JPH112021A - Interior finish material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve a contamination preventing property, mite preventing property and walking feeling by forming a colored layer on a base, laminating a nonwoven fabric layer thereon, and laying the reverse side of the nonwoven fabric into the state impregnated in resin, and exposing the surface fiber of the nonwoven fabric. SOLUTION: A thin nonwoven fabric 2 is layered on a foamed body base 1 such as polyvinyl chloride, and a liquid resin applied so as to impregnate the reverse side of the nonwoven fabric 2 with it. The top fibers of the nonwoven fabric 2 are exposed, whereby a satisfactory stepping comfortableness and an excellent feeling can be provided, and a colored layer under the nonwoven fabric 2 can be seen through it to improve a designing property. Further, this floor material is applicable to a wall paper and other interior finish materials, and has satisfactory feeling of walking with bare feet, compared with a conventional vinyl floor material, and the pattern on the base 1 can be seen through. It is further hardly contaminated, and the contamination can be easily removed. Thus, the fiber exposed part of the nonwoven fabric 2 is shortened to prevent the propagation of a mite, the change of the pattern layer of a floor material 5 is facilitated so that various designs can be imparted thereto.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an interior material such as a floor material, a wall material, an interior material and the like, and particularly to an interior material having a good feel and a good walking property even with bare feet.

[0002]

2. Description of the Related Art Conventionally, carpets and foamed flooring materials have been used as household flooring materials. However, carpets are easily soiled and ticks are likely to occur. In addition, foam flooring as a Japanese flooring for walking barefoot has problems in walking feeling such as cold feet in cold weather, and it is hard to say that both are suitable as flooring for home use.

[0003]

DISCLOSURE OF THE INVENTION The present invention is intended to solve the above-mentioned problems, and has an object to improve antifouling property, anti-mite property and walking feeling.

[0004]

According to the present invention, a nonwoven fabric layer is laminated on a base material, the back surface of the nonwoven fabric is impregnated with the nonwoven fabric, and the surface fibers are exposed. Forming a colored layer, laminating a nonwoven fabric on the colored layer,
The gist is an interior material that impregnates the back surface of the non-woven fabric with a resin and exposes the surface fibers of the non-woven fabric so that the colored layer can be seen through the non-woven fabric.

[0005]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described with reference to the drawings, taking a floor material as an example. FIG. 1 is a sectional view of a flooring material according to the present invention.
(Hereinafter referred to as PVC), acrylic, urethane, ethylene-vinyl acetate copolymer, and attack polypropylene
Alternatively, it is a hard, preferably foamed resin layer having a thickness of 1 to 10 mm, and may be independent foaming or continuous foaming. The substrate may be a hard material such as a non-foamed resin or plywood.

Preferably, a thickness of 0.08 to 0.08
A 0.30 mm thin nonwoven fabric 2 is laminated, and this nonwoven fabric 2
A liquid resin (for example, PVC paste, acrylic paste, hot melt resin in a molten state, etc.) is applied so as to be impregnated on the back surface of the non-woven fabric, or is applied and laminated on the back surface of the non-woven fabric, or the liquid resin is Is applied, a thin nonwoven fabric 2 is placed.

The weight of the nonwoven fabric ² is desirably 5 to 110 g / m ² so that the nonwoven fabric 2 can be clearly seen through the nonwoven fabric 2 when laminated on the base material or the colored layer. By adopting a configuration in which only the bottom of the nonwoven fabric is impregnated with the liquid resin, the surface fibers 3 of the thin nonwoven fabric 2 are exposed. On this occasion,
The nonwoven fabric may be separately colored, or may be a nonwoven fabric previously mixed with fibers of a different color. Further, mechanical embossing may be applied to the entire product, or a thin nonwoven fabric to which embossing has been applied in advance may be laminated on the base material or the colored layer. Note that a nonwoven fabric 4 having the same configuration as the thin nonwoven fabric 2 may be attached to the back surface of the base material 1. Thus, the floor material 5 of the present application is obtained.

FIG. 2 is a cross-sectional view of the floor material of the present invention. The base material 6 is made of polyester, wool, cotton, vinylon, acrylic,
And nonwoven fabric obtained by PVC or needle punching, or the like, anti-hair, glass mat, and the like. The thickness is preferably 0.1 to 2.0 mm. The base material 6
The lower part of the thin nonwoven fabric 2 is laminated on the upper part in a state of being impregnated with resin, and the nonwoven fabric surface fibers 3 are exposed to obtain the flooring 7 of the present application.

FIG. 3 and FIG. 4 are partial cross-sectional views of the flooring of the present invention. In the flooring of the present invention, a printed layer 8 is formed as a colored layer on the foam base material 1. Examples of the print layer 8 include a print of a pattern on a nonwoven fabric, a print directly on a foam base material, or a transfer print on a foam base material. Further, a solid color, a marble pattern, or the like may be laminated as another colored layer. They are laminated as a colored layer on the foam base material 1 to form the above-mentioned thin nonwoven fabric 2 and a resin-impregnated layer on the colored layer, and the nonwoven fabric surface fibers 3 are partially covered without being covered with the resin. Floor material 9 is obtained. Further, as shown in the partial cross-sectional view of FIG. 4, an inlaid sheet in which an aggregate of chip patterns is formed into a sheet by a method such as calendering is laminated as a colored layer 10 on the foam base material 1 and colored. The thin nonwoven fabric 2 and the surface fibers 3 whose tip is exposed are formed on the layer, and the flooring 11 is obtained.

By laminating a thin non-woven fabric on the base material and exposing the fiber at the tip of the non-woven fabric, the feeling of stepping is good, the texture is good, and the colored layer below the non-woven fabric can be seen through, so that the design is improved. did. Further, the present invention is not limited to floor materials, and can be applied to wallpaper or other interior materials.

[0011]

EXAMPLE As shown in the manufacturing process diagram of FIG. 5, the foamable PVC of "Table 1" was placed on a glass mat 12 by a coater 14.
The paste 13 was applied, and was pregelled with a heater 15 at 100 ° C. The pattern was transferred from the transfer paper by the transfer rolls 16 and 17.

[0012]

[Table 1]

On the above-mentioned transfer pattern, a transparent PV blended with "Table 2"
Applying a C paste 18 at 100g~300g / m ² coater, placing a polyester nonwoven fabric 20 of 12 g / m ^2, a transparent PVC paste 18 so as to expose only the surface of the surface fibers of the nonwoven fabric impregnated non-woven fabric back surface After that, the heater was preheated, and the PVC base was foamed in the oven 22 set at 180 ° C. and the transparent resin was also gelled.

[0014]

[Table 2]

In the flooring material 23 obtained in the example, the pattern under the nonwoven fabric is clearly seen through the transparent resin and the nonwoven fabric, and a good feel is obtained by the exposed fibers on the surface of the nonwoven fabric. It also had an anti-mite effect and good maintainability.

[0016]

EFFECTS OF THE INVENTION Compared with the conventional vinyl flooring material, the walking feeling with bare feet is good. Unlike conventional carpets, the pattern on the substrate can be seen through, and the exposed fiber portion of the nonwoven fabric is short, so that mites do not easily propagate. The vinyl material part of the base material part is exposed to some extent,
And because the material of the non-woven fabric used is nylon,
Hard to get dirty and easy to remove. The pattern layer of the flooring material in the present invention can be easily changed, and a variety of designs can be provided.

[Brief description of the drawings]

 FIG. 1 is a cross-sectional view of the floor material of the present application. FIG. 2 is a cross-sectional view of the floor material of the present application. FIG. 3 is a partial sectional view of the floor material of the present application. FIG. 4 is a partial cross-sectional view of the floor material of the present application. FIG. 5 is a manufacturing process diagram of the floor material of the present application.

[Explanation of symbols]

 1: foam layer base material 2: nonwoven fabric 3: nonwoven fabric surface fiber 8: printing layer 10: chip pattern layer 5, 7: flooring of the present application

Claims (6)

[Claims] An interior material wherein a thin nonwoven fabric layer is laminated on a base material, a resin is impregnated on a back surface of the nonwoven fabric, and fibers on the surface of the nonwoven fabric are exposed. 2. A colored layer is formed on a base material, a thin non-woven fabric is laminated on the colored layer, the non-woven fabric is impregnated with a resin on the back surface, and the surface fibers of the non-woven fabric are exposed. Interior material that can be seen through. 3. The interior material according to claim 1, wherein the colored layer is a printed pattern. 4. The colored layer has a pellet pattern.
2 interior materials. 5. The interior material according to claim 1, wherein the base material is a nonwoven fabric. 6. The interior material according to claim 1, wherein the base material contains a foam layer.