JPH11272010A - Electrostatic charge latent image developing toner and image forming method and image fixing method using the toner - Google Patents
Electrostatic charge latent image developing toner and image forming method and image fixing method using the tonerInfo
- Publication number
- JPH11272010A JPH11272010A JP7916898A JP7916898A JPH11272010A JP H11272010 A JPH11272010 A JP H11272010A JP 7916898 A JP7916898 A JP 7916898A JP 7916898 A JP7916898 A JP 7916898A JP H11272010 A JPH11272010 A JP H11272010A
- Authority
- JP
- Japan
- Prior art keywords
- toner
- molecular weight
- latex
- image
- mol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 239000004816 latex Substances 0.000 claims abstract description 146
- 229920000126 latex Polymers 0.000 claims abstract description 146
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 77
- 239000002245 particle Substances 0.000 claims abstract description 67
- 229920005989 resin Polymers 0.000 claims abstract description 55
- 239000011347 resin Substances 0.000 claims abstract description 55
- 239000000178 monomer Substances 0.000 claims abstract description 34
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 13
- 108091008695 photoreceptors Proteins 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 6
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- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
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- 239000000049 pigment Substances 0.000 description 53
- 239000000243 solution Substances 0.000 description 41
- 239000012153 distilled water Substances 0.000 description 39
- 230000015572 biosynthetic process Effects 0.000 description 37
- 238000003786 synthesis reaction Methods 0.000 description 37
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- 238000007580 dry-mixing Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 239000001056 green pigment Substances 0.000 description 1
- 235000019239 indanthrene blue RS Nutrition 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- VRWKTAYJTKRVCU-UHFFFAOYSA-N iron(6+);hexacyanide Chemical compound [Fe+6].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] VRWKTAYJTKRVCU-UHFFFAOYSA-N 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- XMFOQHDPRMAJNU-UHFFFAOYSA-N lead(ii,iv) oxide Chemical compound O1[Pb]O[Pb]11O[Pb]O1 XMFOQHDPRMAJNU-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- SFBTTWXNCQVIEC-UHFFFAOYSA-N o-Vinylanisole Chemical compound COC1=CC=CC=C1C=C SFBTTWXNCQVIEC-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- 239000007882 oil-soluble azo polymerization initiator Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000001053 orange pigment Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 229940099800 pigment red 48 Drugs 0.000 description 1
- 229940104573 pigment red 5 Drugs 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000012673 precipitation polymerization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- WPPDXAHGCGPUPK-UHFFFAOYSA-N red 2 Chemical compound C1=CC=CC=C1C(C1=CC=CC=C11)=C(C=2C=3C4=CC=C5C6=CC=C7C8=C(C=9C=CC=CC=9)C9=CC=CC=C9C(C=9C=CC=CC=9)=C8C8=CC=C(C6=C87)C(C=35)=CC=2)C4=C1C1=CC=CC=C1 WPPDXAHGCGPUPK-UHFFFAOYSA-N 0.000 description 1
- 239000001054 red pigment Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- QXKXDIKCIPXUPL-UHFFFAOYSA-N sulfanylidenemercury Chemical compound [Hg]=S QXKXDIKCIPXUPL-UHFFFAOYSA-N 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Dry Development In Electrophotography (AREA)
- Developing Agents For Electrophotography (AREA)
- Fixing For Electrophotography (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、複写機、プリンタ
及びファクシミリ等に用いられる静電荷潜像現像用トナ
ーとそれを用いた画像形成方法及び画像定着方法に関す
るものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a toner for developing an electrostatic latent image used in a copying machine, a printer, a facsimile, and the like, and an image forming method and an image fixing method using the same.
【0002】[0002]
【従来の技術】従来、一般的に用いられている静電荷潜
像現像用トナーは各種重合法で得られるポリマーにカー
ボンブラック等の着色剤、帯電制御剤及び/又は磁性体
を適宜乾式混合を行い、その後押出機等により溶融混練
し、次いで粉砕、分級することで製造されている。2. Description of the Related Art Conventionally, an electrostatic latent image developing toner generally used is prepared by appropriately dry-mixing a colorant such as carbon black, a charge controlling agent and / or a magnetic substance with a polymer obtained by various polymerization methods. After that, it is manufactured by melt-kneading with an extruder or the like, followed by pulverization and classification.
【0003】しかしながら、上記の様な溶融混練粉砕法
により得られるトナーは、トナー粒径の制御に限界があ
り小粒径のトナーを収率良く製造することが困難であ
る。However, the toner obtained by the above-described melt-kneading and pulverizing method has a limitation in controlling the toner particle size, and it is difficult to produce a toner having a small particle size with high yield.
【0004】また、トナーの定着性能を改良するため、
分子量の異なる結着樹脂を数種用いる方法が知られてい
るが、混練粉砕法では、結着樹脂成分の分散状態の制御
がしにくく、安定した定着性能を得ることが困難であ
る。In order to improve the fixing performance of toner,
Although a method using several kinds of binder resins having different molecular weights is known, in the kneading and pulverizing method, it is difficult to control the dispersion state of the binder resin component, and it is difficult to obtain stable fixing performance.
【0005】別の方法として懸濁重合等により直接トナ
ーを製造する方法が提案されている。又、乳化重合によ
り生成した粒子を用いる方法も提案されている(例え
ば、特開昭60−220358号公報、特開平4−28
4461号公報参照)。As another method, a method of directly manufacturing a toner by suspension polymerization or the like has been proposed. Also, methods using particles produced by emulsion polymerization have been proposed (for example, JP-A-60-220358, JP-A-4-28).
No. 4461).
【0006】しかし、懸濁重合で直接製造する方法も、
小粒径化が困難であるばかりか、その粒度分布は非常に
広いものとなる欠点を有している。又、この方法で製造
されるトナーは基本的に真球状になる。この真球状のト
ナーは電子写真プロセス内で、クリーニングが困難であ
るという欠点を有している。However, the direct production method by suspension polymerization is also
Not only is it difficult to reduce the particle size, but the particle size distribution has the disadvantage of being very wide. Further, the toner produced by this method is basically spherical. This spherical toner has the disadvantage that cleaning is difficult in the electrophotographic process.
【0007】一方、特開昭60−220358号公報及
び特開平4−284461号公報に開示された方法は、
上記のごとく真球状ではなく表面に凹凸のある非球形粒
子を得ることが可能な方法であるが、粒径、粒度分布を
制御することが困難で、反応終了後所望の粒径、粒度分
布にする為、分級する必要がある。更に、特開平4−2
84461号公報に開示された方法は、顔料と重合体粒
子のゼータ電位を調整することが困難である。又、生成
した粒子が強固な構造を持てず、機械的強度を持ち得な
いという欠点を有している。On the other hand, the methods disclosed in JP-A-60-220358 and JP-A-4-284461 are:
As described above, it is a method that can obtain non-spherical particles having irregularities on the surface instead of a true sphere, but it is difficult to control the particle size and particle size distribution, and the desired particle size and particle size distribution after the reaction is completed. In order to do so, it is necessary to classify. Further, Japanese Patent Laid-Open No. 4-2
In the method disclosed in Japanese Patent No. 84461, it is difficult to adjust the zeta potential of the pigment and the polymer particles. Further, there is a disadvantage that the generated particles cannot have a strong structure and cannot have mechanical strength.
【0008】上述した欠点を改善するために、本発明者
らは特開平6−329947号公報に開示された方法を
見いだした。この方法は、非球形粒子の粒径、粒度分
布、帯電性制御等をイオン解離性基の解離度と含有量で
制御しているため、高い帯電性を示す非球形粒子の粒径
制御は容易であるが、低い帯電性を示す非球形粒子の粒
径制御性が低下するという欠点を有している。In order to improve the above-mentioned disadvantages, the present inventors have found a method disclosed in Japanese Patent Application Laid-Open No. Hei 6-329947. This method controls the particle size, particle size distribution, chargeability, etc. of non-spherical particles by controlling the degree of dissociation and content of ion-dissociable groups, so that it is easy to control the particle size of non-spherical particles showing high chargeability. However, there is a disadvantage that the controllability of the particle size of the non-spherical particles having low chargeability is reduced.
【0009】[0009]
【発明が解決しようとする課題】本発明の目的は、静電
荷潜像現像用トナーにおいて、分子量の異なる樹脂粒子
をトナー粒子中でそれぞれ局在化させ、トナー粒子の帯
電量環境差の低減、耐ホットオフセット性、定着性能を
改善することである。また、小粒径で粒度分布の狭いト
ナー粒子を提供することである。SUMMARY OF THE INVENTION It is an object of the present invention to provide a toner for developing an electrostatic latent image, in which resin particles having different molecular weights are localized in the toner particles to reduce the difference in the charge amount environment of the toner particles. The purpose is to improve hot offset resistance and fixing performance. Another object of the present invention is to provide toner particles having a small particle size and a narrow particle size distribution.
【0010】[0010]
【課題を解決するための手段】本発明の目的は、下記構
成を採ることにより達成される。The object of the present invention is achieved by adopting the following constitution.
【0011】〔1〕 GPCによる分子量測定で重量平
均分子量が1000〜2万の間にある低分子量成分樹脂
ラテックス、重量平均分子量が2万〜20万の間にある
中分子量成分樹脂ラテックス、重量平均分子量が20万
以上の高分子量成分樹脂ラテックス、着色剤及び離型剤
を混合し、凝集・融着することにより作製される静電荷
潜像現像用トナーにおいて、該低分子量成分樹脂表面に
存在するカルボキシル基量をA[mol/g]、該中分
子量成分樹脂表面に存在するカルボキシル基量をB[m
ol/g]、該高分子量成分樹脂表面に存在するカルボ
キシル基量をC[mol/g]としたときに以下の式を
満足し、粒子表面から中分子量成分樹脂、低分子量成分
樹脂、高分子量成分樹脂の順に配向することを特徴とす
る静電荷潜像現像用トナー。[1] Low molecular weight component resin latex having a weight average molecular weight of 1,000 to 20,000 as measured by GPC, medium molecular weight component resin latex having a weight average molecular weight of 20,000 to 200,000, weight average In a toner for developing an electrostatic latent image, which is produced by mixing a high molecular weight resin latex having a molecular weight of 200,000 or more, a colorant and a release agent, and aggregating and fusing the toner, the latex is present on the surface of the low molecular weight component resin. The amount of carboxyl groups is A [mol / g], and the amount of carboxyl groups present on the surface of the medium molecular weight component resin is B [m
ol / g], and the following formula is satisfied when the amount of carboxyl groups present on the surface of the high molecular weight component resin is C [mol / g], and the medium molecular weight component resin, the low molecular weight component resin, the high molecular weight A toner for developing an electrostatic latent image, which is oriented in the order of component resins.
【0012】 0.6×10-4≦A≦3.5×10-4 (1) 1.0×10-4≦B≦4×10-4 (2) 0.8×10-4≦C≦4×10-4 (3) 1×10-6≦A−C≦2×10-4 (4) 1×10-6≦B−A≦2×10-4 (5) 〔2〕 上記低分子量樹脂ラテックス、高分子量樹脂ラ
テックスが、カルボキシル基を持つイオン性モノマーユ
ニットを含有することを特徴とする〔1〕記載の静電荷
潜像現像用トナー。0.6 × 10 −4 ≦ A ≦ 3.5 × 10 −4 (1) 1.0 × 10 −4 ≦ B ≦ 4 × 10 −4 (2) 0.8 × 10 −4 ≦ C ≦ 4 × 10 −4 (3) 1 × 10 −6 ≦ AC ≦ 2 × 10 −4 (4) 1 × 10 −6 ≦ BA ≦ 2 × 10 −4 (5) [2] The above low The toner for developing an electrostatic latent image according to [1], wherein the molecular weight resin latex and the high molecular weight resin latex contain an ionic monomer unit having a carboxyl group.
【0013】〔3〕 感光体上に形成された静電荷潜像
を現像しトナー像とする画像形成方法において、前記ト
ナーが〔1〕記載の静電荷潜像現像用トナーであること
を特徴とする画像形成方法。[3] An image forming method for developing an electrostatic latent image formed on a photoreceptor into a toner image, wherein the toner is the toner for developing an electrostatic latent image according to [1]. Image forming method.
【0014】〔4〕 感光体上に形成されたトナー像を
転写する画像形成方法において、前記トナーが〔1〕記
載の静電荷潜像現像用トナーであることを特徴とする画
像形成方法。[4] An image forming method for transferring a toner image formed on a photoreceptor, wherein the toner is the electrostatic latent image developing toner according to [1].
【0015】〔5〕 感光体上に形成されたトナー像を
転写材上に転写した後、該感光体上に残留したトナーを
クリーニングし除去する画像形成方法において、前記ト
ナーが〔1〕記載の静電荷潜像現像用トナーであること
を特徴とする画像形成方法。[5] In an image forming method for transferring a toner image formed on a photoreceptor onto a transfer material and then cleaning and removing the toner remaining on the photoreceptor, the toner according to [1], An image forming method, which is an electrostatic latent image developing toner.
【0016】〔6〕 加熱ローラーと圧着ローラーとを
有してなる熱ローラー定着器へ、〔1〕に記載の静電荷
潜像現像用トナーにより得られた顕画像を担持した記録
材を搬送し、熱ローラーに接触させて記録材にトナーを
加圧加熱定着させることを特徴とする画像定着方法。[6] The recording material carrying the visible image obtained by the electrostatic latent image developing toner according to [1] is transported to a heat roller fixing device having a heating roller and a pressure roller. An image fixing method, wherein a toner is pressed and heated and fixed on a recording material by contacting with a heat roller.
【0017】本発明において樹脂ラテックスの分子量
は、GPC(ゲルパーミュエーションクロマトグラフ
ィ)にて測定した。In the present invention, the molecular weight of the resin latex was measured by GPC (gel permeation chromatography).
【0018】本発明者等は鋭意検討した結果、各樹脂ラ
テックスの表面カルボキシル基量を、上記〔1〕に記載
の(1)〜(5)式のとおりとすることでコア/中間層
/シェルの3層構造が、好ましく形成され、各分子量の
定着性能に対する効果を有効に発揮することができるこ
とを見いだし、本発明を完成させた。As a result of extensive studies, the present inventors have determined that the amount of carboxyl groups on the surface of each resin latex is as shown in the above formulas (1) to (5), whereby the core / intermediate layer / shell is obtained. It has been found that the three-layer structure is preferably formed and the effect of each molecular weight on the fixing performance can be effectively exerted, and the present invention has been completed.
【0019】本発明のトナーは、各樹脂ラテックスの表
面カルボキシル基量差により、各々をコア、中間層、シ
ェルの3層に構成することが可能である。表面カルボキ
シル基量が少ない程、ラテックスの安定性が低く凝集性
が強いためトナー粒子のコアとなり易く、逆に表面カル
ボキシル基量が多い程、親水性が高くなりシェルとなり
易い。The toner of the present invention can be formed into three layers, that is, a core, an intermediate layer and a shell, depending on the difference in the amount of carboxyl groups on the surface of each resin latex. The smaller the amount of surface carboxyl groups, the lower the stability of the latex and the stronger the cohesiveness, so that the latex tends to be a core of toner particles. Conversely, the larger the amount of surface carboxyl groups, the higher the hydrophilicity and the more easily the shell.
【0020】低分子量成分樹脂ラテックスの表面のカル
ボキシル基量が0.6×10-4mol/g以下、中分子
量成分樹脂ラテックスの表面のカルボキシル基量が1.
0×10-4mol/g以下、高分子量成分樹脂ラテック
スの表面のカルボキシル基量が0.8×10-4mol/
g以下であるとラテックスの安定性が悪くなるため、粒
度分布の狭い、小粒径のトナーの生成が困難になる。ま
た、トナーに機械的強度を持たせることができない。The amount of carboxyl groups on the surface of the low molecular weight resin latex is 0.6 × 10 −4 mol / g or less, and the amount of carboxyl groups on the surface of the medium molecular weight resin latex is 1.
0 × 10 −4 mol / g or less, and the amount of carboxyl groups on the surface of the high molecular weight component resin latex is 0.8 × 10 −4 mol / g.
If it is less than g, the stability of the latex becomes poor, so that it is difficult to produce a toner having a narrow particle size distribution and a small particle size. Further, the toner cannot have mechanical strength.
【0021】また、それぞれの表面カルボキシル基量が
3.5×10-4、4×10-4、4×10-4mol/g以
上になるとトナー粒子の親水性が強くなり、帯電量が不
安定になる。When the surface carboxyl group content is 3.5 × 10 −4 , 4 × 10 −4 , or 4 × 10 −4 mol / g or more, the hydrophilicity of the toner particles becomes strong, and the charge amount becomes poor. Become stable.
【0022】低分子量成分樹脂ラテックスと高分子量成
分樹脂ラテックスの表面カルボキシル基量の差を1×1
0-6≦A−C≦2×10-4の範囲に、中分子量成分樹脂
ラテックスと低分子量成分樹脂ラテックスの表面カルボ
キシル基量の差を1×10-6≦B−A≦2×10-4の範
囲に調整することにより、相分離構造をとった、粒度分
布の狭いトナー粒子を生成することができる。The difference in the amount of carboxyl groups on the surface between the low molecular weight component resin latex and the high molecular weight component resin latex was 1 × 1
0 -6 ≦ A-C ≦ 2 × 10 in the range of -4, medium molecular weight component resin latex and a low molecular weight component resin latex surface carboxyl group amount difference of 1 × 10 of -6 ≦ B-A ≦ 2 × 10 - By adjusting to the range of 4 , toner particles having a phase separation structure and a narrow particle size distribution can be generated.
【0023】本発明につきさらに説明する。The present invention will be further described.
【0024】(ラテックス表面カルボキシル基量の調整
法)ラテックス表面のカルボキシル基量の調整は、重合
時に添加するモノマー中のカルボキシル基を有するモノ
マーの比率を変化させることにより可能である。また、
重合時のモノマー添加量と水添加量を変化させることに
よっても可能である。(Method of adjusting the amount of carboxyl groups on the surface of latex) The amount of carboxyl groups on the surface of the latex can be adjusted by changing the ratio of the monomer having a carboxyl group in the monomers added during polymerization. Also,
It is also possible by changing the amount of monomer added and the amount of water added during polymerization.
【0025】モノマー中のカルボキシル基を有するモノ
マー比率は、好ましくは1〜12部、より好ましくは2
〜10部である。The proportion of the monomer having a carboxyl group in the monomer is preferably 1 to 12 parts, more preferably 2 parts.
To 10 parts.
【0026】モノマー添加量/水添加量は任意に変化さ
せることが可能であるが、モノマー添加量が水添加量よ
り多くなると重合が進行しない。好ましい範囲は40/
60〜3/97であり、より好ましい範囲は35/65
〜5/95の範囲で変化させることが好ましい。The amount of the monomer / the amount of the water can be arbitrarily changed, but if the amount of the monomer exceeds the amount of the water, the polymerization does not proceed. The preferred range is 40 /
60 to 3/97, more preferably 35/65.
It is preferable to change it in the range of 5/95.
【0027】(ラテックス表面カルボキシル基量の測
定)ラテックス粒子表面のカルボキシル基量は、滴定に
よって測定できる。滴定方法は、滴定試薬としては強塩
基溶液例えば水酸化ナトリウム水溶液を用いて電気的特
性例えば電導度、pH等を用いて滴定曲線より測定す
る。ラテックス粒子表面のカルボキシル基量は、滴定で
求めたカルボキシル基量をラテックス粒子の重量で割っ
た値、即ち単位ラテックス重量当たりのカルボキシル基
量として表す。(Measurement of Carboxyl Group Content on Latex Surface) The carboxyl group content on the surface of latex particles can be measured by titration. In the titration method, a strong base solution such as an aqueous sodium hydroxide solution is used as a titration reagent, and electrical characteristics such as conductivity, pH and the like are used to measure the titration curve. The amount of carboxyl groups on the surface of latex particles is expressed as a value obtained by dividing the amount of carboxyl groups determined by titration by the weight of latex particles, that is, the amount of carboxyl groups per unit latex weight.
【0028】(カルボキシル基を有するモノマー)カル
ボキシル基を有するモノマーとしては、アクリル酸、メ
タクリル酸、イタコン酸、マレイン酸、フマル酸、クロ
トン酸、テトラヒドロテレフタル酸、α−アルキル置換
アクリル酸(置換アルキルは炭素数1〜4)、モノアル
キルイタコン酸(置換アルキルは炭素数1〜4)、モノ
アルキルマレイン酸(置換アルキルは炭素数1〜4)等
が挙げられる。(Monomer having a carboxyl group) Examples of the monomer having a carboxyl group include acrylic acid, methacrylic acid, itaconic acid, maleic acid, fumaric acid, crotonic acid, tetrahydroterephthalic acid, α-alkyl-substituted acrylic acid (substituted alkyl is C1 to C4), monoalkylitaconic acid (substituted alkyl has 1 to 4 carbon atoms), monoalkylmaleic acid (substituted alkyl has 1 to 4 carbon atoms) and the like.
【0029】(樹脂ラテックス)樹脂ラテックスは、一
般に、乳化重合法、懸濁重合法、分散重合法、沈澱重合
法、界面重合法、合成樹脂の粉砕微粉等を用いることが
可能であるが、好ましくは乳化重合法により製造される
重合体微粒子が用いられる。(Resin Latex) As the resin latex, it is generally possible to use an emulsion polymerization method, a suspension polymerization method, a dispersion polymerization method, a precipitation polymerization method, an interfacial polymerization method, a fine powder of a synthetic resin, and the like. Are polymer fine particles produced by an emulsion polymerization method.
【0030】本発明に係る着色剤及び離型剤等の固体成
分を樹脂ラテックスと複合化させる為には、本発明に係
る固体成分を所望のモノマー中に分散するか、又は固体
成分が溶解可能であれば、モノマー中に溶解させた後に
分散液中に分散し、重合することで合成可能である。ま
た、後述するごとく各樹脂ラテックスを作製後、これら
を凝集・融着させるときに加えることもできる。In order to compound the solid components such as the colorant and the release agent according to the present invention with the resin latex, the solid components according to the present invention can be dispersed in a desired monomer or the solid components can be dissolved. If so, it can be synthesized by dissolving in a monomer, then dispersing in a dispersion, and polymerizing. Further, as described later, after each resin latex is prepared, it can be added when these are coagulated and fused.
【0031】これらの重合体微粒子(樹脂ラテックス)
の粒径は目的とする非球状粒子の粒径以下であれば任意
に用いることが可能であるが、一般的に用いられる重合
体微粒子の粒径としては0.01〜10μmの範囲のも
のが好ましい。These polymer fine particles (resin latex)
The particle size of the target non-spherical particles can be arbitrarily used as long as it is equal to or smaller than the particle size of the intended non-spherical particles. preferable.
【0032】(モノマー)本発明の重合体微粒子を得る
為には、疎水性モノマーが用いられる。更に上記したご
とくカルボキシル基を有するモノマーを含有させる。(Monomer) In order to obtain the polymer fine particles of the present invention, a hydrophobic monomer is used. Further, a monomer having a carboxyl group is contained as described above.
【0033】本発明の疎水性モノマーの例としては、ス
チレン誘導体、例えばスチレン、p−メチルスチレン、
o−メチルスチレン、p−クロルスチレン、o−クロル
スチレン、p−メトキシスチレン、o−メトキシスチレ
ン、p−エトキシスチレン、p−ブトキシスチレン、
2,4−ジメチルスチレン、2,4−ジクロルスチレ
ン、p−クロルメチルスチレン、o−クロルメチルスチ
レン、p−ヒドロキシスチレン、o−ヒドロキシスチレ
ン等が挙げられる。又、(メタ)アクリル酸メチル、
(メタ)アクリル酸エチル、(メタ)アクリル酸n−ブ
チル、(メタ)アクリル酸2−エチルヘキシル、(メ
タ)アクリル酸シクロヘキシル、(メタ)アクリル酸ド
デシル等の(メタ)アクリル酸エステル類も挙げられ
る。更にアクリロニトリル、メタアクリロニトリル等の
ニトリル系モノマー、ビニルメチルエーテル、ビニルエ
チルエーテル等のビニルエーテル系モノマー、酢酸ビニ
ルや酪酸ビニル等のビニルエステル系モノマー、エチレ
ン、プロピレン、イソブチレン等のオレフィン系モノマ
ー、ブタジエン、イソプレン、クロロプレン、ジメチル
ブタジエン等の共役ジエン類等も挙げられる。これらは
必要に応じて単独又は二種以上で用いられる。Examples of the hydrophobic monomer of the present invention include styrene derivatives such as styrene, p-methylstyrene,
o-methylstyrene, p-chlorostyrene, o-chlorostyrene, p-methoxystyrene, o-methoxystyrene, p-ethoxystyrene, p-butoxystyrene,
Examples include 2,4-dimethylstyrene, 2,4-dichlorostyrene, p-chloromethylstyrene, o-chloromethylstyrene, p-hydroxystyrene, o-hydroxystyrene and the like. Also, methyl (meth) acrylate,
Ethyl (meth) acrylates such as ethyl (meth) acrylate, n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, and dodecyl (meth) acrylate are also included. . Further, nitrile monomers such as acrylonitrile and methacrylonitrile, vinyl ether monomers such as vinyl methyl ether and vinyl ethyl ether, vinyl ester monomers such as vinyl acetate and vinyl butyrate, olefin monomers such as ethylene, propylene and isobutylene, butadiene and isoprene And conjugated dienes such as chloroprene and dimethylbutadiene. These may be used alone or in combination of two or more as necessary.
【0034】これら上記各種モノマーは、目的に応じ、
例えば所望のガラス転移温度、溶融温度等にしたがって
選択される。These various monomers may be used depending on the purpose.
For example, it is selected according to a desired glass transition temperature, melting temperature, and the like.
【0035】(ラジカル重合開始剤)本発明の重合体微
粒子を合成する際には、その重合方法に従ってラジカル
重合開始剤の選択がなされる。即ち、懸濁重合法の場
合、油溶性ラジカル重合開始剤が用いられ、乳化重合法
の場合、水溶性ラジカル重合開始剤が用いられる。更
に、分散重合の場合、用いられる分散媒によって適宜選
択されるが、非水溶媒を用いる場合及び水混和性有機溶
媒と水の混合溶媒を用いる際は、水溶性ラジカル重合開
始剤を用いることが可能である。(Radical Polymerization Initiator) When synthesizing the polymer fine particles of the present invention, a radical polymerization initiator is selected according to the polymerization method. That is, in the case of the suspension polymerization method, an oil-soluble radical polymerization initiator is used, and in the case of the emulsion polymerization method, a water-soluble radical polymerization initiator is used. Further, in the case of dispersion polymerization, it is appropriately selected depending on the dispersion medium used, but when using a non-aqueous solvent and when using a mixed solvent of a water-miscible organic solvent and water, a water-soluble radical polymerization initiator may be used. It is possible.
【0036】水溶性ラジカル重合開始剤の例として過硫
酸塩、例えば過硫酸カリウム、過硫酸アンモニウム等、
水溶性アゾ化合物、例えばアゾビスアミノジプロパン酢
酸塩、アゾビスシアノ吉草酸及びその塩等、水溶性過酸
化物、例えば過酸化水素等が挙げられる。Examples of water-soluble radical polymerization initiators include persulfates such as potassium persulfate and ammonium persulfate.
Water-soluble peroxides such as hydrogen peroxide and the like, such as water-soluble azo compounds, for example, azobisaminodipropane acetate, azobiscyanovaleric acid and salts thereof, and the like can be mentioned.
【0037】油溶性ラジカル重合開始剤の例としては、
油溶性過酸化物、例えばベンゾイルパーオキサイド、ラ
ウロイルパーオキサイド等が挙げられる。油溶性アゾ系
重合開始剤としてアゾビスイソブチロニトリル、アゾビ
スバレロニトリル等が挙げられる。これらは目的とする
重合体微粒子の分子量等にしたがって添加量を決定する
事が可能である。更には、必要に応じて、分子量調節
剤、例えばチオール化合物に代表される連鎖移動剤、例
えばドデカンチオール、オクチルチオール等を挙げるこ
とが可能である。Examples of the oil-soluble radical polymerization initiator include:
Oil-soluble peroxides such as benzoyl peroxide, lauroyl peroxide and the like can be mentioned. Examples of the oil-soluble azo polymerization initiator include azobisisobutyronitrile, azobisvaleronitrile and the like. The addition amount of these can be determined according to the molecular weight of the target polymer fine particles and the like. Further, if necessary, a molecular weight regulator, for example, a chain transfer agent represented by a thiol compound, for example, dodecanethiol, octylthiol and the like can be used.
【0038】本発明に係る樹脂ラテックスは、そのTg
が通常−10〜120℃の範囲にあれば良く、更に好ま
しくは0〜90℃である。又、軟化点は80〜220℃
の範囲である。The resin latex according to the present invention has a Tg
Is usually in the range of −10 to 120 ° C., more preferably 0 to 90 ° C. The softening point is 80-220 ° C
Range.
【0039】(固体成分)本発明に係る樹脂ラテックス
は、前述の如く着色剤及び離型剤と必要に応じて加えら
れるその他の固体成分と複合化する。(Solid Component) The resin latex according to the present invention, as described above, is compounded with a colorant and a releasing agent and other solid components added as required.
【0040】着色剤としては、無機顔料、有機顔料が挙
げられる。無機顔料としてはカーボンブラック、グラフ
ト化カーボン、ファーネスブラック、サーマトミックカ
ーボン等のカーボン系顔料、マグネタイト、フェライ
ト、ベンガラ、酸化チタン、亜鉛華、シリカ、酸化クロ
ム、コバルトブルー、ウルトラマリーン、セルリアンブ
ルー、ミネラルバイオレット、四酸化三鉛等の金属酸化
物系顔料、亜鉛粉、鉄粉、銅粉等の金属粉系顔料、硫化
亜鉛、カドミウムレッド、硫化水銀、セレンレッド、カ
ドミウムイエロー等の硫化物系顔料、モリブデンレッ
ド、バリウムイエロー、スチロンチウムイエロー、クロ
ムイエロー等のクロム酸塩系顔料、ミロリブルー等のフ
ェロシアン化塩系顔料などが一例として挙げられる。Examples of the coloring agent include inorganic pigments and organic pigments. Inorganic pigments include carbon pigments such as carbon black, grafted carbon, furnace black, and thermatomic carbon, magnetite, ferrite, red iron oxide, titanium oxide, zinc oxide, silica, chromium oxide, cobalt blue, ultramarine, cerulean blue, and minerals. Metal oxide pigments such as violet and trilead tetroxide; metal powder pigments such as zinc powder, iron powder and copper powder; sulfide pigments such as zinc sulfide, cadmium red, mercury sulfide, selenium red, and cadmium yellow; Examples thereof include chromate pigments such as molybdenum red, barium yellow, stylonium yellow, and chromium yellow, and ferrocyanide pigments such as milori blue.
【0041】特に、無機顔料としてはカーボンブラッ
ク、ファーネスブラック等が好ましい。Particularly, as the inorganic pigment, carbon black, furnace black and the like are preferable.
【0042】有機顔料としては、カラーインデックス等
に記載されているような化合物が挙げられる。例えば、
シアン又はグリーン顔料として、C.I.ピグメントブ
ルー15、C.I.ピグメントブルー15:2、C.
I.ピグメントブルー15:3、C.I.ピグメントブ
ルー16、C.I.ピグメントブルー60、C.I.ピ
グメントグリーン7等が挙げられる。Examples of the organic pigment include compounds described in Color Index and the like. For example,
As cyan or green pigments, C.I. I. Pigment Blue 15, C.I. I. Pigment Blue 15: 2, C.I.
I. Pigment Blue 15: 3, C.I. I. Pigment Blue 16, C.I. I. Pigment Blue 60, C.I. I. Pigment Green 7 and the like.
【0043】マゼンタ又はレッド顔料としてC.I.ピ
グメントレッド2、C.I.ピグメントレッド3、C.
I.ピグメントレッド5、C.I.ピグメントレッド
7、C.I.ピグメントレッド15、C.I.ピグメン
トレッド16、C.I.ピグメントレッド48:1、
C.I.ピグメントレッド53:1、C.I.ピグメン
トレッド57:1、C.I.ピグメントレッド122、
C.I.ピグメントレッド123、C.I.ピグメント
レッド139、C.I.ピグメントレッド144、C.
I.ピグメントレッド149、C.I.ピグメントレッ
ド166、C.I.ピグメントレッド178、C.I.
ピグメントレッド222等が挙げられる。As a magenta or red pigment, C.I. I. Pigment Red 2, C.I. I. Pigment Red 3, C.I.
I. Pigment Red 5, C.I. I. Pigment Red 7, C.I. I. Pigment Red 15, C.I. I. Pigment Red 16, C.I. I. Pigment Red 48: 1,
C. I. Pigment Red 53: 1, C.I. I. Pigment Red 57: 1, C.I. I. Pigment Red 122,
C. I. Pigment Red 123, C.I. I. Pigment Red 139, C.I. I. Pigment red 144, C.I.
I. Pigment Red 149, C.I. I. Pigment Red 166, C.I. I. Pigment Red 178, C.I. I.
Pigment Red 222 and the like.
【0044】イエロー又はオレンジ顔料としてはC.
I.ピグメントイエロー12、C.I.ピグメントイエ
ロー13、C.I.ピグメントイエロー14、C.I.
ピグメントイエロー15、C.I.ピグメントイエロー
17、C.I.ピグメントイエロー93、C.I.ピグ
メントイエロー94、C.I.ピグメントイエロー13
8、C.I.ピグメントイエロー180等が挙げられ
る。As the yellow or orange pigment, C.I.
I. Pigment Yellow 12, C.I. I. Pigment Yellow 13, C.I. I. Pigment Yellow 14, C.I. I.
Pigment Yellow 15, C.I. I. Pigment Yellow 17, C.I. I. Pigment Yellow 93, C.I. I. Pigment Yellow 94, C.I. I. Pigment Yellow 13
8, C.I. I. Pigment Yellow 180 and the like.
【0045】一般的には、シアン有機顔料としてはC.
I.ピグメントブルー15:3として知られる銅−フタ
ロシアニンが、マゼンタ有機顔料としてはC.I.ピグ
メントレッド122として知られるジメチルキナクリド
ンが、イエロー有機顔料としてはC.I.ピグメントイ
エロー17として知られるジスアゾイエローが用いられ
る。Generally, as the organic cyan pigment, C.I.
I. Pigment Blue 15: 3 is known as copper-phthalocyanine, and magenta organic pigments such as C.I. I. Dimethylquinacridone known as CI Pigment Red 122 is C.I. I. Disazo yellow known as CI Pigment Yellow 17 is used.
【0046】更に、例えば低分子量ポリエチレン、低分
子量ポリプロピレン、酸化処理されたポリエチレン、酸
化処理されたポリプロピレン、酸変性処理されたポリエ
チレン、酸変性処理されたポリプロピレン、ポリオレフ
ィン系ワックス(例えば、東邦化学工業社製のハイテッ
ク)等の離型剤を用いる。Further, for example, low-molecular-weight polyethylene, low-molecular-weight polypropylene, oxidized polyethylene, oxidized polypropylene, acid-modified polyethylene, acid-modified polypropylene, polyolefin-based wax (for example, Toho Chemical Industry Co., Ltd.) A release agent such as Hitec Co., Ltd. is used.
【0047】又、ニグロシン染料、第4級アンモニウム
塩、アルキルアミドなどのプラスの帯電制御剤や、アゾ
系金属錯体、塩素化パラフィン、塩素化ポリエステル、
銅フタロシアニンのスルホニルアミン等のマイナスの帯
電制御剤を用いることが出来る。Further, a positive charge control agent such as a nigrosine dye, a quaternary ammonium salt, or an alkylamide, an azo-based metal complex, a chlorinated paraffin, a chlorinated polyester,
A negative charge control agent such as sulfonylamine of copper phthalocyanine can be used.
【0048】これらは各々重合体に対し0.1〜25重
量%含有することができる。Each of these can be contained in the polymer in an amount of 0.1 to 25% by weight.
【0049】(凝集・融着)重合工程によって生成され
た樹脂ラテックスを用いて、凝集・融着を行いトナーを
作製する。凝集・融着方法としては、様々な方法例えば
特開昭60−220358号公報、特開平4−2844
64号公報等に記載の方法がある。しかし、これらは所
望の粒径、粒度分布を制御することがかなり困難であ
る。そこで、特開平5−115572号公報の方法、即
ち、樹脂ラテックスの臨界凝集濃度以上の凝集剤及び水
に無限溶解する有機溶媒を添加する方法を用いてトナー
を作製するのが望ましい。(Aggregation / fusion) A toner is produced by aggregation / fusion using the resin latex produced in the polymerization step. Various methods for agglomeration and fusion are available, for example, JP-A-60-220358 and JP-A-4-2844.
There is a method described in JP-A-64-64 and the like. However, it is quite difficult to control the desired particle size and particle size distribution. Therefore, it is desirable to prepare the toner using the method disclosed in JP-A-5-115572, that is, a method in which an organic solvent that is infinitely soluble in water and a coagulant having a concentration equal to or higher than the critical coagulation concentration of the resin latex are added.
【0050】(本発明に用いる画像形成方法)図1は本
発明による画像形成方法に用いられる現像装置(現像
器)の一例を示す断面図である。この図において、41
は内部に固定の磁石体42を有する現像剤搬送体である
現像スリーブ、46は現像剤搬送量規制部材である規制
棒、47は現像剤掻き取り部材であるスクレーパ、48
は現像剤攪拌部材である攪拌ローラ、49は現像装置の
ケーシング、50はトナーTとキャリアCからなる二成
分現像剤、51はバイアス印加手段としての電源、10
は導電性基体11上に感光層12を形成した像形成体で
ある感光体ドラム、D1は前記感光体ドラム10と前記
現像スリーブ41の最近接距離、また図中10における
矢印は前記感光体ドラム10及び前記現像スリーブ41
の回転方向を示す。(Image Forming Method Used in the Present Invention) FIG. 1 is a sectional view showing an example of a developing device (developing device) used in the image forming method according to the present invention. In this figure, 41
Is a developing sleeve which is a developer carrying body having a fixed magnet 42 therein; 46 is a regulating rod which is a developer carrying amount regulating member; 47 is a scraper which is a developer scraping member;
Is a stirring roller as a developer stirring member, 49 is a casing of the developing device, 50 is a two-component developer composed of toner T and carrier C, 51 is a power supply as bias applying means,
Photosensitive drum which is an image forming body to form a photosensitive layer 12 on the conductive substrate 11, D 1 is the closest distance between the photosensitive drum 10 the developing sleeve 41, also arrows in FIG. 10 is the photoreceptor Drum 10 and developing sleeve 41
Shows the direction of rotation.
【0051】現像スリーブ41は例えばアルミニウム、
ステンレス等の非磁性かつ導電性の金属からなる直径
0.5〜3cmの円筒であり、表面粗さ(Rz)が1〜
30μmとなるように加工されている。前記現像スリー
ブ41の内部には、N極又はS極に着磁された4〜12
極の磁極を有する円柱状或いは割り箸状(柱状)の集合
体等の磁石体42が固定して配設されており、前記現像
スリーブ41は前記磁石体42に対して回転可能になっ
ている。The developing sleeve 41 is made of, for example, aluminum,
It is a cylinder of 0.5 to 3 cm in diameter made of non-magnetic and conductive metal such as stainless steel, and has a surface roughness (Rz) of 1 to 3.
It is processed to be 30 μm. Inside the developing sleeve 41, 4 to 12 magnetized to the N pole or the S pole
A magnet body 42 such as a columnar or split chopstick-shaped (column-shaped) aggregate having magnetic poles is fixedly provided, and the developing sleeve 41 is rotatable with respect to the magnet body 42.
【0052】ケーシング49は例えばアクリル、ポリカ
ーボネート等の絶縁性の樹脂からなるケーシングであ
り、ケーシング49内には前記固定の磁石体42を内包
した現像スリーブ41、供給ローラ45、スクレーパ4
7及び攪拌ローラ48が配置され、前記ケーシング49
の出口には規制棒46が配置されている。The casing 49 is a casing made of, for example, an insulating resin such as acrylic or polycarbonate. Inside the casing 49, the developing sleeve 41 including the fixed magnet body 42, the supply roller 45, and the scraper 4 are provided.
7 and the stirring roller 48 are disposed,
A regulating rod 46 is disposed at the outlet of the control rod.
【0053】前記ケーシング49の内部にはトナーTと
キャリアCからなる二成分現像剤50が貯留される。該
二成分現像剤50は前記攪拌ローラ48により攪拌混合
されるとともに、前記供給ローラ45により供給されて
前記現像スリーブ41上に付着して磁気ブラシを形成す
る。該磁気ブラシは前記現像スリーブ41の回転ととも
に前記規制棒46により搬送量を規制されながら搬送さ
れる。A two-component developer 50 composed of toner T and carrier C is stored inside the casing 49. The two-component developer 50 is stirred and mixed by the stirring roller 48 and is supplied by the supply roller 45 and adheres to the developing sleeve 41 to form a magnetic brush. The magnetic brush is transported while the transport amount is regulated by the regulating rod 46 as the developing sleeve 41 rotates.
【0054】前記現像スリーブ41には前記電源51か
ら直流成分を有する交流電圧が、前記現像スリーブ41
と前記感光体ドラム10との間隙にはそれぞれ強い振動
電界が形成されている。前記強い振動電界によりトナー
TがキャリアCから離れて飛翔し、トナークラウドが発
生する。これにより前記感光体ドラム10上の潜像に向
かう飛翔を起こし、前記感光体ドラム10上にトナー像
が形成される。An AC voltage having a DC component from the power supply 51 is applied to the developing sleeve 41.
A strong oscillating electric field is formed in the gap between the photosensitive drum 10 and the photosensitive drum 10. Due to the strong oscillating electric field, the toner T flies away from the carrier C, and a toner cloud is generated. As a result, a flight toward the latent image on the photosensitive drum 10 occurs, and a toner image is formed on the photosensitive drum 10.
【0055】図2は本発明の画像形成方法の一例を示す
断面図である。図において、10は像形成体である感光
体ドラム、20は帯電手段であるスコロトロン帯電器、
25は画像読み取り部、30は露光手段であるレーザー
ビームを用いた画像書き込み部、40A、40B、40
C及び40Dはそれぞれ異なる色の二成分現像剤を収容
した図1に示す現像装置、60は第1給紙ローラ61及
び第2給紙ローラ62を備えた給紙部、70は転写手段
である転写用コロナ帯電器、75は分離手段である分離
用コロナ帯電器、80は搬送部、85は定着部、90は
クリーニングブレード91を備えたクリーニング装置、
95は帯電前露光ランプを表す。また図中の矢印は前記
感光体ドラム10の回転方向を示す。FIG. 2 is a sectional view showing an example of the image forming method of the present invention. In the figure, reference numeral 10 denotes a photosensitive drum as an image forming body, 20 denotes a scorotron charger as charging means,
25 is an image reading unit, 30 is an image writing unit using a laser beam as exposure means, 40A, 40B, 40
Reference numerals C and 40D denote the developing devices shown in FIG. 1 each containing a two-component developer of a different color, 60 denotes a paper feed unit having a first paper feed roller 61 and a second paper feed roller 62, and 70 denotes a transfer unit. A corona charger for transfer; 75, a corona charger for separation as separation means; 80, a transport unit; 85, a fixing unit; 90, a cleaning device including a cleaning blade 91;
Reference numeral 95 denotes a pre-charging exposure lamp. Arrows in the drawing indicate the rotation direction of the photosensitive drum 10.
【0056】本実施例による多色画像形成プロセスの基
本動作は、まず、図示しない操作部から図示しない制御
部にコピー開始指令が送出され、感光体ドラム10が回
転を始める。前記感光体ドラム10の回転に従い、その
周面はスコロトロン帯電器20により一様に帯電され
る。また、画像読み取り部25では原稿からの光情報が
電気信号に変換され、該電気信号は画像処理を加えられ
た後、画像書き込み部30に入力される。前記帯電され
た感光体ドラム10上には、画像書き込み部30により
レーザービームが照射され、前記感光体ドラム10上に
潜像が形成される。前記感光体ドラム10上の潜像は、
前記現像装置40A、40B、40C又は40Dの何れ
かにより現像され、前記感光体ドラム10上にトナー像
が形成される。In the basic operation of the multicolor image forming process according to the present embodiment, first, a copy start command is sent from an operation unit (not shown) to a control unit (not shown), and the photosensitive drum 10 starts rotating. As the photosensitive drum 10 rotates, its peripheral surface is uniformly charged by the scorotron charger 20. In the image reading unit 25, optical information from the document is converted into an electric signal. The electric signal is subjected to image processing and then input to the image writing unit 30. The charged photosensitive drum 10 is irradiated with a laser beam from the image writing unit 30 to form a latent image on the photosensitive drum 10. The latent image on the photosensitive drum 10 is
The toner is developed on any one of the developing devices 40A, 40B, 40C, and 40D, and a toner image is formed on the photosensitive drum 10.
【0057】前記トナー像が形成された感光体ドラム1
0は、再び前記スコロトロン帯電器20により一様に帯
電され、前記画像書き込み部30によりレーザービーム
が照射され、次の潜像が形成される。前記感光体ドラム
10上の潜像は、前記現像装置40A、40B、40C
又は40Dの何れかにより現像され、前記感光体ドラム
10上に次のトナー像が重ね合わされる。Photosensitive drum 1 on which toner image is formed
0 is uniformly charged again by the scorotron charger 20 and is irradiated with a laser beam by the image writing section 30 to form the next latent image. The latent images on the photosensitive drum 10 are stored in the developing devices 40A, 40B, 40C.
Or 40D, and the next toner image is superimposed on the photosensitive drum 10.
【0058】本実施例では以上のような潜像形成工程、
現像工程が4回繰り返され、前記感光体ドラム10上に
は4色のトナー像が重ね合わされる。In this embodiment, the latent image forming process described above
The development process is repeated four times, and four color toner images are superimposed on the photosensitive drum 10.
【0059】給紙部60には転写材である転写紙(記録
紙)が収納されており、第1給紙ローラ61及び第2給
紙ローラ62により前記感光体ドラム10上に重ね合わ
されたトナー像と同期して転写用コロナ帯電器70に送
出される。前記感光体ドラム10上で重ね合わされたト
ナー像は前記転写用コロナ帯電器転写により記録紙上に
転写され、該転写紙は分離用コロナ帯電器75により前
記感光体ドラム10から分離される。トナー像を転写さ
れた転写紙は搬送部80を経て定着部85へ搬送され、
溶融加圧定着された後、装置外に排出される。Transfer paper (recording paper), which is a transfer material, is stored in the paper feed unit 60, and the toner is superimposed on the photosensitive drum 10 by the first paper feed roller 61 and the second paper feed roller 62. It is sent to the transfer corona charger 70 in synchronization with the image. The toner image superimposed on the photosensitive drum 10 is transferred onto a recording paper by the transfer corona charger transfer, and the transfer paper is separated from the photosensitive drum 10 by a separating corona charger 75. The transfer paper on which the toner image has been transferred is conveyed to the fixing unit 85 via the conveying unit 80,
After being fused and pressurized and fixed, it is discharged out of the apparatus.
【0060】一方、転写紙に転写されずに前記感光体ド
ラム10上に残ったトナーはタイミングをとって前記感
光体ドラム10上に圧着されるクリーニングブレード9
1を備えたクリーニング装置90により掻き落とされ、
帯電前露光ランプ95により残留電位を除去された後、
次回の画像形成プロセスに入る。On the other hand, the toner remaining on the photosensitive drum 10 without being transferred to the transfer paper is a cleaning blade 9 pressed against the photosensitive drum 10 at a timed timing.
1 is scraped off by a cleaning device 90 having
After the residual potential is removed by the pre-charging exposure lamp 95,
Enter the next image forming process.
【0061】本発明における現像においては、通常交流
電圧を印加した非接触現像を行うが、この場合の周波数
は50〜50,000Hzが望ましい。In the development in the present invention, non-contact development is usually performed by applying an AC voltage. In this case, the frequency is preferably 50 to 50,000 Hz.
【0062】ここにおいて、感光体面上に形成するイエ
ロー、マゼンタ、シアン、ブラック等カラートナー像の
重ね合わせ順序は何れでも良いが、現像スリーブ上の現
像剤層厚は非接触現像を行う必要上Dsdより小さくせ
ねばならない。Here, the order of superposition of color toner images such as yellow, magenta, cyan, and black formed on the surface of the photoreceptor may be any order, but the thickness of the developer layer on the developing sleeve is Dsd because non-contact development is required. Must be smaller.
【0063】[0063]
【実施例】以下、実施例を挙げて本発明を詳細に説明す
るが、本発明の態様はこれに限定されない。EXAMPLES The present invention will be described below in detail with reference to examples, but embodiments of the present invention are not limited thereto.
【0064】[離型剤乳化分散液の製造]低分子量ポリ
プロピレン240g(数平均分子量=3300、分子量
分布(Mw/Mn)=4.5)に常法に従って、無水マ
レイン酸11.4gを用い変性させ、溶融粘度を測定
後、本発明にかかわる離型剤は塩酸を溶解したノニルフ
ェノキシエタノール(エトキシユニット付加モル数=2
0、HLB=16.0)水溶液560gに添加し、水酸
化カリウムを用いてpHを9に調整し、加圧、昇温し変
性ポリプロピレンの軟化点以上で乳化分散した。この変
性ポリプロピレン分散粒径を光散乱電気永動粒径測定装
置(ELS−800:大塚電子工業社製)で測定した結
果、182nmであった。この離型剤乳化分散液を用い
た。[Production of release agent emulsified dispersion] Modified 240 g of low molecular weight polypropylene (number average molecular weight = 3300, molecular weight distribution (Mw / Mn) = 4.5) using 11.4 g of maleic anhydride according to a conventional method. After the melt viscosity was measured, the release agent according to the present invention was nonylphenoxyethanol in which hydrochloric acid was dissolved (the number of moles of ethoxy unit added = 2).
0, HLB = 16.0) aqueous solution, adjusted to pH 9 with potassium hydroxide, pressurized and heated to emulsify and disperse the modified polypropylene above its softening point. The modified polypropylene dispersed particle diameter was measured by a light scattering electric permanent particle diameter measuring apparatus (ELS-800: manufactured by Otsuka Electronics Co., Ltd.), and as a result, was 182 nm. This emulsified dispersion of the release agent was used.
【0065】[顔料分散液1製造]カーボンブラック
(リーガル330R、キャボット社製)106.8gを
イオン交換水2000mlにドデシル硫酸ナトリウム4
9.1gを添加し、超音波ホモジイザーと加圧型分散機
を用い分散を行った。分散液中のカーボンブラックの平
均粒径を光散乱電気永動粒径測定装置(ELS−80
0:大塚電子工業社製)で測定した結果、95nmであ
った。[Preparation of Pigment Dispersion 1] 106.8 g of carbon black (Legal 330R, manufactured by Cabot) was added to 2000 ml of ion-exchanged water and sodium dodecyl sulfate 4 was added.
9.1 g was added, and the mixture was dispersed using an ultrasonic homogenizer and a pressure type disperser. The average particle size of the carbon black in the dispersion was measured using a light scattering electric permanent particle size analyzer (ELS-80).
0: Otsuka Electronics Co., Ltd.).
【0066】[顔料分散液2・3・4製造]顔料分散液
1製造例のカーボンブラックの代わりに顔料であるC.
I.ピグメントイエロー−17、C.I.ピグメントレ
ッド−122、C.I.ピグメントブルー−15:3を
それぞれ使用した以外は顔料分散液1製造例と同じよう
にして作製した。分散液中の顔料の平均粒径を光散乱電
気永動粒径測定装置(ELS−800:大塚電子工業社
製)で測定した結果、それぞれ148nm、133n
m、105nmであった。[Preparation of Pigment Dispersion Liquid 2, 3, 4] Instead of carbon black in Preparation Example of Pigment Dispersion Liquid 1, C.I.
I. Pigment Yellow-17, C.I. I. Pigment Red-122, C.I. I. Pigment Blue-15: 3, except that Pigment Blue-15: 3 was used. The average particle size of the pigment in the dispersion was measured using a light scattering electric permanent particle size analyzer (ELS-800: manufactured by Otsuka Electronics Co., Ltd.).
m and 105 nm.
【0067】[低分子量成分ラテックス1の合成例]冷
却管、温度計、攪拌装置、窒素導入管を付けた2lの4
頭フラスコに、蒸留水1080mlを添加し、そこにス
チレン236.8g、n−ブチルアクリレート70.4
g、メタクリル酸12.8g、tert−ドデシルメル
カプタン11.0g更に離型剤乳化分散液を64gを添
加し、撹拌速度220rpmで撹拌し且つ窒素を流しつ
つフラスコ内温を70℃になるまで加熱した。70℃に
内温を維持しつつ、過硫酸カリウム3.28gを純水2
00mlに溶解した重合開始剤水溶液を添加し、窒素気
流下、内温70℃、撹拌速度220rpmを維持しつつ
6時間重合を行った。[Synthesis Example of Low-Molecular-Weight Component Latex 1] A 2-liter 4-tube equipped with a cooling tube, a thermometer, a stirrer, and a nitrogen inlet tube
1080 ml of distilled water was added to the head flask, and 236.8 g of styrene and 70.4 g of n-butyl acrylate were added thereto.
g, 12.8 g of methacrylic acid, 11.0 g of tert-dodecyl mercaptan, and 64 g of an emulsified dispersion of a release agent were further added. . While maintaining the internal temperature at 70 ° C., 3.28 g of potassium persulfate was added to pure water 2
An aqueous solution of the polymerization initiator dissolved in 00 ml was added, and polymerization was carried out for 6 hours while maintaining an internal temperature of 70 ° C. and a stirring speed of 220 rpm under a nitrogen stream.
【0068】重合終了後室温まで内温を低下させた後、
一部分取しゲルパーミュエーションクロマトグラフィ
(以下GPCと略す)を用い分子量を測定した。After the polymerization, the internal temperature was lowered to room temperature,
The molecular weight was measured using a part of the gel permeation chromatography (hereinafter abbreviated as GPC).
【0069】上記低分子量成分ラテックスの表面カルボ
キシル基量を電導度滴定で測定した。The surface carboxyl group content of the low molecular weight component latex was measured by conductivity titration.
【0070】電導度滴定は、上記ラテックスを固形分濃
度5wt%に希釈し、0.05Nの水酸化ナトリウム水
溶液を15秒間隔で0.5mlづつ滴下し、電導度と水
酸化ナトリウム水溶液添加量を用いて滴定曲線を作る。
滴定曲線より変極点を求めラテックスの表面カルボキシ
ル基量を求めた。In the conductivity titration, the latex was diluted to a solid concentration of 5% by weight, and a 0.05N aqueous solution of sodium hydroxide was added dropwise at intervals of 15 seconds in 0.5 ml portions. Use to generate a titration curve.
The inflection point was determined from the titration curve to determine the amount of carboxyl groups on the surface of the latex.
【0071】[低分子量成分ラテックス2の合成例]低
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン230.4g、メタクリル酸19.2gに変更し
た以外は同一とした。[Synthesis Example of Low-Molecular-Weight Component Latex 2] The synthesis example of low-molecular-weight component latex 1 was the same except that the amount of added monomer was changed to 230.4 g of styrene and 19.2 g of methacrylic acid.
【0072】[低分子量成分ラテックス3の合成例]低
分子量成分ラテックス2の合成例にて、モノマー添加量
を229.6g、メタクリル酸20.0gとした以外は
同一とした。[Synthesis Example of Low-Molecular-Weight Component Latex 3] The procedure was the same as in the synthesis example of low-molecular-weight component latex 2, except that the amount of added monomer was 229.6 g and methacrylic acid was 20.0 g.
【0073】[低分子量成分ラテックス4の合成例]低
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン224.0g、メタクリル酸25.6gに変更し
た以外は同一とした。[Synthesis Example of Low-Molecular-Weight Component Latex 4] The synthesis example of low-molecular-weight component latex 1 was the same except that the amount of monomer added was changed to 224.0 g of styrene and 25.6 g of methacrylic acid.
【0074】低分子量成分ラテックス1〜4の分子量、
表面カルボキシル基量を下記に示す。The molecular weight of the low molecular weight component latexes 1-4,
The amount of surface carboxyl groups is shown below.
【0075】[0075]
【表1】 [Table 1]
【0076】[中分子量成分ラテックス1の合成例]冷
却管、温度計、攪拌装置、窒素導入管を付けた1lの4
頭フラスコに、蒸留水540mlを添加し、そこにスチ
レン115.2g、n−ブチルアクリレート36.8
g、メタクリル酸8.0g、tert−ドデシルメルカ
プタン4.0g更に離型剤乳化分散液を32gを添加
し、撹拌速度350rpmで撹拌し且つ窒素を流しつつ
フラスコ内温を70℃になるまで加熱した。70℃に内
温を維持しつつ、過硫酸カリウム1.64gを純水10
0mlに溶解した重合開始剤水溶液を添加し、窒素気流
下、内温70℃、撹拌速度350rpmを維持しつつ6
時間重合を行った。[Synthesis Example of Medium Molecular Weight Component Latex 1] One liter of 4 equipped with a cooling tube, thermometer, stirrer, and nitrogen inlet tube
540 ml of distilled water was added to the head flask, and 115.2 g of styrene and 36.8 n-butyl acrylate were added thereto.
g, 8.0 g of methacrylic acid, 4.0 g of tert-dodecyl mercaptan, and 32 g of an emulsified dispersion of a release agent were further added. . While maintaining the internal temperature at 70 ° C., 1.64 g of potassium persulfate was added to pure water 10
An aqueous solution of the polymerization initiator dissolved in 0 ml is added, and while maintaining the internal temperature at 70 ° C. and the stirring speed at 350 rpm under a nitrogen stream, 6
Polymerization was carried out for hours.
【0077】また、低分子量成分ラテックス1の合成例
と同様な方法で分子量とラテックスの表面カルボキシル
基量を測定した。The molecular weight and the amount of carboxyl groups on the surface of the latex were measured in the same manner as in the synthesis example of the low molecular weight component latex 1.
【0078】[中分子量成分ラテックス2の合成例]中
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン113.6g、メタクリル酸9.6gに変更した
以外は同一とした。[Synthesis Example of Medium Molecular Weight Component Latex 2] The same procedure as in the synthesis example of medium molecular weight component latex 1 was carried out except that the amount of added monomer was changed to 113.6 g of styrene and 9.6 g of methacrylic acid.
【0079】[中分子量成分ラテックス3の合成例]中
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン112.8g、メタクリル酸10.4gに変更し
た以外は同一とした。[Synthesis Example of Medium Molecular Weight Component Latex 3] The same procedure as in the synthesis example of Medium Molecular Weight Component Latex 1 was carried out except that the amount of added monomer was changed to 112.8 g of styrene and 10.4 g of methacrylic acid.
【0080】[中分子量成分ラテックス4の合成例]中
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン110.4g、メタクリル酸12.8gに変更し
た以外は同一とした。[Synthesis Example of Medium Molecular Weight Component Latex 4] The same procedure as in the synthesis example of medium molecular weight component latex 1 was carried out except that the amount of monomer added was changed to 110.4 g of styrene and 12.8 g of methacrylic acid.
【0081】[中分子量成分ラテックス5の合成例]中
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン104.04g、メタクリル酸19.2gに変更
した以外は同一とした。[Synthesis Example of Medium Molecular Weight Component Latex 5] The same procedure as in the synthesis example of medium molecular weight component latex 1 was performed except that the amount of monomer added was changed to 104.04 g of styrene and 19.2 g of methacrylic acid.
【0082】中分子量成分ラテックス1〜5の分子量、
表面カルボキシル基量を下記に示す。The molecular weight of the middle molecular weight component latex 1-5,
The amount of surface carboxyl groups is shown below.
【0083】[0083]
【表2】 [Table 2]
【0084】[高分子量成分ラテックス1の合成例]冷
却管、温度計、攪拌装置、窒素導入管を付けた1lの4
頭フラスコに、蒸留水540mlを添加し、そこにスチ
レン120.0g、n−ブチルアクリレート38.4
g、メタクリル酸1.6g、tert−ドデシルメルカ
プタン0.10g、更に離型剤乳化分散液を32gを添
加し、撹拌速度350rpmで撹拌し且つ窒素を流しつ
つフラスコ内温を70℃になるまで加熱した。70℃に
内温を維持しつつ、過硫酸カリウム1.64gを純水1
00mlに溶解した重合開始剤水溶液を添加し、窒素気
流下、内温70℃、撹拌速度350rpmを維持しつつ
6時間重合を行った。[Synthesis Example of High Molecular Weight Component Latex 1] One liter of 4 equipped with a cooling tube, thermometer, stirrer, and nitrogen inlet tube
To a head flask, 540 ml of distilled water was added, and 120.0 g of styrene and 38.4 n-butyl acrylate were added thereto.
g, 1.6 g of methacrylic acid, 0.10 g of tert-dodecyl mercaptan, and 32 g of an emulsified dispersion of a release agent. The mixture is stirred at a stirring speed of 350 rpm and heated to 70 ° C. while flowing nitrogen while flowing nitrogen. did. While maintaining the internal temperature at 70 ° C., 1.64 g of potassium persulfate was added to pure water 1
A polymerization initiator aqueous solution dissolved in 00 ml was added, and polymerization was carried out for 6 hours while maintaining an internal temperature of 70 ° C. and a stirring speed of 350 rpm under a nitrogen stream.
【0085】また、低分子量成分ラテックス1の合成例
と同様な方法で分子量とラテックス表面カルボキシル基
量を測定した。The molecular weight and the amount of carboxyl groups on the surface of the latex were measured in the same manner as in the synthesis example of the low molecular weight component latex 1.
【0086】[高分子量成分ラテックス2の合成例]高
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン118.4g、メタクリル酸3.2gに変更した
以外は同一とした。[Synthesis example of high-molecular-weight component latex 2] The same procedure as in the synthesis example of high-molecular-weight component latex 1 was carried out except that the amount of added monomer was changed to 118.4 g of styrene and 3.2 g of methacrylic acid.
【0087】[高分子量成分ラテックス3の合成例]高
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン112.0g、メタクリル酸9.6gに変更した
以外は同一とした。[Synthesis Example of High Molecular Weight Component Latex 3] The same procedure as in the synthesis example of high molecular weight component latex 1 was carried out except that the amount of monomer added was changed to 112.0 g of styrene and 9.6 g of methacrylic acid.
【0088】[高分子量成分ラテックス4の合成例]高
分子量成分ラテックス1の合成例のモノマー添加量をス
チレン110.4g、メタクリル酸11.2gに変更し
た以外は同一とした。[Synthesis Example of High Molecular Weight Component Latex 4] The same procedure as in the synthesis example of high molecular weight component latex 1 was carried out except that the amount of monomer added was changed to 110.4 g of styrene and 11.2 g of methacrylic acid.
【0089】高分子量成分ラテックス1〜4の分子量、
表面カルボキシル基量を下記に示す。High molecular weight component Molecular weight of latex 1-4,
The amount of surface carboxyl groups is shown below.
【0090】[0090]
【表3】 [Table 3]
【0091】[トナー合成例1]低分子ラテックス表面
カルボキシル基量A=2.02×10-4、中分子ラテッ
クス表面カルボキシル基量B=2.57×10-4、高分
子ラテックス表面カルボキシル基量C=1.26×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 1] Low-molecular-weight latex surface carboxyl group amount A = 2.02 × 10 −4 , medium-molecular latex surface carboxyl group amount B = 2.57 × 10 −4 , high-molecular latex surface carboxyl group amount C = 1.26 × 10
Example of toner production using a combination of latex- 4 .
【0092】低分子成分ラテックス3を300g、中分
子成分ラテックス3を100g、高分子成分ラテックス
3を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム57.62g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular component latex 3, 100 g of the medium molecular component latex 3, 100 g of the high molecular component latex 3, 160 g of the pigment dispersion 1, and 340 ml of ion-exchanged water using a 5N aqueous solution of sodium hydroxide were used.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, 57.62 g of sodium chloride
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0093】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。トナーの変動係数(CV)は標準
偏差σを体積平均粒径d50で割った値である。このトナ
ーをトナー1とする。After the reaction solution was filtered, distilled water was added to re-disperse,
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. The coefficient of variation (CV) of the toner is a value obtained by dividing the standard deviation σ by the volume average particle diameter d 50 . This toner is referred to as toner 1.
【0094】[トナー合成例2]低分子ラテックス表面
カルボキシル基量A=1.13×10-4、中分子ラテッ
クス表面カルボキシル基量B=1.69×10-4、高分
子ラテックス表面カルボキシル基量C=0.62×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 2] Low-molecular latex surface carboxyl group content A = 1.13 × 10 −4 , medium molecular latex surface carboxyl group content B = 1.69 × 10 −4 , polymer latex surface carboxyl group content C = 0.62 × 10
Example of toner production using a combination of latex- 4 .
【0095】低分子成分ラテックス2を300g、中分
子成分ラテックス1を100g、高分子成分ラテックス
2を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム54.24g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular component latex 2, 100 g of the medium molecular component latex 1, 100 g of the high molecular component latex 2, 160 g of the pigment dispersion 1, and 340 ml of ion-exchanged water were adjusted to pH using a 5N aqueous sodium hydroxide solution.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, 54.24 g of sodium chloride
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0096】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーをトナー2とする。After the reaction solution was filtered, distilled water was added to re-disperse,
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as toner 2.
【0097】[トナー合成例3]低分子ラテックス表面
カルボキシル基量A=3.32×10-4、中分子ラテッ
クス表面カルボキシル基量B=3.85×10-4、高分
子ラテックス表面カルボキシル基量C=2.78×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 3] Low-molecular latex surface carboxyl group content A = 3.32 × 10 −4 , medium molecular latex surface carboxyl group content B = 3.85 × 10 −4 , high-molecular latex surface carboxyl group content C = 2.78 × 10
Example of toner production using a combination of latex- 4 .
【0098】低分子成分ラテックス4を300g、中分
子成分ラテックス4を100g、高分子成分ラテックス
4を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム59.66g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular component latex 4, 100 g of the medium molecular component latex 4, 100 g of the high molecular component latex 4, 160 g of the pigment dispersion 1, and 340 ml of ion-exchanged water were adjusted to pH using a 5N aqueous sodium hydroxide solution.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, sodium chloride 59.66 g
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0099】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーをトナー3とする。After the reaction solution was filtered, distilled water was added to re-disperse,
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as toner 3.
【0100】[トナー合成例4]低分子ラテックス表面
カルボキシル基量A=2.02×10-4、中分子ラテッ
クス表面カルボキシル基量B=3.85×10-4、高分
子ラテックス表面カルボキシル基量C=0.62×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 4] Amount of carboxyl groups on the surface of low molecular latex A = 2.02 × 10 −4 , amount of carboxyl groups on medium molecular latex B = 3.85 × 10 −4 , amount of carboxyl groups on polymer latex C = 0.62 × 10
Example of toner production using a combination of latex- 4 .
【0101】低分子成分ラテックス3を300g、中分
子成分ラテックス4を100g、高分子成分ラテックス
2を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム59.66g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular component latex 3, 100 g of the medium molecular component latex 4, 100 g of the high molecular component latex 2, 160 g of the pigment dispersion 1, and 340 ml of ion-exchanged water were adjusted to pH using a 5N aqueous sodium hydroxide solution.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, sodium chloride 59.66 g
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0102】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーをトナー4とする。After the reaction solution was filtered, distilled water was added to re-disperse the solution.
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as toner 4.
【0103】[トナー合成例5]低分子ラテックス表面
カルボキシル基量A=1.95×10-4、中分子ラテッ
クス表面カルボキシル基量B=2.57×10-4、高分
子ラテックス表面カルボキシル基量C=1.26×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 5] Low-molecular-weight latex surface carboxyl group amount A = 1.95 × 10 −4 , medium-molecular latex surface carboxyl group amount B = 2.57 × 10 −4 , high-molecular latex surface carboxyl group amount C = 1.26 × 10
Example of toner production using a combination of latex- 4 .
【0104】低分子成分ラテックス2を300g、中分
子成分ラテックス3を100g、高分子成分ラテックス
3を100g、顔料分散液2を200gとイオン交換水
300mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム55.58g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular component latex 2, 100 g of the medium molecular component latex 3, 100 g of the high molecular component latex 3, 200 g of the pigment dispersion 2, and 300 ml of ion-exchanged water using a 5N aqueous solution of sodium hydroxide.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, 55.58 g of sodium chloride
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0105】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーをトナー5とする。After the reaction solution was filtered, distilled water was added to re-disperse the solution.
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as toner 5.
【0106】[トナー合成例6]低分子ラテックス表面
カルボキシル基量A=1.95×10-4、中分子ラテッ
クス表面カルボキシル基量B=2.57×10-4、高分
子ラテックス表面カルボキシル基量C=1.26×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 6] Low-molecular-weight latex surface carboxyl group amount A = 1.95 × 10 −4 , medium-molecular latex surface carboxyl group amount B = 2.57 × 10 −4 , high-molecular latex surface carboxyl group amount C = 1.26 × 10
Example of toner production using a combination of latex- 4 .
【0107】低分子成分ラテックス2を300g、中分
子成分ラテックス3を100g、高分子成分ラテックス
3を100g、顔料分散液3を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム56.94g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular component latex 2, 100 g of the medium molecular component latex 3, 100 g of the high molecular component latex 3, 160 g of the pigment dispersion 3, and 340 ml of ion-exchanged water using a 5N aqueous sodium hydroxide solution were used to adjust the pH.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, 56.94 g of sodium chloride
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0108】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーをトナー6とする。After filtering the reaction solution, distilled water was added to re-disperse the solution,
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as toner 6.
【0109】[トナー合成例7]低分子ラテックス表面
カルボキシル基量A=1.95×10-4、中分子ラテッ
クス表面カルボキシル基量B=2.57×10-4、高分
子ラテックス表面カルボキシル基量C=1.26×10
-4のラテックスの組み合わせのトナー製造例。[Toner Synthesis Example 7] Amount of carboxyl group on the surface of low molecular latex A = 1.95 × 10 −4 , amount of carboxyl group on medium molecular latex B = 2.57 × 10 −4 , amount of carboxyl group on polymer latex C = 1.26 × 10
Example of toner production using a combination of latex- 4 .
【0110】低分子成分ラテックス2を300g、中分
子成分ラテックス3を100g、高分子成分ラテックス
3を100g、顔料分散液4を80gとイオン交換水4
20mlを5N水酸化ナトリウム水溶液を用いてpH=
9.5に調整した後、撹拌装置、冷却管、温度センサー
を装着した2lの4頭フラスコに入れ、156rpmで
撹拌を行った。ここに、塩化ナトリウム54.24gを
280mlの蒸留水に溶解した電解質水溶液を添加し、
更にイソプロピルアルコール104ml、トリトンX−
100 9.0gを蒸留水80mlに溶解したノニオン
界面活性剤水溶液を順次添加した後、内温を85℃まで
昇温し6時間反応を行った。300 g of the low molecular component latex 2, 100 g of the medium molecular component latex 3, 100 g of the high molecular component latex 3, 80 g of the pigment dispersion 4 and ion-exchanged water 4
20 ml of a 5N aqueous solution of sodium hydroxide was used to adjust pH =
After adjusting to 9.5, the mixture was placed in a 2-liter four-headed flask equipped with a stirrer, a cooling pipe and a temperature sensor, and stirred at 156 rpm. To this, an aqueous electrolyte solution obtained by dissolving 54.24 g of sodium chloride in 280 ml of distilled water was added.
Further, 104 ml of isopropyl alcohol, Triton X-
After sequentially adding an aqueous nonionic surfactant solution in which 90 g of 100 was dissolved in 80 ml of distilled water, the internal temperature was raised to 85 ° C., and the reaction was carried out for 6 hours.
【0111】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーをトナー7とする。After the reaction solution was filtered, distilled water was added to re-disperse the solution.
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as toner 7.
【0112】[比較トナー合成例1]低分子ラテックス
表面カルボキシル基量A=2.02×10-4、中分子ラ
テックス表面カルボキシル基量B=2.02×10-4、
高分子ラテックス表面カルボキシル基量C=1.26×
10-4のラテックスの組み合わせのトナー製造例。[Comparative Toner Synthesis Example 1] Low-molecular latex surface carboxyl group content A = 2.02 × 10 −4 , medium molecular latex surface carboxyl group content B = 2.02 × 10 −4 ,
Carboxyl group content of polymer latex surface C = 1.26 ×
Example of toner production using a combination of 10 -4 latex.
【0113】低分子成分ラテックス3を300g、中分
子成分ラテックス2を100g、高分子成分ラテックス
3を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム56.94g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low-molecular component latex 3, 100 g of the medium-molecular component latex 2, 100 g of the high-molecular component latex 3, 160 g of the pigment dispersion 1, and 340 ml of ion-exchanged water were adjusted to pH using a 5N aqueous sodium hydroxide solution.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, 56.94 g of sodium chloride
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0114】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーを比較トナー1とす
る。After the reaction solution was filtered, distilled water was added to re-disperse the solution.
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as comparative toner 1.
【0115】[比較トナー合成例2]低分子ラテックス
表面カルボキシル基量A=2.02×10-4、高分子ラ
テックス表面カルボキシル基量C=2.78×10-4の
ラテックスの組み合わせのトナー製造例。[Comparative Toner Synthesis Example 2] Toner production of a combination of a latex having a low-molecular latex surface carboxyl group content A = 2.02 × 10 −4 and a high-molecular latex surface carboxyl group content C = 2.78 × 10 −4 Example.
【0116】低分子成分ラテックス3を400g、高分
子成分ラテックス4を100g、顔料分散液1を160
gとイオン交換水340mlを5N水酸化ナトリウム水
溶液を用いてpH=9.5に調整した後、撹拌装置、冷
却管、温度センサーを装着した2lの4頭フラスコに入
れ、156rpmで撹拌を行った。ここに、塩化ナトリ
ウム58.3gを280mlの蒸留水に溶解した電解質
水溶液を添加し、更にイソプロピルアルコール104m
l、トリトンX−100 9.0gを蒸留水80mlに
溶解したノニオン界面活性剤水溶液を順次添加した後、
内温を85℃まで昇温し6時間反応を行った。400 g of the low molecular component latex 3, 100 g of the high molecular component latex 4, and 160 g of the pigment dispersion 1
g and 340 ml of ion-exchanged water were adjusted to pH = 9.5 using a 5N aqueous sodium hydroxide solution, and then placed in a 2-liter four-necked flask equipped with a stirrer, a cooling tube and a temperature sensor, and stirred at 156 rpm. . To this, an aqueous electrolyte solution obtained by dissolving 58.3 g of sodium chloride in 280 ml of distilled water was added.
l, 9.0 g of Triton X-100 was dissolved in 80 ml of distilled water, and an aqueous solution of nonionic surfactant was sequentially added.
The internal temperature was raised to 85 ° C., and the reaction was performed for 6 hours.
【0117】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーを比較トナー2とす
る。After the reaction solution was filtered, distilled water was added to re-disperse the solution.
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as Comparative Toner 2.
【0118】[比較トナー合成例3]低分子ラテックス
表面カルボキシル基量A=3.32×10-4、高分子ラ
テックス表面カルボキシル基量C=2.78×10-4の
ラテックスの組み合わせのトナー製造例。[Comparative Toner Synthesis Example 3] Toner production of a combination of a latex having a low-molecular latex surface carboxyl group amount A = 3.32 × 10 −4 and a high-molecular latex surface carboxyl group amount C = 2.78 × 10 −4 Example.
【0119】低分子成分ラテックス4を400g、高分
子成分ラテックス4を100g、顔料分散液1を160
gとイオン交換水340mlを5N水酸化ナトリウム水
溶液を用いてpH=9.5に調整した後、撹拌装置、冷
却管、温度センサーを装着した2lの4頭フラスコに入
れ、156rpmで撹拌を行った。ここに、塩化ナトリ
ウム58.98gを280mlの蒸留水に溶解した電解
質水溶液を添加し、更にイソプロピルアルコール104
ml、トリトンX−100 9.0gを蒸留水80ml
に溶解したノニオン界面活性剤水溶液を順次添加した
後、内温を85℃まで昇温し6時間反応を行った。400 g of the low molecular component latex 4, 100 g of the high molecular component latex 4 and 160 g of the pigment dispersion 1
g and 340 ml of ion-exchanged water were adjusted to pH = 9.5 using a 5N aqueous solution of sodium hydroxide, and then placed in a 2-liter four-headed flask equipped with a stirrer, a condenser, and a temperature sensor, and stirred at 156 rpm. . To this, an aqueous electrolyte solution obtained by dissolving 58.98 g of sodium chloride in 280 ml of distilled water was added.
ml, 9.0 g of Triton X-100 in 80 ml of distilled water
After sequentially adding a nonionic surfactant aqueous solution dissolved in the above, the internal temperature was raised to 85 ° C., and the reaction was carried out for 6 hours.
【0120】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーを比較トナー3とす
る。After the reaction solution was filtered, distilled water was added to re-disperse,
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as comparative toner 3.
【0121】[比較トナー合成例4]低分子ラテックス
表面カルボキシル基量A=1.13×10-4、中分子ラ
テックス表面カルボキシル基量B=1.69×10-4、
高分子ラテックス表面カルボキシル基量C=0.55×
10-4のラテックスの組み合わせのトナー製造例。[Comparative Toner Synthesis Example 4] Amount of carboxyl groups on the surface of low molecular latex A = 1.13 × 10 −4 , amount of carboxyl groups on medium molecular latex B = 1.69 × 10 −4 ,
Carboxyl group content of polymer latex surface C = 0.55 ×
Example of toner production using a combination of 10 -4 latex.
【0122】低分子成分ラテックス1を300g、中分
子成分ラテックス1を100g、高分子成分ラテックス
1を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム52.88g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular weight component latex 1, 100 g of the medium molecular weight latex 1, 100 g of the high molecular weight latex 1, 160 g of the pigment dispersion 1 and 340 ml of ion-exchanged water using a 5N aqueous sodium hydroxide solution were used.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, 52.88 g of sodium chloride
Was added to 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was successively added.
And the reaction was carried out for 6 hours.
【0123】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーを比較トナー4とす
る。After the reaction solution was filtered, distilled water was added for redispersion.
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as comparative toner 4.
【0124】[比較トナー合成例5]低分子ラテックス
表面カルボキシル基量A=3.32×10-4、中分子ラ
テックス表面カルボキシル基量B=4.31×10-4、
高分子ラテックス表面カルボキシル基量C=2.78×
10-4のラテックスの組み合わせのトナー製造例。[Comparative Toner Synthesis Example 5] Low-molecular-weight latex surface carboxyl group content A = 3.32 × 10 −4 , medium-molecular latex surface carboxyl group content B = 4.31 × 10 −4 ,
Polymer latex surface carboxyl group content C = 2.78 ×
Example of toner production using a combination of 10 -4 latex.
【0125】低分子成分ラテックス4を300g、中分
子成分ラテックス5を100g、高分子成分ラテックス
4を100g、顔料分散液1を160gとイオン交換水
340mlを5N水酸化ナトリウム水溶液を用いてpH
=9.5に調整した後、撹拌装置、冷却管、温度センサ
ーを装着した2lの4頭フラスコに入れ、156rpm
で撹拌を行った。ここに、塩化ナトリウム65.76g
を280mlの蒸留水に溶解した電解質水溶液を添加
し、更にイソプロピルアルコール104ml、トリトン
X−100 9.0gを蒸留水80mlに溶解したノニ
オン界面活性剤水溶液を順次添加した後、内温を85℃
まで昇温し6時間反応を行った。300 g of the low molecular weight component latex 4, 100 g of the middle molecular weight latex 5, 100 g of the high molecular weight latex 4, 160 g of the pigment dispersion 1 and 340 ml of ion-exchanged water were adjusted to pH using a 5N aqueous sodium hydroxide solution.
= 9.5, put into a 2 l four-headed flask equipped with a stirrer, cooling tube and temperature sensor, and set to 156 rpm
With stirring. Here, sodium chloride 65.76 g
Was dissolved in 280 ml of distilled water, an aqueous solution of nonionic surfactant in which 104 ml of isopropyl alcohol and 9.0 g of Triton X-100 were dissolved in 80 ml of distilled water was sequentially added.
And the reaction was carried out for 6 hours.
【0126】反応液を濾過後、蒸留水を加え再分散し、
5Nの水酸化ナトリウム水溶液を用いpH=13に調整
し水洗、濾過を繰り返し、界面活性剤及び電解質を除去
した後、乾燥を行った。乾燥後粒径をコールターカウン
ターを用い測定した。このトナーを比較トナー5とす
る。After the reaction solution was filtered, distilled water was added to re-disperse,
After adjusting the pH to 13 using a 5N aqueous sodium hydroxide solution, washing with water and filtration were repeated to remove the surfactant and the electrolyte, drying was performed. After drying, the particle size was measured using a Coulter counter. This toner is referred to as comparative toner 5.
【0127】これらトナー1〜7、比較トナー1〜5の
粒径、標準偏差、変動係数を下記表4に示す。Table 4 shows the particle diameter, standard deviation, and coefficient of variation of each of the toners 1 to 7 and the comparative toners 1 to 5.
【0128】[0128]
【表4】 [Table 4]
【0129】評価1 帯電量の環境差 本発明のトナー1〜7及び比較トナー1〜5を用い、こ
れら100重量部に対して疎水性シリカ2重量部、酸化
チタン1重量部を添加混合し、この外添処理トナー5重
量部とメタクリル酸メチル/スチレン共重合体(MAA
/St=7/3重量比)で表面被覆したフェライト粒子
(キャリア、平均粒径60μm)95重量部を混合し、
本発明の現像剤1〜7及び比較現像剤1〜5とした。こ
の現像剤を振とう機で60分振とうした時の帯電量をブ
ローオフ法を用いて測定した。測定は低温低湿(LL:
10℃、20%RH)、高温高湿(HH:33℃、80
%RH)で行い、LLとHHの帯電量差を環境差とし
た。Evaluation 1 Environmental Difference of Charge Amount Toners 1 to 7 of the present invention and Comparative Toners 1 to 5 were mixed with 100 parts by weight of 2 parts by weight of hydrophobic silica and 1 part by weight of titanium oxide. 5 parts by weight of this externally added toner and methyl methacrylate / styrene copolymer (MAA)
/ St = 7/3 weight ratio), and 95 parts by weight of ferrite particles (carrier, average particle size 60 μm) surface-coated with
Developers 1 to 7 of the present invention and Comparative developers 1 to 5 were used. The charge amount when the developer was shaken with a shaker for 60 minutes was measured by a blow-off method. The measurement was performed at low temperature and low humidity (LL:
10 ° C., 20% RH), high temperature and high humidity (HH: 33 ° C., 80)
% RH), and the difference in charge amount between LL and HH was taken as the environmental difference.
【0130】評価2 耐ホットオフセット性能 定着ローラー温度を180℃へ固定したものを用い、上
記現像剤を使用し、コニカ製カラー複写機Konica
9028を改造して耐ホットオフセット性能試験を実施
した。条件は下記に示す条件である。感光体としては積
層型有機感光体を使用した。Evaluation 2 Anti-Hot Offset Performance Konica color copier Konica manufactured using the above developer with a fixing roller temperature fixed at 180 ° C.
9028 was modified and a hot offset resistance test was performed. The conditions are as shown below. A laminated organic photoreceptor was used as the photoreceptor.
【0131】感光体表面電位=−550V DCバイアス=−250V ACバイアス=Vp−p:−50〜−450V 交番電界周波数=1800Hz Dsd(感光体と現像スリーブの距離)=300μm 押圧規制力=10gf/mm 押圧規制棒=SUS416(磁性ステンレス製)/直径
3mm 現像剤層厚=150μm 現像スリーブ=20mm 上記条件で100枚の連続コピーを行い、ホットオフセ
ット発生の有無を目視判定した。評価は、ホットオフセ
ットの発生が見られない場合「○」、発生が見られる場
合「×」とした。Photoconductor surface potential = -550 V DC bias = -250 V AC bias = Vp-p: -50 to -450 V Alternating electric field frequency = 1800 Hz Dsd (distance between photoconductor and developing sleeve) = 300 μm Pressing force = 10 gf / mm Pressure regulating rod = SUS416 (made of magnetic stainless steel) / diameter 3 mm Developer layer thickness = 150 μm Developing sleeve = 20 mm 100 sheets were continuously copied under the above conditions, and the presence or absence of hot offset was visually determined. The evaluation was “○” when no hot offset was observed and “×” when hot offset was observed.
【0132】評価3 定着性能 定着ローラー温度を180℃へ固定したものを用い、評
価1に記載の現像剤を使用し、コニカ製カラー複写機K
onica9028を評価2に記載の条件下で画像出し
を行った。晒し綿布を用いて画像を擦り、擦り前後での
反射濃度の変化を定着率として測定した。定着率は(擦
り後の反射濃度/擦り前の反射濃度)として計算した。Evaluation 3 Fixing Performance Konica Color Copier K using a developer having a fixing roller temperature fixed at 180 ° C. and the developer described in Evaluation 1 was used.
An image was obtained using the same method as described in Evaluation 2 of Sonica 9028. The image was rubbed with a bleached cotton cloth, and the change in reflection density before and after rubbing was measured as a fixing rate. The fixing rate was calculated as (reflection density after rubbing / reflection density before rubbing).
【0133】評価は定着率70%以上を○(良好)、7
0%未満を×(問題あり)とした。Evaluations were as follows: fixing rate 70% or more: good (good), 7
Less than 0% was evaluated as x (problem).
【0134】[0134]
【表5】 [Table 5]
【0135】表5に示す結果から明らかなごとく、本発
明内のトナーは帯電量環境差、耐オフセット性、定着性
能のいずれも良いのに対し、本発明外のトナーは少なく
ともいずれかの特性に問題があることがわかる。As is evident from the results shown in Table 5, the toner of the present invention has good charge amount environment difference, offset resistance, and fixing performance, while the toner of the present invention has at least one of the characteristics. It turns out there is a problem.
【0136】[0136]
【発明の効果】本発明により静電荷潜像現像用トナーに
おいて、分子量の異なる樹脂粒子をトナー粒子中でそれ
ぞれ局在化させ、トナー粒子の帯電量環境差の低減、耐
ホットオフセット性、定着性能を改善することが出来
る。また、小粒径で粒度分布の狭いトナー粒子を提供す
ることが出来る。According to the present invention, in a toner for developing an electrostatic latent image, resin particles having different molecular weights are localized in the toner particles, thereby reducing the difference in charge amount environment of the toner particles, hot offset resistance, and fixing performance. Can be improved. Further, toner particles having a small particle size and a narrow particle size distribution can be provided.
【図1】本発明に係る現像装置の一例を示す断面図。FIG. 1 is a sectional view showing an example of a developing device according to the present invention.
【図2】本発明の画像形成方法の一例を示す断面図。FIG. 2 is a cross-sectional view illustrating an example of the image forming method of the present invention.
10 感光体ドラム(像形成体) 11 導電性基体 12 感光層 20 スコロトロン帯電器 25 画像読み取り部 30 画像書き込み部 40A,40B,40C,40D 現像装置(現像器) 41 現像スリーブ(現像剤搬送体) 42 磁石体 45 供給ローラ 46 規制棒 47 スクレーパ 48 攪拌ローラ 49 ケーシング 50 二成分現像剤 51 電源 60 給紙部 61 第1給紙ローラ 62 第2給紙ローラ 70 転写用コロナ帯電器 75 分離用コロナ帯電器 80 搬送部 85 定着部 90 クリーニング装置 91 クリーニングブレード 95 帯電前露光ランプ REFERENCE SIGNS LIST 10 photoconductor drum (image forming body) 11 conductive substrate 12 photosensitive layer 20 scorotron charger 25 image reading unit 30 image writing unit 40A, 40B, 40C, 40D developing device (developing device) 41 developing sleeve (developer conveying member) 42 magnet body 45 supply roller 46 regulating rod 47 scraper 48 stirring roller 49 casing 50 two-component developer 51 power supply 60 paper supply unit 61 first paper supply roller 62 second paper supply roller 70 transfer corona charger 75 separation corona charger Container 80 Conveying Unit 85 Fixing Unit 90 Cleaning Device 91 Cleaning Blade 95 Pre-Charge Exposure Lamp
───────────────────────────────────────────────────── フロントページの続き (72)発明者 西森 芳樹 東京都日野市さくら町1番地コニカ株式会 社内 (72)発明者 神山 幹夫 東京都日野市さくら町1番地コニカ株式会 社内 ──────────────────────────────────────────────────の Continued on the front page (72) Inventor Yoshiki Nishimori 1st Sakuracho, Hino-shi, Tokyo Konica Corporation In-house (72) Inventor Mikio Kamiyama 1st Sakuracho, Hino-shi, Tokyo In-house Konica Corporation
Claims (6)
量が1000〜2万の間にある低分子量成分樹脂ラテッ
クス、重量平均分子量が2万〜20万の間にある中分子
量成分樹脂ラテックス、重量平均分子量が20万以上の
高分子量成分樹脂ラテックス、着色剤及び離型剤を混合
し、凝集・融着することにより作製される静電荷潜像現
像用トナーにおいて、該低分子量成分樹脂表面に存在す
るカルボキシル基量をA[mol/g]、該中分子量成
分樹脂表面に存在するカルボキシル基量をB[mol/
g]、該高分子量成分樹脂表面に存在するカルボキシル
基量をC[mol/g]としたときに以下の式を満足
し、粒子表面から中分子量成分樹脂、低分子量成分樹
脂、高分子量成分樹脂の順に配向することを特徴とする
静電荷潜像現像用トナー。 0.6×10-4≦A≦3.5×10-4 (1) 1.0×10-4≦B≦4×10-4 (2) 0.8×10-4≦C≦4×10-4 (3) 1×10-6≦A−C≦2×10-4 (4) 1×10-6≦B−A≦2×10-4 (5)1. A low molecular weight component resin latex having a weight average molecular weight of 1,000 to 20,000 as measured by GPC, a medium molecular weight component resin latex having a weight average molecular weight of 20,000 to 200,000, and a weight average molecular weight In a toner for developing an electrostatic latent image formed by mixing, aggregating and fusing, a high molecular weight component resin latex, a colorant and a release agent of 200,000 or more, the carboxyl present on the surface of the low molecular weight component resin The amount of the group was A [mol / g], and the amount of the carboxyl group present on the surface of the medium molecular weight component resin was B [mol / g].
g], when the amount of carboxyl groups present on the surface of the high molecular weight component resin is C [mol / g], the following formula is satisfied, and from the particle surface, the medium molecular weight component resin, the low molecular weight component resin, and the high molecular weight component resin A toner for developing an electrostatic latent image. 0.6 × 10 −4 ≦ A ≦ 3.5 × 10 −4 (1) 1.0 × 10 −4 ≦ B ≦ 4 × 10 −4 (2) 0.8 × 10 −4 ≦ C ≦ 4 × 10 -4 (3) 1 × 10 -6 ≤AC≤2 × 10 -4 (4) 1 × 10 -6 ≤BA≤2 × 10 -4 (5)
樹脂ラテックスが、カルボキシル基を持つイオン性モノ
マーユニットを含有することを特徴とする請求項1記載
の静電荷潜像現像用トナー。2. The toner for developing an electrostatic latent image according to claim 1, wherein the low molecular weight resin latex and the high molecular weight resin latex contain an ionic monomer unit having a carboxyl group.
しトナー像とする画像形成方法において、前記トナーが
請求項1記載の静電荷潜像現像用トナーであることを特
徴とする画像形成方法。3. An image forming method for developing a latent electrostatic image formed on a photoreceptor to form a toner image, wherein the toner is the toner for developing a latent electrostatic image according to claim 1. Image forming method.
る画像形成方法において、前記トナーが請求項1記載の
静電荷潜像現像用トナーであることを特徴とする画像形
成方法。4. An image forming method for transferring a toner image formed on a photoreceptor, wherein the toner is the toner for developing an electrostatic latent image according to claim 1.
上に転写した後、該感光体上に残留したトナーをクリー
ニングし除去する画像形成方法において、前記トナーが
請求項1記載の静電荷潜像現像用トナーであることを特
徴とする画像形成方法。5. The image forming method according to claim 1, wherein the toner image formed on the photoconductor is transferred onto a transfer material, and the toner remaining on the photoconductor is cleaned and removed. An image forming method, which is a toner for developing a latent charge image.
なる熱ローラー定着器へ、請求項1に記載の静電荷潜像
現像用トナーにより得られた顕画像を担持した記録材を
搬送し、熱ローラーに接触させて記録材にトナーを加圧
加熱定着させることを特徴とする画像定着方法。6. A recording material carrying a visible image obtained by the electrostatic latent image developing toner according to claim 1 is conveyed to a heat roller fixing device having a heating roller and a pressure roller. An image fixing method, wherein a toner is pressed and heated and fixed on a recording material by contacting with a heat roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7916898A JP3598454B2 (en) | 1998-03-26 | 1998-03-26 | Electrostatic latent image developing toner, image forming method and image fixing method using the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7916898A JP3598454B2 (en) | 1998-03-26 | 1998-03-26 | Electrostatic latent image developing toner, image forming method and image fixing method using the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11272010A true JPH11272010A (en) | 1999-10-08 |
| JP3598454B2 JP3598454B2 (en) | 2004-12-08 |
Family
ID=13682451
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|---|---|---|---|
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| Country | Link |
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| JP (1) | JP3598454B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001281927A (en) * | 2000-03-30 | 2001-10-10 | Konica Corp | Toner and image forming method |
| JP2006079116A (en) * | 2000-07-06 | 2006-03-23 | Mitsubishi Chemicals Corp | Method for producing toner for developing electrostatic image |
-
1998
- 1998-03-26 JP JP7916898A patent/JP3598454B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001281927A (en) * | 2000-03-30 | 2001-10-10 | Konica Corp | Toner and image forming method |
| JP2006079116A (en) * | 2000-07-06 | 2006-03-23 | Mitsubishi Chemicals Corp | Method for producing toner for developing electrostatic image |
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| JP3598454B2 (en) | 2004-12-08 |
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