JPS622975B2 - - Google Patents

Info

Publication number
JPS622975B2
JPS622975B2 JP57093749A JP9374982A JPS622975B2 JP S622975 B2 JPS622975 B2 JP S622975B2 JP 57093749 A JP57093749 A JP 57093749A JP 9374982 A JP9374982 A JP 9374982A JP S622975 B2 JPS622975 B2 JP S622975B2
Authority
JP
Japan
Prior art keywords
water
polyolefin
pipe
adhesive
joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57093749A
Other languages
English (en)
Other versions
JPS58209525A (ja
Inventor
Chiaki Momose
Kyoshi Nakakawara
Kazunori Terasaki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Cable Industries Ltd
Original Assignee
Mitsubishi Cable Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Cable Industries Ltd filed Critical Mitsubishi Cable Industries Ltd
Priority to JP57093749A priority Critical patent/JPS58209525A/ja
Priority to NO824291A priority patent/NO824291L/no
Priority to AT82111901T priority patent/ATE15494T1/de
Priority to FI824417A priority patent/FI73718C/fi
Priority to DE8282111901T priority patent/DE3266251D1/de
Priority to NZ202887A priority patent/NZ202887A/en
Priority to CA000418389A priority patent/CA1215528A/en
Priority to EP82111901A priority patent/EP0083780B1/en
Priority to KR8205803A priority patent/KR890002644B1/ko
Priority to DK576382A priority patent/DK576382A/da
Priority to TR21644A priority patent/TR21644A/xx
Publication of JPS58209525A publication Critical patent/JPS58209525A/ja
Priority to US06/781,318 priority patent/US4726869A/en
Publication of JPS622975B2 publication Critical patent/JPS622975B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/12Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/483Reactive adhesives, e.g. chemically curing adhesives
    • B29C65/484Moisture curing adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024Thermal pre-treatments
    • B29C66/0242Heating, or preheating, e.g. drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5344Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially annular, i.e. of finite length, e.g. joining flanges to tube ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7375General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
    • B29C66/73755General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being fully cured, i.e. fully cross-linked, fully vulcanized
    • B29C66/73756General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being fully cured, i.e. fully cross-linked, fully vulcanized the to-be-joined areas of both parts to be joined being fully cured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91411Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/919Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
    • B29C66/9192Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams
    • B29C66/91921Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
    • B29C66/91931Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
    • B29C66/91933Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges in explicit relation to another variable, e.g. temperature diagrams in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined higher than said fusion temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/041Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Thermal Sciences (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • Plasma & Fusion (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 本発明は、ポリオレフインパイプと合成樹脂製
継手との水架橋型ポリエチレン系接着剤を用いる
接合をきわめて安定に行なうことができるよう
に、接合前にパイプおよび継手を加熱処理するこ
とを特徴とする接合法に関する。
ポリエチレン系接着剤を用いるポリオレフイン
パイプと合成樹脂製継手との接合においては、パ
イプおよび継手の接合部表面の一方または両方に
溶融したポリエチレン系接着剤が存在する状態に
もたらし、パイプを継手に挿入する方法がとられ
ているが、野外などの現場での作業が多いことか
ら手早く能率よく作業をしなければならず、した
がつて従来、挿入直前における接着剤および前記
パイプと継手の接合部表面の温度は、接着剤の融
点よりわずかに高い程度の温度にもたらされるに
すぎない。
しかしながら、この方法では接合前の接着剤と
ポリオレフインパイプおよび合成樹脂製継手との
接着状態がわるく、このため接着強度の安定性が
充分でない。
本発明者らは種々研究を重ねた結果、接合前に
ポリオレフインパイプおよび合成樹脂製継手の被
着界面をある温度以上に加熱するかしないかによ
り、接合の安定性および接合強度に大きな影響を
及ぼすことが見出され、それに基づき本発明を完
成した。
すなわち本発明の接合法は、ポリオレフインパ
イプと合成樹脂製継手との被着界面を接合前に少
なくとも(t1+70)℃(t1は接着剤の主成分であ
る水架橋型ポリエチレンの融点)の温度に加熱保
持することを特徴とするものである。
本発明における加熱処理は、パイプと継手との
接合前であれば接着剤の塗布の前後を問わない。
すなわち、接合前に少なくとも接着剤と被着材と
の界面および接着剤が前記の温度に達していれば
よい。
加熱温度は使用する水架橋型ポリエチレン系接
着剤の主成分である水架橋型ポリエチレンの融点
(t1)プラス70℃以上である。好ましい加熱温度
は、該融点(t1)より70〜130℃高い温度である。
加熱温度が(t1+70)℃未満のときは所望の接合
の安定性や強度がえられず、好ましくない。接合
前における前記温度での加熱保持時間は数秒ない
し数十秒で充分であるが、それ以上時間をかけて
もよい。
なお、本明細書におけるポリエチレン系接着剤
の主成分である水架橋型ポリエチレンの融点
(t1)は、「高分子分析ハンドブツク」神原編(昭
和40年)、朝倉書店の3.15.1節に記載されている
方法に準じて示差熱分析を行ない、えられた融解
ピークの温度のことをいう。
被着材の加熱はいかなる手段によつて行なつて
もよいが、野外でパイプを接合するばあい、熱
板、バーナ、トーチランプなどの加熱手段により
行なえばよい。
本発明の方法により接合されうるポリオレフイ
ンパイプの材質としては、架橋済の、あるいは架
橋しない、もしくは経時架橋型のポリオレフイン
樹脂があげられ、それらのいずれも使用でき、ポ
リオレフイン樹脂としてはたとえばポリエチレ
ン、ポリプロピレン、エチレン−プロピレン共重
合体、エチレン−酢酸ビニル共重合体、エチレン
−アクリレート共重合体、ポリブテン−1などが
あげられる。それらのうち架橋ポリオレフイン樹
脂と経時架橋型ポリオレフイン樹脂が好ましく、
とくに水で架橋する水架橋性の経時架橋型のポリ
オレフイン樹脂が好ましい。水架橋型のポリオレ
フイン樹脂としては、前記ポリオレフインをビニ
ルトリメトキシシランなどの有機シラン化合物お
よびジクミルパーオキサイドなどの有機過酸化物
を用いてシランをグラフトしたものがあげられ
る。有機シラン化合物や有機過酸化物、えられる
シラングラフトポリオレフインとしては、たとえ
ば特開昭50−126789号公報、特公昭50−35940号
公報に記載されているものがあげられる。さらに
前記有機シラン化合物とα−オレフインとを共重
合し、主鎖にシラン基を導入したポリオレフイン
も用いることができ、かかる共重合体の例として
は特開昭56−88446号公報に記載されているもの
があげられる 合成樹脂製継手の材質としてはポリオレフイン
パイプに用いるものと同じものが好ましいが、そ
れらに限られるものではなく、ポリ塩化ビニルや
ポリエステルなどの他の合成樹脂やゴムなどを用
いてもよい。
本発明の方法で用いる水架橋型ポリエチレン系
接着剤としては、主成分として前記水架橋型のポ
リエチレンをそのままあるいは他の成分と混合し
て、固形状や粉末状、フイルム状または溶液状、
ペースト状、乳化状、懸濁状にしたものが用いら
れる。予備加熱後の作業の容易さおよび作業能率
がよく、均一に塗布することができる点からみ
て、水によつて緩慢に架橋が進行する水架橋型ポ
リエチレンのペースト状のものが好ましい。
本発明の方法によるときにはポリオレフインパ
イプと合成樹脂継手との接合強度が向上し、かつ
作業の安定性が向上する。このことは、本発明に
おける加熱処理を施したものでは、ポリエチレン
系接着剤と被着剤とがその界面においてよくなじ
むからであると考えられる。
つぎに実施例をあげて本発明の接合法を説明す
る。
実施例 1 ポリオレフインパイプとして密度0.95g/cm3
融点128℃の水架橋型ポリエチレンからなる外径
60mm、肉厚4.5mmのパイプを用い、合成樹脂製継
手として融点130℃、密度0.95g/cm3の水架橋型
ポリエチレンからなる内径60mm、肉厚5mmの継手
を用いた。
水架橋型ポリエチレン系接着剤としては、密度
0.92g/cm3、メルトインデツクス2.5g/10分お
よび融点120℃のリニアポリエチレン100部(重量
部、以下同様)とビニルトリメトキシシラン2.0
部とジクミルパーオキサイド0.1部とを混合、混
練し、グラフト重合を行なつてえられたシラング
ラフトポリエチレン(融点120℃)を5倍容のキ
シレンに溶解してえられた水架橋型ポリエチレン
系接着剤を用いた。
加熱処理および接合は接合部分をウエスで清拭
したのち、パイプおよび継手をそれぞれ加熱する
ための雌型部および雄型部を有する熱板を250℃
に加熱し、この熱板にパイプおよび継手を挿入
し、2〜3秒間保持したのち引き抜き、直ちにあ
らかじめ約135℃に加熱流動化してある前記水架
橋型ポリエチレン系接着剤を接合部に塗布し、つ
いでパイプと継手を接合した。接着剤中のキシレ
ンは前記塗布直後にその大部分が揮散し、また接
合直前における水架橋型ポリエチレン系接着剤は
180℃に達していた。
えられた接合物について、80℃、8気圧の温水
をパイプ内に満して170時間保持し、接合部から
の水漏れの有無を調べたところ、何らの異常もな
く、また割れなどの他の欠陥も生じていなかつ
た。
さらに9本の同様のパイプ、継手および接着剤
を用いて同様の接合を行ない、前記と同様の水漏
試験を行なつたところ、すべての接合物について
異常がなく、接合は100%成功していた。
比較例 1 熱板の温度を150℃にしたほかは実施例1と同
様にして10本のパイプを継手と接合し、それぞれ
につき実施例1と同様の水漏試験を行なつたとこ
ろ、6本について1時間30分後に接合部から漏れ
が生じ、成功率は40%であつた。
実施例 2 実施例1のパイプおよび継手を清拭したのち実
施例1と同じ水架橋型ポリエチレン系接着剤を接
合部に常温で塗布し、それらを240℃に加熱した
熱板に2〜3秒間挿入したのち引き抜き、直ちに
接合した。同様にして接合物を10本作製した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、すべてのものにつ
いて異常は生じず、成功率は100%であつた。
実施例 3 ポリオレフインパイプとして架橋ポリプロピレ
ンからなる外径60mm、肉厚4.5mmのパイプを用い
たほかは実施例1と同様にパイプと継手を接合し
て10本の接合物を作製した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、すべてのものにつ
いて異常は生じず、成功率は100%であつた。
実施例 4 水架橋型ポリエチレン系接着剤として実施例1
で用いたシラングラフトポリエチレン(融点120
℃)を8倍容のデカリンに溶解した接着剤を用
い、熱板の温度を260℃としたほかは実施例1と
同様にパイプと継手を接合して10本の接合物を作
製した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、すべてのものにつ
いて異常は生じず、成功率は100%であつた。
比較例 2 熱板の温度を150℃にしたほかは実施例4と同
様にパイプと継手を接合して10本の接合物を作製
した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、8本が25分後に接
合部で漏れが生じた。成功率は20%であつた。
実施例 5 常温で水架橋型ポリエチレン系接着剤を塗布
し、ついで240℃の熱板で加熱処理し、再度接着
剤を塗布したほかは実施例1と同様にして10本の
接合物を作製した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、すべてのものにつ
いて異常は生じず、成功率は100%であつた。
実施例 6 合成樹脂製継手としてポリプロピレン製の継手
を用いたほかは実施例1と同様にパイプと継手を
接合して10本の接合物を作製した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、すべてのものに異
常は生じず、成功率は100%であつた。
実施例 7 合成樹脂製継手としてポリブテン−1製の継手
を用いたほかは実施例1と同様にパイプと継手を
接合して10本の接合物を作製した。
えられた10本の接合物について実施例1と同様
の水漏試験を行なつたところ、すべてのものに異
常は生じず、成功率は100%であつた。

Claims (1)

  1. 【特許請求の範囲】 1 ポリオレフインパイプと合成樹脂製継手とを
    水架橋型ポリエチレンを主成分とするポリエチレ
    ン系接着剤を用いて接合するにあたり、ポリオレ
    フインパイプおよび合成樹脂製継手の被着界面を
    接合前に少なくとも(t1+70)℃(ただし、t1
    該接着剤の主成分である水架橋型ポリエチレンの
    融点である)の温度に加熱保持することを特徴と
    するポリオレフインパイプの接合法。 2 ポリオレフインパイプが水架橋型ポリエレフ
    インパイプであり、かつ合成樹脂製継手が水架橋
    型ポリオレフイン製の継手である特許請求の範囲
    第1項記載の接合法。
JP57093749A 1981-12-29 1982-05-31 ポリオレフインパイプの接合法 Granted JPS58209525A (ja)

Priority Applications (12)

Application Number Priority Date Filing Date Title
JP57093749A JPS58209525A (ja) 1982-05-31 1982-05-31 ポリオレフインパイプの接合法
NO824291A NO824291L (no) 1981-12-29 1982-12-20 Adhesiv og fremgangsmaate for sammenfoeyning av polyolefin-gjenstander ved anvendelse derav
EP82111901A EP0083780B1 (en) 1981-12-29 1982-12-22 Adhesive and method of jointing articles of polyolefin using the same
FI824417A FI73718C (fi) 1981-12-29 1982-12-22 Foerfarande foer sammanfogning av polyolefinprodukter.
DE8282111901T DE3266251D1 (en) 1981-12-29 1982-12-22 Adhesive and method of jointing articles of polyolefin using the same
NZ202887A NZ202887A (en) 1981-12-29 1982-12-22 Polyolefin adhesive
CA000418389A CA1215528A (en) 1981-12-29 1982-12-22 Adhesive and method of jointing articles of polyolefin using the same
AT82111901T ATE15494T1 (de) 1981-12-29 1982-12-22 Klebemittel und verfahren zum kleben von gegenstaenden aus polyolefin.
KR8205803A KR890002644B1 (ko) 1981-12-29 1982-12-24 폴리올레핀 물체의 접합방법
DK576382A DK576382A (da) 1981-12-29 1982-12-28 Adhaesiv og fremgangsmaade til sammenfoejning af polyolefingenstande under anvendelse af dette adhaesiv
TR21644A TR21644A (tr) 1981-12-29 1982-12-29 Poliolefinden mamul cisimleri birlestiren yapistirici madde ve soez konusu cisimleri boeyle yapistirici maddeyi kullanarak birlestirme metodu
US06/781,318 US4726869A (en) 1981-12-29 1985-09-30 Adhesive and method of jointing articles of polyolefin using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57093749A JPS58209525A (ja) 1982-05-31 1982-05-31 ポリオレフインパイプの接合法

Publications (2)

Publication Number Publication Date
JPS58209525A JPS58209525A (ja) 1983-12-06
JPS622975B2 true JPS622975B2 (ja) 1987-01-22

Family

ID=14091067

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57093749A Granted JPS58209525A (ja) 1981-12-29 1982-05-31 ポリオレフインパイプの接合法

Country Status (1)

Country Link
JP (1) JPS58209525A (ja)

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5276379A (en) * 1975-12-22 1977-06-27 Dainippon Ink & Chemicals Method of welding of formed product of thermoplastic resin with molten filamemt and tool for welding of filament
JPS52130872A (en) * 1976-04-27 1977-11-02 Neopane Kk Method of jointing of poyethylene * polypropylene pipes

Also Published As

Publication number Publication date
JPS58209525A (ja) 1983-12-06

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