JPH09125570A - Interior panel and its forming method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To develop usage of a lengthy member having a through hole used for formation of a comparatively small interior article such as a style, a shelf, etc., conventionally and form surfaces of various shapes in forming an interior panel especially having a large surface area. SOLUTION: An interior panel has an extensive flat surface type surface or a non-flat surface type surface such as a curved surface type or an irregular surface type, etc., to which a plural number of wide lengthy plate materials 201 with a plural number of through holes drilled with constant intervals passing through the overall width on a side surface in the cross direction at least. Thereafter a plural number of the wide lengthy plate materials 201 with a plural number of the through holes 8 passing through along the overall width in the cross direction and to open on a side surface with the constant intervals are continuously connected to each other, and the interior panel is formed by inserting and connecting a connecting means 202 in the through holes to open on the side surfaces of the neighbouring plate materials respectively.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention
The present invention relates to the formation of wide interior panels having various surface morphologies such as curved surfaces and uneven surfaces.

[0002]

2. Description of the Related Art The applicant of the present application has previously proposed a method for forming a long frame member utilizing the connection of plate members by means of dowels.
No. 6234 and Japanese Patent Publication No. 6-9534.

In Japanese Patent Publication No. 61-6234,
A first dowel fitting hole formed over the entire length by combining two split bars each having a corresponding longitudinal groove.
Second member having the same cross section as the elongated frame member and the first dowel fitting hole
A second elongated frame member having dowel fitting holes formed on one side surface at a required longitudinal pitch is cut into respective required lengths, and the end surface of the first elongated frame member is abutted against the side surface of the second elongated frame member. The connecting dowels are connected to each other by fitting the connecting dowels into the first fitting hole and the second fitting hole provided in the end surface and the side surface.

In Japanese Patent Publication No. 6-9534, a pair of frame members formed by penetrating the first dowel hole in the longitudinal direction and a second dowel hole having the same diameter as the first dowel hole are formed on one side. A pair of second frame members formed at equal intervals in the longitudinal direction are connected to each other by dowels to form a frame part, and second dowel holes are formed at equal intervals in the longitudinal direction on opposing surfaces of the first frame member. In addition, a first dowel hole penetrating in the longitudinal direction and a second dowel hole penetrating in the longitudinal direction are also formed in the partition plate and the shelf plate to be assembled in the frame part, and the partition plate and the shelf plate are doweled inside the frame part. It is disclosed that they are connected to each other and assembled.

This method for forming a long frame-like body has the advantage that it can be assembled easily and surely without requiring skill, but on the other hand, even after the completion of the product, the long material which is an assembly material is used. However, there is a drawback that the dowel hole provided on the surface is exposed on the surface. Therefore, when the conventional long material with dowel holes is used as it is for assembling a wide panel, the dowel holes provided in the long material exposed on the surface are unnoticeable and spoil the appearance. Rather, the widthwise connection has the inconvenience of requiring extra, separate attachment tools.

[0006]

SUMMARY OF THE INVENTION An object of the present invention is to develop the use of a long member having a through hole which has been conventionally used for forming a relatively small interior article such as a frame or a shelf. In particular, when forming an interior panel having a large surface area, it is possible to form a surface having various shapes such as a surface having a curved surface or an uneven surface, and a shelf on the surface.

[0007]

SUMMARY OF THE INVENTION According to the present invention, a plurality of wide plate members having a plurality of through holes penetrating over the entire width and having a plurality of through holes formed at regular intervals are connected to at least the side surface in the width direction. , An interior panel having a wide planar surface, a non-planar surface such as a curved surface or an uneven surface.

This interior panel penetrates the entire width in the width direction, and connects a plurality of wide long plate members having a plurality of through-holes opened on the side surface at a constant interval, each of which is made up of adjacent plate members. It is formed by inserting and connecting the connecting means into the through hole opened on the side surface.

As a wide long plate material, it is necessary to prepare a certain size of plate material, and this plate is connected or cut into an arbitrary size, and dowel holes appearing at equal intervals are connected to each plate. Just the required size and plane,
Panel surfaces having various shapes can be easily formed regardless of the uneven surface. Also, since the dowel holes appearing on the side surface are provided at regular intervals, it can be used as it is at the time of assembly, and after the panel is used, it can be easily disassembled, and even after disassembly and removal, it can be remanufactured as it is. Can be reused.

[0010]

BEST MODE FOR CARRYING OUT THE INVENTION As means for connecting adjacent plate members, a through hole formed in the side surface of the adjacent plate member is a dowel hole, and the dowel holes are connected to each other by a dowel, or The adjacent plate members are connected to each other by interposing, between the side surfaces of the adjacent plate members, a connecting rod having a through hole communicating with the through holes provided in the adjacent plate members and provided on the adjacent plate members. It is possible to adopt a method of connecting the through holes via the connecting rod.

Further, in order to form another panel plate crossing one panel plate or to provide various shelves on the surface of the panel plate, a plurality of dowel holes can be easily formed on the wide surface at equal intervals. Can be provided.

In order to make the surface of the interior panel uneven or curved, the surface of the plate material is made uneven or curved so as to connect the directions of the openings of the through holes provided in the connecting rods for adjusting the surface, and further, Align the openings of the through-holes on the connecting rods with the through-holes on the side surfaces of the adjacent plate materials, and connect the through-holes of the adjacent plate materials to the through-holes provided on the connecting bar and the flexibility of a thin string. A panel is constructed by connecting the wires of the above.

The width and height of the interior panel to be formed are such that a plurality of wide long plate members, which penetrate a plurality of dowel holes along the entire length in the lengthwise direction and are bored at regular intervals, are connected to each other. Combine and adjust.

Further, as one form of the interior panel, it is possible to provide a plurality of dowel holes on the surface of a wide elongated plate material and use the dowel holes to attach a shelf material to the surface.

[0015]

【Example】

Example 1 This example describes an example in which an opening of a through hole provided in a long panel is used as a dowel hole in the present invention and applied to the formation of an interior panel with a shelf and a cross panel.

FIG. 1 shows a completed drawing of the interior panel 10. In the figure, the interior panel 10 is
It is formed by assembling a plurality of regular long plate members 1 with wide dowel holes. Each is made by combining a flat plate-shaped first assembly panel 4 provided with a box 2 and a shelf 3 formed by assembling a plurality of fixed-length long plate materials 1 and a second assembly panel 5 intersecting the box-shaped first assembly panel 4. ing.
Reference numerals 41 and 51 are auxiliary materials obtained by cutting out the lengthy plate material 1 of a fixed length in order to make the height of the lengthy plate material 1 at a length equal to or larger than the length of the lengthy plate material 1. The second panel 5 is connected using a dowel hole opened at the top to form a panel material having a predetermined height. In the figure, 6 and 7
Shows the openings of dowel holes formed through the entire length and the entire length of the fixed-length long plate material 1 which is an assembly material, appearing on the end face in the width direction and the end face in the length direction.

FIG. 2 shows the appearance of the long plate material 1. The openings of the dowel holes 6 penetrating through the entire width at equal intervals can be seen on the end surface in the width direction, and the end surface in the length direction can be seen. The openings of a plurality of dowel holes 7 penetrating over the entire length appear.

FIG. 3 is a view showing a section of the long plate member 1 taken along the line AA shown in FIG. 2, and FIG. 4 is a perspective view showing the structure of each dowel hole.

As shown in these figures, a long plate material 1 comprises a wood core material 11, a plywood 12 covering the outer surface thereof, and a decorative plate or a veneer plate 13 on both outermost surfaces,
In the core material 11, a plurality of dowel holes 6 and 7 penetrating the entire width and the entire length are provided in parallel in the width direction and the length direction, respectively. A plurality of dowel holes 8 are provided at right angles to the wide surface, and the dowel holes 8 provided on the wide surface are usually covered with a decorative plate 13 and are necessary at the time of use. Accordingly, the decorative plate 13 is penetrated and communicated with the dowel hole 8. In this way, the prepared members are combined, dowels (not shown) are inserted into the respective dowel holes, and as shown in FIG. A second panel 5 can be formed that intersects the panel 4.

Using the long plate material 1 having the structure shown in FIGS. 2 to 4, the interior panel shown in FIG. 1 is assembled by the following procedure.

A long plate material 1 having a surface size shown in FIG. 2 and formed into a certain size is cut into one-third in the length direction, and this is connected to the long plate material 1 to form a panel. Four
The connection auxiliary members 41 and 51 for obtaining the predetermined heights of 5 and 5 are used. In addition, the long plate material 1 is cut into tenths in the length direction to form the shelf plate materials 21 and 31 of the box 2 and the shelf 3 formed on the surface of the panel 4, and the long plate material 1 is further elongated. The side plate members 22 of the box 2 formed on the surface of the panel 4 by cutting in the vertical direction were prepared.

First, in the height direction of each long plate member 1, dowel holes 7 in the lengthwise direction of the auxiliary connecting members 41 and 51 are formed in the dowel holes 7 on the upper end surface of the long plate member 1. Was attached to obtain a panel material having a predetermined height. In these panel materials, the first panel 4 is obtained by inserting dowels into the dowel holes 6 in the width direction formed on the side surfaces of the adjacent plate materials 1 forming the panel materials and connecting the dowels. You can

Next, the connecting auxiliary material 51 is attached to the long plate material 1.
Panel members that are connected in the height direction of the first panel 4 and a dowel hole 8 formed in the surfaces of the long plate material 1 and the connection auxiliary material 41 that form one panel material, and the second panel. 5, and a dowel hole 6 in the width direction of the long plate material 1 is formed by inserting a dowel into the second panel 5 which is positioned at a right angle to the first panel 4. In the same manner as the connection of the first panel 4 described above, a dowel is inserted between the plate material 1 and the dowel hole 6 in the width direction formed on the side surface of the adjoining auxiliary material 51 which are adjacent to each other. Panel 5 is completed.

Then, finally, a plurality of dowel holes 8 provided at right angles to one wide surface of the long plate material 1 forming the first panel 4, and a box 2 and a shelf 3 on the surface of the panel 4. The shelf plate materials 21 and 31 forming the above and the side plate material 22 and the dowel holes 6 in the width direction shown in FIGS. 2 to 4 are connected by dowels to form the box 2 and the shelf 3 shown in FIG.

In this way, it is possible to easily form an interior panel having shelves or crossed panels from a single type of long plate material 1 of a fixed length.

In the above-described embodiment, an example is shown in which, in addition to the through holes in the width direction, through holes for assembling are provided in the height direction and the surface direction, but the panel to be assembled is relatively low and the standard length. When the height of the long plate material 1 is set to a height equal to or lower than that, or when the panel is used for a simple one surface, and further, when the surface may be a bare surface, respectively, It is possible to use the one in which the formation of the through hole in the vertical direction or the surface direction is omitted and the decorative plate on the surface is omitted.

In the first embodiment, the through hole provided over the entire width of the long plate material is used as a dowel hole, and the dowel is attached to the dowel hole to connect the long plate materials to form a panel. Although examples have been shown, in the following Examples 2 to 4, the interior plate is connected by using the connecting rods provided with the through holes in the diameter direction between the elongated plate materials. An example of forming is shown.

Example 2 This example illustrates an example in which the flat panel 200 shown in FIG. 5 is formed on a long plate member 201 of a fixed length shown in FIG. 6 via a connecting rod 202.

As shown in FIG. 6, this long plate material 2
The side end surface 203 of No. 01 has a through hole 204 provided over the entire width thereof, and is formed in a concave shape so as to be convenient for attaching a connecting rod.

FIG. 7 is a cross-sectional view showing how to connect the long plate members 201. This long plate material 201
In the same manner as in Example 1, the plywood 1 is placed on the core material 11.
Two layers are provided, the outer surface of which is covered by a veneer 13. Reference numeral 8 denotes a through hole for forming a shelf member, which is provided so as to penetrate in the surface direction, as in the case of the first embodiment. Of course, the through hole 8 for forming the shelf member is not necessary for forming only the panel. Through holes 205 are formed in the connecting rods 202 at positions corresponding to the opening positions of the through holes 204 for connecting the adjacent long plate members 201.

When connecting the two long plate members 201 via the connecting rod 202, the long plate members 201 are connected.
The wire 206 is passed through the through-hole 204 for connection and the through-hole 205 formed in the connecting rod 202, and both ends of the wire 206 are fixed by tightening the wire 206 by the fixing tools 207. Thereby, the flat panel 200 in which the long plate members 201 are connected is obtained. Reference numeral 208 is a side cover for preventing the fixture 207 from being exposed on the surface.

Example 3 This example shows an example in which an interior panel 300 having a concavo-convex surface shown in FIG. 8 is formed with a long plate member 301 of a fixed length shown in FIG. 9 via a connecting rod 302.

The long plate member 301 of a fixed length used for forming the panel 300 having the uneven surface is shown in FIG.
As shown in FIG.
Has a through hole 304 provided over its entire width and is formed in a concave shape so that the connecting rod 302 can be applied. At the same time, the corners of the side end faces 303 are cut off according to the joining mode with the adjacent long plate members 301 when the panel 300 having the uneven surface is formed by connecting the long plate members 301.

FIG. 10 shows an example in which the two long plate members 301 shown in FIG. 9 are connected at a right angle via a connecting rod 302. The through holes 305 provided in the diametrical direction of the connecting rod 302 are the through holes 3 of the long plate members 301.
It is bent at a right angle at its center so as to communicate with 04. Then, as in the case of the second embodiment, the long plate member 301 is connected by passing the wire 306 through the through hole 304 for connecting the long plate member 301 and the through hole 305 formed in the connecting rod 302. The wire 306 is clamped and fixed at both ends by the fixing device 307, and this connection is continued, whereby the panel 300 having the uneven surface shown in FIG. 8 is formed.

As described above, by arbitrarily setting the direction of the opening of the through hole 305 provided in the connecting rod 302, the direction of the long plate member 301 forming the panel can be arbitrarily adjusted, and the surface of the long plate member 301 can be adjusted. It is possible to form uneven surfaces having various aspects. Reference numeral 308 is a side cover for preventing the fixing device 307 from being exposed on the surface.

Example 4 In this example, a panel 400 having a curved surface shown in FIG. 11 is used.
An example in which is formed. The panel 400 shown in FIG.
Is formed by connecting 1 of the flat plate-shaped long plate member 401 and 2 of the long plate member 401 having a curved surface via a connecting rod 402.

FIG. 12 shows a procedure for forming 2 of the long plate member 401 having a curved surface through the connecting rod 402 among them. In this case, the long plate member 401 having a curved surface
The through hole 404 provided in No. 2 is formed to have a diameter larger than that of the through hole in each of the above embodiments,
It is made easy to communicate with the through hole 405 of the connecting rod 402 formed in a straight line. In this way, the connecting wire 406 is passed through both of the through holes 404 and 405 which are in communication with each other.
The both ends are clamped and fixed by the fixing device 407. In the same manner as in the case of Examples 2 and 3, the long plate member 401 having a curved surface with the connecting rod 402 sandwiched between 1 of the flat plate long plate member 401 is moved to a required position. Connect using a string-shaped wire. By continuing this connection, it is possible to form a panel having any surface area and shape angle.

[0038]

【The invention's effect】

(1) It is possible to easily assemble a flat surface, a curved surface, an uneven surface, and a panel having a relatively large surface area in which a shelf is integrated on the surface.

(2) By applying it to the assembly of the frame, it is possible to make a continuous combination furniture.

(3) It can be used for multiple functions and multiple purposes without impairing the aesthetic appearance of the finished panel decorative surface.

(4) As a woodworking material, as a recycling material, it can be remanufactured and reused in a fixed size.

(5) The presence of the through-holes in the length direction and the through-holes in the width direction, which are visible on the wood surface of the panel, causes no aesthetic problem due to the attachment of the decorative plate.

(6) The conventional partition wall surface / decorative wall surface, etc. can be easily assembled by using on-site construction without any special technique.

(7) The shapes of the uneven surface and the curved surface are not fixed and can be widely used.

[Brief description of the drawings]

FIG. 1 shows a first embodiment of an interior panel formed according to the present invention.

2 shows the appearance of a long plate material used to form the interior panel shown in FIG.

FIG. 3 shows a cross section taken along line AA of the long plate material shown in FIG.

FIG. 4 shows a configuration of dowel holes in the long plate material shown in FIG.

FIG. 5 shows a second embodiment of an interior panel formed according to the present invention.

6 shows the appearance of a long plate material used to form the interior panel shown in FIG.

FIG. 7 shows how to connect the long plate members shown in FIG.

FIG. 8 shows an example of an interior panel having an uneven surface as a third embodiment of the present invention.

9 shows a long plate material used to form the interior panel shown in FIG.

FIG. 10 shows how to connect the long plate members shown in FIG.

FIG. 11 shows an example of an interior panel having a curved surface as another embodiment of the present invention.

FIG. 12 shows how to connect long plate materials for forming an interior panel having a curved surface.

[Explanation of symbols]

1 Long plate material 2 Box 3 Shelf 4
First panel 5 Second panel 6, 7 Through dowel hole 8 Through dowel hole for forming shelf member 10 Interior panel 11 Core material 12 Plywood 13 Decorative plate 21,
31 Shelf board material 22 Side board materials 41, 51 Connection auxiliary material 200 Planar interior panel 201 Long plate material 202 Connecting rod 203 Side end surface of long plate material 204 Through hole of long plate material 205 Through hole of connecting rod 206 For connection Wire 207 Fixing device 208
Side cover 300 Interior panel with uneven surface 301
Long plate member 302 Connecting rod 303 Side end surface of long plate member 304 Through hole of long plate member 305 Through hole of connecting rod 306 Connecting wire 307 Fixing device 308
Side hide 400 400 Interior panel 401 having curved surface 1 Flat plate-shaped long plate material 401 2 Long plate material having curved surface 402
Connecting rod 403 Side end surface of long plate material 404 Through hole of long plate material 405 Through hole of connecting rod 406 Connecting wire 407 Fixing device

Claims (8)

[Claims] 1. An interior panel in which a plurality of wide long plate members having a plurality of through holes penetrating over the entire width and having a plurality of through holes formed at regular intervals are connected to at least a side surface in the width direction of the interior panel. 2. The interior panel according to claim 1, wherein the surface obtained by arranging and connecting a plurality of wide elongate plate members is a non-planar surface such as a curved surface or an uneven surface. 3. A plurality of wide long plate members, which penetrate through the entire width in the width direction and have a plurality of through holes opening at the side faces at a constant interval, are connected to each other, and the plate members are opened on the side faces of adjacent plate members. A method of forming an interior panel in which a connecting means is inserted into the through hole and joined. 4. The connection between adjacent plate materials is such that a through hole opened on a side surface of the adjacent plate material is a dowel hole,
The method for forming an interior panel according to claim 3, wherein the dowel holes are connected to each other by dowels. 5. A wide long plate material is connected to and joined with a plurality of wide long plate materials having a plurality of dowel holes at the end face in the length direction and having a plurality of dowel holes formed at regular intervals. The method for forming an interior panel according to claim 3, wherein the width and height of the panel are adjusted. 6. The interior panel formation according to claim 4, wherein a plurality of dowel holes are provided on the surface of the wide elongated plate material, and the shelf material is attached to the surface using the dowel holes. Law. 7. The adjacent plate members are connected to each other by interposing a connecting rod having a through hole communicating with a through hole provided in the adjacent plate members between the side surfaces of the adjacent plate members. The method for forming an interior panel according to claim 3, wherein the through holes provided in the matching plate members are connected via the connecting rod. 8. The surface condition of the connected plate material is adjusted to be flat, uneven or curved by adjusting the direction of the opening of the through hole provided in the connecting rod according to the connecting direction of the connecting plate material. Item 8. A method for forming an interior panel according to item 7.