JPS637236A - Automatic part assembly device - Google Patents
Automatic part assembly deviceInfo
- Publication number
- JPS637236A JPS637236A JP61147313A JP14731386A JPS637236A JP S637236 A JPS637236 A JP S637236A JP 61147313 A JP61147313 A JP 61147313A JP 14731386 A JP14731386 A JP 14731386A JP S637236 A JPS637236 A JP S637236A
- Authority
- JP
- Japan
- Prior art keywords
- automatic
- parts
- pallet
- assembly
- product assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Automatic Assembly (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、自動製品組立を行なう組立方法に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to an assembly method for automatically assembling a product.
従来の技術
従来のこの種の自動組立装置は、第２図の様な長尺コン
ベアを用いた自動組立システムにて行なっていた。上述
した従来の自動製品組立システムの一例を第を図を参照
しながら説明する。BACKGROUND OF THE INVENTION Conventionally, this type of automatic assembly apparatus is an automatic assembly system using a long conveyor as shown in FIG. An example of the above-mentioned conventional automatic product assembly system will be explained with reference to FIG.
長尺コンベア１に順にパレット４が工程に従って搬送さ
れていく。次に部品供給装置２，３にて部品供給されな
がら次工程にある自動組立ロボット装置６によりパレッ
ト上に、１個の製品を組立上げていっていた。さらには
、搬出取出装置８にて製品を取り出して空状態となった
パレット４をリフター装置６にて下に降下させて、長尺
コンベア１の一番始めのポジションまで返送し、リフタ
装置７にて上昇させて、再度製品組立を行なう循環方法
を行なっていた。Pallets 4 are sequentially conveyed on the long conveyor 1 according to the process. Next, while parts are supplied by parts supply devices 2 and 3, one product is assembled onto a pallet by an automatic assembly robot device 6 in the next process. Furthermore, the pallet 4, which has been empty after the products are taken out by the unloading device 8, is lowered by the lifter device 6, returned to the first position of the long conveyor 1, and transferred to the lifter device 7. A circulation method was used in which the product was raised, and then the product was reassembled.
すなわち、自動製品組立システムにおいて、組立工程数
に相当する組立及び部品供給ステーションを必要とする
為に、それらのステーションを配列させた長尺コンベア
ライン又は、単位コンベアを数多く連結して長尺コンベ
アとして設置したものを用いたシして自動製品組立を行
なっていた。In other words, in an automatic product assembly system, as many assembly and parts supply stations as the number of assembly processes are required, a long conveyor line in which these stations are arranged or a long conveyor line in which many unit conveyors are connected is used. Automatic product assembly was performed using the installed equipment.
発明が解決しようとする問題点
しかしながら、上記に述べた自動製品組立システムにお
いては、非常に長尺なコンベア、及び各組立工程数に相
当した工法ユニットや移載、供給ユニットを必要として
いる為に、その設備に応じたスペースが必要となり、さ
らには、組立ラインとして、工程順に設けている上記工
法ユニットや移載、供給ユニットを繰り返し重複使用さ
せることは不可能な事であった。Problems to be Solved by the Invention However, the above-mentioned automatic product assembly system requires a very long conveyor, as well as construction method units, transfer, and supply units corresponding to the number of assembly processes. , a space corresponding to the equipment is required, and furthermore, it is impossible to repeatedly use the above-mentioned construction method units, transfer, and supply units that are set up in the order of processes as an assembly line.
又、従来の自動製品組立システムにおいては、製品組立
の生産性向上の為、組立効率を重視して長尺コンベアに
可能な限シ搭載しうる量のパレットを必要とする為に、
自動製品組立に必要とするパレットの数はコンベアの長
さに比例して多大な数となるという様な具合に費用の面
においてもあるいはスペース上からも数々の問題点を有
していた。In addition, in conventional automatic product assembly systems, in order to improve product assembly productivity, emphasis is placed on assembly efficiency, and as many pallets as possible are required to be loaded onto a long conveyor.
The number of pallets required for automatic product assembly increases in proportion to the length of the conveyor, which poses a number of problems in terms of cost and space.
本発明は、上記問題点に鑑み、複数の組立工程を制約さ
れた小スペースで円滑にかつ最小設備で自動製品組立を
行なうことを可能にしうる自動製品組立方法である。In view of the above-mentioned problems, the present invention is an automatic product assembly method that allows automatic product assembly to be performed smoothly in a small space with a limited number of assembly steps and with minimal equipment.
問題点を解決するだめの手段
上記問題点を解決する為の本発明の技術的な手段は、無
人搬送車にパレットを搭載し、この無人搬送車を各部品
組立、及び部品供給ステーションを循環させるよう設け
、パレット上に、同一に搭載された部品の組立を直接行
なうよう構成されたものである。Means for Solving the Problems The technical means of the present invention for solving the above problems is to mount a pallet on an automatic guided vehicle and circulate this automatic guided vehicle through parts assembly and parts supply stations. The pallet is provided so that parts mounted on the same pallet can be directly assembled.
作 用
この自動製品組立システムの技術的手段による作用は以
下の通りである。Function The function of the technical means of this automatic product assembly system is as follows.
すなわち、パレット上に自動組立をしようとする製品の
１部の°部品を搭載し、かつ無人搬送車が、各組立ステ
ーションを重複循環する事により、限られた小スペース
内にて組立を行ない、さらにパレット上にて、組立に必
要な部品供給を受けながら、無人搬送車上でダイレクト
に組立を行なう事ができる。In other words, a part of the product to be automatically assembled is mounted on a pallet, and the automated guided vehicle circulates repeatedly through each assembly station, thereby assembling the product in a small, limited space. Furthermore, it is possible to assemble directly on the automated guided vehicle while receiving the parts necessary for assembly on the pallet.
実施例
以下、本発明の一実施例について、第１図により説明す
る。EXAMPLE Hereinafter, an example of the present invention will be explained with reference to FIG.
搬送車で、図中記入の矢印の様に自由自在なレイアウト
を走行する事が可能である。２は自動製品組立ロボット
、３は組立部品搭載パレット搬入コンベア、４は完成部
品搭載パレット搬出コンベア、６は自動組立製品、６は
自動組立製品用部品、７は自動組立部品搭載パレット、
８は自動部品供給用小型射出成形機、９は自動部品供給
用パーツフィーダ、１ｏは自動部品供給用装置である。The transport vehicle can travel in any layout as indicated by the arrows in the figure. 2 is an automatic product assembly robot, 3 is a conveyor for carrying in a pallet loaded with assembled parts, 4 is a conveyor for carrying out a pallet loaded with finished parts, 6 is an automatically assembled product, 6 is a part for an automatically assembled product, 7 is a pallet loaded with automatically assembled parts,
8 is a small injection molding machine for automatic parts supply, 9 is a parts feeder for automatic parts supply, and 1o is an automatic parts supply device.
次に動作を説明すると、無人搬送車１は自動組立を行な
おうとする自動組立製品６、自動組立製品用部品６を搭
載した自動組立部品搭載パレット７を、組立部品搭載パ
レット搬入コンベア３より移載する。そして数点の部品
点数から構成される製品の自動組立を行なう。したがっ
て組立工程順序に従いながら、それぞれの組立ポジショ
ン及び、自動部品供給用装置１０にて自動製品組立を自
動製品組立ロボット２により行なう。さらには、自動部
品供給用パーツフィーダ９や、自動部品供給用小型射出
成形機８にて部品供給を受けながら、繰り返し重複循環
組立にて、直接、自動組立部品搭載パレット７上で製品
を組立上げていき、最終的に、自動組立部品搭載パレッ
ト７上に完成した自動組立製品５を、自動組立部品搭載
パレット７ごと、完成部品搭載パレット搬出コンベア４
にて搬出を行なう。さらにはこの製品組立サイクルは、
ＮＣ装置装備無人搬送車を用いている事により、２４時
間体制にて、製品組立を行なう事が出来るシステムであ
る。Next, to explain the operation, the automatic guided vehicle 1 transfers the automatically assembled parts loading pallet 7 loaded with the automatically assembled products 6 to be automatically assembled and the parts 6 for the automatically assembled products from the assembly parts loading pallet carrying conveyor 3. I will post it. Then, it automatically assembles a product made up of several parts. Therefore, automatic product assembly is performed by the automatic product assembly robot 2 at each assembly position and the automatic parts supply device 10 while following the assembly process order. Furthermore, while receiving parts from a parts feeder 9 for automatic parts supply and a small injection molding machine 8 for automatic parts supply, the product is assembled directly on the automatic assembly parts mounting pallet 7 through repeated and overlapping circulation assembly. Finally, the completed automatically assembled product 5 is placed on the automatically assembled parts loading pallet 7, and the entire automatically assembled parts loading pallet 7 is transferred to the finished parts loading pallet unloading conveyor 4.
Export will be carried out at Furthermore, this product assembly cycle is
By using automated guided vehicles equipped with NC equipment, this system allows product assembly to be carried out 24 hours a day.
尚、この無人搬送車は中央から指令を受け、予め、複数
の所定の位置に移動する構成である。又、所定の位置に
移動後、そのステーションから光フアイバー等で指令を
受け、次のステーションに移動自在に設けられることも
できる。Note that this automatic guided vehicle is configured to receive commands from the center and move to a plurality of predetermined positions in advance. Furthermore, after moving to a predetermined position, it can receive commands from that station via an optical fiber or the like, and can be movably installed at the next station.
発明の効果
以上の様に本発明は、無人搬送車に自動組立を行なう製
品の部品を配置したパレットを搭載して、各自動部品組
立及び工法ステーション及び自動部品供給ステーション
を循環させるレイアウトを可能とし、さらに上記パレッ
ト上にて部品の組立をットや移載供給ユニットなどを重
複させて使用できるため、各々１ユニツトで対応が可能
であるなどコンベアのない新しい組立方式であり、設備
コストが大きく低減できるなど極めて経済的なシステム
であシ面積生産性の効率アップや工程の変更や製品組立
の多機種小量生産などにフレキシビリティに対応出来る
ものである。As described above, the present invention enables a layout in which pallets on which parts of products to be automatically assembled are arranged are mounted on an automatic guided vehicle, and each automatic parts assembly and construction method station and automatic parts supply station are circulated. Furthermore, since parts can be assembled on the pallet by duplication of parts, transfer and supply units, etc., each can be handled with one unit.This is a new assembly method that does not require a conveyor, and equipment costs are high. It is an extremely economical system that can be used to increase the efficiency of area productivity, change processes, and flexibly respond to small-scale production of multiple models in product assembly.
第１図は本発明の一実施例における自動製品組立装置の
概略斜視図、第２図は従来の自動組立装置の概略斜視図
である。
１・・・・・・ＮＣ装置装備無人搬送車、２・・・・・
・自動製品組立ロボット、３・・・・・・組立部品搭載
パレット搬入コンベア、４・・・・・・完成部品搭載パ
レット搬出コンベア、６・・・・・・自動組立製品、６
・・・・・・自動組立製品部品、７・・・・・・自動組
立部品搭載パレット、８・・・・・・自動部品供給用小
型射出成形機、９・・・・・・自動部品供給用パーツフ
ィダー、１０・・・・・・自動部品供給用装置。FIG. 1 is a schematic perspective view of an automatic product assembly device according to an embodiment of the present invention, and FIG. 2 is a schematic perspective view of a conventional automatic product assembly device. 1... Automated guided vehicle equipped with NC device, 2...
・Automatic product assembly robot, 3...Conveyor for carrying in pallets loaded with assembled parts, 4...Conveyor for carrying out pallets loaded with finished parts, 6...Automatically assembled products, 6
...Automatically assembled product parts, 7...Automatically assembled parts loading pallet, 8...Small injection molding machine for automatic parts supply, 9...Automatic parts supply parts feeder, 10... Automatic parts feeding device.
Claims (5)
送車に載置されたパレットと、このパレット上に部品を
載置可能な組立手段とからなり、組立手段により、この
組立手段近傍に移動した無人搬送車上のパレット上に部
品を載置して製品組立を行なうよう設けられた自動製品
組立装置。(1) Consisting of an automatic guided vehicle that can be moved to a predetermined position, a pallet placed on this automatic guided vehicle, and an assembly means that can place parts on this pallet, Automatic product assembly equipment that is installed to assemble products by placing parts on pallets on automated guided vehicles that have been moved to
アウトが可能となるよう無人搬送車を構成した特許請求
の範囲第１項記載の自動製品組立装置。(2) The automatic product assembly apparatus according to claim 1, wherein the automatic guided vehicle is configured such that the product assembly system layout can be arbitrarily configured by the automatic guided vehicle.
組立を行なうよう構成した特許請求の範囲第１項記載の
自動製品組立装置。(3) The automatic product assembly apparatus according to claim 1, which is configured to perform automatic product assembly using only the same number of pallets as automatic guided vehicles.
ット供給手段を有した特許請求の範囲第１項記載の自動
製品組立装置。(4) The automatic product assembly apparatus according to claim 1, further comprising a pallet supply means for placing the pallet on the automatic guided vehicle at a predetermined position.
たパレットを無人搬送車から受取るパレット受取手段を
有した特許請求の範囲第１項記載の自動製品組立装置。(5) The automatic product assembly apparatus according to claim 1, further comprising a pallet receiving means for receiving a pallet on which a product with assembled parts is placed at a predetermined position from an automatic guided vehicle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61147313A JPS637236A (en) | 1986-06-24 | 1986-06-24 | Automatic part assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61147313A JPS637236A (en) | 1986-06-24 | 1986-06-24 | Automatic part assembly device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS637236A true JPS637236A (en) | 1988-01-13 |
| JPH0541375B2 JPH0541375B2 (en) | 1993-06-23 |
Family
ID=15427369
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61147313A Granted JPS637236A (en) | 1986-06-24 | 1986-06-24 | Automatic part assembly device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS637236A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0523931A (en) * | 1991-05-13 | 1993-02-02 | Daifuku Co Ltd | Parts feeding equipment |
| CN106881576A (en) * | 2017-03-30 | 2017-06-23 | 嘉善金亿精密铸件有限公司 | A kind of sub-assembly bearing assembly equipment with self-emptying function |
-
1986
- 1986-06-24 JP JP61147313A patent/JPS637236A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0523931A (en) * | 1991-05-13 | 1993-02-02 | Daifuku Co Ltd | Parts feeding equipment |
| CN106881576A (en) * | 2017-03-30 | 2017-06-23 | 嘉善金亿精密铸件有限公司 | A kind of sub-assembly bearing assembly equipment with self-emptying function |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0541375B2 (en) | 1993-06-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA1188488A (en) | Method and apparatus for supplying parts to an automatic assembling machine | |
| JP4207288B2 (en) | Assembly processing equipment | |
| US5197172A (en) | Machining system | |
| KR102435779B1 (en) | How to assemble a robot | |
| US5353230A (en) | Data managing system for work production line | |
| JPH0342716B2 (en) | ||
| KR101495612B1 (en) | Auto sequences apparatus using AGV | |
| Makino et al. | New developments in assembly systems | |
| JPWO2020008659A1 (en) | Production line and manufacturing method of production line | |
| US6848174B2 (en) | Apparatus and method for processing electronic components | |
| JPH0265934A (en) | Feed of part in assembly line | |
| JPS62152653A (en) | Production system | |
| JPH0541375B2 (en) | ||
| JPS63295135A (en) | Automatic assembler | |
| CN111232622A (en) | Full-automatic efficient laser system and method in SIP packaging process | |
| KR102606091B1 (en) | Layout For An Vehicle Body Assembly Process | |
| JP3024358B2 (en) | Unit parts transfer equipment | |
| CN210173134U (en) | Discrete type automatic production line | |
| CN113844848A (en) | Transport system of processing based on AGV | |
| JPS627030B2 (en) | ||
| JP2666291B2 (en) | Production equipment using automated guided vehicles | |
| JPS61256799A (en) | Electronic device manufacturing method and device | |
| US5891378A (en) | Method for handling inserts to be placed into cavities of a mold of an injection molding machine | |
| CN209999717U (en) | multi-station integrated vulcanizing machine set system | |
| JPH046601B2 (en) |