat at the melt spinning site is fundamentally improved, and energy-saving spinning is performed. Can be realized.
【図1】ポリアミド繊維のtanδ−温度(T)曲線の
モデル図を示す。FIG. 1 shows a model diagram of a tan δ-temperature (T) curve of polyamide fiber.
【図2】ポリヘキサメチレンアジパミドの結晶化特性の
水分量依存性を示す。FIG. 2 shows the water content dependence of the crystallization characteristics of polyhexamethylene adipamide.
【図3】ポリヘキサメチレンアジパミド繊維構造の水分
量依存性を示す。FIG. 3 shows the water content dependency of the polyhexamethylene adipamide fiber structure.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 森田 茂 宮崎県延岡市旭町6丁目4100番地 旭化成 工業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Shigeru Morita 6-4100 Asahi-cho, Nobeoka-shi, Miyazaki Prefecture Asahi Kasei Kogyo Co., Ltd.
Claims (1)
性質が下記(1)〜(5)式を満足することを特徴とす
るポリアミド繊維。 <tan δmax(αa)>−0.010 ≦tan δmax(αa) ≦<tan δmax(αa)>+0.010 (1) <Tmax (αa)>−5℃≦Tmax (αa)≦<Tmax (αa)>+5℃ (2) <tan δmax(βa)>−0.015 ≦tan δmax(βa) ≦<tan δmax(βa)>+0.015 (3) <tan δ(20 ℃) >−0.010 ≦tan δ(20 ℃) ≦<tan δ(20 ℃) >+0.010 (4) tanδ(20℃)≦0.040 (5) (ただし、力学的正接(tanδ)−温度(T)曲線に
おける主分散(αa )の最大のピーク高さをtanδma
x (αa)、主分散(αa)ピークを与える温度をTmax
(αa)、β分散帯での最大のピーク高さをtanδmax
(βa)、及び20℃におけるtanδ値をtanδ(2
0℃)とする。<tanδmax (αa)>,<tanδma
x (βa)>,<tanδ(20℃)>,<Tmax (αa)
>は、一定紡糸条件で紡糸した繊維について、それぞれ
の値を各10回測定した値の平均値である。)1. A polyamide fiber characterized in that the viscoelastic property measured at a measurement frequency of 35 Hz satisfies the following expressions (1) to (5). <Tan δmax (αa)> -0.010 ≤ tan δmax (αa) ≤ <tan δmax (αa)> +0.010 (1) <Tmax (αa)> -5 ° C ≤ Tmax (αa) ≤ <Tmax (αa)> + 5 ° C (2) <tan δmax (βa)> −0.015 ≦ tan δmax (βa) ≦ <tan δmax (βa)> +0.015 (3) <tan δ (20 ° C)> −0.010 ≦ tan δ (20 ° C ) ≤ <tan δ (20 ℃) > +0.010 (4) tan δ (20 ℃) ≦ 0.040 (5) (However, the main dispersion (αa) of the dynamic tangent (tan δ) -temperature (T) curve The maximum peak height is tan δma
x (αa), the temperature that gives the main dispersion (αa) peak is Tmax
(Αa), the maximum peak height in the β dispersion band is tanδmax
(Βa), and the tan δ value at 20 ° C. is tan δ (2
0 ° C). <Tanδmax (αa)>, <tanδma
x (βa)>, <tan δ (20 ° C)>, <Tmax (αa)
> Is the average value of the values obtained by measuring each value 10 times for each fiber spun under constant spinning conditions. )
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5203998A JPH0754212A (en) | 1993-08-18 | 1993-08-18 | Polyamide fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5203998A JPH0754212A (en) | 1993-08-18 | 1993-08-18 | Polyamide fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0754212A true JPH0754212A (en) | 1995-02-28 |
Family
ID=16483088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5203998A Pending JPH0754212A (en) | 1993-08-18 | 1993-08-18 | Polyamide fiber |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0754212A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07316917A (en) * | 1994-05-24 | 1995-12-05 | Asahi Chem Ind Co Ltd | Polyhexamethylene adipamide yarn having high stability with time and its production |
| JPH07324222A (en) * | 1994-05-26 | 1995-12-12 | Asahi Chem Ind Co Ltd | Polyhxamethylene adipamide fiber having high stability with time |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4923825B1 (en) * | 1970-12-29 | 1974-06-18 | ||
| JPS5526269A (en) * | 1978-08-17 | 1980-02-25 | Toray Ind Inc | Melt spinning of nylon |
| JPS61296116A (en) * | 1985-04-22 | 1986-12-26 | バスフ コ−ポレ−シヨン | Polyamide filament and its production |
-
1993
- 1993-08-18 JP JP5203998A patent/JPH0754212A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4923825B1 (en) * | 1970-12-29 | 1974-06-18 | ||
| JPS5526269A (en) * | 1978-08-17 | 1980-02-25 | Toray Ind Inc | Melt spinning of nylon |
| JPS61296116A (en) * | 1985-04-22 | 1986-12-26 | バスフ コ−ポレ−シヨン | Polyamide filament and its production |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07316917A (en) * | 1994-05-24 | 1995-12-05 | Asahi Chem Ind Co Ltd | Polyhexamethylene adipamide yarn having high stability with time and its production |
| JPH07324222A (en) * | 1994-05-26 | 1995-12-12 | Asahi Chem Ind Co Ltd | Polyhxamethylene adipamide fiber having high stability with time |
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