JPS627486Y2 - - Google Patents
Info
- Publication number
- JPS627486Y2 JPS627486Y2 JP3164681U JP3164681U JPS627486Y2 JP S627486 Y2 JPS627486 Y2 JP S627486Y2 JP 3164681 U JP3164681 U JP 3164681U JP 3164681 U JP3164681 U JP 3164681U JP S627486 Y2 JPS627486 Y2 JP S627486Y2
- Authority
- JP
- Japan
- Prior art keywords
- core material
- mold
- vacuum
- skin
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011162 core material Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 8
- 238000007666 vacuum forming Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【考案の詳細な説明】
本考案は真空成形、圧空成形等の成形法により
芯材に表皮材を張り込むときの芯材端末への表皮
巻込み機構を有する成形型に関するものである。[Detailed Description of the Invention] The present invention relates to a mold having a mechanism for wrapping the skin into the end of the core material when the skin material is pasted onto the core material by a molding method such as vacuum forming or pressure forming.
ABS樹脂などの硬質樹脂芯材表面にポリウレ
タンやポリ塩化ビニルレザー等の表皮材を接着剤
や止め具を用いて成形と同時に又は別に張込み成
形することは従来より行われているが、表皮材を
単に芯材表面に張込んだだけでは芯材の外周や開
口部等の端末部より表皮が剥れることがあるた
め、芯材の端末で表皮を芯材裏面にまで張込む巻
込み処理が行われている。 It has been conventional practice to apply a skin material such as polyurethane or polyvinyl chloride leather to the surface of a hard resin core material such as ABS resin using adhesives or fasteners at the same time as the molding or separately. If the skin is simply pasted onto the surface of the core material, the skin may peel off from the outer periphery of the core material or from the terminal parts such as openings. It is being done.
従来この巻込み作業は、第1図に示すように芯
材1に表皮材2を貼着または積層したものを、別
工程で芯材1の端末裏面に表皮材2の端部を固定
する方法か、または第2図に示すように芯材1に
表皮材2を真空または圧空成形法で成形すると同
時に巻込む方法で、例えば真空成形の場合芯材1
と真空成形型3との間から強く真空引きする方法
がとられている。しかしながら、前記第1図の方
法では作業工程が別に必要であることから作業能
率も悪いという欠点があり、また第2図の方法で
は表皮材2の巻込み代を充分にとつてないため、
表皮材2が巻込まれるとき破れるという問題が生
じていた。 Conventionally, this winding work involves attaching or laminating a skin material 2 to a core material 1 as shown in Fig. 1, and then fixing the ends of the skin material 2 to the back end of the core material 1 in a separate process. Alternatively, as shown in FIG. 2, the skin material 2 is molded onto the core material 1 by vacuum or pressure forming and is rolled up at the same time.For example, in the case of vacuum forming, the core material 1
A method is used in which a strong vacuum is drawn from between the mold and the vacuum mold 3. However, the method shown in FIG. 1 has the disadvantage of poor work efficiency because a separate work process is required, and the method shown in FIG.
A problem has arisen in that the skin material 2 is torn when rolled up.
本考案は、上記従来の問題を解決するためのも
ので、表皮の張込み成形と同時に芯材端末の巻込
み処理ができる真空成形型を提供するにある。 The present invention is intended to solve the above-mentioned conventional problems, and it is an object of the present invention to provide a vacuum forming mold that can carry out the winding process of the end of the core material at the same time as the skin is stretched.
すなわち本考案は、前進せしめた状態のとき型
面より突出して芯材の端末部に当接するスライド
ブロツクを真空成形型に設け、該ブロツクと芯材
と真空型とで囲まれる空間側より真空引きして、
芯材と真空型面を覆う表皮材を該ブロツクと芯材
と真空型に密着させたのち、該ブロツクを後退さ
せ得るようにしたことを特徴とする。 That is, the present invention provides a vacuum forming mold with a slide block that protrudes from the mold surface and comes into contact with the end of the core material when the mold is advanced, and the vacuum is drawn from the space side surrounded by the block, the core material, and the vacuum mold. do,
The present invention is characterized in that the block can be retreated after the skin material covering the core material and the vacuum mold surface is brought into close contact with the block, the core material, and the vacuum mold.
以下本考案の一実施例を第3図及び第4図に従
つて説明する。 An embodiment of the present invention will be described below with reference to FIGS. 3 and 4.
図において、1は芯材、2は表皮材、3は真空
成形型、4はスライドブロツク、5はスライドブ
ロツクを進退させるための油圧シリンダ、6はス
ライドブロツクに設けた真空引きするための吸引
孔を示す。 In the figure, 1 is a core material, 2 is a skin material, 3 is a vacuum forming mold, 4 is a slide block, 5 is a hydraulic cylinder for moving the slide block forward and backward, and 6 is a suction hole provided in the slide block for vacuuming. shows.
本考案は、第3図に示すように、まず真空成形
型3に芯材1を位置せしめ、次にスライドブロツ
ク4を前進させて芯材1を成形型3よりやや離れ
た状態となし、芯材1を含めて成形型3上を覆う
ように表皮材2を位置せしめたのち、芯材1と前
記ブロツク4と成形型3とで構成される空間A側
より真空引きすると表皮材2は吸引されて、第4
図に示すように芯材1表面と前記ブロツク4と成
形型3表面に密着された形となる。この場合、芯
材1の所定の場所に予じめ接着剤7を塗布してお
けば、芯材1の表面並びに端末裏面に表皮材が貼
着される。次に、スライドブロツク4を後退させ
ると、該ブロツク4に密着していた分だけ表皮材
2が更に巻込まれるため、充分な巻込み処理がで
きる。またスライドブロツク4が後退しているた
め型から製品を取りはずす時の障害にもならず表
皮巻込み部のはがれを防止することもできる。 In the present invention, as shown in FIG. 3, the core material 1 is first positioned in the vacuum mold 3, and then the slide block 4 is moved forward to place the core material 1 a little apart from the mold 3. After positioning the skin material 2 so as to cover the mold 3 including the material 1, the skin material 2 is suctioned when vacuum is applied from the side of the space A, which is made up of the core material 1, the blocks 4, and the mold 3. being the 4th
As shown in the figure, the surface of the core material 1, the block 4, and the surface of the mold 3 are in close contact with each other. In this case, by applying the adhesive 7 to a predetermined location of the core material 1 in advance, the skin material can be adhered to the front surface of the core material 1 and the back surface of the end. Next, when the slide block 4 is moved backward, the skin material 2 is further rolled up by the amount that was in close contact with the block 4, so that a sufficient rolling process can be performed. Further, since the slide block 4 is retracted, it does not become an obstacle when removing the product from the mold, and peeling of the skin-wrapped portion can also be prevented.
なお、上記例は真空成形を例として説明したが
圧空成形により行うこともできる。また、端末の
固定は、接着剤によらず本考案の場合でも適当な
止め具で行えることは勿論である。 Although the above example has been explained using vacuum forming as an example, pressure forming may also be used. Furthermore, it goes without saying that the terminal can be fixed using a suitable fastener in the case of the present invention, instead of using adhesive.
本考案では、前記した如く芯材の端末部に相当
する位置にスライド機構を有するブロツクを設け
ることにより、従来の如く表皮が破れることなく
張込み成形と同時に表皮の巻込み処理ができるた
め、極めて能率的である。 In the present invention, as mentioned above, by providing a block with a sliding mechanism at a position corresponding to the end of the core material, the skin can be rolled up at the same time as tension forming without tearing the skin as in the conventional method. Be efficient.
第1図及び第2図は従来の巻込み法を説明する
ための断面図、第3図及び第4図は本考案の一実
施例を示す断面図である。
1……芯材、2……表皮材、3……真空成形
型、4……スライドブロツク、5……油圧シリン
ダ。
FIGS. 1 and 2 are cross-sectional views for explaining the conventional winding method, and FIGS. 3 and 4 are cross-sectional views showing an embodiment of the present invention. 1...Core material, 2...Skin material, 3...Vacuum forming mold, 4...Slide block, 5...Hydraulic cylinder.
Claims (1)
部に当接するスライドブロツクを真空型に設け、
該ブロツクと芯材と真空型とで囲まれる空間側よ
り真空引きして、芯材と真空型とを覆う表皮材を
該ブロツクと芯材と真空型に密着させたのち、該
ブロツクを後退させ得るようにしたことを特徴と
する表皮巻き込み機構を有する真空成形型。 The vacuum mold is equipped with a slide block that protrudes from the mold surface and comes into contact with the end of the core material when it is moved forward.
A vacuum is drawn from the side of the space surrounded by the block, the core material, and the vacuum mold, and the skin material covering the core material and the vacuum mold is brought into close contact with the block, the core material, and the vacuum mold, and then the block is retreated. A vacuum molding mold having a skin-wrapping mechanism characterized by the following features:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3164681U JPS627486Y2 (en) | 1981-03-07 | 1981-03-07 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3164681U JPS627486Y2 (en) | 1981-03-07 | 1981-03-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57144534U JPS57144534U (en) | 1982-09-10 |
| JPS627486Y2 true JPS627486Y2 (en) | 1987-02-20 |
Family
ID=29829065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3164681U Expired JPS627486Y2 (en) | 1981-03-07 | 1981-03-07 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS627486Y2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2574374B2 (en) * | 1988-03-26 | 1997-01-22 | 高島屋日発工業株式会社 | Manufacturing method for automotive interior materials |
-
1981
- 1981-03-07 JP JP3164681U patent/JPS627486Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57144534U (en) | 1982-09-10 |
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