JPS6121176Y2 - - Google Patents
Info
- Publication number
- JPS6121176Y2 JPS6121176Y2 JP11217283U JP11217283U JPS6121176Y2 JP S6121176 Y2 JPS6121176 Y2 JP S6121176Y2 JP 11217283 U JP11217283 U JP 11217283U JP 11217283 U JP11217283 U JP 11217283U JP S6121176 Y2 JPS6121176 Y2 JP S6121176Y2
- Authority
- JP
- Japan
- Prior art keywords
- scraping
- scraping plate
- solder
- port
- gap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000007790 scraping Methods 0.000 claims description 99
- 229910000679 solder Inorganic materials 0.000 claims description 53
- 239000002184 metal Substances 0.000 claims description 34
- 238000013459 approach Methods 0.000 claims description 5
- 239000002893 slag Substances 0.000 description 9
- 238000005476 soldering Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Molten Solder (AREA)
- Coating With Molten Metal (AREA)
Description
【考案の詳細な説明】
本考案は、電子部品の端子等を半田メツキ処理
するための溶融半田槽の酸化皮膜除去装置の構造
に関するものである。[Detailed Description of the Invention] The present invention relates to the structure of an oxide film removal device for a molten solder bath for soldering terminals of electronic components.
電子部品例えば固定抵抗器、固定コンデンサに
おける接続用リード線を他の部品に半田付けする
ときの半田付け性能を良好にするため、リード線
に予め半田メツキをすることが行われている。 2. Description of the Related Art In order to improve soldering performance when connecting lead wires of electronic components such as fixed resistors and fixed capacitors are soldered to other components, the lead wires are soldered in advance.
このリード線のメツキは溶融した半田金属を貯
蔵した上面開放の半田槽にリード線を浸漬して
後、引き上げるようにしている。ところで半田金
属の主元素である鉛、すずは共に空気中の酸素と
結合しやすく、溶融半田金属上面はそれらの酸化
皮膜が覆われやすいから、前記リード線の浸漬に
先立つて酸化皮膜を除去するため、半田槽の一側
部に酸化皮膜の掻出し口を設け、槽の他側から前
記掻出し口に向つて溶融半田金属上面に下端をわ
ずか漬けた状態にした掻寄せ板を走行させて、酸
化皮膜を掻き出し取り掃うようにしている。 The lead wires are plated by immersing them in an open-top solder bath containing molten solder metal, and then pulling them out. By the way, both lead and tin, which are the main elements of solder metal, easily combine with oxygen in the air, and the upper surface of the molten solder metal is likely to be covered with an oxide film, so the oxide film is removed before dipping the lead wire. Therefore, a scraping port for the oxide film is provided on one side of the solder tank, and a scraping plate with its lower end slightly dipped in the upper surface of the molten solder metal is run from the other side of the tank toward the scraping port. , the oxide film is scraped out and swept away.
この場合、掻寄せ板が掻出し口方向に前進する
とき、当該掻寄せ板下端が溶融半田金属上面より
わずか下まで漬つているから掻寄せ板の前面には
酸化皮膜と共に酸化していない溶融状の半田金属
も掻き寄せられることになり、掻寄せ板の前面が
半田槽の掻出し口の縁に密接するものであると、
当該掻出し口において、酸化皮膜の滓と共に溶融
状の半田金属も掻き出され、、半田金属が無駄に
消費されると云う問題があつた。 In this case, when the scraping plate advances toward the scraping port, the lower end of the scraping plate is submerged slightly below the upper surface of the molten solder metal, so the front surface of the scraping plate has an oxide film and an unoxidized molten metal. The solder metal will also be scraped up, and if the front of the scraping plate is in close contact with the edge of the scraping opening of the solder tank,
There was a problem in that the molten solder metal was also scraped out along with the scum of the oxide film at the scraping opening, and the solder metal was wasted.
この問題を解決する先行技術として、例えば特
公昭57−33093号公報では、半田槽内に、その掻
出し口内壁と適宣隙間をあけて掻寄せ板の進行方
向に沿つて上昇する傾斜面有するガイド板を設
け、掻寄せ板の下端は前記ガイド板の傾斜面に接
当するように折曲縁を設けることにより、掻寄せ
板の下端折曲縁がガイド板の傾斜面に載つている
間は滓と溶融金属とを一緒に掻き上げるが、ガイ
ド板と内壁との隙間に来ればその隙間から溶融金
属が槽内に落下し(一部滓も落下する)、滓のみ
を槽外に掻き出すようにする考案が開示されてい
る。 As a prior art to solve this problem, for example, Japanese Patent Publication No. 57-33093 discloses that the solder tank has an inclined surface that rises along the advancing direction of the scraping plate with an appropriate gap from the inner wall of the scraping port. A guide plate is provided, and the lower end of the scraping plate is provided with a bent edge so as to contact the sloped surface of the guide plate, so that while the lower edge of the scraping plate rests on the sloped surface of the guide plate, The slag and molten metal are scraped up together, but when it comes to the gap between the guide plate and the inner wall, the molten metal falls into the tank through that gap (some of the slag also falls), and only the slag is scraped out of the tank. A device for doing so has been disclosed.
これによれば、ガイド板を槽の内壁と適宣隙間
隔てて配設しなければならず、装置が複雑になる
と共に、ガイド板及び隙間の寸法だけ半田槽の有
効長さが短くなり、換言すれば装置が長く大型化
になるという欠点があつた。 According to this, the guide plate must be placed with an appropriate gap from the inner wall of the tank, which complicates the device and shortens the effective length of the solder tank by the dimensions of the guide plate and the gap. This had the disadvantage that the device would be longer and larger.
また、前記ガイド板と半田槽の内壁との隙間に
滓が溜つて隙間をぎつしりと埋めてしまうとその
上に、掻寄せ板で掻き上げられた溶融状の半田金
属は前記隙間上の滓に邪魔されて槽内に落下でき
なくなり、掻寄せ板により滓と一緒に槽外に掻き
出される。したがつて、この不都合をなくするに
は、適宣時間間隔ごとに前記隙間内の滓を別に取
り除く手間が掛るのであつた。 Furthermore, if slag accumulates in the gap between the guide plate and the inner wall of the solder tank and tightly fills the gap, the molten solder metal scraped up by the scraping plate will accumulate on the slag above the gap. This prevents the slag from falling into the tank, and the scraping board scrapes it out of the tank together with the slag. Therefore, in order to eliminate this inconvenience, it is necessary to separately remove the slag within the gap at appropriate time intervals.
そこで、本考案では掻寄せ板の適宣箇所に接当
体を設け、掻寄せ板が半田槽の掻出し口上端縁に
近付いてこの部分と接当体とが接当した状態にお
いても、接当以外の箇所において当該掻出し口上
端縁と掻寄せの前面との間に隙間が生ずるように
し、この隙間から溶融状の半田金属を下方に潜り
抜けさせ酸化皮膜のみを槽外に掻き出しできるよ
うにし、簡単な構成でもつて、半田金属の無駄を
無くするようにしたものである。 Therefore, in the present invention, a contact body is provided at an appropriate location on the scraping plate, and even when the scraping plate approaches the upper edge of the scraping port of the solder bath and this part and the contact body are in contact, A gap is created between the upper edge of the scraping port and the front surface of the scraper at other locations, so that the molten solder metal can pass downward through this gap and only the oxide film can be scraped out of the tank. Even with a simple configuration, waste of solder metal is eliminated.
次に本考案を実施例に基づいて説明すると、図
において、1は半田金属2を溶融状に保温して貯
める上面開放の半田槽で、該半田槽1の前側板3
上端を他の3側板より低い位置で外向き且つ下向
きに傾斜させて折曲し、すべり台5付き掻出し口
4を形成する。 Next, the present invention will be described based on an embodiment. In the figure, reference numeral 1 denotes a solder tank with an open top surface that stores solder metal 2 in a molten state by keeping it warm, and the front plate 3 of the solder tank 1
The upper end is bent outward and downward at a lower position than the other three side plates to form a scraping opening 4 with a slide 5.
6は前記掻出し口4の横巾と略同じ巾を有する
ステレンス等の金属製掻寄せ板で、該掻寄せ板6
はそれが掻出し口4に向つて前進するとき前面で
溶融半田金属の酸化皮膜を掻き寄せて槽1外に排
出するように往復動自在に構成する。即ち、半田
槽1の側板7外側に沿つて巻掛けられ、下辺が前
記掻出し口4方向に前進するエンドレスチエン等
の適宣駆動手段8に支持棒9を略水平状に取付
け、該支持棒9をその軸線が半田槽1上部におい
て当該支持棒の進行方向と直角になるように配設
し、該支持棒9に前記掻寄せ板6をその左右上端
部で回動自在に枢着し、半田槽1内において前記
掻出し口4から最も離れた位置で掻寄せ板6が下
降してその下端が溶融半田金属2上面に適宣深さ
だけ浸漬した状態で掻出し口4に向つて前進し、
前記掻出し口4を乗り越えた外側位置で掻寄せ板
6が上昇し、その状態で前記掻出し口4から最も
離れた位置まで戻つて以後前記動作をくり返すよ
うに構成する。 Reference numeral 6 denotes a metal scraping plate made of stainless steel or the like having a width that is approximately the same as the width of the scraping opening 4;
is configured to be able to freely reciprocate so as to scrape up the oxide film of the molten solder metal with its front surface and discharge it to the outside of the tank 1 when it advances toward the scraping port 4. That is, a support rod 9 is attached substantially horizontally to a suitable drive means 8 such as an endless chain that is wound around the outside of the side plate 7 of the solder tank 1 and whose lower side advances in the direction of the scraping port 4, and 9 is disposed above the solder bath 1 so that its axis is perpendicular to the direction of movement of the support rod, and the scraping plate 6 is rotatably pivoted to the support rod 9 at its left and right upper ends; In the solder bath 1, the scraping plate 6 is lowered at a position farthest from the scraping port 4, and moves forward toward the scraping port 4 with its lower end immersed in the upper surface of the molten solder metal 2 to a suitable depth. death,
The scraping plate 6 is raised at an outer position beyond the scraping port 4, returns to the position farthest from the scraping port 4 in that state, and repeats the above operation thereafter.
そして、この掻寄せ板6の前記駆動手段8に近
い根元部又はその反対側の先端部等適宣箇所に
は、その下端部近傍に、当該掻寄せ板6の前面1
4より適宣寸法だけ前方に突出するように形成し
た接当体10をボルト11等にて着脱自在に設
け、掻寄せ板6の前面が掻出し口4の上端縁12
に接近するとき前記接当体10の前端面が前記上
端縁12に接当している間は掻寄せ板6の前面と
掻出し口4の上端縁12との間に前記接当体10
の突出寸法に相当する隙間が掻寄せ板10の長さ
に略等しい長さにわたつて形成された状態を保持
し、掻寄せ板6の下端が当該掻寄せ板6の進行方
向と反対の後方上向きに逃げ回動できるように構
成する。 Then, at an appropriate location such as the root portion of the scraping plate 6 near the driving means 8 or the tip on the opposite side thereof, a front surface 1 of the scraping plate 6 is placed near the lower end thereof.
4, a contact body 10 formed to protrude forward by an appropriate dimension is detachably provided with bolts 11, etc., and the front surface of the scraping plate 6 is connected to the upper edge 12 of the scraping port 4.
While the front end surface of the abutment body 10 is in contact with the upper edge 12 when approaching the abutment body 10, the abutment body 10 is placed between the front surface of the scraping plate 6 and the upper edge 12 of the scraping port 4.
A gap corresponding to the protruding dimension of is maintained over a length approximately equal to the length of the scraping plate 10, and the lower end of the scraping plate 6 is located at the rear opposite to the direction of movement of the scraping plate 6. It is configured so that it can escape and rotate upward.
なお、13は半田槽1の掻出し口4におけるす
べり台5下部に配設される滓溜め箱である。 Note that 13 is a slag storage box disposed below the slide 5 at the scraping port 4 of the solder tank 1.
この構成により、掻出し口4から最も離れた位
置において半田槽1内に掻寄せ板6を下降してそ
の下端を溶融半田金属2上面に適宣寸法浸漬した
状態で掻出し口4方向(第1図矢印方向)へ前進
させると、掻寄せ板6の下端に浮力を与え、自由
端である下端が掻寄せ板6の前進方向と反対の後
方に遅れるように傾いた状態で前進する(第3図
実線参照)。これにつれて該掻寄せ板6の前面1
4にて酸化皮膜15を掻寄せ捕捉する。このと
き、掻寄せ板6前面14では溶融半田金属の上面
がやや盛り上つた状態となる。 With this configuration, the scraping plate 6 is lowered into the solder bath 1 at the farthest position from the scraping port 4, and the lower end thereof is immersed in the upper surface of the molten solder metal 2 to an appropriate length in the direction of the scraping port 4 (in the direction of the scraping port 4). When the scraping board 6 is moved forward in the direction of the arrow in Figure 1), a buoyant force is applied to the lower end of the scraping board 6, and the lower end, which is the free end, moves forward in an inclined state lagging behind in the direction opposite to the forward direction of the scraping board 6. (See solid line in Figure 3). Along with this, the front surface 1 of the scraping plate 6
In step 4, the oxide film 15 is scraped and captured. At this time, the upper surface of the molten solder metal on the front surface 14 of the scraping plate 6 is in a slightly raised state.
次いで掻出し口4における側板3上端縁12に
掻寄せ板6が近づくと、前面接当体10の前端面
が上端縁12に接当し、従つて、その接当箇所以
外の箇所では、掻寄せ板6の前面と前記上端縁1
2との間には接当体10の突出量に略相当する寸
法の隙間ができる。その隙間ができた状態のま
ま、掻寄せ板6の上部が掻出し口4から高さ位置
一定のまま外側に出るとき、掻寄せ板6の下端が
後方上向き回動して、該下端が溶融半田金属2の
上面に略接する程度まで逃げ回動する(第3図二
点鎖線参照)。 Next, when the scraping plate 6 approaches the upper edge 12 of the side plate 3 at the scraping opening 4, the front end surface of the front surface contacting member 10 comes into contact with the upper edge 12, and therefore, the scraping is performed at a location other than the contact point. The front surface of the panel 6 and the upper edge 1
2, a gap having a size approximately corresponding to the amount of protrusion of the abutting body 10 is created. When the upper part of the scraping plate 6 comes out from the scraping port 4 at a constant height while the gap remains, the lower end of the scraping plate 6 rotates backward and upward, and the lower end melts. The solder metal 2 is rotated until it almost contacts the upper surface of the solder metal 2 (see the two-dot chain line in FIG. 3).
これにより前進する掻寄せ板6の前面にて押さ
れて盛り上つた溶融半田金属2の上面は、接当体
10によつて形成された掻寄せ板6前面と掻出し
口弐上端縁12との隙間から下に潜り抜けて掻寄
せ板6の後面側に移動し、掻出し口4のすべり台
5上には酸化皮膜15のみが掻き寄せられること
になる。 As a result, the upper surface of the molten solder metal 2 pushed and raised by the front surface of the advancing scraping plate 6 is connected to the front surface of the scraping plate 6 formed by the abutting body 10 and the upper edge 12 of the scraping opening. The oxide film 15 sneaks downward through the gap and moves to the rear side of the scraping plate 6, and only the oxide film 15 is scraped onto the slide 5 of the scraping port 4.
なお、前記実施例における掻寄せ板6の前面は
下向き後方に傾斜するように形成し接当体10の
前端面は略垂直平面にして掻寄せ板6の下端に行
くに従つてその前面と接当体10前端面との距離
が大きくなるようにしているが、これに代えて、
掻寄せ板6を垂直平板板状にし、接当体10の前
端面形状を側面半円形状等前向き凸湾曲状に形成
するようにしても、接当体10の前端面が掻出し
口の上端縁12に接当した状態では、接当体10
箇所以外の箇所で当該上端縁12と前記掻寄せ板
6の前面との間に適宣寸法の隙間が形成さ、その
隙間が存在する状態に保持されたまま、掻寄せ板
6の下端を後方上向きに逃げ回動させることがで
きる。 In the embodiment described above, the front surface of the scraping board 6 is formed so as to be inclined downwardly and rearward, and the front end surface of the abutting body 10 is a substantially vertical plane, and the front surface of the scraping board 6 comes into contact with the lower end of the scraping board 6. Although the distance from the front end surface of the object 10 is made to be large, instead of this,
Even if the scraping plate 6 is made into a vertical flat plate shape and the front end surface of the abutment body 10 is formed into a forward convex curved shape such as a side semicircular shape, the front end surface of the abutment body 10 is the upper end of the scraping port. When in contact with the edge 12, the contact body 10
A gap of an appropriate size is formed between the upper edge 12 and the front surface of the scraping plate 6 at a location other than the above-mentioned portion, and while the gap is maintained, the lower end of the scraping plate 6 is moved backward. You can escape and rotate upwards.
以上要するに本考案は半田金属を溶融状態で貯
蔵する上面開放の半田槽の上部に、下端を溶融金
属上面に浸漬してその上面の酸化皮膜を掻寄せる
掻寄せ板を、前記半田槽一側に設けた掻出し口に
向つて前進するように設け、前記掻寄せ板をその
下端が前記進行方向に対し反対向きの後方上向き
回動自在となるように構成し、前記掻寄せ板の適
宣箇所には接当体を設け、掻寄せ板が半田槽の掻
出し口上端縁に近付いてこの部分と前記接当体と
が接当した状態において、当該掻出し口上端縁と
掻寄せ板の前面との間に隙間が生ずるようにし、
この隙間から溶融状の半田金属を下方に潜り抜け
させる一方、酸化被膜のみを半田槽外に掻き出し
できるように構成したので、掻寄せ板が掻寄出し
口に近付いた状態では、接当体が掻出し口上端縁
と接当する一方、接当体以外の箇所における掻寄
せ板の前面は掻寄出し口の上端縁に接当せず、そ
の隙間から溶融状態の半田金属が下に潜り抜け落
ちることができ、この接当体がない場合のように
掻寄せ板前面全体が上端縁に当つてその間で挾ま
れ盛り上つた半田金属を掻出し口から外側に押し
出すということがなく、酸化皮膜だけを掻出し口
から外へ乗り越えて放出でき、半田金属を無駄に
しない効果を有し、そのための構造も極めて簡単
である。 In summary, the present invention provides a scraping plate on one side of the solder tank, which has its lower end immersed in the upper surface of the molten metal to scrape up the oxide film on the upper surface of the solder tank with its top open, in which the solder metal is stored in a molten state. The scraping plate is provided so as to move forward toward the provided scraping opening, and the scraping plate is configured such that its lower end is freely rotatable backward and upward in the opposite direction to the traveling direction, and the scraping plate is configured to move forward toward the provided scraping opening. is provided with an abutting body, and when the scraping plate approaches the upper edge of the scraping port of the solder tank and this part is in contact with the abutting body, the upper edge of the scraping opening and the front surface of the scraping plate so that there is a gap between
The structure allows the molten solder metal to sneak downward through this gap, while scraping only the oxide film out of the solder tank, so when the scraping plate approaches the scraping opening, the contact body While it comes into contact with the top edge of the scraping port, the front surface of the scraping plate other than the contact body does not come into contact with the top edge of the scraping port, and the molten solder metal sinks down and falls through the gap. This eliminates the need for the entire front surface of the scraping plate to hit the upper edge and push out the raised solder metal from the scraping opening, instead of forcing the raised solder metal outward from the scraping opening, as would be the case without this contact member. It has the effect of not wasting solder metal, and the structure for this purpose is extremely simple.
図面は本考案の実施例を示し、第1図は本装置
の概略側断面図、第2図は第1図の−線断面
図、第3図は作用説明図である。
1……半田槽、2……溶融半田金属、4……掻
出し口、5……すべり台、6……掻寄せ板、8…
…駆動手段、9……支持棒、10……接当体。
The drawings show an embodiment of the present invention, and FIG. 1 is a schematic side sectional view of the device, FIG. 2 is a sectional view taken along the line -- in FIG. 1, and FIG. 3 is an explanatory diagram of the operation. 1... Solder tank, 2... Molten solder metal, 4... Scraping opening, 5... Slide, 6... Scraping plate, 8...
... Drive means, 9 ... Support rod, 10 ... Contact body.
Claims (1)
槽の上部に、下端を溶融金属上面に浸漬してその
上面の酸化被膜を掻寄せ板を、前記半田槽の一側
に設けた掻出し口に向かつて前進するように設
け、前記掻寄せ板をその下端が前記前進方向に対
し反対向きの後方上向き回動自在となるように構
成し、前記掻寄せ板の適宣箇所には接当体を設
け、掻寄せ板が半田槽の掻出し口上端縁に近付い
てこの部分と前記接当体とが接当した状態におい
て、当該掻出し口上端縁と掻寄せ板の前面との間
に隙間が生ずるようにし、この隙間から溶融状の
半田金属を下方に潜り抜けさせる一方、酸化被膜
のみを半田槽外に掻き出しできるように構成して
成る溶融半田槽の酸化被膜除去装置。 At the top of a solder tank with an open top that stores solder metal in a molten state, a scraping plate is installed with its lower end immersed in the top surface of the molten metal to scrape off the oxide film on the top surface, and is inserted into a scraping port provided on one side of the solder tank. The scraping plate is configured such that its lower end can be freely rotated backwards and upwards in the opposite direction to the advancing direction, and abutting bodies are provided at appropriate locations on the scraping plate. When the scraping plate approaches the upper edge of the scraping port of the solder tank and this portion is in contact with the contact body, a gap is created between the upper edge of the scraping port and the front surface of the scraping plate. An oxide film removal device for a molten solder tank, which is configured to allow molten solder metal to pass downward through the gap, while scraping only the oxide film out of the solder tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11217283U JPS6020357U (en) | 1983-07-18 | 1983-07-18 | Oxide film removal equipment for molten solder tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11217283U JPS6020357U (en) | 1983-07-18 | 1983-07-18 | Oxide film removal equipment for molten solder tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6020357U JPS6020357U (en) | 1985-02-12 |
| JPS6121176Y2 true JPS6121176Y2 (en) | 1986-06-25 |
Family
ID=30260145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11217283U Granted JPS6020357U (en) | 1983-07-18 | 1983-07-18 | Oxide film removal equipment for molten solder tank |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6020357U (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008272770A (en) * | 2007-04-26 | 2008-11-13 | Kojima Press Co Ltd | Stationary solder bath device |
| JP5376909B2 (en) * | 2007-11-16 | 2013-12-25 | 満男 海老澤 | Soldering device |
-
1983
- 1983-07-18 JP JP11217283U patent/JPS6020357U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6020357U (en) | 1985-02-12 |
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