WO2004108534A2 - Procede et dispositif de remplissage de produit dans des sacs et sac a valve - Google Patents
Procede et dispositif de remplissage de produit dans des sacs et sac a valve Download PDFInfo
- Publication number
- WO2004108534A2 WO2004108534A2 PCT/AT2004/000201 AT2004000201W WO2004108534A2 WO 2004108534 A2 WO2004108534 A2 WO 2004108534A2 AT 2004000201 W AT2004000201 W AT 2004000201W WO 2004108534 A2 WO2004108534 A2 WO 2004108534A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filling
- sack
- bag
- valve
- sacks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/18—Methods of, or means for, filling the material into the containers or receptacles for filling valve-bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/36—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D31/00—Bags or like containers made of paper and having structural provision for thickness of contents
- B65D31/14—Valve bags, i.e. with valves for filling
- B65D31/145—Valve bags, i.e. with valves for filling the filling port being provided in a flat upper sealing-edge
Definitions
- the invention relates to a method for filling sacks with a filling material, in which the filling material is filled into a feed trough which is arranged on a mobile platform.
- plastic or jute sacks are filled with sand or another suitable bulk material. This filling is generally carried out in such a way that the sack to be filled is stopped by one person while the filling material is shoveled in by a second person. Such a procedure is time-consuming and personnel-intensive. Furthermore, shoveling the sand into the mostly small and narrow sacks poses an increased risk of injury to the person holding the sack at its opening.
- the sandbags be filled by a single person using a special device, in order to shorten the filling process and considerably reduce the risk of injury, and to fill in the sand as far as possible without loss of material .
- the empty sandbag is drawn onto a filling funnel in the vertical direction, the upper edge of the sack being tensioned or held with one hand on the filling funnel.
- the lower part of the sack rests in a support cup to absorb the weight that occurs during filling.
- the sack is filled by gravity, and the bulk material is dosed manually using a manually operated flat rotary valve.
- this solution has a number of disadvantages.
- the device must first be constructed in a complex manner before it can be used.
- the sack on the downpipe can be filled by just one person, but permanent refilling of the feed hopper is required, with the height difference also having a negative impact here.
- WO 01/36271 A shows a mobile bag filling system that can be operated largely automatically. After filling, however, the sacks must be closed in a separate operation, which means a corresponding effort. Further bag filling systems are described in DE 202 06 430 U and in US 5,437,318 A. However, bag filling systems of this type are not suitable for reliably and quickly filling a large number of bags in the event of a disaster on site under difficult conditions.
- the object of the present invention is to provide a method with which it is possible to ensure an efficient filling process even under difficult conditions.
- the filling process should be able to begin immediately and without extensive preparation work.
- Another object of the invention is to provide an apparatus with which such a method can be carried out effectively.
- the method according to the invention is characterized in that the sacks designed as valve sacks are unwound and separated from a sack roll mounted on the mobile platform and are successively filled with the filling material by gravity.
- Safe operation can be ensured in that the filling material is conveyed from the feed trough, preferably into a feed chamber, by a screw conveyor.
- a mechanically particularly favorable solution provides that the discharge of the conveyed material from the feed trough is regulated by a rocker arranged on the bottom.
- a particularly advantageous variant of the method according to the invention is characterized in that the filling material is metered from a storage container, the filling material being brought from the storage trough via a screw conveyor designed as a distributor spiral into a metering storage chamber, the filling volume of which is infinitely variable, and then via a two-part filler neck is filled into the sacks, a movable tube engaging in the opening of the sack. This ensures that the bags are evenly filled.
- the Sack tape as a sack roll is unrolled over the rolls and the pair of rolls so that the sack band is tensioned when a movable pipe is threaded into an opening of the sack band by means of a preferably pneumatic lowering device, so that the filling material is then filled into the sack by gravity, that Movable pipe pulls a short distance out of the filling opening of the sack and the filled sack is then separated from the sack belt, closed and transported out of the sack filling system via a conveyor.
- a secure closure of the sacks is achieved if, after filling a sack designed as a valve sack, the movable tube withdraws a short distance from the filling opening of the sack and compressed air is then blown into the sack immediately via openings, whereby the valve sack closes automatically.
- the present invention relates to a device for filling sacks with a filling material, with a mobile platform on which a feed trough is arranged, which is intended for receiving the filling material.
- this device is characterized in that a bag roll is mounted on the mobile platform and that means are provided to unwind and separate the bags from the bag roll and to fill them with the contents by gravity.
- a vehicle trailer can serve as a mobile platform, but also a self-propelled machine or, on the other hand, a container that can be brought to the place of use with the appropriate means of transport.
- a mechanically simple and robust solution provides that the feed trough has a half-shell as a base element, in which there is an outlet opening, and in particular that a screw conveyor is located within the half-shell. As a result, the discharge medium can be reliably discharged from the supply trough.
- the screw conveyor has a right-hand part and a left-hand part, which are preferably connected to one another via the outlet opening.
- Blockages can be avoided in that there is a support preferably made of plastic or ceramic in the half-shell or that a wear protection layer is applied to the half-shell.
- outlet opening can be closed by a rocker.
- the material transport is particularly secured by the swing arm on their edges facing outward brushes for securely sealing the gap between the rocker and the inside of the half-shell in the region of the outlet opening.
- a supply chamber which can be closed by a closure device, which is preferably designed as a slide, and that there is a filler neck opening below the closure device, which preferably consists of two tubes, and if a lower one Tube is preferably extendable pneumatically. The insertion of the tube into the sacks is facilitated in that the lower tube has a specially shaped trunk at its free end.
- a holder for receiving a bag roll is provided, the rolls and a pair of rolls for guiding the bags forming a bag band are arranged downstream, a separation device being able to connect to the pair of rolls for further automation. It is particularly favorable if the pair of rollers is mounted so as to be resiliently movable about the axis of one of the rollers.
- An alternative embodiment variant of the invention provides that a metering screw is provided in order to discharge filling material from the supply trough via an always open outlet opening.
- a particularly precise metering of the filling material can be achieved in that it consists of an upper filling funnel and a lower filling funnel, as well as a flexible sleeve which surrounds the two filling funnels on the outside, and that one of the filling funnels is preferably held by a frame device. It is particularly advantageous if the upper hopper and the lower hopper are designed to be displaceable relative to one another in order to change the volume of the feed chamber.
- the risk of blockages can be minimized in that the hopper is held by a linkage that has a vibrating device.
- Automation can be particularly facilitated by providing sensors for determining the position of markers.
- the present invention relates to a valve bag, made from a film or semi-tubular web with a valve tube piece which is tapered conically to the inside of the bag.
- Valve bags have long been known per se. They are used, for example, in the cement industry, although it is particularly advantageous that the Sack closes automatically immediately after filling.
- Such bags can be made of paper or plastic.
- DE 28 20 956 describes a valve bag which is made from a plastic tube sheet and which has a piece of valve tube welded into the side wall. For the purpose of filling, this valve bag is pushed horizontally onto a filler neck of a filling device. So that the valve bag lies tightly against the filler neck, the valve hose piece is tapered towards the inside of the bag and has a diameter corresponding to the filler neck diameter at its inner opening in the expanded state.
- valve side wall lies against the inner wall of the bag.
- This application of the valve side wall to the inner wall of the bag is fixed by a certain contact pressure on the part of the filling material. The sack is thus protected against the contents from escaping.
- valve bag is pushed onto the hopper.
- preset tolerances of a plug-on device can be exceeded, as a result of which the valve bag is not fitted properly.
- the result is that the valve bag slips during the filling process. This flow makes it necessary to interrupt the filling process.
- Another object of the present invention is therefore to provide a valve bag which is filled purely by means of gravity and the use of which avoids the disadvantages mentioned.
- valve bag is created, the bag valve of which is not arranged in a side wall as is conventional, but is located in the upper narrow side of the bag.
- the bag valve forms the entire upper narrow side.
- the sack according to the invention can consist both of plastic and of paper or of paper coated on the inside. In principle, its application is not limited to mobile bag filling systems and also not for use as flood protection.
- the bag filling system according to the invention is characterized by its mobility and its fully automatic filling of specially developed bags supplied in rolls of, for example, 2,500 pieces, which are preferably used for the construction of walls and dams, for example in civil and military use, such as in disaster relief can come.
- the system can be manufactured as a trailer body as well as a self-propelled body with or without its own energy supply.
- the bags are made of special, non-slip plastic films (PE, PP) and have an inward-pointing filling valve on the upper narrow side.
- PE, PP non-slip plastic films
- the sack size and the filling quantity that can be variably adjusted on the device, approximately 10.5 to 14.5 liters, are designed in such a way that on the one hand no bulging sacks form to enable the densest possible arbitration when building the dam, and secondly on a workable, manageable size to create. However, it makes sense to adjust the bag size and filling volume accordingly for other purposes.
- Figure 1 is a side view of a device according to the invention, designed as a trailer structure with a filling unit.
- FIG. 2 shows a section along line II-II in FIG. 1, the conveyor belt for ejecting the filled bags in the working position;
- FIG. 3 shows a detail from FIG. 2, only the most essential elements being shown, in the position at the beginning of a filling process on an enlarged scale;
- Fig. 4 shows a detail of Fig. 3 on an enlarged scale
- FIG. 5 shows a further enlarged detail from FIG. 4, shown at the time of the separation of a filled sack;
- FIG. 6 shows a detailed illustration of the rollers of FIG. 5;
- FIG. 7 shows the rollers of FIG. 6 in a view transverse to the axial direction; 8 shows a detail of a sack track in a plan view as it is brought from the sack roll over the sack track guide device to the filling position; and
- Fig. 9 the blind path of Fig. 8 in a side view.
- the bag filling system which is shown in Fig. 1, consists of a robust, for example ten-ton carrying tandem trailer base 1, which is equipped according to the road traffic regulations and has two front swing-out supports 2.
- a feeding trough 4 is mounted on a stable welding frame construction 3.
- the template trough 4 has a half-shell 5 as a base element, which is either equipped with a half-shell-shaped support, preferably made of plastic or ceramic, or is equipped with a corresponding wear protection layer.
- a screw conveyor 6, which is designed as a distributor spiral, conveys the filling material to the outlet opening 7, which is provided approximately in the central region of the conveyor screw 6.
- the screw conveyor 6 is right-handed on one side of the outlet opening 7 and left-handed on the other side, so that the filling material is always conveyed toward the outlet opening 7 when the screw conveyor rotates in the corresponding direction.
- a supply chamber 8 Below the outlet opening 7 there is a supply chamber 8, the filling of which is controlled by a rocker 9 attached to the screw conveyor 6, which rocker 9 closes the outlet opening 7 in particular by the brushes 10 attached to the edges, the brushes 10 covering the area between the half-shell 5 and the rocker 9 seal.
- the feed chamber 8 consists of an upper hopper 11, a lower hopper 12 and a flexible sleeve 13 which comprises the two hopper 11 and 12 at their longest circumferential locations.
- the upper hopper 11 is connected to the half-shell around the outlet opening 7.
- the lower hopper 12 is fixed in position by a frame device (not shown), the relative position of the two hopper 11 and 12 relative to one another being freely adjustable within predetermined constructional limits.
- the rubber sleeve 13 supports filling of the supply chamber 8 while avoiding loss of filler material.
- the feed chamber 8 In the direction of the filling material, the feed chamber 8 is blocked by a closure device 15. Below the closure device 15, the filler neck 16 adjoins the supply chamber 8, which consists of two tubes 17 and 18 which can be pushed into one another.
- the tube 18 has embodiment of the invention has a specially designed opening, which is referred to below as proboscis 19.
- the filling material is metered via a metering screw of a known type, to which the filling nozzle 16 is directly connected.
- a bag roller 20 is arranged laterally to the outlet opening 7.
- the sack belt 21 is threaded by it around two rollers 22, 23 lying closely next to one another and guided between the two rollers of a further pair of rollers 24 in such a way that the sack path is subjected to a certain tension.
- the pair of rollers 24 is mounted so as to be movable and resilient about the axis of the roller 23.
- the positional shift of the rollers 22, 23 and the pair of rollers 24, and the change in the course of the bag belt 21 are indicated, the pivot angle being symbolized by the double arrow in FIG. 3.
- the bag belt is passed through the area of a separating device 25.
- the pair of rollers 24 forms a cavity 26, as can be seen in FIG. 7, in which the tube 18 or the trunk 19 engages and through which the filling material is conveyed into the sack during the filling process.
- the path of the product is symbolized by the arrow.
- a pneumatic system (not shown) on the device, which is connected to the openings 27 in the tube 18 which can be seen in FIG. 4.
- a vibrating device also not shown, is provided in the region of the linkage 14 to support the emptying of the supply chamber 8.
- the bag band 21 is shown again in detail in FIGS. 8 and 9. It consists of interconnected valve sacks 28, 28 ', 28 ", etc. Each valve sack 28, 28', 28" has an inwardly directed valve hose piece 29 which tapers conically towards the inner opening.
- the diameter of the inner opening 30 corresponds approximately to the outer diameter of the tube 18 or the trunk 19.
- the outer opening 31 of the valve hose piece 29 can correspond to the width of the sack band 21, but need not. In any case, the diameter of the outer opening 31 is larger than the diameter of the inner opening 30.
- FIGS. 3, 4 and 5 again shows the structure of the sack band 21 in a side view .
- the operating sequence of the system according to the invention can be seen very well from FIGS. 3, 4 and 5.
- a self-centering axis (not shown) is placed on the bag roller 20 and the bag roller 20 is hung in the roll stand. This is done by means of a conventional lifting device, not shown here, which preferably runs on a rail on the filling material loading side.
- the roll-off stand is located on the side next to the outlet opening 7.
- the beginning of the sack belt 21 is then threaded around the two rollers 22, 23, which are located close to one another, and is guided between the two rollers of the pair of rollers 24 in such a way that the sack belt 21 is subjected to a certain tension.
- the rollers 22, 23 and the pair of rollers 24 run synchronously. It is moved up to the first cutter mark 32 by hand and the inlet piece is cut off with the separating device 25.
- the conveyor belt 33 which is delicately indicated in FIG. 1, is then brought into the working position, as can be seen from FIG. 2. Then the feed trough 4 is filled with the filling material by means of any loading device.
- the filling quantity of the feed chamber 8 is set, for example by means of a spindle. Then the compressor is started.
- the bag filling system is now ready to start. It can either be clocked or operated continuously.
- two cutter marks are attached in quick succession. As soon as these are detected by a sensor (not shown), the automatic filling process is interrupted and a new full bag roll 20 is installed. The beginning of the new bag roll 20 can be attached to the remainder of the bag belt 21.
- the bag rolls 20 are fastened along the welding frame construction 3 during transport. Depending on the selected bag size, each bag roll 20 has several thousand valve bags 28. With a filling volume of approximately 14 liters, a bag roll can accommodate a good 2,500 valve bags. In a preferred embodiment, up to eight sack rolls can be attached to the welding frame construction 3. With this version of the system, around 20,000 sacks can be filled automatically, with only one operator tied up for a few minutes for the eight setup processes.
- the helix 6 rotates completely.
- the rocker 9 clears the outlet opening 7, the feed chamber 8 fills up due to the action of gravity, and the rocker 9 closes the outlet opening 7 again.
- the movable filling tube 18, which is at a certain angle to the sack belt 21, is pneumatically lowered. presses and threads into the valve hose piece 29.
- the moving filler tube 18 After a distance of one to two centimeters, the moving filler tube 18 additionally presses on the pair of rollers 24, which in turn thereby swivel downward until the filler tube 18 with its trunk 19 encompasses approximately sealingly from the inner opening 30 of the conical valve hose 29 becomes.
- the pneumatically controlled closure device 15 releases the supply chamber 8. After a predetermined time, the closure device closes again and an air blast blown in via the openings 27 fills the valve bag 28 completely and closes the valve in the process. Immediately after the release of this air blast, the movable filling tube 18 returns to its starting position. At the same time, the sack belt moves up to the cutter mark 32 and the full sack is separated from the rest of the sack belt 21 by the separating unit 25, while the feed chamber 8 is filled again.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Basic Packing Technique (AREA)
- Bag Frames (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT0040403U AT7676U1 (de) | 2003-06-11 | 2003-06-11 | Mobile sackfüllanlage und verfahren zum betrieb |
| ATGM404/2003 | 2003-06-11 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2004108534A2 true WO2004108534A2 (fr) | 2004-12-16 |
| WO2004108534A3 WO2004108534A3 (fr) | 2005-03-10 |
Family
ID=33494467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AT2004/000201 Ceased WO2004108534A2 (fr) | 2003-06-11 | 2004-06-11 | Procede et dispositif de remplissage de produit dans des sacs et sac a valve |
Country Status (2)
| Country | Link |
|---|---|
| AT (2) | AT7676U1 (fr) |
| WO (1) | WO2004108534A2 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2243713A1 (fr) * | 2009-04-25 | 2010-10-27 | Nestec S.A. | Emballage très léger jetable |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT18463U3 (de) * | 2024-12-20 | 2025-10-15 | Scherf Gmbh & Co Kg | Sandsack zum Hochwasserschutz |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55145033A (en) * | 1979-04-25 | 1980-11-12 | Katsumi Toyoda | Combined bulk cargo transporting and mobile packaging apparatus |
| NL8500052A (nl) * | 1985-01-10 | 1986-08-01 | Bates Cepro Bv | Universele installatie voor het vullen van ventielzakken. |
| US5437318A (en) * | 1993-11-22 | 1995-08-01 | The Sandbagger Corp | Power-driven apparatus for dispensing fluent material into containers |
| US6598374B1 (en) * | 1999-11-18 | 2003-07-29 | Ensor Equipment, Inc. | Method and apparatus for bagging particulate matter |
-
2003
- 2003-06-11 AT AT0040403U patent/AT7676U1/de not_active IP Right Cessation
-
2004
- 2004-06-11 WO PCT/AT2004/000201 patent/WO2004108534A2/fr not_active Ceased
- 2004-09-21 AT AT0068604U patent/AT7868U1/de not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2243713A1 (fr) * | 2009-04-25 | 2010-10-27 | Nestec S.A. | Emballage très léger jetable |
| WO2010121879A1 (fr) * | 2009-04-25 | 2010-10-28 | Nestec S.A. | Emballage jetable très léger |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004108534A3 (fr) | 2005-03-10 |
| AT7676U1 (de) | 2005-07-25 |
| AT7868U1 (de) | 2005-10-17 |
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