WO1989007748A1 - Dispositif d'inspection de l'arete d'un corps elastique - Google Patents
Dispositif d'inspection de l'arete d'un corps elastique Download PDFInfo
- Publication number
- WO1989007748A1 WO1989007748A1 PCT/JP1989/000156 JP8900156W WO8907748A1 WO 1989007748 A1 WO1989007748 A1 WO 1989007748A1 JP 8900156 W JP8900156 W JP 8900156W WO 8907748 A1 WO8907748 A1 WO 8907748A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- elastic body
- stylus
- ridge
- voltage signal
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/34—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring roughness or irregularity of surfaces
- G01B7/345—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring roughness or irregularity of surfaces for measuring evenness
Definitions
- the present invention examines the quality of an elastic body, such as a toning blade for a copying machine or a wiper blade for a vehicle, in which an edge of the edge directly affects the function of the product. It is related to a detection device for performing the inspection. Background art
- the stylus is moved by applying a stylus to the surface of the product, the displacement of the stylus is converted into an electric signal and detected, and the original signal is separated through a low-pass filter to separate the swell component signal.
- the separated swell component signal A device that removes the roughness component signal by removing it from the original signal by a subtraction circuit and detects the waviness and roughness of the product surface based on the waviness component signal and the roughness component signal (Showa 60 year published utility model Publication No.
- the inspection device of (c) requires a longer inspection time than the inspection devices of (a) and (b), and a wave component unnecessary for blade inspection [generally, Blades of the type described above are used in a state in which they are pressed against and adhered to the photosensitive drum glass surface, etc., so that gradual undulations of the blades can be detected as defects. Since the size of the unevenness is measured in absolute value, it is difficult and difficult to judge the quality of the ridge line based on the value of the unevenness, and it is structurally unsuitable for measuring anisotropic material. There was a point.
- the present invention has been made in view of the above points, and can easily and surely detect only the sharp irregularities which are fatal defects of a product such as the toner scraping blade described above.
- the time required for inspection is short and suitable for inspection of a large number of elastic bodies.
- the structure is simple, the price of the device itself is low, and even if a little dust adheres, malfunction may occur.
- a ridgeline inspection apparatus includes a mounting table on which an elastic body for inspection is mounted, and a stylus supported via a piezoelectric acceleration detector so as to be able to contact the ridgeline of an edge portion of the elastic body.
- a moving device for relatively moving the elastic body with the mounting table with respect to the needle; bringing the stylus into contact with a ridge line of the elastic body at a constant pressure; The contact pressure fluctuation of the stylus when the probe is moved is converted into a voltage signal via the piezoelectric acceleration detector, and the converted voltage signal value is compared with a predetermined reference voltage signal value.
- the binarization is performed based on whether the absolute value is high or low, and the quality of the ridge line of the elastic body is inspected based on the binarized signal.
- the elastic body is moved at a constant speed relative to the stylus in contact with the ridge line of the elastic body at a constant pressure, and the unevenness of the ridge line causes the elastic body to move.
- the change in the contact pressure of the stylus when the stylus is displaced is converted into a voltage signal by the piezoelectric acceleration detector that holds the stylus, and the converted voltage signal value is set in advance.
- the signal is compared with the reference voltage signal value and is binarized depending on whether the absolute value is higher or lower, and when a signal that is higher than the reference voltage signal value is generated, the elastic body edge is generated. It is determined that there is a defect in the ridgeline of the part.
- a position detector for a ridgeline of the elastic body that is linked to a relative movement distance of the elastic body with respect to the stylus is provided in the moving device, and the ridgeline position of the elastic body is determined by the position detector. While detecting, based on the size of unevenness Therefore, if the voltage signal value is binarized, not only the quality of the elastic body but also the defect position of the ridgeline of the edge can be grasped at the same time.
- the tip of the tip of the stylus in contact with the ridgeline of the blade width: Q.2 to 1.0 nim, edge angle as viewed from the side : 60 to 90 °, radius of the circular arc at the tip of the blade viewed from the side: 5 to 8 m, stylus pressure on the blade is 1 to, and moving speed of the blade is It is preferable to set it to 100 to 200 mm / sec.
- FIG. 1 is a schematic diagram showing an overall outline of an apparatus for inspecting a ridgeline of a blade for removing toner of a copying machine according to an embodiment of the present invention
- FIG. 2 is a view taken along line ⁇ —]!
- FIG. Fig. 3 is a perspective view of the blade for removing the toner
- Fig. 4 is a plan view showing a more detailed embodiment of the inspection device of the present invention
- Fig. 5 is the left side of Fig. 4.
- Fig. 6 (a) is a graph of the voltage signal converted by the acceleration detector
- Fig. 6 (b) is a binarized graph of the voltage signal of Fig. 7 (a)
- Fig. 8 is a front perspective view of the stylus
- Fig. 8 (b) is a side perspective view
- Figs. 8 (a) to 8 (d) are front views each showing a target object of a blade ridge line.
- reference numeral 1 denotes a mounting table for detachably mounting a blade B.
- Shake via screw feeder — C is mounted on pedestal 3 (Fig. 4) so as to be movable in the longitudinal direction of c
- a stylus, and the base end of the stylus 4 is fixed to the acceleration detector 5, and as shown in FIGS. 4 and 5, the tip of the stylus 4 is attached to the lower surface of the tip of the balance arm 6. It is supported with the cutting edge 4a facing downward.
- the balance arm 6 is pivotally supported by a support 7 a on the upper part of a side wall of a support 7 erected on the pedestal 3 near its base end so as to be vertically swingable.
- a balance weight 8 is mounted at the base end of the arm 6 so that the position can be adjusted.
- the tip 4a of the tip of the stylus 4 is perpendicular to the twill line C of the edge of the blade B attached to the mounting table 1 by the balance arm 6. It is configured so that it can be contacted.
- the screw feed mechanism 2 of the mounting table 1 has a feed screw rod 2a connected to a drive motor 2b as shown in detail in FIGS. 4 and 5, and the drive motor 2 over 2 b Zheng Ru c it should be noted that the drive motor over 2 b Tsu Do Ni you'll move along rotates by Ri feed Ne Flip rod 2 a to the rotating mounting table 1 and is Guy Doreru 3 a on the pedestal 3
- a servo motor 1 is used. This is desirable.
- the blade B to be inspected is mounted at the listening position of the mounting table 1, and the tip 4 a of the stylus 4 is mounted on one end of the twill wire C of the blade B.
- the contact is adjusted, and the position of the balance weight 8 on the base end side of the arm 6 is adjusted to apply a predetermined load to the stylus 4.
- the drive motor 2b is driven to feed.
- the rod 2a is rotated at a constant speed
- the mounting table 1 moves at a constant speed together with the blade B.
- the stylus C of the blade B moves with respect to the stylus 4, and if the stitch line C has irregularities, the stylus 4 is displaced up and down.
- the change in the contact pressure when the stylus 4 is displaced up and down is converted into a voltage signal by the piezoelectric acceleration detector 5. Further, the converted voltage signal is amplified by the signal amplifier 11. Then, as shown in FIG. 6 (a), the amplified voltage signal value X is converted to a signal whose absolute value is higher (finger) or lower than the preset reference voltage signal value Y (see FIG. 6 (a)).
- the signal is sent to the binarization converter 12, which converts it into a binary value of 1 or 0.
- the binarization converter 12 is configured to change the reference voltage signal value Y in accordance with the required standard value of the blade B.
- the binarization converter 12 will have a function as shown in FIG. 6 (b). , A signal of "1" is generated, and when the signal of "1" is generated, it is determined that the edge C of the blade B is defective. .
- the mounting table 1 has a wire rope 13a (fourth position) such that the position detector 13 of the ridge ⁇ G of the blade B with respect to the stylus 4 rotates in conjunction with the movement and separation of the mounting table 1. Figure) is connected via.
- the signal of “0” or “1” from the binarization converter 12 and the signal of the moving distance of the blade B from the position detector 13 are sent to the signal processor 14 at the same time.
- the signal processor 14 when a signal of “1” is generated in the binary converter 12, the edge C of the blade B is The position is stored in the storage device 1 ⁇ , and at the same time, the display 16 displays the position of the ridge line C of the blade ⁇ .
- the blue lamp is lit while the signal of “0” is generated from the binarization converter 12, and the red lamp for alarm is generated only when the signal of “1” is generated. The lamp may be turned on or an alarm may be generated to warn the user.
- a microscope 9 was installed near the mounting table 1 as shown in Fig. 4 and Fig. 5 at the position where the twill line C of blade I passed, as shown in Fig. 4 and Fig. 5. Defects (concavities and convexities) on the ridgeline C of the blade ⁇ may be directly visually confirmed.
- the stylus 4 has a shape in which the tip of a circular body is sharpened in an ono-shape when viewed from the side.
- the width (W) of the cutting edge 4a at the tip of No. 4 should be about 0.2-1.
- the angle (S) of the cutting edge 4a viewed from the side is 60 ⁇ to 90 °, and the radius (r) of the arc at the tip of the cutting edge 4a is about 5 to 82 m when viewed from the side. I do.
- the moving speed of the blade B with respect to the stylus 4 is an important factor, and the proper moving speed is 100 to 2001 ⁇ sec.
- the reason is that when the speed is reduced to about 50 mm / sec, the displacement acceleration of the stylus 4 decreases, and the voltage signal amount decreases to about 1 / 2.5. This is because small defects (relatively small irregularities) at the ridge line C of the blade B cannot be detected.
- Blade B is made of polyurethane, and the toner particles to be removed by blade B are usually about 12 ⁇ 3 ii m.
- the twill wire C of blade B often has a undulation of about 100 m in the vertical direction along the longitudinal direction.
- blade B is used with the photosensitive drum in close contact with a constant E force. Therefore, even if there is such undulation, the edge C of the blade B surely adheres to the peripheral surface of the photosensitive drum, so that the product does not become a defect. Therefore, as shown in FIGS. 8 (a) to 8 (d), the defect as a product in blade B is caused when the depth or height (h) of the concave or convex portion C2 is 10 m or more.
- the ridgeline C has a steep Dfl convexity in which the angle ( ⁇ ) of one of the inclined surfaces of the CO part C1 or the convex part C2 is 45 ° or more.
- the tip 4a of the tip of the stylus 4 is fixed at one end on the ridge line C of the edge of the blade ⁇ ⁇ to be inspected, which is attached to the predetermined position of the mounting table 1.
- a load (for example, 1.5) is placed on the stylus 4 and the blade B is moved by the screw feed mechanism 2 at a predetermined speed with respect to the stylus 4.
- the contact pressure fluctuation acting on the stylus 4 during the vertical movement due to the unevenness of the ridge line C is converted into a voltage signal by the piezoelectric acceleration detector 5 holding the stylus 4,
- the converted voltage signal is amplified by the signal amplifier 11. ⁇
- the widened voltage signal value X is compared with the reference voltage signal value Y set in advance by the binarization converter 12, and if the absolute value is higher than the reference voltage value Y, It is binarized to “ ⁇ ”, and to “0” when it is low.
- the binarization converter 12 sends the value of “i” to the signal processor 14. It is determined that there is a defect in the edge C of the edge of the blade B when it is displayed on the display 16. In addition, since the signal indicating the position of the ridge line C is sent from the position detector 13 of the ridge line C of the blade B to the signal processor 14 at the same time, the position of the defect of the ridge line C is determined. Displayed on display 16 and can be confirmed.
- the position of the defective portion of the ridge line C is also stored in the storage device 15, it can be directly confirmed by enlarging and viewing with a microscope 9 or the like after the inspection.
- the blade 4 is moved with respect to the blade B.
- the blade 4 is moved with respect to the blade B.
- the load direction of the needle 4 may be, for example, horizontal.
- the ridgeline inspection device for an elastic body according to the present invention having the above-described configuration has the following effects.
- Toners such as blades for scraping off toner, etc., reliably detect only sudden and sudden irregularities that are fatal defects at the edges of the edges of hard materials, and undulations that do not become defects as products Is not detected.
- the size of the unevenness of the ridgeline is expressed as a binary value such as i or 0 instead of an absolute value, the quality of the elastic body can be easily and clearly determined.
- the time required for the inspection is extremely shorter than that of the conventional inspection apparatus.
- the conventional inspection apparatus (a) and (b) requires about 30 seconds and eight lines, whereas the inspection apparatus of the present invention has about 2 seconds. since second eight lines), ride in suitable test of the elastic body mass number c
- the quality of the edge line of the edge portion of various elastic bodies such as a vehicle wiper blade is inspected.
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Cleaning In Electrography (AREA)
- Geophysics And Detection Of Objects (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
Dispositif de contrôle de la qualité de l'arête d'un corps élastique, tel que la lame de raclage de toner d'une photocopieuse ou le balai d'essuie-glace d'un véhicule, dans laquelle la qualité de l'arête d'une partie de bord a une influence directe sur la fonction du produit. Ce dispositif de contrôle comporte un plateau (1) sur lequel est fixé un corps élastique (B) destiné à être examiné, une aiguille de contact (4) supportée par un détecteur d'accélération piézo-électrique (5) de sorte que l'aiguille de contact (4) puisse venir en contact avec une arête (C) de la partie de bord du corps élastique (B), et une unité de transfert (2) destinée à déplacer le corps élastique (B) en même temps que le plateau (1) par rapport à l'aiguille de contact (4). Le corps élastique (B) se déplace par rapport à l'aiguille de contact (4) qui est en contact avec l'arête (C) du corps élastique (B), de sorte que la variation de la pression de contact de l'aiguille (4) est convertie en des signaux de tension par le détecteur (5). On compare un niveau de signal de tension converti avec un niveau de signal de tension de référence, et on code en binaire ce signal selon que la valeur absolue du niveau du signal de tension effectif est supérieure au niveau du signal de tension de référence. En fonction des signaux codés binaire, il est ainsi possible de déterminer si l'arête (C) de la partie de bord du corps élastique (B) présente un quelconque défaut.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63038238A JP2582278B2 (ja) | 1988-02-20 | 1988-02-20 | クリ−ニングブレ−ドの稜線検査装置 |
| DE3990128A DE3990128C2 (de) | 1989-02-16 | 1989-02-16 | Vorrichtung zum Prüfen einer Firstlinie elastischer Körper |
| DE19893990128 DE3990128T1 (de) | 1989-02-16 | 1989-02-16 | Vorrichtung zum pruefen einer firstlinie elastischer koerper |
| PCT/JP1989/000156 WO1989007748A1 (fr) | 1988-02-20 | 1989-02-16 | Dispositif d'inspection de l'arete d'un corps elastique |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63/38238 | 1988-02-20 | ||
| PCT/JP1989/000156 WO1989007748A1 (fr) | 1988-02-20 | 1989-02-16 | Dispositif d'inspection de l'arete d'un corps elastique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1989007748A1 true WO1989007748A1 (fr) | 1989-08-24 |
Family
ID=13958551
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1989/000156 Ceased WO1989007748A1 (fr) | 1988-02-20 | 1989-02-16 | Dispositif d'inspection de l'arete d'un corps elastique |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP2582278B2 (fr) |
| DE (2) | DE3990128C2 (fr) |
| WO (1) | WO1989007748A1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03111710A (ja) * | 1989-09-27 | 1991-05-13 | Mita Ind Co Ltd | ブレード形状測定器 |
| DE4013742C2 (de) * | 1990-04-28 | 1994-06-30 | Focus Mestechnik Gmbh & Co Kg | Abtastkopf für eine Maschine zum Ausmessen der Mikrooberflächenkontur von Werkstücken |
| WO2015033923A1 (fr) * | 2013-09-09 | 2015-03-12 | バンドー化学株式会社 | Dispositif d'inspection de tranchant pour lame, et procédé d'inspection de tranchant pour lame |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5828602A (ja) * | 1981-08-14 | 1983-02-19 | Olympus Optical Co Ltd | 形状測定機 |
| JPS58135402A (ja) * | 1982-02-04 | 1983-08-12 | Olympus Optical Co Ltd | 凹凸検出装置 |
| JPS5991301A (ja) * | 1982-11-18 | 1984-05-26 | Japanese National Railways<Jnr> | レ−ル頭頂面凹凸波形測定台車 |
| JPS6022604A (ja) * | 1983-03-03 | 1985-02-05 | Dia Seiki Seisakusho:Kk | 毛髪検査方法 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2535912A1 (de) * | 1975-08-12 | 1977-02-17 | Salje Ernst | Verfahren und vorrichtung zur rauhigkeitspruefung von oberflaechen |
| JPS5347864A (en) * | 1976-10-13 | 1978-04-28 | Sanko Mishin Kougiyou Kk | Continuous detecting apparatus for polar coordinates |
| DE2660993C2 (de) * | 1976-12-01 | 1986-09-25 | Hommelwerke GmbH, 7730 Villingen-Schwenningen | Meßvorrichtung zur Messung der Oberflächenbeschaffenheit eines Werkstücks |
| GB2009409A (en) * | 1977-12-03 | 1979-06-13 | Beecham Group Ltd | Measuring and recording surface profile |
| JPS58177808U (ja) * | 1982-05-20 | 1983-11-28 | 日本電気株式会社 | 表面形状測定機用ピツクアツプ |
| JPS599503A (ja) * | 1982-07-08 | 1984-01-18 | Toyota Motor Corp | 判定回路を備えた表面粗さ測定器 |
| JPS6018049U (ja) * | 1983-07-18 | 1985-02-07 | 日本鉄道建設公団 | レ−ル踏面凹凸検知装置 |
| US4665739A (en) * | 1984-04-10 | 1987-05-19 | Mitutoyo Mfg. Co., Ltd | Surface roughness measuring instrument |
| JPS60179910U (ja) * | 1984-05-11 | 1985-11-29 | 株式会社 東京精密 | 表面粗さうねり形状測定機 |
| JPH05814Y2 (fr) * | 1985-06-07 | 1993-01-11 |
-
1988
- 1988-02-20 JP JP63038238A patent/JP2582278B2/ja not_active Expired - Fee Related
-
1989
- 1989-02-16 WO PCT/JP1989/000156 patent/WO1989007748A1/fr not_active Ceased
- 1989-02-16 DE DE3990128A patent/DE3990128C2/de not_active Expired - Fee Related
- 1989-02-16 DE DE19893990128 patent/DE3990128T1/de active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5828602A (ja) * | 1981-08-14 | 1983-02-19 | Olympus Optical Co Ltd | 形状測定機 |
| JPS58135402A (ja) * | 1982-02-04 | 1983-08-12 | Olympus Optical Co Ltd | 凹凸検出装置 |
| JPS5991301A (ja) * | 1982-11-18 | 1984-05-26 | Japanese National Railways<Jnr> | レ−ル頭頂面凹凸波形測定台車 |
| JPS6022604A (ja) * | 1983-03-03 | 1985-02-05 | Dia Seiki Seisakusho:Kk | 毛髪検査方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01213502A (ja) | 1989-08-28 |
| JP2582278B2 (ja) | 1997-02-19 |
| DE3990128T1 (de) | 1990-02-01 |
| DE3990128C2 (de) | 1994-10-13 |
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