US2514941A - Process for increasing the corrosion-resistance of metals - Google Patents

Process for increasing the corrosion-resistance of metals Download PDF

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Publication number
US2514941A
US2514941A US764029A US76402947A US2514941A US 2514941 A US2514941 A US 2514941A US 764029 A US764029 A US 764029A US 76402947 A US76402947 A US 76402947A US 2514941 A US2514941 A US 2514941A
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United States
Prior art keywords
solution
complex
bath
phosphate
anhydrous
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Expired - Lifetime
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US764029A
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English (en)
Inventor
Drysdale Royston Fraser
Parker Ronald William
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Walterisation Co Ltd
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Walterisation Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • C23C22/08Orthophosphates

Definitions

  • This invention relates to improvements in processes for increasing the corrosion-resistance of ferrous and non-ferrous metals and alloys, particularly iron, steel, zinc and aluminium and its-
  • the addition of such compounds leads: to a lowering of the corrosion resistance of the formed coatings, and is thus contraindicated in cases where the protection of the metal is the primary object of the treatment.
  • the formation of the phosphate coating on metals and alloys is greatly improved by the incorporation in the phosphating solution of a relatively small amount of one or more complex anhydrous ammonium metallophosphates and/or solid solutions of one such complex phosphate in another such complex phosphate, all such complex phosphates being characterised by the presence of all the metal in the anion.
  • the coating thus formed is-of extremely fine grained uniform texture, highly resistant against corrosion and of greater density and lower porosity than normally produced phos phate coatings.
  • Anhydrous zinc ammonium phosphate is the only member of this group which has so far been isolated in the pure stateand is easily prepared by known means.
  • the anhydrous ammonium phosphate of a number of other metals while unstable in the pure state are stabilized when precipitated in the form of solid solutions in the anhydrous zinc ammonium phosphate.
  • M is a divalent metal
  • Solid solutions of divalent metal ammonium phosphates in zinc ammonium phosphate are conveniently prepared by coprecipitating a solution of salts of zinc and the other metal or -metals with diammonium hydrogen phosphate.
  • the structural formula which has been asll tion, namely, the zinc complex and the solid rust-proofing solution is prepared by dissolving in a concentrated aqueous solution of phosphoric acid, sulphide of iron and carbonate of soda.
  • the sodium carbonate can also be omitted entirely or can be added to the rustproofing bath at the time of its application.
  • Analogous results are obtained by reacting phosphoric acid with other iron compounds, or with metallic iron, provided that there is added, either during the reaction or afterwards, a sulphide such as the sulphides of potassium, sodium and calcium.
  • iron sulphide is preferable, because it has both the advantage of facilitating attack by the acid and of producing sulphuretted hydrogen.
  • 336 grammes of iron sulphide are mixed with a litre of ortho-phosrhoric acid consisting of 500 cc. of 83% acid (density 1.7 or 60 Baum) and 500 cc. of water.
  • a rustproofing bath is obtained by mixing the above product with water in the proportion of about 21 cc. the product per litre of water.
  • the bath is maintained at a temperature of 100 C. and the articles are left therein for about 1 /2 hours.
  • the strength of the bath diminishes in proportion as the insoluble phosphate is deposited on the articles treated.
  • a certain amount of the product is added from time to time in order to bring the bath to the composition desired. The amount of the product to be added can be determined easily by measuring the density of the bath.
  • the points strength of the bath is the number of cc. of decinormal caustic soda required to neutralize 10 cc. of the bath solution using phenolphthalein as indicator.
  • the materials disclosed in the present specification are complex phosphates of divalent metals
  • a process for the productionot-a protective coating on the surface or a metal selected from the group consisting of iron, steel, zinc, and aluminum which comprises treating said surface with a liquid coating composition containing an aqueous solution of a metal phosphate and phosphoric acid and containing also in dissolved state a. relatively small amount of anhydrous zinc ammonium phosphate.
  • a process for the production of a protective I coating on the surface oi a metal selected from aluminum which comprises-treating said surface with a liquid coating composition containing an aqueous solution 0! a metal phosphate and phosphoric acid and containing also in dissolved state a relatively small amo'untof a solid solution of an anhydrous metallo-ammonium phosphate selected from the group consisting of anhydrous cobalt ammonium phosphate, anhydrous magnesium ammonium phosphate and anhydrous cadmium ammonium phosphate in solid anhydrous zinc ammonium phosphate.
  • a liquid coating composition for the production of a protective coating on the surface of a metal selected from the group consisting of iron, steel. zinc. and aluminum said liquid coating composition containing an aqueous solution of a metal phosphate and phosphoric acid and containing also in dissolved state a relativeLv small amount of anhydrous zinc ammonium phosphate.
  • a liquid coating composition for the production oi a protective coating on the surface of a metal selected from the group consisting of. iron. steel, zinc, and aluminum, said liquid coating composition containing an aqueous solution or a metal phosphate and phosphoric acid and containing also in dissolved state a relatively small amount ot a solid solution of an anhydrous metallo-ammonium phosphate selected from the group consisting of anhydrous cobalt ammonium phosphate, anhydrous magnesium ammonium phosphate and anhydrous cadmium ammonium phosphate in solid anhydrous zinc ammonium phosphate.

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Chemically Coating (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
US764029A 1946-05-13 1947-07-26 Process for increasing the corrosion-resistance of metals Expired - Lifetime US2514941A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB1006634X 1946-05-13

Publications (1)

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US2514941A true US2514941A (en) 1950-07-11

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ID=10867679

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US764029A Expired - Lifetime US2514941A (en) 1946-05-13 1947-07-26 Process for increasing the corrosion-resistance of metals

Country Status (6)

Country Link
US (1) US2514941A (fr)
BE (1) BE476721A (fr)
CH (1) CH275162A (fr)
FR (1) FR1006634A (fr)
GB (1) GB599784A (fr)
NL (1) NL70717C (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2758949A (en) * 1951-06-28 1956-08-14 Parker Rust Proof Co Alkali metal phosphate coating solutions and the method of forming coatings therewith
US3090709A (en) * 1953-08-10 1963-05-21 Lubrizol Corp Phosphate coating of metals
US3218200A (en) * 1953-08-10 1965-11-16 Lubrizol Corp Phosphate coating of metals

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2752851B1 (fr) * 1996-09-02 1998-11-13 Cfpi Ind Bain et procede de phosphatation de substrats metalliques, concentre pour la preparation de ce bain et substrats metalliques traites a l'aide de ces bain et procede

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE584411C (de) * 1931-09-22 1933-09-20 Aladar Pacz Dr Verfahren zur Herstellung von korrosionsfesten UEberzuegen auf Eisen und Stahl
GB419487A (en) * 1933-10-12 1934-11-13 Edward Alun Walters An improved rust preventing composition and method of making the same
US2312855A (en) * 1940-09-07 1943-03-02 Parker Rust Proof Co Method of coating aluminum
US2418608A (en) * 1939-05-22 1947-04-08 Parker Rust Proof Co Corrosion-resistant metallic article and method of making the same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE584411C (de) * 1931-09-22 1933-09-20 Aladar Pacz Dr Verfahren zur Herstellung von korrosionsfesten UEberzuegen auf Eisen und Stahl
GB419487A (en) * 1933-10-12 1934-11-13 Edward Alun Walters An improved rust preventing composition and method of making the same
GB447176A (en) * 1933-10-12 1936-05-13 William Ivan Walters Improvements relating to rustproofing compositions
US2418608A (en) * 1939-05-22 1947-04-08 Parker Rust Proof Co Corrosion-resistant metallic article and method of making the same
US2312855A (en) * 1940-09-07 1943-03-02 Parker Rust Proof Co Method of coating aluminum

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2758949A (en) * 1951-06-28 1956-08-14 Parker Rust Proof Co Alkali metal phosphate coating solutions and the method of forming coatings therewith
US3090709A (en) * 1953-08-10 1963-05-21 Lubrizol Corp Phosphate coating of metals
US3218200A (en) * 1953-08-10 1965-11-16 Lubrizol Corp Phosphate coating of metals

Also Published As

Publication number Publication date
GB599784A (en) 1948-03-19
FR1006634A (fr) 1952-04-25
BE476721A (fr) 1947-11-29
NL70717C (nl) 1952-09-15
CH275162A (fr) 1951-05-15

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