JPH1096371A - Manufacture of heat insulating aluminum shape for building material - Google Patents
Manufacture of heat insulating aluminum shape for building materialInfo
- Publication number
- JPH1096371A JPH1096371A JP1918097A JP1918097A JPH1096371A JP H1096371 A JPH1096371 A JP H1096371A JP 1918097 A JP1918097 A JP 1918097A JP 1918097 A JP1918097 A JP 1918097A JP H1096371 A JPH1096371 A JP H1096371A
- Authority
- JP
- Japan
- Prior art keywords
- heat
- resin material
- insulating aluminum
- opening
- bonding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 77
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000004566 building material Substances 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims abstract description 120
- 239000011347 resin Substances 0.000 claims abstract description 75
- 229920005989 resin Polymers 0.000 claims abstract description 75
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000004070 electrodeposition Methods 0.000 claims description 24
- 239000004925 Acrylic resin Substances 0.000 claims description 11
- 229920000178 Acrylic resin Polymers 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 7
- 239000004840 adhesive resin Substances 0.000 claims description 6
- 229920006223 adhesive resin Polymers 0.000 claims description 6
- 238000005422 blasting Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims 1
- AMGNHZVUZWILSB-UHFFFAOYSA-N 1,2-bis(2-chloroethylsulfanyl)ethane Chemical compound ClCCSCCSCCCl AMGNHZVUZWILSB-UHFFFAOYSA-N 0.000 abstract description 2
- 230000008602 contraction Effects 0.000 abstract 1
- 230000006866 deterioration Effects 0.000 abstract 1
- 238000000576 coating method Methods 0.000 description 16
- 239000011248 coating agent Substances 0.000 description 12
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- 229910052731 fluorine Inorganic materials 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 150000001450 anions Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 241001590997 Moolgarda engeli Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000010407 anodic oxide Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- -1 sulfonic acid compound Chemical class 0.000 description 1
Landscapes
- Wing Frames And Configurations (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】この発明は、二重窓枠等で使
用される建材用断熱アルミ型材の製造方法に係わり、更
に詳しくは樹脂材料により電着塗装された断熱アルミ型
材の中空凹部や中空部内に注入する接着用の樹脂材料
が、断熱アルミ型材と強固に接着して固定させることを
可能とした建材用断熱アルミ型材の製造方法に関するも
のである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a heat-insulating aluminum material for building material used in a double window frame or the like, and more particularly, to a hollow concave portion or a hollow portion of a heat-insulating aluminum material electrodeposited with a resin material. The present invention relates to a method for manufacturing a heat-insulating aluminum material for a building material, which enables a bonding resin material injected into a part to be firmly bonded and fixed to the heat-insulating aluminum material.
【０００２】[0002]
【従来の技術】従来、二重窓枠等で使用される建材用断
熱アルミ型材の製造方法としては、例えば、図４の
（ａ）〜（ｅ）工程に示すように、押出し成形された中
空凹部２を備える断熱アルミ型材１の全表面１ａを、耐
候性向上等を目的としてアクリル樹脂等により電着塗装
を行っている。2. Description of the Related Art Conventionally, as a method of manufacturing a heat-insulating aluminum material for a building material used for a double window frame or the like, for example, as shown in steps (a) to (e) of FIG. The entire surface 1a of the heat-insulating aluminum material 1 having the concave portion 2 is electrodeposited with an acrylic resin or the like for the purpose of improving weather resistance and the like.
【０００３】この電着塗装は、アルミ建材，特にサッシ
類の塗装方法として近年広く利用されており、陽極酸化
被膜上にアクリル樹脂を電着塗装する方法が一般的であ
る。また、サッシ類の塗装方法としては、公知のアニオ
ン電着塗装方法が主流を占めている。また、このアクリ
ル樹脂等により電着塗装（アニオン電着塗装方法）の特
徴としては、生産性が高く，大量生産に適し、水性塗料
であるため、無害，無引火性であり、塗膜の均一性がよ
く耐食性，密着性に優れ、更に外観も良好である。This electrodeposition coating has been widely used in recent years as a method for coating aluminum building materials, especially sashes, and a method of electrodeposition coating an acrylic resin on an anodic oxide film is generally used. In addition, as an application method of sashes, a known anion electrodeposition coating method is mainly used. The characteristics of electrodeposition coating (anion electrodeposition coating method) using this acrylic resin are high productivity, suitable for mass production, and harmless and non-flammable because it is a water-based coating. Good corrosion resistance and adhesion, and good appearance.
【０００４】前記、断熱アルミ型材１の中空凹部２に、
開口部３から接着用の樹脂材料Ｗを注入して硬化させた
後、前記中空凹部２の開口部３と相対向する壁面４の一
部を切断装置等により所定の間隔ｈで切断することによ
り、前記樹脂材料Ｗでブリッジして熱伝導の遮断をする
ことにより、断熱アルミ型材を製造していた。[0004] In the hollow recess 2 of the heat-insulating aluminum mold 1,
After the resin material W for bonding is injected from the opening 3 and cured, a part of the wall surface 4 facing the opening 3 of the hollow recess 2 is cut at a predetermined interval h by a cutting device or the like. Insulating aluminum members have been manufactured by bridging with the resin material W to block heat conduction.
【０００５】[0005]
【発明が解決しようとする課題】然しながら、断熱アル
ミ型材１の全表面１ａに塗装したアクリル電着塗装樹脂
材料と、接着用の樹脂材料Ｗとが必ずしも完全に接着し
ないために、電着塗装した開口部３と相対向する壁面４
の一部を切断した後、接着用の樹脂材料Ｗが収縮して断
熱アルミ型材１の中空凹部２から剥離して脱落し、断熱
アルミ型材１のズレや、接着用の樹脂材料Ｗが断熱アル
ミ型材のブリッジ機能を損なうと言う問題があった。However, since the acrylic electrodeposition coating resin material coated on the entire surface 1a of the heat-insulating aluminum mold 1 and the bonding resin material W do not always completely adhere, electrodeposition coating is performed. Wall surface 4 facing opening 3
Is cut off, the adhesive resin material W shrinks, peels off from the hollow recessed portion 2 of the heat-insulating aluminum mold 1 and falls off, and the displacement of the heat-insulating aluminum mold 1 and the adhesive resin material W become the heat-insulating aluminum. There was a problem that the bridging function of the shape was impaired.
【０００６】この発明は、かかる従来の問題点に着目し
て案出されたもので、電着樹脂材料が塗装された断熱ア
ルミ型材と、接着用の樹脂材料が強力に接着して、接着
用の樹脂材料の収縮を防止し、断熱アルミ型材のズレ
や、接着用の樹脂材料のブリッジ機能を損なうと言うこ
とがなく、高品質の建材用断熱アルミ型材の製造方法を
提供することを目的とするものである。The present invention was devised in view of such a conventional problem, and a heat-insulating aluminum mold material coated with an electrodeposition resin material and a bonding resin material are strongly bonded to each other. The purpose of the present invention is to provide a method for producing a high-quality heat-insulating aluminum material for building materials without preventing the shrinkage of the resin material of the resin material, without deviating the heat-insulating aluminum material or impairing the bridge function of the resin material for bonding. Is what you do.
【０００７】[0007]
【課題を解決するための手段】この発明は、上記目的を
達成するため、断熱アルミ型材の中空凹部や中空部内に
塗装された電着樹脂材料に接着処理剤を塗布したり、ま
たは電着樹脂材料を機械的手段により除去したり、更に
は中空凹部や中空部内に、電着樹脂材料が付着しないよ
うにしておくことにより、断熱アルミ型材の中空凹部や
中空部内に接着用の樹脂材料を注入した場合にも、電着
塗装材料に影響されることなく、電着樹脂材料が塗装さ
れた断熱アルミ型材の中空凹部や中空部内と、強力に接
着するように構成したことを要旨とするものである。SUMMARY OF THE INVENTION In order to achieve the above object, the present invention provides a method for applying an adhesive treatment agent to an electrodeposition resin material coated in a hollow recess or a hollow portion of a heat-insulating aluminum mold, By removing the material by mechanical means, and by preventing the electrodeposition resin material from adhering to the hollow recesses and hollows, the adhesive resin material is injected into the hollow recesses and hollows of the heat-insulating aluminum mold. Even in the case that the electrodeposition coating material is not affected by the electrodeposition coating material, the gist is that the electrodeposition resin material is configured to strongly adhere to the hollow recess and hollow portion of the coated heat-insulating aluminum mold material. is there.
【０００８】この発明は、上記のように構成され、断熱
アルミ型材の全表面に電着樹脂材料を塗装した後、接着
用の樹脂材料を注入する中空凹部の内壁面に接着処理剤
を塗布し、その後、開口部から接着用の樹脂材料を注入
して硬化接着させた後、前記中空凹部の開口部と相対向
する壁面を切断して断熱アルミ型材を製造するものであ
る。According to the present invention, an electrodeposition resin material is applied to the entire surface of the heat-insulating aluminum mold, and then an adhesive treatment agent is applied to the inner wall surface of the hollow recess into which the adhesive resin material is injected. After that, a resin material for bonding is injected from the opening to cure and bond, and a wall surface opposite to the opening of the hollow recess is cut to produce a heat-insulating aluminum mold.
【０００９】また、前記断熱アルミ型材の全表面に電着
樹脂材料を塗装した後、接着用の樹脂材料を注入する中
空凹部の内壁面に付着している電着塗装した樹脂材料を
バフ掛け，またはショットブラスト等の機械的手段によ
り除去し、その後、前記開口部から接着用の樹脂材料を
注入して硬化接着させた後、前記中空凹部の開口部と相
対向する壁面を切断して断熱アルミ型材を製造するもの
である。After the electrodeposited resin material is coated on the entire surface of the heat-insulating aluminum mold, the electrodeposited resin material adhering to the inner wall surface of the hollow recess into which the resin material for bonding is injected is buffed. Alternatively, after removing by a mechanical means such as shot blasting, and then injecting a resin material for bonding from the opening and hardening and bonding, the wall surface opposite to the opening of the hollow concave portion is cut to insulate aluminum. It is used to produce a shape material.
【００１０】更に、成形された中空部を備える断熱アル
ミ型材の表面に電着樹脂材料を塗装し、前記断熱アルミ
型材の中空部の相対向する一方の壁面を切断して開口部
を形成し、この開口部から前記中空部内に接着用の樹脂
材料を充填して硬化接着させた後、前記開口部と相対向
する壁面を切断して断熱アルミ型材を製造するものであ
る。上記、電着樹脂材料としては、アクリル樹脂または
フッ素樹脂を使用するものである。Further, an electrodeposited resin material is coated on the surface of the heat-insulated aluminum material having the molded hollow portion, and one of the opposed wall surfaces of the hollow portion of the heat-insulated aluminum material is cut to form an opening. After filling the inside of the hollow portion with a resin material for bonding from the opening and hardening the resin material, a wall surface facing the opening is cut to produce a heat-insulating aluminum mold. As the above-mentioned electrodeposition resin material, an acrylic resin or a fluorine resin is used.
【００１１】[0011]
【発明の実施の形態】以下、添付図面に基づきこの発明
の実施の形態を説明する。なお、従来例と同一構成要素
は、同一符号を付して説明は省略する。また、押出し成
形された断熱アルミ型材の表面塗装方法としては、上述
したように、従来のアクリル樹脂またはフッ素樹脂等に
より電着塗装（アニオン電着塗装方法）で行ったものを
使用している。Embodiments of the present invention will be described below with reference to the accompanying drawings. The same components as those of the conventional example are denoted by the same reference numerals, and description thereof will be omitted. As described above, as the surface coating method of the extruded heat-insulating aluminum mold, a method in which a conventional acrylic resin or fluorine resin or the like is used for electrodeposition coating (anion electrodeposition coating method) is used.
【００１２】図１（ａ）〜（ｅ）は、この発明の第１実
施形態を示す断熱アルミ型材の製造工程を示す説明図で
あって、まず、図１（ａ）に示すように、押出し成形さ
れた断熱アルミ型材１の全表面１ａ及びその中空凹部２
は、耐候性向上等を目的としてアクリル樹脂またはフッ
素樹脂等により電着塗装が施されている。そして、前記
断熱アルミ型材１の中空凹部２の相対向する一側面に
は、接着用の樹脂材料Ｗを注入するための開口部３が形
成されている。FIGS. 1 (a) to 1 (e) are explanatory views showing a manufacturing process of a heat-insulating aluminum mold according to a first embodiment of the present invention. First, as shown in FIG. The whole surface 1a of the molded heat-insulating aluminum material 1 and its hollow recess 2
Is electrodeposited with an acrylic resin or a fluorine resin for the purpose of improving weather resistance and the like. An opening 3 for injecting a resin material W for bonding is formed on one opposing side surface of the hollow recess 2 of the heat-insulating aluminum mold 1.
【００１３】この発明の第１実施形態では、図１（ｂ）
に示すように、前記中空凹部２の内壁面に、開口部３か
ら接着処理剤Ｑ（例えば、スルホン酸化合物，好ましく
はアルキルベンゼンスルホン酸を主成分とする接着処理
剤が良い）を塗布した後、その開口部３から、接着用の
樹脂材料Ｗ（例えば、２液混合室温硬化型ウレタン樹
脂）を注入して硬化させる（図１（ｃ），（ｄ））。In the first embodiment of the present invention, FIG.
As shown in (2), after applying an adhesive agent Q (for example, an adhesive agent mainly containing a sulfonic acid compound, preferably alkylbenzenesulfonic acid) to the inner wall surface of the hollow concave portion 2 from the opening 3, A resin material W for bonding (for example, a two-liquid mixed room temperature curable urethane resin) is injected from the opening 3 and cured (FIGS. 1C and 1D).
【００１４】その後、前記中空凹部２の開口部３と相対
向する壁面４の一部を、図１（ｅ）に示すように、丸刃
等の図示しない切断装置等により所定の間隔ｈで切断す
ることにより、前記樹脂材料Ｗでブリッジして熱伝導の
遮断をすることにより、断熱アルミ型材を製造するもの
である。次に、図２（ａ）〜（ｅ）は、この発明の第２
実施形態を示す断熱アルミ型材の製造工程を示す説明図
であって、まず、図２（ａ）に示すように、押出し成形
された断熱アルミ型材１の全表面１ａ及びその中空凹部
２は、耐候性向上等を目的としてアクリル樹脂またはフ
ッ素樹脂等により電着塗装が施されている。Thereafter, a part of the wall surface 4 facing the opening 3 of the hollow recess 2 is cut at a predetermined interval h by a cutting device (not shown) such as a round blade as shown in FIG. By doing so, the thermal insulation is interrupted by bridging with the resin material W, thereby producing a heat-insulating aluminum material. Next, FIGS. 2A to 2E show a second embodiment of the present invention.
It is explanatory drawing which shows the manufacturing process of the heat-insulated aluminum mold material which shows embodiment, First, as shown in FIG.2 (a), the whole surface 1a of the heat-insulated aluminum mold material 1 and the hollow recessed part 2 which are extruded are weatherproof. Electrodeposition coating is applied with an acrylic resin or a fluorine resin or the like for the purpose of improving properties.
【００１５】そして、前記断熱アルミ型材１の中空凹部
２の相対向する一側面には、接着用の樹脂材料Ｗを注入
するための開口部３が形成されている。この発明の第２
実施形態では、図１（ｂ）に示すように、前記中空凹部
２の内壁面に付着している電着塗装した樹脂材料を、バ
フ掛け，またはショットブラスト等の機械的手段５によ
り除去し、その後、開口部３から、接着用の樹脂材料Ｗ
（例えば、２液混合室温硬化型ウレタン樹脂）を注入し
て硬化させる（図１（ｃ），（ｄ））。An opening 3 for injecting a resin material W for bonding is formed on one of opposing side surfaces of the hollow recess 2 of the heat-insulating aluminum mold 1. Second embodiment of the present invention
In the embodiment, as shown in FIG. 1B, the electrodeposited resin material adhering to the inner wall surface of the hollow recess 2 is removed by mechanical means 5 such as buffing or shot blasting. Thereafter, the resin material W for bonding is opened through the opening 3.
(For example, a two-liquid mixed room temperature curable urethane resin) is injected and cured (FIGS. 1C and 1D).
【００１６】そして、前記中空凹部２の開口部３と相対
向する壁面４の一部を、図２（ｅ）に示すように、丸刃
等の図示しない切断装置等により所定の間隔ｈで切断す
ることにより、前記樹脂材料Ｗでブリッジして熱伝導の
遮断をすることにより、断熱アルミ型材を製造するもの
である。以上のように、中空凹部２の内壁面に付着して
いる電着塗装した樹脂材料を、バフ掛け，またはショッ
トブラスト等の機械的手段５により除去すること、及び
アルミ表面を荒らして接着面積を増加させることで、接
着用の樹脂材料Ｗと断熱アルミ型材１の内壁面との接着
強度を大きくでき、断熱アルミ型材１のズレや、硬化し
た樹脂材料Ｗの剥離抜け，水漏れ等を有効に防止して、
高品質の断熱アルミ型材を製造出来るものである。Then, as shown in FIG. 2E, a part of the wall surface 4 facing the opening 3 of the hollow recess 2 is cut at a predetermined interval h by a cutting device (not shown) such as a round blade. By doing so, the thermal insulation is interrupted by bridging with the resin material W, thereby producing a heat-insulating aluminum material. As described above, the electrodeposited resin material adhering to the inner wall surface of the hollow recess 2 is removed by mechanical means 5 such as buffing or shot blasting, and the surface of the aluminum is roughened to reduce the bonding area. By increasing the thickness, the bonding strength between the bonding resin material W and the inner wall surface of the heat-insulating aluminum material 1 can be increased, and displacement of the heat-insulating aluminum material 1, peeling-off of the cured resin material W, water leakage, and the like can be effectively prevented. Prevent,
It can produce high quality heat-insulated aluminum molds.
【００１７】また、図３（ａ）〜（ｅ）は、この発明の
第３実施形態を示す断熱アルミ型材の製造工程を示す説
明図であって、図３（ａ）に示すように、成形された中
空部２ａを備える断熱アルミ型材１の表面に電着樹脂材
料を塗装する。次いで、図３（ｂ）に示すように、断熱
アルミ型材１の中空部２ａの相対向する一方の壁面６ａ
を丸刃等の図示しない切断装置等により所定の間隔で切
断して開口部３を形成する。FIGS. 3 (a) to 3 (e) are explanatory views showing a manufacturing process of a heat-insulating aluminum material according to a third embodiment of the present invention. As shown in FIG. An electrodeposited resin material is applied to the surface of the heat-insulated aluminum mold 1 having the hollow portion 2a. Next, as shown in FIG. 3 (b), one of the opposite wall surfaces 6a of the hollow portion 2a of the heat-insulating aluminum mold 1 is formed.
Is cut at predetermined intervals by a cutting device (not shown) such as a round blade to form an opening 3.
【００１８】そして、この開口部３から前記中空部２ａ
内に接着用の樹脂材料Ｗ（例えば、２液混合室温硬化型
ウレタン樹脂）を充填して硬化接着させた後（図３
（ｃ），（ｄ））、前記開口部３と相対向する壁面６ｂ
を、図３（ｅ）に示すように、丸刃等の図示しない切断
装置等により所定の間隔ｈで切断することにより、前記
樹脂材料Ｗでブリッジして熱伝導の遮断をすることによ
り、断熱アルミ型材を製造するものである。Then, the hollow portion 2a is
Is filled with a resin material W for bonding (for example, a two-liquid mixed room-temperature-curable urethane resin) and cured and bonded (FIG. 3).
(C), (d)), the wall surface 6b facing the opening 3
Is cut at a predetermined interval h by a cutting device (not shown) such as a round blade as shown in FIG. 3 (e), thereby bridging with the resin material W to cut off heat conduction. It is for manufacturing aluminum profiles.
【００１９】以上のように、断熱アルミ型材１の表面に
電着樹脂材料を塗装する際、接着用の樹脂材料Ｗの注入
部、即ち、中空部２ａに電着樹脂材料が付着しないよう
にすることで、断熱アルミ型材１の中空部２ａの内壁面
と樹脂材料Ｗとが直接接着するため、強固な結合が生
じ、接着不良による断熱アルミ型材１のズレや、硬化し
た樹脂材料Ｗの剥離抜け，水漏れ等を有効に防止出来る
ものである。As described above, when the electrodeposited resin material is coated on the surface of the heat-insulating aluminum mold 1, the electrodeposited resin material is prevented from adhering to the injection portion of the bonding resin material W, that is, the hollow portion 2a. As a result, the inner wall surface of the hollow portion 2a of the heat-insulating aluminum material 1 and the resin material W are directly adhered to each other, so that a strong bond is generated. , Water leakage, etc. can be effectively prevented.
【００２０】なお、上記の実施形態で電着樹脂材料とし
ては、アクリル樹脂他、フッ素樹脂を使用することも可
能であることを示したが、このフッ素樹脂を使用した電
着材料での剪断接着テストの結果は以下の表１に示す通
りであった。 In the above embodiment, it has been shown that, as the electrodeposition resin material, a fluorine resin can be used in addition to an acrylic resin. The test results were as shown in Table 1 below.
【００２１】[0021]
【発明の効果】この発明は、上記のように断熱アルミ型
材の中空凹部や中空部内に塗装された電着樹脂材料に接
着処理剤を塗布したり、または電着樹脂材料を機械的手
段により除去したり、更には中空凹部や中空部内に、電
着樹脂材料が付着しないようにしておくことにより、断
熱アルミ型材の中空凹部や中空部内に接着用の樹脂材料
を注入した場合にも、電着塗装材料に影響されることな
く、電着樹脂材料が塗装された断熱アルミ型材の中空凹
部や中空部内と強力に接着し、接着用の樹脂材料の収縮
を防止し、断熱アルミ型材のズレや、接着用の樹脂材料
のブリッジ機能を損なうと言うことがなく、硬化した樹
脂材料Ｗの剥離抜け，水漏れ等を有効に防止して、高品
質の断熱アルミ型材を製造出来る効果がある。According to the present invention, the adhesive treatment is applied to the electrodeposited resin material coated in the hollow concave portion or the hollow portion of the heat insulating aluminum mold as described above, or the electrodeposited resin material is removed by mechanical means. By preventing the electrodeposition resin material from adhering to the hollow recesses and hollow portions, even if the adhesive resin material is injected into the hollow recesses or hollow portions of the heat-insulating aluminum mold, the electrodeposition Without being affected by the coating material, the electrodeposited resin material strongly adheres to the hollow recesses and hollows of the painted heat-insulating aluminum mold material, preventing the resin material for adhesion from shrinking, displacing the heat-insulating aluminum mold material, This does not impair the bridging function of the resin material for bonding, and effectively prevents the cured resin material W from peeling off, leaking water, etc., and has the effect of producing a high-quality heat-insulated aluminum mold.
【図面の簡単な説明】[Brief description of the drawings]
【図１】（ａ）〜（ｅ）は、この発明の第１実施形態を
示す断熱アルミ型材の製造工程を示す説明図である。FIGS. 1 (a) to 1 (e) are explanatory views showing a manufacturing process of a heat-insulated aluminum material according to a first embodiment of the present invention.
【図２】（ａ）〜（ｅ）は、この発明の第２実施形態を
示す断熱アルミ型材の製造工程を示す説明図である。FIGS. 2 (a) to 2 (e) are explanatory views showing steps of manufacturing a heat-insulating aluminum material according to a second embodiment of the present invention.
【図３】（ａ）〜（ｅ）は、この発明の第３実施形態を
示す断熱アルミ型材の製造工程を示す説明図である。FIGS. 3 (a) to 3 (e) are explanatory views showing steps of manufacturing a heat-insulating aluminum material according to a third embodiment of the present invention.
【図４】（ａ）〜（ｅ）は、従来の断熱アルミ型材の製
造工程を示す説明図である。FIGS. 4 (a) to 4 (e) are explanatory views showing steps of manufacturing a conventional heat-insulating aluminum mold.
１ 断熱アルミ型材 １ａ 断熱アル
ミ型材の全表面 ２ 中空凹部 ３ 開口部 ４ 壁面 Ｗ 樹脂材料 Ｑ 接着処理剤DESCRIPTION OF SYMBOLS 1 Insulated aluminum mold material 1a All surfaces of heat-insulated aluminum mold material 2 Hollow recess 3 Opening 4 Wall surface W Resin material Q Adhesive treatment agent
───────────────────────────────────────────────────── フロントページの続き (72)発明者 谷後 隆司 東京都千代田区神田神保町２丁目３番地 岩波書店アネックス シュレーゲル・エン ジニアリング株式会社内 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Takashi Tanigo 2-3, Kanda Jimbocho, Chiyoda-ku, Tokyo Iwanami Shoten Annex Schlegel Engineering Co., Ltd.
Claims (7)
型材の全表面に、電着樹脂材料を塗装し、前記断熱アル
ミ型材の中空凹部に、開口部から接着用の樹脂材料を注
入して硬化接着させた後、前記中空凹部の開口部と相対
向する壁面を切断して断熱アルミ型材を製造する方法に
おいて、前記断熱アルミ型材の全表面に電着樹脂材料を
塗装した後、接着用の樹脂材料を注入する中空凹部の内
壁面に接着処理剤を塗布し、その後、開口部から接着用
の樹脂材料を注入して硬化接着させた後、前記中空凹部
の開口部と相対向する壁面を切断して断熱アルミ型材を
製造することを特徴とする建材用断熱アルミ型材の製造
方法。1. An electrodeposition resin material is coated on the entire surface of a heat-insulating aluminum mold having a molded hollow recess, and a resin material for bonding is injected from an opening into the hollow recess of the heat-insulating aluminum mold and cured. After bonding, in a method of manufacturing a heat-insulating aluminum material by cutting a wall surface opposite to the opening of the hollow recess, an electrodeposition resin material is applied to the entire surface of the heat-insulating aluminum material, and then a resin for bonding is used. An adhesive agent is applied to the inner wall surface of the hollow recess into which the material is to be injected, and then a resin material for bonding is injected from the opening to cure and bond, and then the wall surface facing the opening of the hollow recess is cut. A method for producing a heat-insulating aluminum material for building materials, comprising: producing a heat-insulating aluminum material by heating.
フッ素樹脂である請求項１に記載の建材用断熱アルミ型
材の製造方法。2. The method according to claim 1, wherein the electrodeposited resin material is an acrylic resin or a fluororesin.
型材の全表面に、電着樹脂材料を塗装し、前記断熱アル
ミ型材の中空凹部に、開口部から接着用の樹脂材料を注
入して硬化接着させた後、前記中空凹部の開口部と相対
向する壁面を切断して断熱アルミ型材を製造する方法に
おいて、前記断熱アルミ型材の全表面に電着樹脂材料を
塗装した後、接着用の樹脂材料を注入する中空凹部の内
壁面に付着している電着塗装した樹脂材料を機械的手段
により除去し、その後、前記開口部から接着用の樹脂材
料を注入して硬化接着させた後、前記中空凹部の開口部
と相対向する壁面を切断して断熱アルミ型材を製造する
ことを特徴とする建材用断熱アルミ型材の製造方法。3. An electrodeposited resin material is coated on the entire surface of the heat-insulated aluminum mold having the formed hollow recess, and an adhesive resin material is injected into the hollow recess of the heat-insulated aluminum mold from an opening and cured. After bonding, in a method of manufacturing a heat-insulating aluminum material by cutting a wall surface opposite to the opening of the hollow recess, an electrodeposition resin material is applied to the entire surface of the heat-insulating aluminum material, and then a resin for bonding is used. The electrodeposited resin material adhering to the inner wall surface of the hollow concave portion into which the material is injected is removed by mechanical means, and then, after injecting a resin material for bonding from the opening and curing and adhering, A method for manufacturing a heat-insulating aluminum material for a building material, comprising cutting a wall surface facing an opening of a hollow recess to produce a heat-insulating aluminum material.
フッ素樹脂である請求項３に記載の建材用断熱アルミ型
材の製造方法。4. The method according to claim 3, wherein the electrodeposited resin material is an acrylic resin or a fluororesin.
る方法として、バフ掛け，またはショットブラストであ
る請求項３または請求項４に記載の建材用断熱アルミ型
材の製造方法。5. The method according to claim 3, wherein the method of removing the resin material by mechanical means is buffing or shot blasting.
材の表面に電着樹脂材料を塗装し、前記断熱アルミ型材
の中空部の相対向する一方の壁面を切断して開口部を形
成し、この開口部から前記中空部内に接着用の樹脂材料
を充填して硬化接着させた後、前記開口部と相対向する
壁面を切断して断熱アルミ型材を製造することを特徴と
する建材用断熱アルミ型材の製造方法。6. An electrodeposited resin material is coated on a surface of a heat-insulating aluminum mold having a molded hollow portion, and one of the opposed wall surfaces of the hollow portion of the heat-insulating aluminum mold is cut to form an opening. A heat-insulating aluminum material for building materials, characterized in that a resin material for bonding is filled into the hollow portion through the opening and cured and bonded, and then a wall surface facing the opening is cut to produce a heat-insulating aluminum mold. Manufacturing method of the shape material.
フッ素樹脂である請求項６に記載の建材用断熱アルミ型
材の製造方法。7. The method according to claim 6, wherein the electrodeposited resin material is an acrylic resin or a fluororesin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01918097A JP3652044B2 (en) | 1996-08-01 | 1997-01-31 | Manufacturing method of heat-insulating aluminum mold for building materials |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20373396 | 1996-08-01 | ||
| JP8-203733 | 1996-08-01 | ||
| JP01918097A JP3652044B2 (en) | 1996-08-01 | 1997-01-31 | Manufacturing method of heat-insulating aluminum mold for building materials |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH1096371A true JPH1096371A (en) | 1998-04-14 |
| JP3652044B2 JP3652044B2 (en) | 2005-05-25 |
Family
ID=26356016
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP01918097A Expired - Fee Related JP3652044B2 (en) | 1996-08-01 | 1997-01-31 | Manufacturing method of heat-insulating aluminum mold for building materials |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3652044B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014128900A (en) * | 2012-12-28 | 2014-07-10 | Sumika Bayer Urethane Kk | Polyurethane resin integrally-molded metal heat insulation long material |
| CN112576141A (en) * | 2020-12-31 | 2021-03-30 | 湖南金牛铝业有限公司 | Glue injection aluminum profile and preparation method thereof |
-
1997
- 1997-01-31 JP JP01918097A patent/JP3652044B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014128900A (en) * | 2012-12-28 | 2014-07-10 | Sumika Bayer Urethane Kk | Polyurethane resin integrally-molded metal heat insulation long material |
| CN112576141A (en) * | 2020-12-31 | 2021-03-30 | 湖南金牛铝业有限公司 | Glue injection aluminum profile and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3652044B2 (en) | 2005-05-25 |
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