JPH0957711A - Method and device for impregnation of cross section of wood, and water-soluble resin colorant for wood impregnation - Google Patents
Method and device for impregnation of cross section of wood, and water-soluble resin colorant for wood impregnationInfo
- Publication number
- JPH0957711A JPH0957711A JP26426492A JP26426492A JPH0957711A JP H0957711 A JPH0957711 A JP H0957711A JP 26426492 A JP26426492 A JP 26426492A JP 26426492 A JP26426492 A JP 26426492A JP H0957711 A JPH0957711 A JP H0957711A
- Authority
- JP
- Japan
- Prior art keywords
- wood
- impregnating agent
- mouth
- adapters
- suction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002023 wood Substances 0.000 title claims abstract description 219
- 238000005470 impregnation Methods 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 52
- 239000003086 colorant Substances 0.000 title claims description 27
- 229920005989 resin Polymers 0.000 title description 6
- 239000011347 resin Substances 0.000 title description 6
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 142
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000002347 injection Methods 0.000 claims abstract description 5
- 239000007924 injection Substances 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 3
- 239000000077 insect repellent Substances 0.000 claims description 3
- 150000005846 sugar alcohols Polymers 0.000 claims description 3
- 239000005456 alcohol based solvent Substances 0.000 claims description 2
- 230000002421 anti-septic effect Effects 0.000 claims description 2
- 210000004027 cell Anatomy 0.000 claims 12
- 150000001299 aldehydes Chemical class 0.000 claims 1
- 230000006837 decompression Effects 0.000 claims 1
- 230000000717 retained effect Effects 0.000 claims 1
- 210000003462 vein Anatomy 0.000 abstract 1
- 238000010438 heat treatment Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 6
- 229920001187 thermosetting polymer Polymers 0.000 description 6
- 238000009472 formulation Methods 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 238000004040 coloring Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 241000238631 Hexapoda Species 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 230000002335 preservative effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010875 treated wood Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、木材等の改質のため木
材芯に含浸剤を浸透させる木材の含浸剤交互含浸法と、
そのための装置と、その装置を用いて木材に含浸させ、
加熱することにより硬化反応させて木材の強化、防虫、
防腐、着色する水溶性木材樹脂含浸着色剤に感する。BACKGROUND OF THE INVENTION The present invention relates to a method for impregnating wood with an impregnating agent which impregnates a wood core with an impregnating agent for modifying wood and the like.
A device for that, and using the device to impregnate wood,
Hardening reaction by heating to strengthen wood, repel insects,
Sensitive to water-soluble wood resin impregnated colorants that are antiseptic and colored.
【0002】[0002]
【従来の技術】近年、地球的規模で木材資源が急激に減
少しつつあり、その資源の枯渇が問題視されるようにな
っているところから、木材の一層の有効利用が望まれて
おります。このため、各方面で木材等を改質する方法に
ついての研究が盛んに行われている。その方法の一つ
に、木材等に含浸剤を含浸させて改質する方法がある。
従来の含浸法は大別すると3つある。その第1は拡散浸
透法、第2は煮沸処理法、第3は減加圧処理法である。
しかし、木材等への含浸剤の含浸はなかなか難しく、い
ずれの方法も欠点があって、満足すべきものではなかっ
た。2. Description of the Related Art In recent years, wood resources have been rapidly decreasing on a global scale, and depletion of those resources is becoming a problem, so more effective use of wood is desired. . For this reason, research on methods for modifying wood and the like has been actively conducted in various fields. One of the methods is a method of impregnating wood or the like with an impregnating agent for modification.
There are roughly three conventional impregnation methods. The first is a diffusion permeation method, the second is a boiling treatment method, and the third is a depressurization treatment method.
However, impregnation of wood or the like with an impregnating agent is quite difficult, and all of these methods have drawbacks, which are not satisfactory.
【0003】そこで、更に研究が進められて提案された
のが、木材の両側木口に圧入部と吸引部を固定して一方
からの吸引による負圧を作り他方から含浸剤を圧入する
木材等の含浸方法及びその装置である。(例えば特開平
3ー184801号公報)これは一方の木口面から含浸
剤を強制的に圧入し、他方の木口から吸引して木材の細
胞腔内に含浸剤を簡単に浸透通過せしめ、木材の芯部ま
で含浸剤が迅速に行き渡るようにしたものであるが、圧
入含浸が一方向的なため含浸部分にむらが生じ含浸し難
い長尺ものには不適当であるなど、まだ問題点が残って
いる。また、従来の木材含浸法を前提にした水溶性含浸
剤や溶剤型含浸剤はあったが、前記の木口含浸法を前提
とした、含浸剤はなかった。[0003] Therefore, further researches have been made and proposed, such as wood in which a press-fitting part and a suction part are fixed to both sides of the wood to create a negative pressure by suction from one side and press the impregnating agent from the other side. An impregnation method and an apparatus therefor. (For example, JP-A-3-184801) In this method, the impregnating agent is forcibly pressed in from one of the wood mouths, and suctioned from the other wood mouth to easily permeate the impregnating agent into the cell cavities of the wood. Although the impregnating agent is made to spread quickly to the core, the problem remains, such as press fitting impregnation is unidirectional and is not suitable for long products that are difficult to impregnate due to unevenness in the impregnated part. ing. Further, there were water-soluble impregnating agents and solvent-type impregnating agents which were based on the conventional wood impregnation method, but there was no impregnating agent based on the above-mentioned wood-mouth impregnating method.
【0004】[0004]
【発明が解決しようとする課題】本発明者等は、前記木
口含浸法を更に改良すべく研究を重ねた結果、従来の木
口含浸法では、含浸部分にむらが生じ、長尺物の浸透が
不充分である問題点を解決した、両木口から交互に含浸
剤を吸引浸透せしめ、むらなくしかも長尺物でも両末端
まで充分に含浸剤を行き渡らせるようにしたことと、さ
らに含浸効率をたかめるための木口交互含浸法を開発し
た。また、この木口交互含浸法を圧力側と吸引側の開閉
止め弁の操作のみで簡単に行えるようにした実用性の高
い木口含浸装置を開発した。更に、このような木口吸引
加圧含浸法に適した新しい水溶性木材樹脂含浸着色剤を
開発し、従来以上に優秀な木材の改質をおこなえるよう
にした。DISCLOSURE OF INVENTION Problems to be Solved by the Invention The inventors of the present invention have conducted research to further improve the above-described method of impregnating the mouth of the mouth. Solving the inadequate problem, the impregnating agent was sucked and infiltrated alternately from both wood mouths so that the impregnating agent could be spread evenly to both ends even for long objects, and the impregnation efficiency should be further enhanced. We have developed an alternate impregnation method for wood. In addition, we have developed a highly practical wood-end impregnation device that makes it possible to perform this wood-opening alternate impregnation method simply by operating the on-off stop valves on the pressure side and suction side. Furthermore, we have developed a new water-soluble wood resin-impregnated colorant suitable for such a wood mouth suction pressure impregnation method, and made it possible to perform excellent wood modification more than before.
【0005】[0005]
【課題を解決するための手段】特許を受けようとする第
1発明は、圧力釜内の含浸剤中で、原料木材の一方の木
口アダプタから吸引して対応する木口面の細胞腔および
それと連通する細胞腔内を負圧にするとともに、他方の
木口アダプタから対応する木口面の細胞腔およびそれと
連通する細胞腔内に含浸剤を圧入するようにして含浸さ
せ、その後、原料木材の木口面からの木口アダプタを介
した含浸剤の圧入と吸引の方向を経時的に逆転させて含
浸させ、このような含浸剤の木口からの交互圧入・吸引
を必要に応じて数回繰り返すようにしたことを特徴とす
る木材の木口含浸法である。The first invention to be granted a patent is to use the impregnating agent in the pressure cooker to suction from one of the ostium adapters of the raw wood and to communicate with the corresponding cell cavities of the xylem surface. While making a negative pressure in the cell cavity, the impregnating agent is impregnated into the cell cavity of the corresponding xylem surface and the cell cavity communicating with it from the other xylem adapter to impregnate it, and then from the xylem surface of the raw wood. The direction of press-fitting and suction of the impregnating agent through the mouth end of the impregnating agent is reversed with time to impregnate, and alternate press-fitting and suction from the mouth end of the impregnating agent are repeated several times as necessary. This is a characteristic method of wood impregnation.
【0006】この第1発明は、圧力釜内に満たされた含
浸剤中で、木材の左右両木口を利用し含浸剤の圧入と吸
引を行うもので、その含浸剤の圧入と吸引の方向を経時
的に逆転させて交互に含浸させるものである。木材は本
来、高含水状態あるいは飽水状態のほうが溶液に含まれ
る物質の拡散率がよく、浸透しやすい性質がある。この
ような浸透しやすい含浸剤中で、木材の木口を利用して
吸引により細胞腔内を負圧にしながら他方の木口から含
浸剤を圧入して強制的に含浸剤を細胞腔内に含浸させる
のである。つまり本発明は、含浸しやすい条件の中で木
材組織の内側と外側の両方から強制含浸をおこなうもの
で、短時間で効率よく含浸剤を芯部まで行き渡らせるこ
とができる。更に本発明は、この木口を利用した強制含
浸を経時的に方向を変えて交互に行うのである。つまり
含浸剤の浸透方向を変えることによって、木材に節があ
ったり木目がどんなに複雑であっても、含浸剤をむらな
く隅々まで効率よく含浸させることができるのである。According to the first aspect of the present invention, in the impregnating agent filled in the pressure cooker, the impregnating agent is press-fitted and sucked by using both left and right wood mouths. It is reversed with time and alternately impregnated. Originally, wood has a property that a substance contained in a solution has a high diffusivity and is easily permeated in a high water content state or a water saturated state. In such an easy-to-penetrate impregnant, the impregnant is forcibly impregnated into the cell cavity by pressurizing the impregnant from the other grain while using the mouth of the wood to create a negative pressure in the cell cavity. Of. That is, in the present invention, forced impregnation is performed from both the inside and the outside of the wood structure under conditions that facilitate impregnation, and the impregnating agent can be efficiently spread to the core in a short time. Further, according to the present invention, the forced impregnation utilizing the wood mouth is alternately performed by changing the direction with time. In other words, by changing the permeating direction of the impregnating agent, it is possible to efficiently impregnate the impregnating agent into every corner even if the wood has knots or the wood grain is complicated.
【0007】特許を受けようとする第2発明は、含浸剤
が加圧された状態で入っている圧力釜内に原料木材を入
れ、その原料木材の幹軸方向に対して横断するように切
断した左右両木口面には木口アダプタを取り付け、当該
左右両木口アダプタにそれぞれ導管を介して含浸剤圧入
装置と含浸剤吸引装置とを切換装置で切換え自在なるよ
う連結するとともに、前記圧力釜にも導管を介して含浸
剤圧入装置と含浸剤吸引装置とを切換装置で切換え自在
なるよう連結しておき、当該含浸剤圧入装置と含浸剤吸
引装置とを切換装置で切り換えながら作動させることに
より、左右両方の木口アダプタから吸引して対応する木
口面の細胞腔およびそれと連通する細胞腔内を負圧にす
るとともに、含浸釜内を加圧状態とし、原料木材の幹軸
方向に沿った周側面から加圧された含浸剤が細胞腔内に
圧入するようにしたことを特徴とする木材の木口含浸法
である。A second invention to obtain a patent is to put raw wood into a pressure cooker containing an impregnating agent under pressure, and cut the raw wood so as to traverse the trunk axis direction. The left and right both-sides mouths are fitted with a mouth end adapter, and the left and right both-side mouth adapters are connected to the left and right both-side mouth adapters via conduits so that the impregnating agent press-fitting device and the impregnating agent suction device can be switched by a switching device. The impregnating agent press-fitting device and the impregnating agent suction device are connected through a conduit so that they can be switched by a switching device, and the left and right are operated by switching the impregnating agent press-fitting device and the impregnating agent suction device with the switching device. A vacuum is applied from both cusp adapters to create a negative pressure in the cell cavities of the corresponding xylem surface and the cell cavities that communicate with it, and the impregnation pot is pressurized to the circumferential side along the trunk axis direction of the raw wood. The pressurized impregnating agent from is so pressed into the cell cavity is a butt impregnation of wood characterized by.
【0008】当該第2発明は、左右両木口アダプタと圧
力釜とに含浸剤圧入装置と含浸剤吸引装置とを切換装置
で切換え自在なるよう連結することによって、圧力釜内
に満たされた含浸剤を加圧状態にするとともに、左右両
方の木口アダプタから吸引して細胞腔内を負圧にし、こ
れによって原料木材の幹軸方向に沿った周側面から加圧
された含浸剤が細胞腔内に圧入するようにした含浸法で
ある。According to the second aspect of the invention, the impregnating agent filled in the pressure cooker is connected to the left and right wood mouth adapters and the pressure cooker by connecting the impregnating agent press-fitting device and the impregnating agent suction device so as to be switchable. In addition to applying pressure, the negative pressure inside the cell cavity is obtained by suctioning from both the left and right ostium adapters, which causes the impregnant pressurized from the peripheral side surface along the stem axis of the raw wood to enter into the cell cavity. It is an impregnation method in which press-fitting is performed.
【0009】特許を受けようとする第3発明は、含浸剤
圧入装置の作動により配管を介して含浸剤を供給するこ
とにより釡内を常圧より高くなし得る圧力釜と、当該圧
力釜内に収容される原料木材の幹軸方向に対して横断す
るように切断した両端木口面に取り付け得るように構成
された少なくとも一対の木口アダプタと、当該両木口ア
ダプタに連結された配管には圧力釜の外において含浸剤
圧入装置や含浸剤吸引装置や切換装置が配設されてお
り、当該切換弁の操作により左右両木口アダプタを加圧
系統にしたり減圧系統にしたりできるように構成してお
く。本発明は、このように構成された含浸装置を用い
て、木材に含浸剤を含浸させるのである。A third invention to be patented is a pressure cooker which can make the inside of the handle higher than the normal pressure by supplying the impregnating agent through a pipe by the operation of the impregnating agent press-fitting device, and a pressure cooker in the pressure cooker. At least a pair of wood mouth adapters configured so as to be attached to the wood mouth surfaces of both ends cut so as to cross the trunk axis direction of the raw material wood to be housed, and a pipe connected to the wood mouth adapters has a pressure cooker An impregnating agent press-in device, an impregnating agent suction device, and a switching device are arranged outside, and the left and right both-sides mouth adapters can be made into a pressurizing system or a depressurizing system by operating the switching valve. The present invention impregnates wood with an impregnating agent using the impregnating apparatus configured as described above.
【0010】第1工程:圧力釜内に原料木材を収納し、
その木材の左右両端木口に一対の木口アダプタを取り付
ける。First step: storing raw wood in a pressure cooker,
Attach a pair of knurl adapters to the left and right ends of the wood.
【0011】第2工程:前記含浸剤圧入装置と含浸剤吸
引装置の作動と切換装置の開閉操作により、圧力釜内を
加圧状態にするとともに、一対の木口アダプタのうち一
方の木口アダプタを減圧系統にして吸引状態となし、同
時に他方の木口アダプタを加圧系統として釜内圧力と同
じ加圧状態にする。Second step: By operating the impregnating agent press-fitting device and the impregnating agent suction device and opening / closing the switching device, the inside of the pressure cooker is pressurized, and one of the pair of wooden mouth adapters is depressurized. The system is set to a suction state, and at the same time, the other cusp adapter is used as a pressurizing system to set the same pressurizing state as the pot pressure.
【0012】第3工程:含浸剤圧入装置と含浸剤吸引装
置の作動と切換装置を操作して前記一方の木口アダプタ
を加圧系統とするとともに前記他方の木口アダプタを減
圧系統にして、両木口アダプタの吸引状態と加圧状態を
逆転せしめ、必要に応じてこのような両木口アダプタの
吸引状態と加圧状態の逆転を交互に回数繰り返す。The third step: operating the impregnating agent press-fitting device and the impregnating agent suction device and operating the switching device to make the one of the mouth end adapters a pressurizing system and the other of the mouth end adapters a depressurizing system so that both ends The suction state and the pressurization state of the adapter are reversed, and the reversal of the suction state and the pressurization state of the double-ended adapters is alternately repeated as needed.
【0013】第4工程:必要に応じて前記両木口アダプ
タを減圧系統にして吸引状態にするとともに、圧力釜内
を加圧状態とする。 以上のような工程を経ることにより原料木材の細胞腔内
に含浸剤を含浸させるようにしたことを特徴とする木材
の木口含浸法である。Fourth step: If necessary, the both mouth end adapters are made into a depressurization system to be in a suction state and the pressure cooker is to be in a pressurization state. This is a method for impregnating the mouth of wood by impregnating the cell cavities of the raw wood with the impregnating agent through the above steps.
【0014】当該第3発明は、基本的発明である第1発
明および第2発明をおこなうための装置を具体化して、
それを用いて具体的に第1発明および第2発明を組み合
わせた複合的な木口交互含浸を行おうとするもので、よ
り完成度の高い木材の木口含浸法である。The third aspect of the invention embodies an apparatus for carrying out the first and second aspects of the invention, which are basic aspects of the invention.
It is intended to carry out a composite alternate impregnation of the cusps using the first invention and the second invention by using it, and it is a more complete method of impregnating the cusps of wood.
【0015】特許を受けようとする第4発明は、配管を
介して含浸剤を供給することにより釡内を常圧より高く
なし得る圧力釜と、圧力釜の中に内装された収容木材保
持部と、当該収容木材保持部に保持される原料木材の幹
軸方向に対して横断するように切断した両端木口面に取
り付け得るように構成された少なくとも一対の木口アダ
プタと、当該両木口アダプタに連結され当該圧力釜の外
に延出してなる配管と、その配管に配設された含浸剤圧
入装置や含浸剤吸引装置や切換装置とからなり、当該切
換装置の操作により左右両木口アダプタを圧入系統にし
たり吸引系統にしたり、圧力釜の中を加圧状態にしたり
減圧状態にできるように構成したことを特徴とする木材
の木口含浸装置である。A fourth invention to be patented is a pressure cooker that can make the inside of the handle higher than the normal pressure by supplying an impregnating agent through a pipe, and a stored wood holding portion provided inside the pressure cooker. And at least a pair of wood mouth adapters configured to be attached to both ends of the wood mouth cut so as to cross the trunk axis direction of the raw wood held by the containing wood holding portion, and connected to the both wood mouth adapters. And a pipe extending out of the pressure cooker and an impregnating agent press-fitting device, an impregnating agent suction device, and a switching device arranged in the pipe. By operating the switching device, the left and right both-mouth adapters are press-fitted. The wood impregnating device is characterized in that it is configured such that it can be turned into a suction system or a suction system, and the pressure cooker can be put into a pressurized state or a depressurized state.
【0016】当該第4発明は、前記第1発明、第2発明
および第3発明に係る木材の木口含浸法をおこなうため
の装置を具体化したものである。圧力釜の外で切換装置
の操作により簡単に左右両木口アダプタを圧入系統にし
たり吸引系統にしたり、圧力釜の中を加圧状態にしたり
減圧状態にできるように構成した点に特徴がある。The fourth aspect of the present invention embodies the apparatus for performing the wood-mouth impregnation method according to the first, second and third aspects of the present invention. It is characterized in that the left and right both-sides mouth adapters can be easily made into a press-fitting system or a suction system by operating the switching device outside the pressure cooker, and the inside of the pressure cooker can be put into a pressurized state or a depressurized state.
【0017】特許を受けようとする第5発明は、原料木
材の一方の木口アダプタから吸引して対応する木口面の
細胞腔およびそれと連通する細胞腔内を負圧にするとと
もに、他方の木口アダプタから対応する木口面の細胞腔
およびそれと連通する細胞腔内に含浸剤を圧入するよう
にして含浸させるようにしたことを特徴とする木材の木
口含浸法において用いる木材樹脂含浸着色剤であって、
着色剤、多価アルコール類、触媒、アルコール系溶剤、
水の他に、アルデヒド類および/または水溶性ウレタン
樹脂を配合してあり、木材に含浸後加熱することにより
硬化反応させ、木材の強化、防虫、防腐、着色するよう
にしたことを特徴とする水溶性木材樹脂含浸着色剤であ
る。A fifth aspect of the present invention, which is going to receive a patent, sucks from one of the ostium adapters of the raw material wood to make a negative pressure in the corresponding cell cavities of the xylem surface and the cell cavities communicating with the cell cavities, and at the other of the ostium adapters. A wood resin-impregnated colorant used in the wood mouth-impregnation method, characterized in that the impregnating agent is impregnated by press-fitting into the cell cavity of the corresponding xylem surface and the cell cavity communicating with it.
Colorants, polyhydric alcohols, catalysts, alcohol solvents,
In addition to water, an aldehyde and / or a water-soluble urethane resin is blended, and the wood is impregnated and then heated to cause a hardening reaction, thereby strengthening, insect repelling, preserving, and coloring the wood. Water-soluble wood resin impregnated colorant.
【0018】当該第5発明は、木材の木口含浸法を前提
に開発された水溶性木材樹脂含浸着色剤である。含浸剤
をただ単に含浸するだけでなく、含浸後加熱処理するこ
とにより含浸剤を硬化反応させ、木材の強化、防虫、防
腐、着色するようにしたことが特徴である。The fifth invention is a water-soluble wood resin-impregnated colorant developed on the premise of the wood impregnation method. It is characterized in that not only the impregnating agent is simply impregnated, but also the impregnating agent is cured by a heat treatment after impregnation so that the wood is strengthened, insect repellent, preservative and colored.
【0019】[0019]
【実施例】図1は、本発明に係る含浸装置の構成を示す
説明図である。本発明は、圧力釜1と該圧力釜1の中に
内装された収容木材保持部2と、当該収容木材保持部2
に保持される原料木材3の幹軸方向に対して横断するよ
うに切断した両端木口面3A,3Bに取り付け得るよう
に構成された少なくとも一対の木口アダプタ4A,4B
と、当該両木口アダプタ4A,4Bに連結され当該圧力
釜1の外に延出してなる配管5と、その配管5に配設さ
れた含浸剤圧入装置6や含浸剤吸引装置7や切換装置8
とからなる。DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is an explanatory view showing the constitution of an impregnating apparatus according to the present invention. The present invention relates to a pressure cooker 1, a stored wood holding portion 2 installed inside the pressure cooker 1, and a stored wood holding portion 2
At least a pair of wood mouth adapters 4A, 4B configured to be attached to both ends wood mouth surfaces 3A, 3B cut so as to cross the trunk axis direction of the raw wood material 3 held in
And a pipe 5 which is connected to the both-ends adapters 4A and 4B and extends out of the pressure cooker 1, and an impregnating agent press-fitting device 6, an impregnating agent suction device 7, and a switching device 8 arranged in the pipe 5.
Consists of
【0020】前記圧力釜1は、図示しない出入口の扉を
しめることにより密閉状態にすることの出来る釜体で、
配管5を介して含浸剤圧入装置6や含浸剤吸引装置7や
切換装置8と連結しており、含浸剤圧入装置6の作動に
より配管5を介して含浸剤を供給することにより釡内を
常圧より高くなし得るとともに、圧力釜の中を減圧状態
にできるように構成した木材の木口含浸装置である。The pressure cooker 1 is a cooker body which can be closed by closing a door (not shown) at the entrance and exit.
It is connected to the impregnating agent press-fitting device 6, the impregnating agent suction device 7, and the switching device 8 through the pipe 5, and the impregnating agent is supplied through the pipe 5 by the operation of the impregnating agent press-fitting device 6 to constantly maintain the inside of the nail. It is a wood mouth-impregnating device configured so that the pressure can be higher than the pressure and the pressure inside the pressure cooker can be reduced.
【0021】また、該圧力釜1の中には、収容された木
材を整列して保持し、収納される含浸剤と木材が万遍な
く接触できるようにした収容木材保持部2が内装されて
いる。しかも、この収容木材保持部2には、原料木材3
の幹軸方向に対して横断するように切断した両端木口面
3A,3Bに取り付け得るように構成された少なくとも
一対の木口アダプタ4A,4Bが装着されている。更
に、当該両木口アダプタ4A,4Bには、配管5a,5
bが連結されているが、この配管5a,5bは圧力釜1
の外に延出して、外部の配管5と連結して前記含浸剤圧
入装置6や前記含浸剤吸引装置7および切換装置8と連
なっており、これらの操作により左右両木口アダプタを
加圧系統にしたり減圧系統にしたりできるように構成し
た木材の木口含浸装置である。Further, the pressure cooker 1 is internally provided with a stored wood holding portion 2 for holding the stored wood in an aligned manner so that the stored impregnating agent and the wood can evenly contact each other. There is. Moreover, the raw wood 3
At least a pair of the mouth end adapters 4A, 4B configured to be attached to the both end mouth end surfaces 3A, 3B cut so as to traverse the trunk axis direction are attached. Further, the two mouth end adapters 4A, 4B are provided with pipes 5a, 5
b is connected, but these pipes 5a and 5b are connected to the pressure cooker 1
Of the impregnating agent press-fitting device 6, the impregnating agent suction device 7 and the switching device 8 connected to the external pipe 5, and by these operations, the left and right both-sides mouth adapters are used as a pressurizing system. It is a wood mouth impregnation device configured so that it can be used as a pressure reducing system.
【0022】つまり、本発明の含浸装置は、圧力釜の中
に含浸剤を加圧供給したり圧力釜の中から含浸剤を減圧
吸引できるように構成した圧力釜内含浸剤流通系統と、
当該圧力釜の中に収納された木口アダプタ4A,4Bを
介して原料木材の細胞腔内に含浸剤を加圧供給したり当
該細胞腔内から含浸剤を減圧吸引できるように構成した
細胞腔内含浸剤流通系統との2系統が、圧力釜の外部に
配設した含浸剤圧入装置6と前記含浸剤吸引装置7と切
換装置8とによって、並列的に設けられているというの
が基本構成である。That is, the impregnating apparatus of the present invention comprises an impregnating agent distribution system in a pressure cooker, which is constructed so that the impregnating agent can be supplied under pressure into the pressure cooker and the impregnating agent can be sucked under reduced pressure from the pressure cooker.
Inside the cell cavity configured so that the impregnating agent can be pressure-supplied into the cell cavity of the raw wood through the wood mouth adapters 4A and 4B housed in the pressure cooker, and the impregnating agent can be suctioned under reduced pressure from the cell cavity. The basic configuration is that two systems, an impregnating agent distribution system, are provided in parallel by the impregnating agent press-fitting device 6, the impregnating agent suction device 7, and the switching device 8 arranged outside the pressure cooker. is there.
【0023】含浸剤圧入装置6は、駆動源としての圧力
ポンプ9に連結される配管5cを起点として配管5d,
5hや圧力釜1を選定するとともに、切換装置8を構成
する切換弁Q,R,Y,Zの開閉を選定操作し、これに
よって処理目的に添うように選択的に圧入系統を構成設
定してなるものである。The impregnating agent press-fitting device 6 includes a pipe 5d connected to a pressure pump 9 as a drive source, a pipe 5d,
5h and the pressure cooker 1 are selected, and the switching valves Q, R, Y, and Z constituting the switching device 8 are selectively opened and closed, thereby selectively setting the press-fitting system so as to meet the processing purpose. It will be.
【0024】含浸剤吸引装置7もまた、駆動源としての
吸引ポンプ10を二連結される配管5fを終点にして、
配管5d,5e,5hを選定するとともに、切換装置8
を構成する切換弁Q,R,X,Y,Zの開閉を選定操作
し、これによって処理目的に添うように選択的に吸引系
統を構成設定してなるものである。The impregnating agent suction device 7 also has a pipe 5f to which the suction pump 10 as a drive source is connected, as an end point.
While selecting the pipes 5d, 5e, 5h, the switching device 8
The opening / closing of the switching valves Q, R, X, Y, and Z constituting the above are selectively operated, whereby the suction system is selectively configured and set so as to meet the processing purpose.
【0025】以下、本発明の実施例における具体的配管
構成を、図1に従って示すと、圧力ポンプ9から延出す
る配管5cは、まず圧力釜1の内部と連結し、当該圧力
釡1内に含浸剤を圧入し得るようになっているととも
に、その配管5aの途中から分岐した配管5dは、圧力
釜1内の木口アダプタ4Aに導通している配管5cと連
結されていて、木口アダプタ4Aにも含浸剤を圧入し得
るようになっている。この際、当該配管5dの途中には
切換弁Qが設けられていて圧力釡1内だけか、圧力釡1
と木口アダプタ4Aの両方に含浸剤を圧入し得るように
選択出来るようになっている。また切換弁Qを過ぎた配
管5dの途中から更に配管5eが分岐されており、それ
は切換弁Rを介して吸引ポンプ10に直接連結されてい
る吸引用の配管5fに繋がっている。また、吸引ポンプ
10に直接連結されている吸引用の配管5fは切換弁X
を介して圧力釜1内の木口アダプタ4Bに導通する配管
5bに連結されている。更に、圧力釜1内から延出した
配管5gは2つに分岐し、その一方の分岐配管5gは切
換弁Zを介して圧力釜1内の含浸剤を抜取る抜取口11
に繋がっており、他方の分岐配管5hは切換弁Yを介し
て配管5f(切換弁Xより圧力釜1寄りの位置)に連結
しており、圧力釜1内の加圧状態の含浸剤が配管5g−
配管5f−配管5b−木口アダプタ4Bを介して木材の
B側木口から圧入できるように構成されている。A concrete piping structure in the embodiment of the present invention will be described below with reference to FIG. 1. The piping 5c extending from the pressure pump 9 is first connected to the inside of the pressure cooker 1 and is connected to the inside of the pressure stick 1. The impregnating agent can be press-fitted, and the pipe 5d branched from the middle of the pipe 5a is connected to the pipe 5c which is in conduction with the wood mouth adapter 4A in the pressure cooker 1 to connect to the wood mouth adapter 4A. Also, the impregnating agent can be press-fitted. At this time, a switching valve Q is provided in the middle of the pipe 5d and is provided only inside the pressure handle 1 or the pressure handle 1
It is possible to select so that the impregnating agent can be press-fitted into both the and the mouth end adapter 4A. Further, a pipe 5e is further branched from the middle of the pipe 5d passing through the switching valve Q, which is connected to a suction pipe 5f directly connected to the suction pump 10 via a switching valve R. The suction pipe 5f directly connected to the suction pump 10 has a switching valve X.
It is connected to the pipe 5b which is electrically connected to the mouth end adapter 4B in the pressure cooker 1 via. Further, the pipe 5g extending from the pressure cooker 1 is branched into two, and one branch pipe 5g is an extraction port 11 for extracting the impregnating agent from the pressure cooker 1 via the switching valve Z.
The other branch pipe 5h is connected to a pipe 5f (a position closer to the pressure cooker 1 than the changeover valve X) via a switching valve Y, so that the pressurized impregnating agent in the pressure cooker 1 is connected to the pipe. 5g-
It is configured such that the wood can be press-fitted from the B side wood mouth through the pipe 5f-the pipe 5b-the wood mouth adapter 4B.
【0026】次に、前記実施例の含浸装置を用いて、第
3発明の木材の木口含浸法を行うと次の様になる。 第1工程:圧力釜内に原料木材3を入れ、収容木材保持
部2により所定の位置に整列保持し、その木材の左右両
端木口3A,3Bに一対の木口アダプタ4A,4Bを取
り付ける。Next, the impregnating apparatus of the above-mentioned embodiment is used to carry out the wood impregnation method of the third invention as follows. First step: Put the raw wood 3 in the pressure cooker, align and hold the raw wood 3 in a predetermined position by the stored wood holding portion 2, and attach the pair of wood mouth adapters 4A, 4B to the left and right wood mouths 3A, 3B of the wood.
【0027】第2工程:加圧ポンプ9と吸引ポンプ10
を作動させるとともに、切換弁Q,Xを開成し、切換弁
R,Y,Zを閉成するように切換装置8を操作する。す
ると、加圧ポンプ9と配管5c,5dが含浸剤圧入装置
6となって圧力釜1内を加圧状態にするとともに、木口
アダプタ4Aを加圧系統として釜内圧力と同じ加圧状態
にする。この時の釜内圧力は、約7Kg/cm2 とし
た。Second step: pressurizing pump 9 and suction pump 10
The switching device 8 is operated so that the switching valves Q, X are opened and the switching valves R, Y, Z are closed. Then, the pressurizing pump 9 and the pipes 5c and 5d serve as the impregnating agent press-fitting device 6 to bring the inside of the pressure cooker 1 into a pressurized state, and the wood mouth adapter 4A serves as a pressurizing system to bring the same pressure as the pressure inside the cooker. . The pressure in the pot at this time was about 7 kg / cm 2 .
【0028】またこの時、吸引ポンプ10と配管5fと
木口アダプタ4Bとによって含浸剤吸引装置を構成し、
吸引系統となる。つまり、収納された原料木材3に対
し、加圧含浸剤の雰囲気中でA側木口から含浸剤が圧入
しながらB側木口から吸引するような含浸処理がほどこ
されたことになる。この時の吸引力は−1Kg/cm2
とした。At this time, the suction pump 10, the pipe 5f, and the wood mouth adapter 4B constitute an impregnating agent suction device.
It becomes a suction system. That is, the stored raw wood 3 is impregnated so that the impregnating agent is pressed in from the A side wooden mouth while being sucked from the B side wooden mouth in the atmosphere of the pressure impregnating agent. The suction force at this time is -1 Kg / cm 2.
And
【0029】第3工程:次に、加圧ポンプ9と吸引ポン
プ10を作動させたまま、切換弁R,Yを開成し、切換
弁Q,X,Zを閉成するように切換装置8だけを操作す
る。すると、加圧ポンプ9と配管5c,5hが含浸剤圧
入装置6となって圧力釜1内を加圧状態にするととも
に、木口アダプタ4Bを加圧系統とする。またこの時、
吸引ポンプ10と配管5d,5e,5fと木口アダプタ
4Aとによって含浸剤吸引装置を構成し、吸引系統とな
る。つまり、収納された原料木材3には、加圧含浸剤の
雰囲気中でB側木口から含浸剤が圧入しながらA側木口
から吸引するような含浸処理がほどこされたことにな
る。これは前記第2工程と逆の方向への強制含浸法であ
る。このように切換弁の操作によって簡単に両木口アダ
プタの吸引状態と加圧状態の逆転を交互に回数繰り返す
ことができるのである。Third step: Next, with the pressurizing pump 9 and the suction pump 10 still operating, the switching valves R and Y are opened, and the switching valves Q, X and Z are closed. To operate. Then, the pressurizing pump 9 and the pipes 5c and 5h serve as the impregnating agent press-fitting device 6 to bring the inside of the pressure cooker 1 into a pressurized state, and the wood mouth adapter 4B serves as a pressurizing system. At this time,
The suction pump 10, the pipes 5d, 5e, 5f, and the wood mouth adapter 4A constitute an impregnating agent suction device, which constitutes a suction system. In other words, the stored raw material wood 3 is impregnated so that the impregnating agent is pressed in from the B-side mouth and sucked from the A-side mouth in the atmosphere of the pressure impregnating agent. This is a forced impregnation method in the opposite direction to the second step. In this way, the reversal of the suction state and the pressurization state of the double-ended mouth adapter can be easily repeated alternately by operating the switching valve.
【0030】第4工程:次は必要に応じて行う操作では
あるが、加圧ポンプ9と吸引ポンプ10を作動させたま
ま、切換弁R,Xを開成し、切換弁Q,Y,Zを閉成す
るように切換装置8だけを操作する。すると、加圧ポン
プ9と配管5cが含浸剤圧入装置6となって圧力釜1内
を加圧状態にし、加圧系統とする。この時、吸引ポンプ
10と配管5d,5e,5f,5a,5bと木口アダプ
タ4A,4Bとによって含浸剤吸引装置を構成し、吸引
系統となる。つまり、収納された原料木材3は、必要に
応じて左右両木口側A,Bから吸引され、圧力釜内にて
加圧状態の含浸剤が原料木材の周側部から細胞腔内へ圧
入されることになる。Fourth step: Next, although it is an operation to be performed as necessary, the switching valves R, X are opened and the switching valves Q, Y, Z are opened while the pressurizing pump 9 and the suction pump 10 are operating. Only the switching device 8 is operated so as to be closed. Then, the pressurizing pump 9 and the pipe 5c serve as the impregnating agent press-fitting device 6 to bring the inside of the pressure cooker 1 into a pressurized state to form a pressurizing system. At this time, the suction pump 10, the pipes 5d, 5e, 5f, 5a and 5b, and the wood mouth adapters 4A and 4B constitute an impregnating agent suction device, which constitutes a suction system. That is, the stored raw material wood 3 is sucked from both left and right wood mouth sides A and B as needed, and the impregnating agent in a pressurized state is pressed into the cell cavity from the peripheral side portion of the raw material wood in the pressure cooker. Will be.
【0031】以上のように、第3発明は、圧力釜の外部
に配設した切換弁の開閉操作だけで、上記のような複雑
で多様な含浸工程を行うことができ、これによって、原
料木材の細胞腔内に含浸剤を簡単に且つ効率良く含浸さ
せることができるのである。また、第1発明の木口含浸
法は、前記第2工程と第3工程を繰り返すことにより行
うことができ、第2発明の木口含浸法は、前記第4工程
を行うことにより実現できるのである。As described above, according to the third aspect of the present invention, the complicated and various impregnation steps as described above can be performed only by opening and closing the switching valve arranged outside the pressure cooker. The impregnating agent can be easily and efficiently impregnated into the cell cavities. Further, the wood-mouth impregnation method of the first invention can be performed by repeating the second step and the third step, and the wood-mouth impregnation method of the second invention can be realized by performing the fourth step.
【0032】次に第5発明の水溶性木材樹脂含浸着色剤
の実施例について述べる。前述したように、昔からに含
浸剤を含浸させて木材を改質することがおこなわれてい
るが、その方法として従来、拡散浸透法、煮沸処理法、
減加圧処理法の3種類がある。そして、これら従来の木
材含浸法を前提にした水溶性型含浸剤や溶剤型含浸剤は
あったが、前記の木口含浸法を前提とした含浸剤は存在
しなかった。Next, examples of the water-soluble wood resin-impregnated colorant of the fifth invention will be described. As mentioned above, wood has been modified for a long time by impregnating it with an impregnating agent.
There are three types of pressure reduction treatment methods. Although there are water-soluble type impregnating agents and solvent type impregnating agents which are based on these conventional wood impregnation methods, there are no impregnating agents based on the above-mentioned wood-mouth impregnation method.
【0033】しかるに木材等への含浸剤の含浸はなかな
か難しく、いずれ含浸剤も欠点があって満足すべきもの
ではなかった。例えば、従来の水溶性型含浸剤として
は、ポリエチレングリコール、ポリエチレングリコール
モノメタクリレート等のタイプが利用されている。しか
し、これら水溶性型含浸剤を含浸させた木材は、木材の
材質感を損なうことがなく、利用価値の高いものとされ
ているが、これらは木材中で注入液が硬化していないた
め液が流れ出しやすく不安定になるとか、水溶性型含浸
剤は木材に均等に含浸しにくいとか、そのために着色含
浸では色が不均一になり色むらが出来るとか、水溶性型
含浸剤では木材の強度、歪、割れ、加工性を改質する効
果が充分ではない等といった欠点がある。However, impregnation of wood or the like with an impregnating agent is difficult, and any impregnating agent has drawbacks, which is not satisfactory. For example, as the conventional water-soluble type impregnating agent, types such as polyethylene glycol and polyethylene glycol monomethacrylate are used. However, wood impregnated with these water-soluble impregnating agents is said to have high utility value without impairing the texture of wood, but these are liquids because the injection liquid is not cured in wood. Water is easy to flow out and becomes unstable, or it is difficult to uniformly impregnate the water-soluble impregnating agent into the wood. Therefore, color impregnation causes uneven color and uneven coloring. However, there are drawbacks such as distortion, cracking, and insufficient effect of modifying workability.
【0034】また、溶剤型含浸剤としてはフェノール系
樹脂、ウレタン系樹脂、エポキシ系樹脂等の樹脂を用い
ているが、これら溶剤型含浸剤は、有機溶剤が使用され
ているので、溶剤が放散され環境汚染の原因となると
か、臭いがあり作業性がわるいとか、溶剤によってシー
リング剤などが犯され、含浸装置がすぐに支障をきたす
とか、木材の強度、歪、割れ、加工性を改質する効果が
充分ではない等といった欠点がある。As the solvent type impregnating agent, resins such as phenol resin, urethane resin and epoxy resin are used. Since these solvent type impregnating agents use an organic solvent, the solvent is diffused. It causes environmental pollution, has a bad workability due to its odor, or sealants are violated by the solvent, and the impregnating device can be damaged immediately.It also improves the strength, strain, cracking and workability of wood. There are drawbacks such as insufficient effect.
【0035】そこで、更に研究が進められて提案された
のが、木材の両側木口に圧入部と吸引部を固定して一方
からの吸引による負圧を作り他方から含浸剤を圧入する
木材等の含浸方法及びその装置である。(例えば特開平
3ー184801号公報あるいは本願発明)これは一方
の木口面から含浸剤を強制的に圧入し、他方の木口から
吸引して木材の細胞腔内に含浸剤を簡単に浸透通過せし
め、木材の芯部まで含浸剤が迅速に行き渡るようにした
ものである。本発明に係る水溶性木材樹脂含浸着色剤
は、このような新しい木材の木口含浸法を前提にして、
開発されたものである。Then, further research was conducted, and it was proposed that a press-fitting part and a suction part be fixed to both sides of the wood to create a negative pressure by suction from one side, and the impregnating agent is press-fitted from the other side. An impregnation method and an apparatus therefor. (For example, Japanese Unexamined Patent Publication No. 3-184801 or the present invention) In this method, the impregnating agent is forcibly pressed in from the surface of one side of the wood, and sucked from the other side of the wood to allow the impregnating agent to easily penetrate and pass into the cell cavities of the wood. The impregnating agent can be quickly spread to the core of wood. The water-soluble wood resin-impregnated colorant according to the present invention is premised on such a new wood wood impregnation method,
It was developed.
【0036】すなわち、本発明に係る水溶性木材樹脂含
浸着色剤の特徴は次の通りである。第1に、原料木材の
一方の木口アダプタから吸引して対応する木口面の細胞
腔およびそれと連通する細胞腔内を負圧にするととも
に、他方の木口アダプタから対応する木口面の細胞腔お
よびそれと連通する細胞腔内に含浸剤を圧入するように
して含浸させるようにしたことを特徴とする木材の木口
含浸法において用いる木材樹脂含浸着色剤である。第2
に、着色剤、多価アルコール類、触媒、アルコール系溶
剤、水の他に、アルデヒド類および/または水溶性ウレ
タン樹脂を配合してある。第3に、この木材樹脂含浸着
色剤は木材に含浸後加熱することにより硬化反応させ、
高分子の加熱硬化型を得ることにより、木材の強化、防
虫、防腐、着色するようにしたことを特徴とするもので
ある。That is, the characteristics of the water-soluble wood resin-impregnated colorant according to the present invention are as follows. First, a negative pressure is applied to the cell cavity of the corresponding xylem surface and the inside of the cell cavity communicating with it by sucking from one of the xylem adapters of the raw material wood, and the cell cavity of the corresponding xylem surface and The wood resin-impregnated colorant used in the wood mouth impregnation method, characterized in that the impregnating agent is impregnated into the communicating cell cavities by press-fitting. Second
In addition to the colorant, polyhydric alcohols, catalyst, alcohol solvent and water, aldehydes and / or water-soluble urethane resin are blended. Thirdly, the wood resin-impregnated colorant is impregnated into wood and then heated to cause a curing reaction,
It is characterized in that wood is strengthened, insect repellent, preservative, and colored by obtaining a heat-curable polymer.
【0037】本発明に係る水溶性木材樹脂含浸着色剤
は、具体的には、用途に応じて構成物質の配合比率や過
熱条件が決定されるが、望ましい配合比率と加熱条件の
範囲を述べると表1の通りになる。In the water-soluble wood resin-impregnated colorant according to the present invention, the compounding ratio of the constituents and the heating condition are specifically determined depending on the application. It becomes as shown in Table 1.
【0038】[0038]
【表1】 [Table 1]
【0039】このような本発明に係る水溶性木材樹脂含
浸着色剤は、これを本願第4発明の含浸装置に入れ、第
3発明の木口含浸法により木材に含浸処理を施し、その
後、含浸装置から取り出して反応条件により熱硬化反応
を行い、木材の木質を改質、着色するのであるが、当該
水溶性木材樹脂含浸着色剤は、次のような特色を有して
いる。Such a water-soluble wood resin-impregnated colorant according to the present invention is placed in the impregnating apparatus of the fourth invention of the present application, impregnating the wood by the wood mouth impregnation method of the third invention, and then the impregnating apparatus. The water-soluble wood resin-impregnated colorant has the following features.
【0040】この含浸剤は水溶性であるから、取り扱
い易く、作業性がよいうえ、機械器具等の清掃が簡単で
ある。 含浸後に加熱することにより硬化反応するので、出来
上がった製品に割れ、歪等殆どなく寸法安定性が非常に
良い。 含浸液は、常温で含浸処理するため、何回でも使用が
出来て非常に経済的である。 この含浸剤は浸透性が良いため、木材の芯まで均一に
含浸ができ、むらのない着色ができる。 この含浸剤は、木材の持つ自然な感触を失うことな
く、自然木材に近い状態の改質木材を得られる。 加熱処理された木材は、従来の塗料のいずれのもので
も塗装ができる。Since this impregnating agent is water-soluble, it is easy to handle, has good workability, and is easy to clean machinery and equipment. Since the hardening reaction occurs by heating after impregnation, the finished product has almost no cracks or distortions and the dimensional stability is very good. Since the impregnating solution is impregnated at room temperature, it can be used any number of times and is very economical. Since this impregnating agent has good penetrability, even the core of wood can be uniformly impregnated, and even coloring can be achieved. This impregnating agent can obtain modified wood in a state close to natural wood without losing the natural feel of wood. The heat treated wood can be painted with any of the conventional paints.
【0041】以下、本願発明に係る水溶性木材樹脂含浸
着色剤の具体的な配合実施例を複数個用意し、これを本
願第4発明の含浸装置に入れ、第3発明の木口含浸法に
より木材に含浸処理を施し、その後、含浸装置から取り
出して反応条件により熱硬化反応を行い、目的の改質木
材を得た。A plurality of concrete compounding examples of the water-soluble wood resin-impregnated colorant according to the present invention are prepared below, placed in the impregnating apparatus of the fourth invention of the present application, and wood is impregnated by the mouth end impregnation method of the third invention. Was subjected to an impregnation treatment, and then taken out from the impregnation apparatus and subjected to a thermosetting reaction under the reaction conditions to obtain the target modified wood.
【0042】<実施例1>水溶性木材樹脂含浸着色剤の
配合1とその加熱条件は、表2の通りである。Example 1 Table 2 shows the formulation 1 of the water-soluble wood resin-impregnated colorant and its heating condition.
【0043】[0043]
【表2】 [Table 2]
【0044】水溶性木材樹脂含浸着色剤として配合1の
ものを用意し、これを本願第4発明の含浸装置に入れ、
第3発明の木口含浸法により木材に含浸処理を施し、そ
の後、含浸装置から取り出して反応条件により熱硬化反
応を行い、良好な含浸による改質木材を得た。As the water-soluble wood resin-impregnated colorant, the one having the composition 1 was prepared and put in the impregnating apparatus of the fourth invention of the present application.
The wood was impregnated by the wood spout impregnation method of the third invention, then taken out from the impregnation apparatus and subjected to a thermosetting reaction under the reaction conditions to obtain a modified wood by good impregnation.
【0045】<実施例2>水溶性木材樹脂含浸着色剤の
配合2とその加熱条件は、表3の通りである。Example 2 Table 3 shows the formulation 2 of the water-soluble wood resin-impregnated colorant and its heating condition.
【0046】[0046]
【表3】 [Table 3]
【0047】水溶性木材樹脂含浸着色剤として配合2の
ものを用意し、これを本願第4発明の含浸装置に入れ、
第3発明の木口含浸法により木材に含浸処理を施し、そ
の後、含浸装置から取り出して反応条件により熱硬化反
応を行い、良好の改質木材を得た。As the water-soluble wood resin-impregnated colorant, the one having the formulation 2 was prepared and put in the impregnating apparatus of the fourth invention of the present application,
The wood was impregnated by the wood spout impregnation method of the third invention, then taken out from the impregnation apparatus and subjected to a thermosetting reaction under reaction conditions to obtain a good modified wood.
【0048】<実施例3>水溶性木材樹脂含浸着色剤の
配合3とその加熱条件は、表4の通りである。Example 3 Table 4 shows the formulation 3 of the water-soluble wood resin-impregnated colorant and its heating condition.
【0049】[0049]
【表4】 [Table 4]
【0050】水溶性木材樹脂含浸着色剤として配合3の
ものを用意し、これを本願第4発明の含浸装置に入れ、
第3発明の木口含浸法により木材に含浸処理を施し、そ
の後、含浸装置から取り出して反応条件により熱硬化反
応を行い、目的を良好に達成した改質木材を得た。As the water-soluble wood resin impregnated colorant, a mixture of formulation 3 was prepared and placed in the impregnating apparatus of the fourth invention of the present application,
The wood was impregnated by the wood spout impregnation method of the third invention, then taken out from the impregnation apparatus and subjected to a thermosetting reaction under the reaction conditions to obtain a modified wood that successfully achieved the purpose.
【0051】[0051]
【発明の効果】第1発明は、圧力釜内の含浸剤中で、原
料木材の一方の木口アダプタから吸引して対応する木口
面の細胞腔およびそれと連通する細胞腔内を負圧にする
とともに、他方の木口アダプタから対応する木口面の細
胞腔およびそれと連通する細胞腔内に含浸剤を圧入する
ようにして含浸させ、その後、原料木材の木口面からの
木口アダプタを介した含浸剤の圧入と吸引の方向を経時
的に逆転させて含浸させ、このような含浸剤の木口から
の交互圧入・吸引を必要に応じて数回繰り返すようにし
たので、長尺物ので節や複雑な木目の沢山ある原料木材
でも、むらなくしかも左右両末端まで充分に含浸剤を行
き渡らせることができるし、そのために含浸処理時間が
飛躍的に短縮されることとなった。According to the first aspect of the present invention, in the impregnating agent in the pressure cooker, a negative pressure is applied to the cell cavities of the corresponding wood ostium and the cell cavities communicating therewith by sucking from one ostium adapter of the raw wood. , The impregnant is impregnated into the cell cavity of the corresponding xylem surface and the cell cavity communicating with it from the other xylem adapter by press-fitting, and then the impregnant is pressed from the xylem surface of the raw material wood through the micellar adapter. The direction of suction and suction is reversed with time to impregnate, and alternate press-fitting and suction from the mouth of such an impregnating agent is repeated several times as necessary, so it is a long object and it has knots and complicated wood grain. Even with many raw wood materials, the impregnating agent can be spread evenly to both the left and right ends, and this has led to a dramatic reduction in impregnation processing time.
【0052】第2発明も、長尺物ので節や複雑な木目の
沢山ある原料木材でも、むらなく含浸剤を行き渡らせる
ことと、そのために含浸処理時間を短縮することが目的
である点では第1発明と同様であるが、左右の木口から
の吸引により木材の細胞腔内への強制的な含浸処理を木
材の周側面から行おうとする点で相違する。特に、木材
の周側面近傍への効率的な含浸には威力を発揮する。本
発明は第1発明を補完する役割があり、両者を組み合わ
せると、木材全体の効率的な含浸処理に大きな威力を発
揮する。The second invention is also intended to spread the impregnating agent evenly on a raw material wood which is long and has many knots and complicated wood grain, and for that reason the impregnation treatment time is shortened. 1 is similar to that of the first aspect of the invention, except that the impregnation process into the cell cavities of the wood is performed by suction from the left and right wood mouths from the peripheral side surface of the wood. In particular, it is effective for efficient impregnation of the vicinity of the peripheral surface of wood. The present invention has a role of complementing the first invention, and by combining the two, it exerts great power for efficient impregnation of the entire wood.
【0053】第3発明は、第1発明および第2発明を組
み合わせた複合的な木口交互含浸法で、節や木目などど
のように複雑な細胞腔をもった長尺な原料木材でも含浸
処理出来るように試みた、より完成度の高い木材の木口
含浸法である。この第3発明の複合的な木口交互含浸法
を駆使すれば、従来困難とされていた程処理条件の悪い
木材でも、かなり含浸処理することができるものであ
る。The third aspect of the present invention is a composite wood-mouth alternate impregnation method combining the first and second aspects of the present invention, which can impregnate a long raw material wood such as knots and grain with any complicated cell cavities. This is the more complete method of impregnating the ostium of wood. By making full use of the composite alternate wood impregnation method of the third aspect of the invention, it is possible to considerably impregnate wood that has been treated under such bad conditions that it has been difficult to do so far.
【0054】第4発明は、上記複雑な木口交互含浸法を
実施できる含浸装置を具現化したもので、特色は、配管
を出来るだけ少なく構成し、圧入系統、吸引系統の両方
を、必要に応じて圧力釜の外部に配設した切換装置(切
換弁)の切換操作によって、設定出来るようにしたもの
である。その結果、装置の構成に無駄がなく小型化した
うえ、簡単な操作により多機能な含浸処理を任意におこ
なうことが可能となった。The fourth aspect of the present invention embodies an impregnating apparatus capable of carrying out the above-mentioned complicated wood mouth alternate impregnation method. The feature is that the number of pipes is as small as possible, and both the press-fitting system and the suction system are provided as necessary. It can be set by a switching operation of a switching device (switching valve) arranged outside the pressure cooker. As a result, it has become possible to reduce the size of the apparatus without waste and to perform multifunctional impregnation treatment by a simple operation.
【0055】第5発明は、上記のような木口含浸法を前
提にした、新しいタイプの水溶性木材樹脂含浸着色剤を
提供するものである。水溶性でありながら樹脂が含まれ
ており、木材に含浸した後加熱することによって熱硬化
反応を行い、高分子の加熱硬化物を木材の内部細胞腔内
に造らせることによって、木材の強度、歪、ワレ、加工
性等が従来以上に優れた含浸改質木材を得ることができ
るのである。The fifth aspect of the present invention provides a new type of water-soluble wood resin-impregnated colorant based on the above-mentioned wood mouth impregnation method. Although it is water-soluble, it contains a resin, and after it is impregnated into wood, it undergoes a thermosetting reaction by heating, and a thermosetting product of a polymer is created in the inner cell cavities of the wood, resulting in strength of the wood, Thus, it is possible to obtain an impregnated modified wood which is superior in strain, crack, workability and the like to the conventional level.
【図1】本発明に係る含浸装置の全体構成を示す説明図
である。FIG. 1 is an explanatory diagram showing an overall configuration of an impregnating device according to the present invention.
【図2】本発明に係る含浸装置の要部側面図である。FIG. 2 is a side view of a main part of the impregnating device according to the present invention.
1 圧力釜 2 収容木材保持部 3 資料木材 3A,3B 木口 4A,4B 支持枠木口アダプタ 5,5a,5b,5c,5d,5e,5f,5g,5h
配管 6 含浸剤圧入装置 7 含浸剤吸引装置 8 切換装置 9 圧力ポンプ 10 吸引ポンプ 11 抜取口 Q,R,X,Y,Z 切換弁1 Pressure cooker 2 Storage wood holding part 3 Material wood 3A, 3B Wood mouth 4A, 4B Support frame wood mouth adapter 5, 5a, 5b, 5c, 5d, 5e, 5f, 5g, 5h
Piping 6 Impregnating agent press-in device 7 Impregnating agent suction device 8 Switching device 9 Pressure pump 10 Suction pump 11 Extraction port Q, R, X, Y, Z switching valve
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B27K 5/02 B27K 5/02 C (72)発明者 佐藤 敬之 宮城県仙台市青葉区本町2丁目7番3号 協業組合仙台ファニチャ内 (72)発明者 高橋 秀明 宮城県仙台市太白区金剛沢1丁目30−11 (72)発明者 佐藤 清 宮城県仙台市太白区緑ケ丘1丁目28番4号 (72)発明者 玉川 欣治 宮城県多賀城市丸山1丁目16番14−11号 (72)発明者 鈴木 功 宮城県仙台市青葉区新坂町5番8号 (72)発明者 相沢 好次 東京都大田区南六郷3丁目22番25号 株式 会社アキコ内 (72)発明者 山田 寛 埼玉県八潮市新町番地−1 ユニオンペイ ント株式会社内 (72)発明者 佐藤 八郎 埼玉県八潮市新町番地−1 ユニオンペイ ント株式会社内─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 6 Identification number Internal reference number FI Technical display location B27K 5/02 B27K 5/02 C (72) Inventor Takayuki Sato 2-chome Honmachi, Aoba-ku, Sendai-shi, Miyagi 7-3 Inside the cooperative association Sendai Furniture (72) Inventor Hideaki Takahashi 1-30-11 Kongozawa, Taichiro-ku, Sendai-shi, Miyagi Prefecture 72 Inventor Kiyoshi Sato 1-28-4, Midorigaoka, Taihaku-ku, Sendai City, Miyagi Prefecture (72) ) Inventor Kinji Tamagawa 1-16-14-11 Maruyama, Tagajo City, Miyagi Prefecture (72) Inventor Isao Suzuki 5-8 Shinsaka-cho, Aoba-ku, Sendai City, Miyagi Prefecture (72) Inventor Yoshitsugu Aizawa Minami, Ota-ku, Tokyo Rokugo 3-22-25 Akiko Co., Ltd. (72) Inventor Hiroshi Yamada-1 Shinmachi, Yashio-shi, Saitama Prefecture Union Paint Co., Ltd. (72) Hachiro Sato Shincho, Yashio-shi, Saitama -1 Union Pay cement within Co., Ltd.
Claims (5)
の木口アダプタから吸引して対応する木口面の細胞腔お
よびそれと連通する細胞腔内を負圧にするとともに、他
方の木口アダプタから対応する木口面の細胞腔およびそ
れと連通する細胞腔内に含浸剤を圧入するようにして含
浸させ、その後、原料木材の木口面からの木口アダプタ
を介した含浸剤の圧入と吸引の方向を経時的に逆転させ
て含浸させ、このような含浸剤の木口からの交互圧入・
吸引を必要に応じて数回繰り返すようにしたことを特徴
とする木材の木口含浸法。1. The impregnating agent in the pressure cooker is sucked from one of the ostium adapters of the raw wood to make a negative pressure in the cell cavities of the corresponding xylem surface and the cell cavities communicating with the cell cavities, and at the other ostium adapter. To impregnate the cell cavities of the corresponding xylem surface and the cell cavities communicating with it by impregnating the impregnating agent, and then change the direction of the impregnating agent's pressure injection and suction from the xylem surface of the raw wood through the xylem adapter. It is reversed and impregnated with time, and alternate press-fitting from the mouth of such an impregnating agent.
A method of impregnating the mouth of wood, characterized in that suction is repeated several times as necessary.
力釜内に原料木材を入れ、その原料木材の幹軸方向に対
して横断するように切断した左右両木口面には木口アダ
プタを取り付け、当該左右両木口アダプタにそれぞれ導
管を介して含浸剤圧入装置と含浸剤吸引装置とを切換装
置で切換え自在なるよう連結するとともに、前記圧力釜
にも導管を介して含浸剤圧入装置と含浸剤吸引装置とを
切換装置で切換え自在なるよう連結しておき、当該含浸
剤圧入装置と含浸剤吸引装置とを切換装置で切り換えな
がら作動させることにより、左右両方の木口アダプタか
ら吸引して対応する木口面の細胞腔およびそれと連通す
る細胞腔内を負圧にするとともに、含浸釜内を加圧状態
とし、原料木材の幹軸方向に沿った周側面から加圧され
た含浸剤が細胞腔内に圧入するようにしたことを特徴と
する木材の木口含浸法。2. The raw wood is put in a pressure cooker containing the impregnating agent under pressure, and the left and right wood mouths are cut so as to cross the trunk axis direction of the raw wood. Is attached to the left and right both-sides mouth adapters via conduits so that the impregnating agent press-in device and the impregnating agent suction device can be switched by a switching device, and the pressure cooker is also connected to the impregnating agent press-fitting device via a conduit. The impregnating agent suction device is connected so that it can be switched by the switching device, and by operating the impregnating agent press-fitting device and the impregnating agent suction device while switching by the switching device, suction is performed from both left and right mouth end adapters. A negative pressure is applied to the cell cavities on the wood mouth surface and the cell cavities that communicate with the wood cavities, and the inside of the impregnation kettle is pressurized. Within The method for impregnating the mouth of wood is characterized by being press-fitted into.
て含浸剤を供給することにより釡内を常圧より高くなし
得る圧力釜と、当該圧力釜内に収容される原料木材の幹
軸方向に対して横断するように切断した両端木口面に取
り付け得るように構成された少なくとも一対の木口アダ
プタと、当該両木口アダプタに連結された配管には圧力
釜の外において含浸剤圧入装置や含浸剤吸引装置や切換
装置が配設されており、当該切換弁の操作により左右両
木口アダプタを圧入系統にしたり吸引系統にしたりでき
るように構成しておき、圧力釜内に原料木材を収納し、
その木材の左右両端木口に一対の木口アダプタを取り付
ける第1工程、前記含浸剤圧入装置と含浸剤吸引装置の
作動と切換装置の開閉操作により、圧力釜内を加圧状態
にするとともに、一対の木口アダプタのうち一方の木口
アダプタを減圧系統にして吸引状態となし、同時に他方
の木口アダプタを加圧系統として釜内圧力と同じ加圧状
態にする第2工程、含浸剤圧入装置と含浸剤吸引装置の
作動と切換装置を操作して前記一方の木口アダプタを加
圧系統とするとともに前記他方の木口アダプタを減圧系
統にして、両木口アダプタの吸引状態と加圧状態を逆転
せしめ、必要に応じてこのような両木口アダプタの吸引
状態と加圧状態の逆転を交互に回数繰り返す第3工程、
必要に応じて前記両木口アダプタを減圧系統にして吸引
状態にするとともに、圧力釜内を加圧状態とする第4工
程、以上のような工程を経ることにより原料木材の細胞
腔内に含浸剤を含浸させるようにしたことを特徴とする
木材の木口含浸法。3. A pressure cooker that can make the inside of the handle higher than normal pressure by supplying the impregnating agent through a pipe by the operation of the impregnating agent press-fitting device, and the trunk direction of the raw material wood housed in the pressure cooker. The at least one pair of wood mouth adapters configured to be attached to the wood mouth surfaces of both ends cut so as to cross with respect to each other, and the pipes connected to the both wood mouth adapters are connected to the impregnating agent press-fitting device or the impregnating agent outside the pressure cooker A suction device and a switching device are provided, and the left and right wood mouth adapters can be configured as a press-fitting system or a suction system by operating the switching valve, and the raw wood is stored in the pressure cooker.
The first step of attaching a pair of wood mouth adapters to the wood mouths on both the left and right ends of the wood, the operation of the impregnating agent press-fitting device and the impregnating agent suction device, and the opening / closing operation of the switching device bring the pressure cooker into a pressurized state, and The second step, in which one of the wood mouth adapters is made into a suction state by using a decompression system and at the same time the other wood mouth adapter is made into a pressure system and is in the same pressurized state as the pressure inside the kettle, the impregnating agent press-fitting device and the impregnating agent suction By operating the device and operating the switching device to make the one of the cusp adapters a pressurizing system and the other of the cusp adapters a depressurizing system, the suction state and the pressurization state of both cusp adapters are reversed, and if necessary. A third step of alternately repeating the reversal of the suction state and the pressurization state of both levers in such a way,
A fourth step in which the both mouth end adapters are made into a depressurized system to be in a suction state as necessary and the pressure cooker is in a pressurized state, and the impregnating agent is introduced into the cell cavities of the raw wood by the above steps. A method for impregnating the mouth of wood, which is characterized in that
り釡内を常圧より高くなし得る圧力釜と、圧力釜の中に
内装された収容木材保持部と、当該収容木材保持部に保
持される原料木材の幹軸方向に対して横断するように切
断した両端木口面に取り付け得るように構成された少な
くとも一対の木口アダプタと、当該両木口アダプタに連
結され当該圧力釜の外に延出してなる配管と、その配管
に配設された含浸剤圧入装置や含浸剤吸引装置や切換装
置とからなり、当該切換弁の操作により左右両木口アダ
プタを加圧系統にしたり減圧系統にしたり、圧力釜の中
を加圧状態にしたり減圧状態にできるように構成したこ
とを特徴とする木材の木口含浸装置。4. A pressure cooker that can make the inside of the handle higher than normal pressure by supplying an impregnating agent through a pipe, a stored wood holding part installed in the pressure cooker, and a retained wood holding part. At least a pair of wood mouth adapters configured to be attached to the wood mouth surfaces of both ends cut so as to cross the trunk axis direction of the raw material wood, and extended to the outside of the pressure cooker connected to the both wood mouth adapters. And the impregnating agent suction device, the impregnating agent suction device, and the switching device that are installed in the pipe.By operating the switching valve, the left and right both-sided mouth adapters can be used as a pressurizing system or a depressurizing system. An apparatus for impregnating the mouth of wood, characterized in that the inside of the kettle can be pressurized or depressurized.
して対応する木口面の細胞腔およびそれと連通する細胞
腔内を負圧にするとともに、他方の木口アダプタから対
応する木口面の細胞腔およびそれと連通する細胞腔内に
含浸剤を圧入するようにして含浸させるようにしたこと
を特徴とする木材の木口含浸法において用いる木材樹脂
含浸着色剤であって、着色剤、多価アルコール類、触
媒、アルコール系溶剤、水の他に、アルデヒド類および
/または水溶性ウレタン樹脂を配合してあり、木材に含
浸後加熱することにより硬化反応させ、木材の強化、防
虫、防腐、着色するようにしたことを特徴とする水溶性
木材樹脂含浸着色剤。5. The material wood is sucked from one of the ostium adapters to make a negative pressure in the corresponding cell cavities of the xylem surface and the inside of the cell cavities communicating therewith, and from the other cusp adapter of the corresponding cavities of the cell surface of the xylem surface and A wood resin-impregnated colorant for use in the wood mouth impregnation method, characterized in that the impregnant is impregnated into the cell cavities communicating with it by impregnation, and the colorant, polyhydric alcohol, catalyst Alcohol-based solvent, water, and aldehydes and / or water-soluble urethane resin are added. The wood is impregnated and heated to cause a hardening reaction to strengthen wood, insect repellent, antiseptic, and color. A water-soluble wood resin-impregnated colorant characterized by the above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26426492A JPH0957711A (en) | 1992-09-07 | 1992-09-07 | Method and device for impregnation of cross section of wood, and water-soluble resin colorant for wood impregnation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP26426492A JPH0957711A (en) | 1992-09-07 | 1992-09-07 | Method and device for impregnation of cross section of wood, and water-soluble resin colorant for wood impregnation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0957711A true JPH0957711A (en) | 1997-03-04 |
Family
ID=17400758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP26426492A Pending JPH0957711A (en) | 1992-09-07 | 1992-09-07 | Method and device for impregnation of cross section of wood, and water-soluble resin colorant for wood impregnation |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0957711A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002520184A (en) * | 1998-07-12 | 2002-07-09 | ロンザ ア−ゲ− | Composition and method for protection treatment of wood |
| JP2006289931A (en) * | 2005-03-18 | 2006-10-26 | Saito Ringyo:Kk | Durable treated wood, its manufacturing method, sampler of smoked liquid for wood treatment, sampler of smoking liquid for wood treatment, wood dipping/boiling apparatus, and manufacturing apparatus of durable treated wood |
| JP2008000942A (en) * | 2006-06-21 | 2008-01-10 | Asahi Woodtec Corp | Manufacturing method of colored wood |
| JP2009073075A (en) * | 2007-09-21 | 2009-04-09 | Asahi Woodtec Corp | Washing apparatus for lumber |
-
1992
- 1992-09-07 JP JP26426492A patent/JPH0957711A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002520184A (en) * | 1998-07-12 | 2002-07-09 | ロンザ ア−ゲ− | Composition and method for protection treatment of wood |
| JP4783981B2 (en) * | 1998-07-12 | 2011-09-28 | ロンザ アーゲー | Composition and method for protection treatment of wood |
| JP2006289931A (en) * | 2005-03-18 | 2006-10-26 | Saito Ringyo:Kk | Durable treated wood, its manufacturing method, sampler of smoked liquid for wood treatment, sampler of smoking liquid for wood treatment, wood dipping/boiling apparatus, and manufacturing apparatus of durable treated wood |
| JP2008000942A (en) * | 2006-06-21 | 2008-01-10 | Asahi Woodtec Corp | Manufacturing method of colored wood |
| JP2009073075A (en) * | 2007-09-21 | 2009-04-09 | Asahi Woodtec Corp | Washing apparatus for lumber |
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