JPS60110501A - Method of producing cast wheel for light vehicle - Google Patents

Method of producing cast wheel for light vehicle

Info

Publication number
JPS60110501A
JPS60110501A JP58219130A JP21913083A JPS60110501A JP S60110501 A JPS60110501 A JP S60110501A JP 58219130 A JP58219130 A JP 58219130A JP 21913083 A JP21913083 A JP 21913083A JP S60110501 A JPS60110501 A JP S60110501A
Authority
JP
Japan
Prior art keywords
brake drum
cast wheel
cast
wheel
drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP58219130A
Other languages
Japanese (ja)
Other versions
JPH0411295B2 (en
Inventor
Hiroshi Taguchi
浩史 田口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yanagawa Seiki Co Ltd
Original Assignee
Yanagawa Seiki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yanagawa Seiki Co Ltd filed Critical Yanagawa Seiki Co Ltd
Priority to JP58219130A priority Critical patent/JPS60110501A/en
Publication of JPS60110501A publication Critical patent/JPS60110501A/en
Publication of JPH0411295B2 publication Critical patent/JPH0411295B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B21/00Rims
    • B60B21/08Rims characterised by having braking surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B3/00Disc wheels, i.e. wheels with load-supporting disc body
    • B60B3/06Disc wheels, i.e. wheels with load-supporting disc body formed by casting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D2065/13Parts or details of discs or drums
    • F16D2065/1304Structure
    • F16D2065/1336Structure integral part of vehicle wheel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

PURPOSE:To obtain a lightweight inexpensive cast wheel, by providing a plurality of respective torque locks on a bracke drum and a bearing boss which are welded to each other, and fixing the brake drum to a cast wheel rim with molten metal. CONSTITUTION:A brake drum 2 is formed by pressing a steel plate and providing torque lock portions 7, 9 and 10 at plural positions of the pressed steel plate. A boss 1 is fitted in a central portion of the brake drum 2, and is fixed to the brake drum 2 at a welding portion 6. Then, the welded member is die-cast to produce a cast wheel having a rim 3 and a spoke 4 which are integrally formed. According to this method, it is possible to easily obtain a cast wheel which is strong, light-weight and inexpensive.

Description

【発明の詳細な説明】 本発明は、ブレーキドラムと軸受ボスを浴着固定し、又
フレーキトラムとホイールリムヲ溶湯固着したキャスト
ホイールの製造方法に関するもので、この製造方法にと
もない完成ホイールM量の軽量化をはかると共に安価な
キャストホイールを製造することを目的としたものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a cast wheel in which a brake drum and a bearing boss are fixed by bath bonding, and a flake tram and a wheel rim are fixed by molten metal. The purpose of this was to manufacture cast wheels at low cost as well as at the same time.

従来のホイールノ・ブは鋳鉄リングをブレーキドラム拐
、白し、又同一材料でボス部を鋳造成型したものを夫々
鋳造機に取りイ」けられた固定金型に植え込み、可動金
型と、型合せ型締後湯口よりアルミダイキャスト’を注
湯し、冷却抜取9出す。又鋳造後軸受は内・外径、ドラ
ム+79径、次いでリム則付部を機械加工仕上げし、更
にリムとホイールハブを一体化するために、ボルト締付
けによる組立作業などを行なっている。即ち上述し、た
ように鋳造後q)ドラム内径加工仕上げ、ホイールリム
組付加工仕上げ、ホイールとリムをボルト綿付による組
立作業等によって製造費が怨む欠点を有し、更に鋼板ホ
イールハブの場合は、ドラム部拐とスポーク部側の熔筋
によって構J戎されたものに、内圧ブレーキを掛けたと
き、フレーキ鳴きの現象が発生ずる女との欠点があった
3本発明は上述したような、これらの欠点を改善するた
めになされた・ものである。
Conventional wheel knobs are made by molding a cast iron ring on the brake drum, whitening it, and casting the same material into a boss part, which is then implanted into a fixed mold placed in a casting machine, and a movable mold. After mold matching and mold clamping, pour the aluminum die-casting from the sprue and take out the cooling sample 9. After casting, the inner and outer diameters of the bearing, the drum +79 diameter, and the rim fitting part are machined and finished, and furthermore, in order to integrate the rim and the wheel hub, assembly work is performed by tightening bolts. That is, as mentioned above, after casting, q) processing and finishing the inner diameter of the drum, assembling and finishing the wheel rim, and assembling the wheel and rim by attaching bolts, etc. has the disadvantage of high manufacturing costs, and furthermore, in the case of a steel plate wheel hub. However, the present invention has the disadvantage that when an internal pressure brake is applied to a structure that is bent by the drum breakage and the welded muscle on the spoke side, the phenomenon of flake noise occurs. This was done to improve these shortcomings.

以下本発明を図面に従って説明すると、本発明のキャス
トホイールを第1図に示し、第1図の1rl断面を第1
− a図に示す。第1− a図に於て、ブレーキドラム
2は、鋼板をプレス成型し、その複数ケ所にトルクロン
ク部7.9.Lot設け、このブレーキドラム2と、そ
のドラム中心部に銅%相を用い内・外径仕上刃ロエを施
したボスエを嵌合し、溶接部6で溶着したホイールハブ
をダイキャスト鋳造機の固定型に植え込み可動型の型締
後、湯口よシ注湯し、冷却後、一体化したホイールを得
る。本製法に於て植え込みをするブレーキドラムボスは
植込み前のプレス仕上、〃[1工仕上で鋳造を行っても
その後において力1工絹立を行う必要がなく、又ブレー
キドラムの外側をダイギャス1で粒う為VC1強度も高
くなる。更に、キャストホイールのため糸1゛6伺ボル
トナンドは不用になシ、軽量化ができるなど優れた効果
がある。この軽量比に伴って製造単価も安価にできるよ
うになった。又」二連したようなブレーキQ[jきの欠
点も解消するなど多くの効果を奏する。
The present invention will be described below with reference to the drawings. The cast wheel of the present invention is shown in FIG.
- Shown in Figure a. In Fig. 1-a, the brake drum 2 is formed by press-molding a steel plate, and has torque prongs 7, 9, and 9 at multiple locations. The brake drum 2 is fitted with a bosse whose inner and outer diameter finishing blades are finished using a copper phase at the center of the drum, and the wheel hub welded at the welding part 6 is fixed to a die-casting machine. After the movable mold is placed in a mold and the mold is clamped, molten metal is poured through the sprue, and after cooling, an integrated wheel is obtained. The brake drum boss to be implanted in this manufacturing method is press-finished before implantation. Even if casting is performed with one-stroke finishing, there is no need to perform one-stroke finishing after that, and the outside of the brake drum is finished with a die gas one-stroke finish. The VC1 strength also increases because of the grains. Furthermore, since it is a cast wheel, there is no need for thread 1-6 thread bolts, which has excellent effects such as weight reduction. Along with this light weight ratio, the manufacturing cost can also be reduced. It also has many effects, such as eliminating the drawbacks of dual brakes.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明のギヤストホイールの千面図、第1−
 a図は、第1図のI −I’断面図である。 l・・・ボス、2・・・ブレーキドラム、3・・・リム
部、4・・・スポーク部、6・・・溶接部、7 、9 
、10・・・トルクロック、11・・・デザイン窓。 クジンン勿 Iコ た 図面の浄書(内容に変更なし) ム 手続補正書(方式) 昭和59年3JJJス目 特許庁長官 若杉 用人 殿 くし 1、事件の表示 昭和581年 特許願 第219130号2、発明の名
称 軽車輌用キャストボイールの製造法 3、補正をする考 事件との関係 特許出願人 住所 東京都府中市八’l’lli宿北7754番地1
ヤナカワセ・イキ 名称柳河柘゛機株式会r1 4、代理人 の1648382−6771 (代)昭和
59年02月08)J 発送日 昭和59年02月28]] 6、?、ili正の対象 添付図面(第1−a図)社、
FIG. 1 is a thousand-sided view of the gearst wheel of the present invention, 1-
Figure a is a sectional view taken along line I-I' in Figure 1. l... Boss, 2... Brake drum, 3... Rim part, 4... Spoke part, 6... Welded part, 7, 9
, 10...torque lock, 11...design window. Engraving of Kujin's original drawings (no change in content) Mu procedure amendment (method) 1980 3JJJ Commissioner of the Patent Office Mr. Yoto Wakasugi Kushi 1, Indication of the case 1981 Patent Application No. 219130 2, Invention Name: Manufacturing method of cast boiler for light vehicles 3, Relationship with the case to be amended Patent applicant address: 7754-1 Ya'l'lli Shukukita, Fuchu-shi, Tokyo
Yanakawase Iki Name Yanagawa Tsuki Co., Ltd. r1 4, Agent 1648382-6771 (Representative) February 8, 1980) J Shipping date February 28, 1982]] 6,? , ili positive subject attached drawing (Figure 1-a) company,

Claims (1)

【特許請求の範囲】[Claims] 鋼板製ブレーキドラム(2)と、軸受ボス(i) f<
溶着固定したハブと、前記ブレーキドラム(2)及び軸
受ボス(1)に夫々トルクロック(7) 、 (9) 
、 (1(11を設け、ブレーキドラム(2)と、キャ
ストホイールリム(3)’t 溶湯固着した軽車輛用キ
ャストホイールの製造法1.
Steel plate brake drum (2) and bearing boss (i) f<
Torque locks (7) and (9) are attached to the welded hub, the brake drum (2) and the bearing boss (1), respectively.
, (1 (11 is provided, a brake drum (2), and a cast wheel rim (3)'t Method for manufacturing a cast wheel for a light vehicle with molten metal fixed thereto1.
JP58219130A 1983-11-21 1983-11-21 Method of producing cast wheel for light vehicle Granted JPS60110501A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58219130A JPS60110501A (en) 1983-11-21 1983-11-21 Method of producing cast wheel for light vehicle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58219130A JPS60110501A (en) 1983-11-21 1983-11-21 Method of producing cast wheel for light vehicle

Publications (2)

Publication Number Publication Date
JPS60110501A true JPS60110501A (en) 1985-06-17
JPH0411295B2 JPH0411295B2 (en) 1992-02-28

Family

ID=16730705

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58219130A Granted JPS60110501A (en) 1983-11-21 1983-11-21 Method of producing cast wheel for light vehicle

Country Status (1)

Country Link
JP (1) JPS60110501A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6271006U (en) * 1985-10-24 1987-05-06
JPH09118106A (en) * 1995-10-24 1997-05-06 Honda Motor Co Ltd Cast wheel and its manufacturing method
WO2007070841A1 (en) * 2005-12-14 2007-06-21 Alcoa Inc. Integrated brake, suspension and wheel system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6271006U (en) * 1985-10-24 1987-05-06
JPH09118106A (en) * 1995-10-24 1997-05-06 Honda Motor Co Ltd Cast wheel and its manufacturing method
WO2007070841A1 (en) * 2005-12-14 2007-06-21 Alcoa Inc. Integrated brake, suspension and wheel system

Also Published As

Publication number Publication date
JPH0411295B2 (en) 1992-02-28

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