WO2004014648A2 - Element structurel composite - Google Patents

Element structurel composite Download PDF

Info

Publication number
WO2004014648A2
WO2004014648A2 PCT/CA2003/001205 CA0301205W WO2004014648A2 WO 2004014648 A2 WO2004014648 A2 WO 2004014648A2 CA 0301205 W CA0301205 W CA 0301205W WO 2004014648 A2 WO2004014648 A2 WO 2004014648A2
Authority
WO
WIPO (PCT)
Prior art keywords
frame
axis
structural panel
wrapping
beams
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CA2003/001205
Other languages
English (en)
Other versions
WO2004014648A3 (fr
Inventor
Donald J. Salzsauler
Roy Salzsauler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saltech Inc
Original Assignee
Saltech Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saltech Inc filed Critical Saltech Inc
Priority to MXPA05001732A priority Critical patent/MXPA05001732A/es
Priority to AU2003257312A priority patent/AU2003257312A1/en
Priority to EP03783880A priority patent/EP1532317A2/fr
Priority to CA002476763A priority patent/CA2476763C/fr
Publication of WO2004014648A2 publication Critical patent/WO2004014648A2/fr
Publication of WO2004014648A3 publication Critical patent/WO2004014648A3/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/12Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
    • E01D19/125Grating or flooring for bridges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/386Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of unreconstituted or laminated wood
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/10Wood
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/40Plastics

Definitions

  • the invention relates to a structural member, generally.
  • the invention relates to a structural member constructed
  • Structural members e.g., columns or beams
  • Structural members may be constructed of
  • reinforcing materials such as hoop steel.
  • Wood is often used in structural applications because it too has
  • Wood may be described as an
  • orthotropic material It .has unique and independent mechanical properties in the directions of three mutually perpendicular axes
  • a wood beam may fail in. either the compressive or
  • wood deteriorates under certain conditions
  • Wood is primarily
  • Cellulose is a high-molecular-weight linear
  • the cellulose consisting of chains of glucose monomers.
  • hemicelluloses are associated with cellulose and are branched, low molecular weight polymers composed of several different kinds of
  • the present invention provides a structural panel comprising a
  • each of the beam elements has a respective
  • the wrapping has a fibre direction running generally
  • the wire strands run generally parallel to the
  • the mat has a majority of its fibres running generally
  • the reinforcing fibre mat of the beam wrapping may be a woven
  • the beams may be made up of a plurality of panels having adjacent
  • the structural panel may be a bridge deck having an upper face
  • the upper face may be canted with a longitudinally extending
  • Figure 1 is a schematic view illustrating a composite structural
  • Figure 2 is a schematic view illustrating a beam according to the
  • Figures 3a - b are schematic views illustrating alternate orientations
  • Figures 4a - b are schematic views illustrating the use of a fibrous
  • Figures 5a - b are schematic views illustrating the use of a fibrous
  • Figures 6 is a perspective cross-sectional view of a composite
  • Figure 7 is a cross-sectional view of a bridge and its associated
  • Figure 8 (a) is a schematic plan view of a structural panel according to an embodiment of the present invention.
  • Figure 8 (b) is a schematic cross-sectional view of the structural
  • Figure 9 is a plan view of a frame element of the structural panel of
  • Figure 10 (a) is a longitudinal cross-sectional view of the frame of
  • Figure 10(b) is a longitudinal cross-sectional view of the frame of
  • Figure 10 (c) is a cross-sectional view of the frame of Figure 9
  • Figure 11 is a. partial plan view of an end portion of a beam element
  • Figure 12 is a perspective view of an end portion of a beam element
  • Figure 13 is a perspective cross-sectional view of a bridge deck
  • Figure 14 is a perspective view- of a beam element of the structural
  • Figure 15 is an exploded view of the constituent components of the
  • Figure 16 is a perspective cross-sectional view of the structural
  • FIG 1 illustrates a composite structural member (CSM) 10 made
  • the CSM 10 has a plurality of
  • each beam having a longitudinal axis 22 and at least one
  • a fibrous material 30 extends about
  • a potting material 40 permeates the
  • the fibrous material 30 and encases the beams 20.
  • Each beam 20 has a grain direction 28 that is generally aligned with
  • the longitudinal axis 22 is preferably a member selected from
  • the beams 20 may be constructed of concrete
  • the surfaces of the wooden beams 20 are identical to the surfaces of the wooden beams 20.
  • a water proofing treatment might also be
  • the encapsulating material being damaged so as to expose the
  • the fibrous material 30 is constructed of
  • an embodiment of the fibrous material 30 is
  • the fibrous material is in cord form 36.
  • the fibrous material 30 in
  • the sheet form 32 may have variety of fiber architectures.
  • the fibers 34 are woven. Alternately, the
  • fibers 34 may be braided or knitted. The majority of the fibers 34
  • Figure 3b illustrates an
  • Figure 4a illustrates a further embodiment.
  • cord form 36 run generally transversely relative to the longitudinal
  • Figure 6 depicts a still further embodiment wherein the fibrous
  • material 30 extends around an individual beam 20, but does not
  • the fibrous material is a
  • KevlarTM aramids
  • nylon possibly natural fibers (e.g. hemp) and
  • the potting material 40 is "a curable resin
  • material is preferably an epoxy that has exceptional adherence to
  • epoxy hardener as manufactured by Jeffco Ltd; of San Diego,
  • VART Vacuum Assisted Resin Transfer Method
  • a bridge 70 consisting of a substructure and a
  • Substructure elements include
  • atop the substructure include stringers and or a deck 74.
  • Superstructure elements such as the decking 74, may
  • the composite structural member of the present invention is several
  • the structural strength of the CSM 10 stems from
  • the composite structural member or structural panel 100 ' is comprised of a frame 101 having a
  • a plurality of beam elements 105 are
  • each of the beam elements 105 has a
  • the beam elements 105 are wrapped in a beam
  • the beam elements 105, the beam wrapping 109 has a fibre direction
  • the structural panel 100 further includes a plurality of wire strands
  • the wire strands 111 that extend about the wrapping 109.
  • the wire strands 111 run
  • transverse wire strands 151 There may also be transverse wire strands 151.
  • a solidified epoxy resin 117 extends
  • the frame 101 defines and determines the
  • the frame 101 is comprised of two side
  • the frame 101 is a
  • the frame 101 may be comprised of steel. In a preferred embodiment
  • the frame 101 is comprised of a mild steel, such as a
  • the frame 101 of structural
  • panel 100 is configured to receive at least opposite ends of the
  • the end members 121 are recessed or cut out along
  • recess 125 may be of any shape known to those skilled in the art
  • end members 121 An alternate embodiment of the end members 121 is
  • the end members 121 are not cut out, but rather, the end members 121 have at least
  • fastener 129 passes through the respective end members
  • the frame 101 has longitudinally
  • the frame 101 preferably has a
  • flanges 131 and the spars 133 have sockets 135 formed therein for
  • the beam 105 is wrapped in a beam wrapping 109
  • glassy fibre is basalt based.
  • the beam wrapping 109 is a woven mat
  • fibres 139 running in each direction This is achieved by wrapping
  • the beam 105 is further wrapped with wire strands 111.
  • the wire strands 111 are incorporated in the
  • the wire strands 111 may be an
  • the wire strands 111 are comprised of steel. In a preferred embodiment
  • the wires 111 are comprised of high tensile strength
  • a beam end portion 137 is
  • the beams 105 are comprised of wood, with each of the
  • beams being made up of a plurality of laminae 143 having adjacent
  • the laminae 143 are
  • the wood laminate beam 105 is
  • the wood laminae 143 are dried to
  • the adhesive is
  • the panel 100 may be used in low
  • the wood laminate beams may be neither required, nor desired.
  • the beams 105 may be comprised of a low density material, such as a
  • foam material which is both light weight and able to bear a load.
  • the reinforcing fibre 115 is a glassy fibre
  • the glassy fibre is basalt
  • the outer fibre wrap 113 has about 90%
  • structural panel 100 For example, if the structural panel 100 is
  • the fibres 115 may extend equally in all directions. If the panel 100 is employed as a bridge deck, then
  • the epoxy has exceptional adherence
  • V.A.R.T. vacuum assisted resin transfer method
  • the wire strands 111 act as a flow medium for the epoxy resin
  • the wire strands' 111 function as
  • the components of the panel 100 i.e., the frame 101, beams .105,
  • wraps 109 and 113, and epoxy 117) are selected to have physical
  • the panel 100 bears a disproportionate degree of load bearing
  • the structural panel 100 may be used in many different ways
  • the bridge deck 500 has an upper face 501 that is coated in a road
  • Latex asphalt is preferred because it
  • a primer is applied first to the
  • the upper face 501 of the deck 500 is preferably canted with a
  • the deck 500 is thicker at the opposite
  • curb 511 at the side edges 509. Having a deck 5O0 with curbs 511
  • the beams may be of non

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Rod-Shaped Construction Members (AREA)
  • Laminated Bodies (AREA)

Abstract

Cette invention concerne un panneau structurel composite. Ce panneau comprend : un cadre comportant un axe de cadre longitudinal ; une pluralité d'éléments de poutre montés dans le cadre, chacun des éléments de poutre comportant un axe de poutre longitudinal sensiblement parallèle à l'axe du cadre ; un enveloppement de fibres de renforcement qui s'étend autour de chacun des éléments de poutre, lequel enveloppement présente un sens des fibres sensiblement oblique par rapport à l'axe des poutres ; une pluralité de torons métalliques qui s'étend autour de l'enveloppement, lesquels torons métalliques sont sensiblement parallèles à l'axe des poutres et à l'axe du cadre ; une couche extérieure d'un tapis de fibres de renforcement qui entoure le cadre, les poudres enveloppées et les torons métalliques, la plupart des fibres du tapis étant sensiblement parallèles à l'axe du cadre ; ainsi qu'une résine époxy solidifiée qui s'étend à travers et entoure les éléments de poutre, l'enveloppement des poutres, les torons métalliques, la couche extérieure et le cadre.
PCT/CA2003/001205 2002-08-12 2003-08-12 Element structurel composite Ceased WO2004014648A2 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
MXPA05001732A MXPA05001732A (es) 2002-08-12 2003-08-12 Miembro estructural compuesto.
AU2003257312A AU2003257312A1 (en) 2002-08-12 2003-08-12 Composite structural member
EP03783880A EP1532317A2 (fr) 2002-08-12 2003-08-12 Element structurel composite
CA002476763A CA2476763C (fr) 2002-08-12 2003-08-12 Element structurel composite

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US40255002P 2002-08-12 2002-08-12
US60/402,550 2002-08-12

Publications (2)

Publication Number Publication Date
WO2004014648A2 true WO2004014648A2 (fr) 2004-02-19
WO2004014648A3 WO2004014648A3 (fr) 2004-07-08

Family

ID=31715873

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CA2003/001205 Ceased WO2004014648A2 (fr) 2002-08-12 2003-08-12 Element structurel composite

Country Status (6)

Country Link
US (1) US20040103613A1 (fr)
EP (1) EP1532317A2 (fr)
AU (1) AU2003257312A1 (fr)
CA (1) CA2476763C (fr)
MX (1) MXPA05001732A (fr)
WO (1) WO2004014648A2 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005027879A1 (de) * 2005-06-09 2006-12-14 Deutsche Institute für Textil- und Faserforschung Stuttgart - Stiftung des öffentlichen Rechts Stabförmiger Faserverbundwerkstoff, Verfahren und Vorrichtung zu seiner Herstellung

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011005464A2 (fr) * 2009-06-22 2011-01-13 Portable Composite Structures, Inc. Procédé et système pour une structure pliante employant des panneaux remplis de matériau
US8966692B2 (en) 2011-09-30 2015-03-03 Crawford Dewar Bridge composite structural panel
EP2828179A1 (fr) 2012-03-21 2015-01-28 Leading Lite Composites, LLC Conteneur de fret composite de faible poids et procédé d'utilisation de celui-ci
US9441373B1 (en) * 2015-07-13 2016-09-13 Gregory Header Glue laminated timber
IT201600116158A1 (it) * 2016-11-17 2018-05-17 Agenzia Naz Per Le Nuove Tecnologie Lenergia E Lo Sviluppo Economico Sostenibile Enea Elemento di rinforzo antisismico in fibra naturale

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US5657595A (en) * 1995-06-29 1997-08-19 Hexcel-Fyfe Co., L.L.C. Fabric reinforced beam and column connections
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JPH10121346A (ja) * 1996-10-15 1998-05-12 Sakai Composite Kk 土木建築構造物強化用織物及び土木建築構造物の施工方法
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005027879A1 (de) * 2005-06-09 2006-12-14 Deutsche Institute für Textil- und Faserforschung Stuttgart - Stiftung des öffentlichen Rechts Stabförmiger Faserverbundwerkstoff, Verfahren und Vorrichtung zu seiner Herstellung
US8104392B2 (en) 2005-06-09 2012-01-31 Deutsche Institute Fur Textil-Und Faserforschung Denkendorf Stiftung Des Oeffentlichen Rechts Rod-shaped fibre composite, and method and device for the production thereof

Also Published As

Publication number Publication date
AU2003257312A1 (en) 2004-02-25
CA2476763C (fr) 2005-10-25
CA2476763A1 (fr) 2004-02-19
US20040103613A1 (en) 2004-06-03
EP1532317A2 (fr) 2005-05-25
WO2004014648A3 (fr) 2004-07-08
MXPA05001732A (es) 2005-09-30
AU2003257312A8 (en) 2004-02-25

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