USRE41361E1 - Method for connecting microchips to an antenna arranged on a support strip for producing a transponder - Google Patents

Method for connecting microchips to an antenna arranged on a support strip for producing a transponder Download PDF

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Publication number
USRE41361E1
USRE41361E1 US11/318,385 US31838503A USRE41361E US RE41361 E1 USRE41361 E1 US RE41361E1 US 31838503 A US31838503 A US 31838503A US RE41361 E USRE41361 E US RE41361E
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US
United States
Prior art keywords
carrier tape
chip module
antennas
chip
tape
Prior art date
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Expired - Fee Related, expires
Application number
US11/318,385
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English (en)
Inventor
Volker Brod
Ludger Overmeyer
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Muehlbauer GmbH and Co KG
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Muehlbauer GmbH and Co KG
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Application filed by Muehlbauer GmbH and Co KG filed Critical Muehlbauer GmbH and Co KG
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Publication of USRE41361E1 publication Critical patent/USRE41361E1/en
Assigned to Muehlbauer GmbH & Co. KG, MUEHLBAUER AG reassignment Muehlbauer GmbH & Co. KG CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: MUEHLBAUER AG
Assigned to Muehlbauer GmbH & Co. KG reassignment Muehlbauer GmbH & Co. KG CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA PREVIOUSLY RECORDED AT REEL: 035524 FRAME: 0563. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Assignors: MUEHLBAUER AG
Adjusted expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07718Constructional details, e.g. mounting of circuits in the carrier the record carrier being manufactured in a continuous process, e.g. using endless rolls
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/0775Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card arrangements for connecting the integrated circuit to the antenna

Definitions

  • the invention relates to a method of connecting micro-chips to antennas arranged on a first carrier tape for the manufacture of a transponder.
  • This type of transponder which, for example, are used for smart labels or smart cards, exhibit a flat antenna coil, which is fitted with two connections.
  • the antennas can be manufactured from various materials, such as, for example, copper, aluminium, silver conducting paste, etc.
  • the size of the antennas can vary depending on the application.
  • the flat antenna coils are applied to a carrier tape which is wound onto a reel.
  • the micro-chips have been connected to the antennas on the carder tape through a complex bonding process. This requires that the carrier tape exhibiting the antennas passes via an indexer and is at standstill during the bonding process. Apart from the fact that the bonding process demands complicated machines and extremely precise operation, the bonding process currently takes up to 15 seconds.
  • transponders This relatively high time requirement is in conflict with the economical manufacture of the transponders.
  • a method of manufacturing transponders is, for example, described in DE-A 199 15 765, in which semiconductor chips and the antenna are applied to the flat side of a thermoplastic foil, whereby the foil is connected to an endless foil tape. It is also known from DE-A 199 16 781 how to apply single chips to sheets of laminate.
  • the object of this invention is to further develop a method of the type mentioned at the beginning which enables transponders to be manufactured more simply, faster and, above all, more economically.
  • micro-chips are packaged in a chip module with electrical connections in a preceding bonding process and applied to a second carrier tape such that the two carrier tapes are unwound from the reel and brought one over the other, whereby the chip modules are taken from the second carrier tape and placed at a predetermined position on the first carrier tape, whereby also the tape speed of the second carrier tape is, at least at the time of placement of the chip module, adapted to the tape speed of the first carrier tape.
  • Shifting the bonding process to a preceding process has the advantage that the chip module produced in this manner can be applied substantially quicker and easier to the first carrier tape fitted with the antennas. It is possible to solder or crimp the chip module to the antenna which, on one hand, is substantially quicker and, on the other hand, demands less precision than a bonding process.
  • the manufacturing speed can be further increased in that both carrier tapes are unwound from the reel and brought one over the other and at the time of placement of the chip module on the first carrier tape, the speeds of both carrier tapes are adjusted. Consequently, it is not necessary that the carrier tapes are at standstill when the chip module is connected to an antenna. The process can therefore run continuously, resulting in a significant increase in the manufacturing speed.
  • the packaging of the micro-chip into a chip module within the framework of a preceding bonding process is substantially easier to implement than the bonding of a micro-chip to an antenna.
  • the packaging of the micro-chip into a chip module can occur at a central point, for example, at the chip manufacturer's premises, so that the procurement by the transponder manufacturer of an expensive bonder requiring highly qualified operating personnel is not needed.
  • the first carrier tape carrying the antennas runs at a continuous speed
  • the second carrier tape runs synchronously with the passing antenna spacing via an index marking which is guided in the first carrier tape.
  • the second carrier tape is briefly accelerated to the tape speed of the first carrier tape for the placement of the chip module on the first carrier tape.
  • the chip module, placed at the correct point in this manner can be electrically connected to the appropriate antennas by soldering or crimping immediately after placement onto the first carrier tape.
  • the transponder manufactured in this manner can be tested using the normal methods.
  • a particularly preferred method is when the chip module, during placement on the first carrier tape, is held on the first carrier tape by an endlessly circulating transponder tape, running at the same speed as the first carrier tape, until the chip module is firmly connected to the appropriate antenna.
  • the transponder tape in effect accepts the chip module supplied by the second carrier tape and ensures that the chip module is held at the correct position in relation to the antenna during the progression of the first carrier tape.
  • soldering of the chip module to the antenna occurs using a laser beam.
  • the transponders manufactured in this way can be rolled up again with the first carrier tape after any necessary testing stage.
  • FIG. 1 shows a first carrier tape carrying antennas
  • FIG. 2 shows a second carrier tape fitted with chip modules
  • FIG. 3 shows a first carrier tape from FIG. 1 with chip modules placed and connected to the antenna terminals
  • FIG. 4 shows a schematic representation of a device for connecting the chip modules of the second carrier tape to the antennas of the first carrier tape.
  • FIG. 1 shows a first carrier tape 1 onto which coils 2 have been applied as antennas.
  • antennas manufactured by electroplated deposition are involved.
  • the coils 2 exhibit two terminals 3 for a chip module.
  • chips modules 4 are shown in FIG. 2 . They are held closely one behind the other on a second carrier tape 5 .
  • the chip modules are packaged by a preceding bonding process into a chip case shown in FIG. 2 .
  • This case exhibits two galvanised terminal pads 6 , the spacing of which corresponds to the terminals of the rectangular coils 2 .
  • FIG. 3 shows a carrier tape 1 with a rectangular coil 2 which has already been complemented with a chip module 4 .
  • the chip module 4 has been soldered to the terminals 3 through its terminal pads 6 .
  • the first carrier tape 1 is rolled onto an input spool 7 and is unrolled from it and wound onto a finish spool 8 after the connection process.
  • the second carrier tape 5 which carries the chip modules 4 is wound from a spool 9 for chip modules, diverted around a diversion roller 10 and wound up onto a residual tape spool 11 .
  • a circulating transport tape 12 begins, or more precisely, the first diversion roller 13 of the transport tape 12 .
  • the transport tape 12 extends above the first carrier tape 1 to a drive roller 14 .
  • a laser solder unit 15 is provided between the diversion roller 13 and the drive roller 14 .
  • a test chip module 16 is provided behind the drive roller 14 .
  • the device functions as follows:
  • the first carrier tape 1 is drawn off with a continuous speed from the input spool 7 and wound onto the finish spool 8 .
  • the second carrier tape 5 carrying the chip modules 4 is drawn off in an indexed manner from the spool 9 in synchronism with the antenna spacing on the first carrier tape 1 and passed around the diversion roller 10 .
  • the chip modules 4 are released, for example, by heating the carrier tape 5 .
  • On the release of the chip module 4 it is taken up both by the first carrier tape 1 and the transport tape 12 which is circulating at the same speed as the first carrier tape 1 .
  • the chip module is here placed with its terminal pads 6 precisely on the terminals 3 of the rectangular coil 2 .
  • the transport tape 12 brings the chip module 4 to this position while it continues to move at the same speed as the first carrier tape 1 . While this is happening, the terminal pads 6 are soldered to the terminals 3 with the aid of the laser solder unit 15 , whereby the laser beam also moves at the tape speed of the carrier tape 1 .
  • the transponders complemented in this manner, are tested with the aid of the test chip module 16 arranged behind the transport tape 12 and thereafter the first carrier tape can be wound up onto the finish spool.
  • the finish spool therefore holds transponders which have already been complemented and testing.
  • RFID Radio Frequency Identification

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Credit Cards Or The Like (AREA)
  • Near-Field Transmission Systems (AREA)
  • Radar Systems Or Details Thereof (AREA)
  • Wire Bonding (AREA)
US11/318,385 2001-04-25 2002-03-08 Method for connecting microchips to an antenna arranged on a support strip for producing a transponder Expired - Fee Related USRE41361E1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10120268 2001-04-25
DE10120269A DE10120269C1 (de) 2001-04-25 2001-04-25 Verfahren zum Verbinden von Mikrochips mit auf einem Trägerband angeordneten Antennen zum Herstellen eines Transponders
PCT/EP2002/002577 WO2002089051A1 (de) 2001-04-25 2002-03-08 Verfahren zum verbinden von mikrochips mit auf einem trägerband angeordneten antennen zum herstellen eines transponders

Publications (1)

Publication Number Publication Date
USRE41361E1 true USRE41361E1 (en) 2010-06-01

Family

ID=7682676

Family Applications (2)

Application Number Title Priority Date Filing Date
US11/318,385 Expired - Fee Related USRE41361E1 (en) 2001-04-25 2002-03-08 Method for connecting microchips to an antenna arranged on a support strip for producing a transponder
US10/473,697 Ceased US6972394B2 (en) 2001-04-25 2002-03-08 Method for connecting microchips to an antenna arranged on a support strip for producing a transponder

Family Applications After (1)

Application Number Title Priority Date Filing Date
US10/473,697 Ceased US6972394B2 (en) 2001-04-25 2002-03-08 Method for connecting microchips to an antenna arranged on a support strip for producing a transponder

Country Status (7)

Country Link
US (2) USRE41361E1 (de)
EP (1) EP1382010B1 (de)
JP (1) JP2004531887A (de)
KR (1) KR100553412B1 (de)
AT (1) ATE282859T1 (de)
DE (2) DE10120269C1 (de)
WO (1) WO2002089051A1 (de)

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EP1382010B1 (de) 2004-11-17
DE50201574D1 (de) 2004-12-23
US6972394B2 (en) 2005-12-06
JP2004531887A (ja) 2004-10-14
KR20040015054A (ko) 2004-02-18
ATE282859T1 (de) 2004-12-15
WO2002089051A1 (de) 2002-11-07
KR100553412B1 (ko) 2006-02-20
US20040089408A1 (en) 2004-05-13
DE10120269C1 (de) 2002-07-25
EP1382010A1 (de) 2004-01-21

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