JPH0911214A - Production of inorganic panel material - Google Patents
Production of inorganic panel materialInfo
- Publication number
- JPH0911214A JPH0911214A JP18466395A JP18466395A JPH0911214A JP H0911214 A JPH0911214 A JP H0911214A JP 18466395 A JP18466395 A JP 18466395A JP 18466395 A JP18466395 A JP 18466395A JP H0911214 A JPH0911214 A JP H0911214A
- Authority
- JP
- Japan
- Prior art keywords
- aggregate
- mold
- slurry
- inorganic
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title description 10
- 239000002002 slurry Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims description 11
- 229910010272 inorganic material Inorganic materials 0.000 claims description 7
- 239000011147 inorganic material Substances 0.000 claims description 7
- 238000000748 compression moulding Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 abstract description 8
- 230000008014 freezing Effects 0.000 abstract description 5
- 238000007710 freezing Methods 0.000 abstract description 5
- 239000012615 aggregate Substances 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 230000032798 delamination Effects 0.000 description 4
- 239000006082 mold release agent Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000010257 thawing Methods 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- -1 pulp Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、例えば建築用外壁材と
して使用できる無機質系板材の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an inorganic board material which can be used as an outer wall material for construction.
【0002】[0002]
【従来の技術】水硬性無機質材、骨材及び水を混合した
スラリーを用途に合わせて複数種類用意し、これらを層
状にフォーミングして、表裏両側から圧締成型して製造
する多層の無機質系板材の製造方法は公知である。2. Description of the Related Art A multi-layered inorganic system prepared by preparing a plurality of slurries prepared by mixing a hydraulic inorganic material, an aggregate and water according to the application, forming these into layers, and press-molding from both sides A method of manufacturing a plate material is known.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、この製
造方法では下層のスラリーの表面に膜が形成されてか
ら、上層のスラリーをフォーミングするので層間の密着
性が悪く、寒冷地域で使用すると、冬季に凍結・融解に
よって層間剥離を生じるという問題があった。また、成
型されるスラリーが型枠に付着するので、型枠に離型剤
を塗布しておく必要があり、仮に、型枠に離型剤を塗布
しない場合には、脱型時に成型物の一部が付着、残存し
てしまうという問題があった。本発明はかかる事情に鑑
みてなされたもので、冬季に凍結等の原因によって層間
剥離を生じることがなく、しかも製品の脱型が容易な無
機質系板材の製造方法を提供することを目的とする。However, in this manufacturing method, since the upper layer slurry is formed after the film is formed on the surface of the lower layer slurry, the adhesion between the layers is poor, and when it is used in a cold area, it is not There is a problem that delamination occurs due to freezing and thawing. Further, since the slurry to be molded adheres to the mold, it is necessary to apply the mold release agent to the mold. If the mold release agent is not applied to the mold, the molded product will be removed at the time of demolding. There was a problem that some of them adhered and remained. The present invention has been made in view of such circumstances, and an object of the present invention is to provide a method for producing an inorganic plate material that does not cause delamination due to factors such as freezing in winter and that allows easy release of a product. .
【0004】[0004]
【課題を解決するための手段】前記目的に沿う請求項1
記載の無機質系板材の製造方法は、型枠に水硬性無機質
材及び骨材を含む無水の粉粒材をフォーミングした後、
その上から水硬性無機質材、骨材及び水を含むスラリー
をフォーミングし、続いて、水硬性無機質材及び骨材を
含む無水の粉粒材をフォーミングし、表裏両側から圧締
成型している。According to the present invention, there is provided a semiconductor device comprising:
The method for producing an inorganic plate material described, after forming an anhydrous powder material containing a hydraulic inorganic material and aggregate in the mold,
A slurry containing a hydraulic inorganic material, an aggregate and water is formed thereon, and then an anhydrous powder material containing the hydraulic inorganic material and the aggregate is formed, and compression molding is performed from both front and back sides.
【0005】[0005]
【作用】請求項1記載の無機質系板材の製造方法におい
ては、乾いた粉粒材にスラリー及びスラリーの水分が侵
入して、該粉粒材が硬化するので、層間密着性が改善さ
れ、凍結・融解による層間剥離を生じない。また、水を
含まない粉粒材を表裏面層としているので、圧締時及び
脱型時に成型物が型枠に付着しない。In the method for producing an inorganic plate material according to claim 1, since the slurry and the water content of the slurry infiltrate into the dry powdery material to harden the powdery material, the interlaminar adhesion is improved and freezing.・ No delamination due to melting. Moreover, since the powdered and granular material containing no water is used as the front and back layers, the molded product does not adhere to the mold during pressing and demolding.
【0006】[0006]
【実施例】続いて、添付した図面を参照しつつ、本発明
を具体化した実施例につき説明し、本発明の理解に供す
る。ここに、図1は本発明の一実施例に係る無機質系板
材の製造方法の工程説明図である。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the present invention will now be described with reference to the accompanying drawings to provide an understanding of the present invention. Here, FIG. 1 is a process explanatory drawing of the manufacturing method of the inorganic type board | plate material which concerns on one Example of this invention.
【0007】図1(A)に示すように、適当なメッシュ
のスクリーン(篩)10を用いて、一定重量の水を含ま
ない粉粒材11を所定の型枠12内に入れ、フォーミン
グして一定厚みにする。この場合、型枠12の内側に離
型剤は塗布しない。この場合の粉粒材11は、セメン
ト、スラグ、炭酸カルシウム、ロウ石、パーライト、パ
ルプ、マイカ等の粉粒物から形成される。なお、配合割
合については、表1の通りである。As shown in FIG. 1 (A), a powder (granular material) 11 containing no fixed weight of water is put into a predetermined mold 12 using a suitable mesh screen (sifter) 10 and is formed. Make a certain thickness. In this case, the mold release agent is not applied inside the mold 12. The powder material 11 in this case is formed from powder materials such as cement, slag, calcium carbonate, wax, perlite, pulp, and mica. The mixing ratio is as shown in Table 1.
【0008】[0008]
【表1】 [Table 1]
【0009】ここで、セメントはバインダーとして作用
し、スラグ、ロウ石、パーライト、マイカは骨材として
作用する。炭酸カルシウムは全体の色を白色に近くさ
せ、更に前記マイカは黒点模様を形成するのに使用す
る。そして、パルプは各成型物を繋ぐ働きをするので、
他の合成樹脂系の繊維であってもよい。Here, cement acts as a binder, and slag, wax stone, perlite, and mica act as an aggregate. Calcium carbonate makes the overall color close to white, and the mica is used to form a black dot pattern. And since pulp works to connect each molded item,
Other synthetic resin fibers may be used.
【0010】次に、図1(B)に示すように、一定量の
スラリー13をその上から入れて、一定厚みの層を形成
するフォーミングを行う。このスラリー13の配合成分
を表1に合わせて記載するが、水を加えて各成分を十分
に混練し、全体に流動性を与えている。そして、図1
(C)に示すように、その上から、前記粉粒材11と同
一成分の水を含まない粉粒材14を一定量供給してフォ
ーミングを行う。Next, as shown in FIG. 1 (B), a fixed amount of the slurry 13 is put in from above to form a layer having a constant thickness. The compounding ingredients of this slurry 13 are also shown in Table 1, but water is added to sufficiently knead the respective ingredients to impart fluidity to the whole. And FIG.
As shown in (C), a certain amount of powdery granules 14 containing no water, which is the same component as the powdery granules 11, is supplied from above to perform forming.
【0011】この後、図1(D)に示すように、全体を
プレス装置の下型15の上に載せて、上型16を下降さ
せて圧締成型を行う。この場合の圧締の条件は、従来の
スラリーを原料とする複層無機質系板材を製造する場合
と同様か、あるいは少し高めの圧力で行うのが好まし
い。この後、型枠12から無機質系板材17を外して、
図1(E)に示すように、例えば外壁材として使用でき
る製品を製造することができる。なお、強度上は従来の
製品と遜色はなく、寒冷地で使用する場合の凍結・融解
による層間剥離もなくなった。Thereafter, as shown in FIG. 1 (D), the whole is placed on the lower mold 15 of the pressing device, and the upper mold 16 is lowered to perform compression molding. The pressing condition in this case is preferably the same as in the case of producing a conventional multilayer inorganic plate material using a slurry as a raw material, or is preferably a slightly higher pressure. After this, remove the inorganic plate material 17 from the form 12,
As shown in FIG. 1E, for example, a product that can be used as an outer wall material can be manufactured. In terms of strength, it was comparable to conventional products, and delamination due to freezing and thawing when used in cold regions was eliminated.
【0012】前記実施例は、原料を限定して説明した
が、配合として他の成分を使用することは当然可能であ
る。Although the above examples have been described by limiting the raw materials, it is of course possible to use other components as a blend.
【0013】[0013]
【発明の効果】請求項1記載の無機質系板材の製造方法
は以上の説明からも明らかなように、スラリー及びスラ
リーの水分が粉粒材に侵入して、該粉粒材を硬化させる
ので、層間密着性が改善される。また、水分を含まない
粉粒材を表裏面層としているので、型枠から脱型する際
に、成型物が型枠に付着せず、品質の良い成型板が得ら
れ、離型剤の塗布を省略することができる。As is apparent from the above description, the method for producing an inorganic plate material according to claim 1 allows the slurry and the water content of the slurry to penetrate into the powder material to cure the powder material. Interlayer adhesion is improved. In addition, since the powder and granular materials that do not contain water are used as the front and back layers, when the mold is released from the mold, the molded product does not adhere to the mold, a good quality molded plate is obtained, and the mold release agent Can be omitted.
【図1】図1は本発明の一実施例に係る無機質系板材の
製造方法の工程説明図である。FIG. 1 is a process explanatory diagram of a method for manufacturing an inorganic plate material according to an embodiment of the present invention.
10 スクリーン 11 粉粒材 12 型枠 13 スラリー 14 粉粒材 15 下型 16 上型 17 無機質系板材 10 Screen 11 Powder / Granular Material 12 Formwork 13 Slurry 14 Powder / Granular Material 15 Lower Mold 16 Upper Mold 17 Inorganic Plate
Claims (1)
水の粉粒材をフォーミングした後、その上から水硬性無
機質材、骨材及び水を含むスラリーをフォーミングし、
続いて、水硬性無機質材及び骨材を含む無水の粉粒材を
フォーミングし、表裏両側から圧締成型することを特徴
とする無機質系板材の製造方法。1. Forming an anhydrous powdery material containing a hydraulic inorganic material and an aggregate on a mold, and then forming a slurry containing the hydraulic inorganic material, an aggregate and water on it.
Subsequently, an anhydrous powder material containing a hydraulic inorganic material and an aggregate is formed, and compression molding is performed from both front and back sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18466395A JPH0911214A (en) | 1995-06-27 | 1995-06-27 | Production of inorganic panel material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18466395A JPH0911214A (en) | 1995-06-27 | 1995-06-27 | Production of inorganic panel material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0911214A true JPH0911214A (en) | 1997-01-14 |
Family
ID=16157182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18466395A Pending JPH0911214A (en) | 1995-06-27 | 1995-06-27 | Production of inorganic panel material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0911214A (en) |
-
1995
- 1995-06-27 JP JP18466395A patent/JPH0911214A/en active Pending
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