WO2012096275A1 - ゴム部材の接合装置 - Google Patents
ゴム部材の接合装置 Download PDFInfo
- Publication number
- WO2012096275A1 WO2012096275A1 PCT/JP2012/050322 JP2012050322W WO2012096275A1 WO 2012096275 A1 WO2012096275 A1 WO 2012096275A1 JP 2012050322 W JP2012050322 W JP 2012050322W WO 2012096275 A1 WO2012096275 A1 WO 2012096275A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- joining
- pair
- opening
- rollers
- closing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/002—Joining methods not otherwise provided for
- B29C65/004—Cold joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
- B29D30/42—Endless textile bands without bead-rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7855—Provisory fixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1226—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least one bevelled joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/22—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns
- B29C66/221—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns being in the form of a sinusoidal wave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/345—Progressively making the joint, e.g. starting from the middle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/49—Internally supporting the, e.g. tubular, article during joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7214—Fibre-reinforced materials characterised by the length of the fibres
- B29C66/72141—Fibres of continuous length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7375—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
- B29C66/73751—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized
- B29C66/73752—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized the to-be-joined areas of both parts to be joined being uncured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81433—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81433—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
- B29C66/81435—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned comprising several parallel ridges, e.g. for crimping
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/81465—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed behind the other in a single row in the feed direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8227—Transmission mechanisms using springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8324—Joining or pressing tools pivoting around one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
- B29C66/8614—Tongs, pincers or scissors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F4/00—Machines for inserting dowels, with or without drilling equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
- B29D30/42—Endless textile bands without bead-rings
- B29D2030/421—General aspects of the joining methods and devices for creating the bands
- B29D2030/427—Positioning the bands at the joining areas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
- B29L2030/003—Plies; Breakers
- B29L2030/004—Carcasses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
Definitions
- the present invention relates to a rubber member joining apparatus for joining the end portions of a sheet-like rubber member together.
- Tires are manufactured from various tire components that are sheet-like rubber members.
- a carcass ply is wound around a forming drum. Then, a cylindrical carcass ply is formed by joining and joining the front-end
- a joining apparatus conventionally, an apparatus that automatically joins end portions of rubber members with a pair of joining rollers is known (see Patent Document 1).
- the pair of joining rollers are moved along the end of the rubber member.
- the end portions of the rubber member are joined by the pair of joining rollers.
- the end portion since the end portion is joined on one surface of the rubber member, the end portion cannot be joined from both sides. As a result, there may be a difference in bonding strength at the end between one surface and the other surface of the rubber member. Therefore, there is room for improvement from the viewpoint of joining the end portions more firmly.
- the entire apparatus becomes large and the control becomes complicated. As a result, the cost of the apparatus increases. A large space is also required to install the device. Moreover, the cycle time of joining work becomes long according to the time concerning operation
- the present invention has been made in view of the above-described conventional problems, and an object thereof is to join the end portions of the sheet-like rubber member firmly and manually and to join the rubber member simply and reliably.
- the present invention relates to a rubber member joining apparatus including a pair of joining rollers that roll on respective opposing end portions of a sheet-like rubber member to join the end portions to each other, and end portions of the rubber member And a pair of opening and closing members that move along the ends, an opening and closing mechanism that opens and closes the pair of opening and closing members between an open position and a closed position that joins the ends of the rubber members, and one opening and closing A pair of guide rollers provided on the member and guiding each end of the rubber member to the joining position; and a pressing roller provided on the other opening and closing member and pressing each end of the rubber member against the guide roller.
- the joining roller is a rubber member joining device that is provided on each of the pair of opening and closing members and sandwiches each end portion of the rubber member guided by the pair of guide rollers.
- the end portions of the sheet-like rubber member can be joined firmly manually. Further, the rubber member can be easily and reliably joined.
- the joining device of this embodiment is a manual device.
- the joining device abuts the end portions of the sheet-like rubber member made of rubber to join each other.
- the end of the rubber member is joined by manually moving the joining device. Thereby, the rubber member (joining rubber member) by which the edge part was joined is manufactured.
- the rubber member to be joined is a member made of only unvulcanized rubber, or a member made of unvulcanized rubber and another member.
- the rubber member is formed into a sheet shape from rubber.
- a rubber member having a predetermined shape is formed by cutting the rubber member.
- the joining device abuts the end portions of the rubber member together.
- the ends of one or a plurality of rubber members are butted together.
- the ends are joined together by crimping the ends of the rubber member.
- the rubber member is a tire constituent member, for example, a carcass ply or a belt is joined by a joining device.
- the carcass ply and the belt are made of unvulcanized rubber and a cord.
- a carcass ply which is a tire constituent member will be described as an example of the rubber member.
- This carcass ply is used for a radial ply tire (PSR) for passenger cars.
- the tire constituent member (carcass ply) is wound around the outer periphery of the molding drum in the molding process of the unvulcanized tire. By joining both end portions (front and rear end portions) of the tire constituent member, the tire constituent member is formed in a cylindrical shape.
- FIG. 1 is a perspective view showing a tire forming apparatus for forming an unvulcanized tire.
- molding apparatus 1 is provided with the cylindrical shaping
- the joining device 10 is used in the tire molding device 1.
- the joining device 10 abuts and joins the end portions 91 and 92 of the tire constituent member 90 to each other.
- the tire constituent member 90 is joined on the molding drum 2 to mold an unvulcanized tire.
- the forming drum 2 is arranged with the axis centered horizontally.
- the forming drum 2 rotates around the axis.
- the outer periphery of the forming drum 2 is enlarged and reduced by a bladder or the like.
- the forming drum 2 is a support that supports the tire constituent member 90 to be joined when an unvulcanized tire is formed.
- the tire component 90 is wound around the outer periphery of the forming drum 2 once.
- the tire component 90 is formed into a cylindrical shape by the forming drum 2.
- the cylindrical tire constituent member 90 is held on the outer periphery of the molding drum 2.
- the forming drum 2 is driven by a driving device (not shown).
- the drive device rotates the forming drum 2 by a motor.
- the forming drum 2 rotates the tire constituent member 90.
- the tire component 90 rotates by an arbitrary rotation angle and stops.
- the tire component 90 is formed by covering a cord (not shown) with unvulcanized rubber.
- the tire constituent member 90 has a plurality of cords in the rubber on the surface.
- the tire component 90 is supplied from a supply device (not shown) and is wound around the outer periphery of the forming drum 2. Before the tire component 90 is wound, an inner liner is disposed on the outer periphery of the molding drum 2 in advance.
- the cord of the tire constituent member 90 is disposed along the axial direction of the molding drum 2.
- the two end portions 91 and 92 of the tire constituent member 90 are arranged to face each other without being overlapped.
- the end portions 91 and 92 are arranged to be parallel. A gap having a predetermined interval is provided between the end portions 91 and 92.
- the joining apparatus 10 is manually moved along the end portions 91 and 92 of the tire constituent member 90 on the molding drum 2.
- the end portions 91 and 92 are joined together by the moving joining device 10.
- the operator holds the joining device 10 by hand and operates the joining device 10.
- An operator moves the joining apparatus 10 and performs joining work of the end portions 91 and 92.
- FIG. 2 and 3 are side views showing the bonding apparatus 10 according to the present embodiment.
- FIG. 2 shows the joining device 10 when joining the tire constituent member 90.
- FIG. 3 shows the joining device 10 when the tire constituent member 90 is not joined. 2 and 3, the tire constituent member 90 is indicated by a dotted line.
- the joining apparatus 10 includes a pair of opening / closing members 11, 12, an opening / closing mechanism 20, a plurality of rollers 30, 31, 32, 40, and an entrainment preventing member 60, as shown in the figure.
- the opening / closing mechanism 20 opens and closes the pair of opening / closing members 11 and 12.
- the plurality of rollers 30, 31, 32, 40 are provided on the opening / closing members 11, 12.
- the joining device 10 joins the end portions 91 and 92 of the tire constituent member 90 while moving on the outer periphery of the molding drum 2.
- a pair of joining roller 40 rolls on each edge part 91 and 92 which the sheet-like tire structural member 90 opposes.
- the pair of joining rollers 40 abut the end portions 91 and 92 to join each other.
- the winding prevention member 60 presses both end portions 91 and 92 to prevent the both end portions 91 and 92 from being caught in the joining roller 40.
- the pair of opening / closing members 11 and 12 are made of a frame to which rollers 30, 31, 32 and 40 are attached.
- the pair of opening and closing members 11 and 12 are connected so as to be openable and closable.
- the rollers 30, 31, 32, and 40 are rotatably supported by the opening / closing members 11 and 12.
- the pair of opening / closing members 11, 12 includes a lower opening / closing member 11 and an upper opening / closing member 12.
- the lower opening / closing member 11 is disposed between the forming drum 2 and the tire constituent member 90.
- the upper opening / closing member 12 is disposed on the outer peripheral side of the tire constituent member 90.
- the pair of opening / closing members 11 and 12 are arranged with the end portions 91 and 92 of the tire constituting member 90 interposed therebetween.
- the pair of opening / closing members 11, 12 are disposed on both surfaces of the end portions 91, 92 and manually move along the end portions 91, 92.
- the pair of opening and closing members 11 and 12 are manually moved between an open position (position shown in FIG. 3) and a closed position (position shown in FIG. 2). Thereby, a pair of opening-and-closing members 11 and 12 open and close.
- the closed position is a position where the end portions 91 and 92 of the tire constituent member 90 are joined. In the closed position, the pair of opening and closing members 11 and 12 approach each other. The rollers 31, 32, and 40 sandwich the tire constituent member 90.
- the open position is a position when the end portions 91 and 92 are disposed between the pair of opening and closing members 11 and 12. In the open position, the pair of opening and closing members 11 and 12 are separated. In the open position, the sandwiching of the tire constituent member 90 by the rollers 31, 32, and 40 is released.
- the opening / closing mechanism 20 includes a pair of operation members 21 and 22, an urging member 23, and an interlocking mechanism 24.
- the pair of operating members 21 and 22 are connected to the pair of opening and closing members 11 and 12, respectively.
- the pair of operation members 21 and 22 open and close using one end on the side of the opening and closing members 11 and 12 as a fulcrum.
- the pair of operation members 21 and 22 are handles for operating opening and closing of the pair of opening and closing members 11 and 12.
- the operator manually opens and closes the pair of operation members 21 and 22.
- the pair of opening and closing members 11 and 12 opens and closes.
- the pair of operation members 21 and 22 have grips 21A and 22A. An operator opens and closes the pair of operation members 21 and 22 by gripping the grips 21A and 22A. Further, the operator moves the joining device 10 by gripping the grips 21A and 22A.
- the urging member 23 is made of an elastic member (spring, rubber, etc.) (here, a coil spring).
- the urging member 23 is provided between the pair of operation members 21 and 22 and is attached to the operation members 21 and 22.
- the urging member 23 urges the pair of operation members 21 and 22 from the closed position toward the open position.
- the biasing member 23 always biases the pair of operation members 21 and 22 toward the open position (see FIG. 3).
- the biasing member 23 applies force to the operation members 21 and 22.
- a force for separating the operation members 21 and 22 acts on the operation members 21 and 22. With this force, the pair of operation members 21 and 22 move.
- the urging member 23 contracts.
- the pair of operation members 21 and 22 are closed.
- the urging member 23 extends.
- the pair of operation members 21 and 22 are opened.
- the interlocking mechanism 24 opens and closes the pair of opening and closing members 11 and 12 in conjunction with opening and closing of the pair of operation members 21 and 22.
- the interlocking mechanism 24 includes a columnar fixed member 25, a plate-shaped movable member 26, and a plurality of rotating shafts 27, 28, 29A, and 29B.
- the lower opening / closing member 11 is fixed to one end of the fixing member 25.
- One operation member (lower operation member) 21 is fixed to the other end of the fixing member 25.
- the first rotating shaft 27 rotatably connects the end of the other operating member (upper operating member) 22 and the end of the upper opening / closing member 12.
- the upper operation member 22 and the upper opening / closing member 12 are bent around the first rotation shaft 27.
- the upper opening / closing member 12 is attached to a second rotating shaft 28 provided on the fixed member 25.
- the upper opening / closing member 12 rotates about the second rotation shaft 28.
- the upper opening / closing member 12 approaches the lower opening / closing member 11. Further, the upper opening / closing member 12 is separated from the lower opening / closing member 11.
- the movable member 26 is attached to the pair of operation members 21 and 22 by a third rotating shaft 29A and a fourth rotating shaft 29B.
- the pair of operation members 21 and 22 are connected by a movable member 26.
- the pair of operation members 21 and 22 are opened and closed by rotating around the rotation shafts 29A and 29B.
- the first rotating shaft 27 is displaced.
- the upper opening / closing member 12 rotates around the second rotation shaft 28 according to the displacement of the first rotation shaft 27.
- the interlock mechanism 24 opens and closes the pair of opening and closing members 11 and 12.
- the interlocking mechanism 24 changes the position of the upper opening / closing member 12 relative to the lower opening / closing member 11 in conjunction with opening / closing of the pair of operation members 21, 22.
- the pair of opening and closing members 11 and 12 are disposed at the open position and the closed position.
- the opening / closing mechanism 20 is manually operated.
- the opening / closing mechanism 20 moves the pair of opening / closing members 11 and 12.
- the opening / closing mechanism 20 opens and closes the pair of opening / closing members 11 and 12 between an open position and a closed position.
- the closed position is a position where the end portions 91 and 92 of the tire constituent member 90 are joined.
- the pair of opening / closing members 11, 12 are moved to the open position by the opening / closing mechanism 20.
- the rollers 30, 31, 32, 40 are separated. In this state, the end portions 91 and 92 of the tire constituent member 90 are inserted between the pair of opening and closing members 11 and 12 (rollers 30, 31, 32, and 40).
- the pair of opening / closing members 11 and 12 are moved to the closed position by the opening / closing mechanism 20.
- the rollers 31, 32, and 40 are in contact with the tire constituent member 90.
- the rollers 31, 32, and 40 sandwich the end portions 91 and 92 of the tire constituent member 90.
- the opening / closing mechanism 20 has a latch function.
- the opening / closing mechanism 20 fixes the pair of opening / closing members 11 and 12 in the closed position at predetermined positions.
- FIG. 4 is a plan view of the lower opening / closing member 11. 4, the lower opening / closing member 11 is shown as viewed from the direction of the arrow X in FIG.
- the tire constituent member 90 in the vicinity of the joining device 10 is indicated by a dotted line.
- a gap is provided between the end portions 91 and 92 of the tire constituent member 90 as shown in the figure.
- the joining apparatus 10 moves in the moving direction S (joining direction) along the end portions 91 and 92 to join the end portions 91 and 92.
- the moving direction S is a direction in which the joining device 10 (the pair of opening and closing members 11 and 12) is moved during joining of the end portions 91 and 92.
- the tire constituent member 90 is joined at the joining portion 93.
- the joining apparatus 10 includes a lower opening / closing member 11 and a moving roller 30 (30A, 30B), a guide roller 31 (31A, 31B), a joining roller 40 (40A, 40B), and a guide member 13.
- a pair of moving rollers 30A and 30B, a pair of guide rollers 31A and 31B, two pairs of joining rollers 40A and 40B, and a pair of moving rollers 30A and 30B are moved from the front to the rear in the moving direction S (in FIG. From left to right).
- the pair of rollers 30, 31, and 40 are arranged in parallel or inclined with respect to the direction orthogonal to the moving direction S.
- the rollers 30, 31, and 40 face the end portions 91 and 92 of the tire constituent member 90, respectively.
- the rollers 30, 31, and 40 are rotatably supported by the shaft members 33, 34, and 35.
- the shaft members 33, 34, and 35 are attached to the lower opening / closing member 11.
- the plurality of rollers 30, 31, and 40 are disposed between the forming drum 2 and the end portions 91 and 92.
- the rollers 30, 31 and 40 move integrally with the lower opening / closing member 11.
- the rollers 30, 31, and 40 roll on the surfaces of the end portions 91 and 92 or the surface of the forming drum 2.
- the cylindrical moving roller 30 contacts the outer periphery of the forming drum 2.
- the moving roller 30 rolls on the outer periphery of the forming drum 2.
- the joining device 10 moves smoothly in the moving direction S by the moving roller 30.
- the pair of guide rollers 31 has a cylindrical shape.
- the pair of guide rollers 31 are arranged symmetrically about the center line between the rollers 31.
- the shaft centers of the pair of guide rollers 31 are inclined to the rear side (left side in FIG. 4) in the moving direction S from the center line side (inner side) to the outer side.
- the pair of guide rollers 31 roll on the end portions 91 and 92 in a state where they are in contact with the end portions 91 and 92 before joining.
- a force is applied to the end portions 91 and 92 of the tire component 90 from the rolling guide roller 31.
- a force that causes the end portions 91 and 92 to approach each other is applied to the end portions 91 and 92.
- the pair of guide rollers 31 displace the end portions 91 and 92.
- the end portions 91 and 92 are displaced toward the center between the pair of guide rollers 31.
- the pair of guide rollers 31 brings the end portions 91 and 92 close to each other.
- the pair of guide rollers 31 pulls the end portions 91 and 92 before joining to guide each end portion 91 and 92 to the joining position. At that time, the end portions 91 and 92 are attracted by the pair of guide rollers 31 with a relatively weak force.
- the pair of guide rollers 31 guides the end portions 91 and 92 before joining, thereby positioning the end portions 91 and 92 and preparing for joining.
- the lower opening / closing member 11 has a guide member 13.
- the guide member 13 is disposed between the end portions 91 and 92 of the tire constituent member 90 before joining. Both end portions 91 and 92 are guided by the guide member 13.
- the guide member 13 (see FIG. 3) is fixed between the lower opening / closing member 11 and the fixing member 25.
- the guide member 13 moves integrally with the lower opening / closing member 11.
- the guide member 13 has a plate shape and is provided on the center line of the lower opening / closing member 11 in the width direction (vertical direction in FIG. 4).
- the guide member 13 extends linearly from the front to the rear in the movement direction S of the lower opening / closing member 11 and is disposed between the pair of guide rollers 31.
- One end (rear end) of the guide member 13 is located between the pair of adjacent guide rollers 31 and the pair of joining rollers 40. That is, one end of the guide member 13 is located between the pair of guide rollers 31 and the pair of joining rollers 40 closest to the pair of guide rollers 31.
- the guide member 13 is disposed at a position beyond the pair of guide rollers 31 and in the vicinity of the pair of joining rollers 40.
- the guide member 13 has an inclined portion 13A that becomes gradually thinner.
- the inclined portion 13 ⁇ / b> A is formed at the rear end of the moving direction S of the guide member 13.
- the end portions 91 and 92 of the tire constituent member 90 move relative to the guide member 13 in a state where the end portions 91 and 92 are in contact with the side surface of the guide member 13. Further, the end portions 91 and 92 gradually approach by being displaced along the inclined portion 13A. Thereby, the guide member 13 guides the end portions 91 and 92.
- the guide member 13 is also a positioning member that positions both end portions 91 and 92 of the tire constituent member 90.
- the end portions 91 and 92 are positioned by the guide member 13 and guided to a predetermined position (joining position) before joining.
- the end portions 91 and 92 relatively move along the guide member 13 while being guided by the pair of guide rollers 31. Thereafter, the end portions 91 and 92 approach the joining roller 40.
- the joining device 10 sequentially joins the end portions 91 and 92 of the tire constituent member 90 with the joining roller 40.
- the joining device 10 has two or more pairs (here, two pairs) of joining rollers 40 on the lower opening / closing member 11.
- the two pairs of joining rollers 40 are configured in the same manner, and are arranged side by side in the movement direction S.
- the joining device 10 continuously joins the end portions 91 and 92 by a pair of joining rollers 40 at the front and rear in the moving direction S.
- FIG. 5 is a plan view of the pair of joining rollers 40.
- the tire constituent member 90 is indicated by a dotted line corresponding to FIG. 4.
- the pair of joining rollers 40 has a cylindrical shape as illustrated.
- One end of the pair of joining rollers 40 is supported by the shaft member 35.
- the pair of joining rollers 40 are arranged symmetrically around the joining portion 93 (the center line between the rollers 40) of the tire constituent member 90.
- the shaft centers of the pair of joining rollers 40 are inclined to the rear side (left side in FIG. 5) in the moving direction S from the joining portion 93 side (inner side) toward the outer side.
- the angle Y of the axis of the joining roller 40 is a predetermined angle (for example, an angle of 5 to 30 °).
- the angle Y is an angle between the axis of the joining roller 40 and a direction orthogonal to the joining portion 93 (movement direction S).
- the pair of joining rollers 40 are arranged such that the intersection of the axial centers is located on the joining portion 93.
- the pair of joining rollers 40 has a plurality of protrusions 41 (41A, 41B) protruding in the axial direction.
- the protrusion 41 is provided on the opposite edge of the pair of joining rollers 40.
- the plurality of protrusions 41 are formed at equal intervals along the edge of the joining roller 40.
- the same number of protrusions 41 are provided on the pair of joining rollers 40.
- the protrusions 41 and the recesses are alternately provided in the circumferential direction.
- the dent is a portion between the protrusions 41.
- the protrusions 41 and the recesses are provided on the pair of joining rollers 40 at the same pitch.
- the protrusions 41 and the recesses are alternately arranged.
- the projection 41 of one joining roller 40 enters between the projections 41 (dent) of the other joining roller 40. Thereby, the protrusion 41 engages.
- the pair of joining rollers 40 are synchronously rotated at the same speed by the engaging protrusions 41.
- FIG. 6 is a plan view of one joining roller 40.
- a part (upper part of FIG. 6) of the joining roller 40 is shown in a sectional view.
- a protrusion T is formed on the outer periphery of the joining roller 40 as shown in the figure.
- the protrusion T is formed in an annular shape or a spiral shape.
- the ridge T extends in the circumferential direction of the joining roller 40.
- the protrusions T are disposed on the entire outer periphery of the joining roller 40 (including the protrusions 41).
- a plurality of protrusions T are arranged in parallel to the outer periphery of the joining roller 40.
- the cross-sectional shape of the joining roller 40 is formed in a sawtooth shape with a plurality of protrusions arranged by the protrusions T.
- the protrusion T is formed in a triangular cross section.
- the angle of the side surface of the protrusion T is smaller on the opposite side than on the protrusion 41 side.
- the angle of the side surface of the ridge T is an angle between the side surface of the ridge T and the axis of the joining roller 40.
- Each protrusion T of the joining roller 40 is pressed against the end portions 91 and 92 of the tire constituent member 90. A predetermined range of the end portions 91 and 92 is pressed by the protrusion T of the joining roller 40.
- the pair of joining rollers 40A and 40B (see FIG. 5) are pressed against the end portions 91 and 92 of the tire constituent member 90, respectively, while being inclined in the opposite directions.
- the pair of joining rollers 40A and 40B are arranged symmetrically. Further, the pair of joining rollers 40 ⁇ / b> A and 40 ⁇ / b> B moves in the moving direction S along the end portions 91 and 92.
- the pair of joining rollers 40A and 40B roll on the end portions 91 and 92, respectively. As the joining rollers 40A and 40B roll, the end portions 91 and 92 are displaced together with the protrusions T of the joining rollers 40A and 40B.
- the end portions 91 and 92 are pushed by the protrusion T.
- a force that causes the end portions 91 and 92 to approach each other acts on the end portions 91 and 92.
- both end portions 91 and 92 are attracted.
- the end portions 91 and 92 are brought into contact with each other while eliminating the gap between the end portions 91 and 92.
- the end surfaces of the end portions 91 and 92 are pressure-bonded by pressure applied from the joining rollers 40A and 40B. Forces act alternately on the end portions 91 and 92 from the engaging protrusions 41A and 41B of the joining rollers 40A and 40B.
- the surfaces of the end portions 91 and 92 are joined together by alternately deforming toward the other side. Thereby, the end portions 91 and 92 are joined to each other.
- FIG. 7 is a view showing the joining portion 93 of the tire constituent member 90 after joining.
- FIG. 7A is a perspective view of the joint portion 93.
- 7B is a cross-sectional view taken along line VV in FIG. 7A.
- the tire constituent member 90 has a plurality of cords C provided in rubber as shown in the figure.
- the rubber 93W on the surface is alternately stretched by the protrusions 41A and 41B.
- the rubber 93 ⁇ / b> W is partially stretched on the surfaces of the end portions 91 and 92.
- the joining part 93 is joined so as to form a wave shape.
- the pair of joining rollers 40 (see FIG. 4) abuts and joins the end portions 91 and 92 (both end surfaces) while pulling the both end portions 91 and 92 together.
- the joining device 10 joins the end portions 91 and 92 in the same range by the two pairs of joining rollers 40 of the lower opening and closing member 11. Thereby, the end portions 91 and 92 are strongly joined.
- the joining apparatus 10 joins the end portions 91 and 92 continuously.
- the tire constituent member 90 is formed in a cylindrical shape. At that time, the joining apparatus 10 joins the end portions 91 and 92 even with the joining roller 40 of the upper opening and closing member 12 (see FIG. 2).
- FIG. 8 is a plan view showing the rollers 32 and 40 provided on the upper opening / closing member 12.
- the upper opening / closing member 12 and a part of the joining device 10 are omitted.
- the rollers 32 and 40 are shown as seen from the direction of the arrow X in FIG.
- the tire constituent member 90 in the vicinity of the joining device 10 is indicated by a dotted line.
- the joining apparatus 10 has the joining roller 40 (40A, 40B), the pressing roller 32 (32A, 32B), the holders 50, 51, and the winding prevention member 60 in the upper opening / closing member 12 as illustrated.
- a pair of pressing rollers 32A and 32B and a pair of joining rollers 40A and 40B are provided in order from the front in the moving direction S to the rear (from right to left in FIG. 8).
- the paired rollers 40 and 32 are arranged to be inclined with respect to a direction orthogonal to the moving direction S.
- the rollers 40 and 32 face the end portions 91 and 92 of the tire constituent member 90, respectively.
- the holders 50 and 51 are disposed on both outer sides of the pair of rollers 40 and 32. One end of each of the holders 50 and 51 is connected to the upper opening / closing member 12. The holders 50 and 51 are arranged from the upper opening / closing member 12 toward the lower opening / closing member 11. Shaft members 35 and 36 are attached to the other ends of the holders 50 and 51. The joining roller 40 and the pressing roller 32 are rotatably supported by shaft members 35 and 36, respectively. The holders 50 and 51 hold the rollers 40 and 32. The rollers 40 and 32 move integrally with the upper opening / closing member 12. When the tire constituent member 90 is joined, the plurality of rollers 40 and 32 are arranged on the outer periphery of the end portions 91 and 92 by the holders 50 and 51. In this state, the rollers 40 and 32 roll on the surfaces of the end portions 91 and 92.
- the pair of pressing rollers 32 has a cylindrical shape.
- the pair of pressing rollers 32 are arranged symmetrically about the center line between the rollers 32.
- the shaft centers of the pair of pressing rollers 32 are inclined to the rear side (left side in FIG. 8) in the moving direction S from the center line side (inner side) to the outer side.
- the pair of pressing rollers 32 are arranged in parallel to and opposed to the pair of guide rollers 31 (see FIG. 2).
- the pair of pressing rollers 32 roll on the end portions 91 and 92 in a state where they are in contact with the end portions 91 and 92 before joining. At that time, the pressing roller 32 and the guide roller 31 sandwich the end portions 91 and 92 of the tire constituent member 90.
- the pair of pressing rollers 32 presses the end portions 91 and 92 that are in contact with the pair of guide rollers 31.
- the pair of pressing rollers 32 press the end portions 91 and 92 against the guide roller 31.
- the guide roller 31 guides the end portions 91 and 92 described above.
- the pair of joining rollers 40 is configured in the same manner as the joining roller 40 of the lower opening / closing member 11. However, the diameter of the joining roller 40 of the upper opening / closing member 12 is larger than the diameter of the joining roller 40 (see FIG. 2) of the lower opening / closing member 11. Regarding the length of the protrusion 41, the joining roller 40 of the upper opening / closing member 12 is longer than the joining roller 40 of the lower opening / closing member 11.
- the pair of joining rollers 40 of the upper opening / closing member 12 is disposed between the two pairs of joining rollers 40 of the lower opening / closing member 11. Further, the pair of joining rollers 40 of the upper opening / closing member 12 are disposed in parallel to and opposed to the two pairs of joining rollers 40 of the lower opening / closing member 11.
- the end portions 91 and 92 of the tire constituent member 90 are sandwiched between one joining roller 40 of the upper opening / closing member 12 and two joining rollers 40 of the lower opening / closing member 11, respectively.
- the pair of joining rollers 40 is provided on each of the pair of opening and closing members 11 and 12 and arranged to face each other. Further, the plural pairs of joining rollers 40 sandwich the end portions 91 and 92 of the tire constituent member 90 guided by the pair of guide rollers 31. The joining roller 40 rolls on the end portions 91 and 92 with the end portions 91 and 92 sandwiched from both sides.
- the joining device 10 is disposed between two pairs of joining rollers 40 that are in contact with one surface of the tire constituent member 90 and a pair of contacts that are in contact with the other surface of the tire constituent member 90.
- the joining roller 40 is provided.
- the joining device 10 includes a pair of opening / closing members 11 and 12, two pairs of joining rollers 40, and a pair of joining rollers 40.
- the joining apparatus 10 abuts and joins the end portions 91 and 92 with a plurality of pairs of joining rollers 40.
- the end portions 91 and 92 are joined simultaneously from both surfaces of the tire constituent member 90.
- the pair of joining rollers 40 is pressed against the end portions 91 and 92 by the holder 50.
- FIG. 9 is a cross-sectional view showing the holder 50 and the upper opening / closing member 12. 9, a part of the holder 50 and a part of the upper opening / closing member 12 shown in FIG.
- the bonding apparatus 10 includes a columnar connecting member 52 and an elastic member 53 on the upper opening / closing member 12.
- the connecting member 52 connects the holder 50 to the upper opening / closing member 12.
- a gap is formed between the holder 50 and the upper opening / closing member 12.
- the holder 50 moves while being guided by the connecting member 52. As a result, the holder 50 approaches the upper opening / closing member 12. Further, the holder 50 is separated from the upper opening / closing member 12.
- the connecting member 52 includes, for example, a bolt and a nut. The bolt is inserted into a through hole provided in the holder 50 and the upper opening / closing member 12. By screwing a nut into the tip of the bolt, the holder 50 is connected to the upper opening / closing member 12 so as to be displaceable.
- the elastic member 53 is made of a spring or rubber (here, a coil spring) and is disposed around the connecting member 52.
- the elastic member 53 is provided between the holder 50 and the upper opening / closing member 12.
- the elastic member 53 always biases the holder 50.
- the holder 50 is biased from the upper opening / closing member 12 toward the lower opening / closing member 11.
- the joining roller 40 is pressed against the end portions 91 and 92 by the holder 50 being pushed back by the elastic member 53.
- the end portions 91 and 92 are maintained in a state of being sandwiched between the joining rollers 40.
- the end portions 91 and 92 are reliably joined from both sides.
- the pair of pressing rollers 32 (see FIG. 2) is pressed against the end portions 91 and 92 by the holder 51.
- the holder 51 is urged by a connecting member and an elastic member (not shown) similarly to the holder 50 of the joining roller 40.
- the guide roller 31 reliably guides the end portions 91 and 92.
- the roll-in preventing member 60 (see FIGS. 2, 3, and 8) has a mounting portion 61 (not shown in FIG. 8).
- the attachment portions 61 are provided at both ends of the wrapping prevention member 60 and attached to the holder 50.
- the entanglement preventing member 60 is fixed to the holder 50 by the attachment portion 61.
- the entrainment preventing member 60 is provided on the pair of opening / closing members 11 and 12 (here, the upper opening / closing member 12), and moves together with the holder 50 and the pair of joining rollers 40. When the pair of joining rollers 40 is pressed against the end portions 91 and 92 of the tire constituent member 90, the entanglement preventing member 60 is pressed against the end portions 91 and 92.
- the winding prevention member 60 is disposed in front of the moving direction S of the pair of joining rollers 40.
- the rolling-in preventing member 60 presses the end portions 91 and 92 located in front of the moving direction S of the joining roller 40 while moving together with the pair of joining rollers 40.
- the winding prevention member 60 prevents the end portions 91 and 92 of the tire constituent member 90 joined by the pair of joining rollers 40 from being caught by the pair of joining rollers 40.
- the winding prevention member 60 is disposed along the outer periphery of the pair of joining rollers 40.
- the winding prevention member 60 is formed in a predetermined shape.
- the entanglement preventing member 60 is formed in a shape that is bent at the center (for example, a V shape or a U shape in plan view).
- the central portion of the wrapping prevention member 60 is disposed on the central line between the pair of joining rollers 40.
- the roll-in preventing member 60 closes the space between the pair of joining rollers 40.
- the lower end of the winding prevention member 60 and the lower ends of the pair of joining rollers 40 are located on the same plane.
- the entanglement preventing member 60 is the whole of the end portions 91 and 92 positioned in front of the moving direction S of the pair of joining rollers 40. Hold down.
- the entrainment preventing member 60 presses both end portions 91 and 92 near the front in the moving direction S of the pair of joining rollers 40.
- the winding-in preventing member 60 prevents the end portions 91 and 92 from being caught in the portion between the pair of bonding rollers 40 or each bonding roller 40.
- the end portions 91 and 92 are prevented from being bitten by the protrusion 41 in the space between the pair of joining rollers 40.
- the tire component 90 (see FIG. 1) is wound around the outer periphery of the forming drum 2 once. End portions 91 and 92 of the tire constituent member 90 are arranged on the outer periphery of the molding drum 2 so as to face each other. Next, the end portions 91 and 92 are lifted at one edge portion 94 of the tire constituent member 90.
- the edge portion 94 is a side portion of the tire constituent member 90 located on the outer side in the axial direction of the molding drum 2. Thereby, the end portions 91 and 92 are opened, and the joining apparatus 10 is set to the end portions 91 and 92.
- the pair of operation members 21 and 22 are opened (see FIG. 3). Accordingly, the pair of opening / closing members 11 and 12 are opened by the opening / closing mechanism 20 (interlocking mechanism 24).
- the end portions 91, 92 are lowered between the pair of opening / closing members 11, 12. Subsequently, the end portions 91 and 92 are disposed on both sides of the guide member 13 at the edge portion 94 of the tire constituent member 90.
- the end portions 91 and 92 are arranged in accordance with the side surface of the guide member 13. The end portions 91 and 92 are brought into contact with the side surfaces of the guide member 13, respectively.
- the pair of opening and closing members 11 and 12 are closed by the opening and closing mechanism 20 (see FIG. 2). Accordingly, the end portions 91 and 92 are disposed between the pair of opening and closing members 11 and 12. Further, the guide member 13 is disposed between the end portions 91 and 92 before joining.
- the pair of opening and closing members 11 and 12 are manually moved along the end portions 91 and 92 of the tire constituent member 90.
- the end portions 91 and 92 are sandwiched between the guide roller 31 and the pressing roller 32.
- the end portions 91 and 92 are sandwiched between the pair of joining rollers 40 of the pair of opening and closing members 11 and 12.
- the rollers 31, 32, and 40 roll on the end portions 91 and 92.
- the pressing roller 32 presses the end portions 91 and 92 against the pair of guide rollers 31.
- the end portions 91 and 92 are guided to the joining position by the joining roller 40 by the pair of guide rollers 31 while being guided by the guide member 13.
- the induced end portions 91 and 92 are abutted and joined by the pair of joining rollers 40 of the pair of opening and closing members 11 and 12.
- the end portions 91 and 92 are sandwiched between the two pairs of joining rollers 40 and the pair of joining rollers 40.
- the end portions 91 and 92 are joined simultaneously from both sides.
- the end portions 91 and 92 are pressed by the roll-in preventing member 60.
- the joining device 10 (see FIG. 1) is moved toward the other edge portion 95 of the tire constituent member 90.
- the entire end portions 91 and 92 are joined by moving the joining device 10 to a position beyond the edge portion 95.
- the portions of the end portions 91 and 92 away from the molding drum 2 are pressed against the molding drum 2.
- the shape of the junction 93 is adjusted.
- the tire constituent member 90 is formed in a cylindrical shape.
- another tire constituent member is disposed on the joined tire constituent member 90.
- An unvulcanized tire is formed on the forming drum 2.
- An unvulcanized tire is vulcanized to produce a tire.
- the end portions 91 and 92 of the tire constituent member 90 can be joined manually without requiring complicated control for the joining operation.
- the structure of the joining apparatus 10 becomes simple compared with the conventional automatic joining apparatus.
- the joining device 10 can be greatly reduced in size. As a result, the cost of the bonding apparatus 10 is reduced, and a space for installing the bonding apparatus 10 is not required. Since there is no time required for the operation of the bonding apparatus 10, the bonding apparatus 10 can start bonding immediately. Therefore, the cycle time of the joining operation can be shortened.
- the joining device 10 does not remain in the tire molding device 1.
- the joining apparatus 10 does not occupy space. Since the joining device 10 can be easily moved, the joining device 10 can be used in a plurality of tire forming devices 1. In this way, the end portions 91 and 92 can be simply joined by using the joining device 10.
- the end portions 91 and 92 are sandwiched and joined by a pair of joining rollers 40 provided on each of the pair of opening and closing members 11 and 12. Therefore, the end portions 91 and 92 can be firmly and reliably joined from both surfaces of the tire constituent member 90.
- the joining strength of the end portions 91 and 92 and the strength of the tire constituent member 90 after joining are also increased.
- the end portions 91 and 92 can be easily disposed between the pair of opening and closing members 11 and 12.
- the rollers 31, 32, and 40 can be accurately arranged at positions for joining the end portions 91 and 92. Accordingly, the end portions 91 and 92 can be securely sandwiched by the rollers 31, 32 and 40.
- the ends 91 and 92 can be accurately joined.
- the end portions 91 and 92 are guided to the joining position by the pair of guide rollers 31, the end portions 91 and 92 can be smoothly joined by the joining roller 40. Even if the positions of the end portions 91 and 92 before joining vary, the end portions 91 and 92 can be guided to a predetermined position by the guide roller 31. Therefore, the influence of the arrangement accuracy of the end portions 91 and 92 can be reduced. Further, the end portions 91 and 92 can be reliably joined by the joining roller 40. By pressing the end portions 91 and 92 against the guide roller 31 by the pressing roller 32, the end portions 91 and 92 can be guided more reliably.
- the end portions 91 and 92 of the sheet-like tire constituent member 90 can be joined firmly manually. Further, the tire constituent member 90 can be easily and reliably abutted and joined. Since the tire constituent members 90 of various tires can be joined by the single joining device 10, the versatility of the joining device 10 is enhanced.
- the accuracy of the positions of the end portions 91 and 92 can be increased.
- the edge parts 91 and 92 can be faced
- the end portions 91 and 92 can be accurately joined.
- the guide member 13 is preferably disposed between the pair of guide rollers 31.
- one end of the guide member 13 is preferably positioned between the guide roller 31 and the joining roller 40. In this case, the end portions 91 and 92 can be accurately guided to the vicinity of the joining roller 40 by the guide member 13. Therefore, the accuracy of the positions of the end portions 91 and 92 can be further increased.
- the opening and closing mechanism 20 can be easily operated. Since the pair of opening and closing members 11 and 12 can be easily opened and closed by the pair of operation members 21 and 22, handling of the joining device 10 is facilitated.
- a biasing member 23 is provided on the pair of operation members 21 and 22.
- the interlocking mechanism 24 opens and closes the pair of opening and closing members 11 and 12 in conjunction with opening and closing of the pair of operation members 21 and 22. Therefore, the pair of opening and closing members 11 and 12 can be opened and closed simply by opening and closing the pair of operating members 21 and 22.
- the opening / closing operation (particularly, opening operation) of the pair of opening / closing members 11 and 12 is simplified. Workability at the time of joining is also improved.
- a pair of joining rollers 40 may be provided on each of the pair of opening and closing members 11 and 12.
- the end portions 91 and 92 of the tire constituent member 90 are sandwiched between the two pairs of joining rollers 40. Even in this case, the end portions 91 and 92 can be firmly joined from both surfaces of the tire constituent member 90.
- the joining strength of the end portions 91 and 92 can be further increased.
- two pairs of joining rollers 40 may be provided on the upper opening / closing member 12, and a pair of joining rollers 40 may be provided on the lower opening / closing member 11.
- Two or more pairs of joining rollers 40 may be provided on each of the pair of opening and closing members 11 and 12.
- a pair of joining rollers 40 may be provided on one opening / closing member 11, 12, and three or more pairs of joining rollers 40 may be provided on the other opening / closing member 11, 12.
- the pair of joining rollers 40 are inclined so that both outer end portions are located behind the moving direction S with respect to a direction (referred to as an orthogonal direction) orthogonal to the moving direction S of the pair of opening / closing members 11 and 12.
- the outer end portions of the pair of joining rollers 40 are the end portions located on the outer side in the orthogonal direction of the pair of joining rollers 40.
- the pair of joining rollers 40 is inclined such that the inner part in the orthogonal direction is located in front of the moving direction S with respect to both outer end parts.
- the pair of guide rollers 31 is inclined with respect to the orthogonal direction so that both outer end portions are located behind the moving direction S.
- the outer end portions of the pair of guide rollers 31 are the end portions positioned on the outer side in the orthogonal direction of the pair of guide rollers 31.
- the pair of guide rollers 31 is inclined so that the inner part in the orthogonal direction is positioned in front of the moving direction S with respect to the outer end parts.
- the pair of joining rollers 40 and the pair of guide rollers 31 are inclined with respect to the orthogonal direction.
- the inclination angle of the pair of joining rollers 40 with respect to the orthogonal direction is larger than the inclination angle of the pair of guide rollers 31 with respect to the orthogonal direction.
- the guide roller 31 may be provided not on the lower opening / closing member 11 but on the upper opening / closing member 12.
- the pressing roller 32 is provided on the lower opening / closing member 11.
- the guide member 13 may be provided on the upper opening / closing member 12.
- the guide member 13 of the upper opening / closing member 12 is disposed between the end portions 91 and 92 before joining.
- the roll-in preventing member 60 may be disposed in front of the moving direction S with respect to all (or any one of) the plurality of pairs of joining rollers 40. That is, the entrainment preventing member 60 may be provided on the lower opening / closing member 11.
- the wrapping prevention member 60 may be provided on the lower opening / closing member 11 and the upper opening / closing member 12. However, the larger the diameter of the joining roller 40, the greater the possibility that the end portions 91 and 92 will be caught by the pair of joining rollers 40.
- the winding preventing member 60 may be disposed so as to be close to the pair of joining rollers 40 in which the end portions 91 and 92 are likely to be wound.
- the diameter of the joining roller 40 of the upper opening / closing member 12 is larger than the diameter of the joining roller 40 of the lower opening / closing member 11.
- the end portions 91 and 92 are unlikely to be caught. Therefore, it is preferable that the wrap-around preventing member 60 is provided on the pair of joining rollers 40 of the upper opening / closing member 12.
- the pair of opening and closing members 11 and 12 are opened and closed by rotating the upper opening and closing member 12 around the second rotation shaft 28.
- the distance between the pair of opening and closing members 11 and 12 may be changed by moving the upper opening and closing member 12 in a state parallel to the lower opening and closing member 11. In this way, the pair of opening and closing members 11 and 12 may be opened and closed by relatively approaching and separating.
- the tire constituting member 90 can be joined by the joining device 10 even on a support other than the forming drum 2.
- the joining device 10 can join a tire support member disposed on a planar support member or conveyor.
- the tire constituent members other than the carcass ply may be joined by the joining device 10.
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- Engineering & Computer Science (AREA)
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- Tyre Moulding (AREA)
Abstract
Description
しかしながら、これら従来の接合装置では、接合ローラの移動に大掛かりな機構を用いる。そのため、装置全体が大型になり、かつ、制御も複雑になる。即ち、簡便な端部の接合を実現できず、上記した問題を解消するのは難しい。
本実施形態の接合装置は、手動式の装置である。接合装置は、ゴムで形成されたシート状のゴム部材の端部同士を突き合わせて接合する。接合装置を手動で移動させることで、ゴム部材の端部を接合する。これにより、端部が接合されたゴム部材(接合ゴム部材)を製造する。
タイヤ成形装置1は、図示のように、円筒状の成形ドラム2と、タイヤ構成部材90を接合する接合装置10とを備えている。接合装置10は、タイヤ成形装置1で使用される。接合装置10により、タイヤ構成部材90の端部91、92同士を突き合わせて接合する。成形ドラム2上でタイヤ構成部材90を接合して、未加硫タイヤを成形する。
図4は、下開閉部材11の平面図である。図4では、下開閉部材11を図2の矢印X方向から見て示している。接合装置10付近のタイヤ構成部材90を点線で示す。
タイヤ構成部材90の端部91、92の間には、図示のように、間隙が設けられる。接合装置10は、端部91、92に沿って移動方向S(接合方向)に移動して、端部91、92を接合する。移動方向Sは、端部91、92の接合中に接合装置10(一対の開閉部材11、12)を移動させる方向である。タイヤ構成部材90は、接合部93で接合される。
一対の接合ローラ40は、図示のように、円筒状をなす。一対の接合ローラ40の一端は、それぞれ軸部材35により支持される。一対の接合ローラ40は、タイヤ構成部材90の接合部93(ローラ40間の中央線)を中心に対称に配置される。一対の接合ローラ40の軸心は、接合部93側(内側)から外側に向かって、それぞれ移動方向Sの後方側(図5では左側)に傾斜する。接合ローラ40の軸心の角度Yは、所定角度(例えば、5~30°の角度)をなす。角度Yは、接合ローラ40の軸心と接合部93(移動方向S)に直交する方向との間の角度である。一対の接合ローラ40は、軸心の交点が接合部93上に位置するように配置される。
接合ローラ40の外周には、図示のように、突条Tが形成されている。突条Tは、環状に、又は、螺旋状に形成される。突条Tは、接合ローラ40の周方向に延びる。突条Tは、接合ローラ40(突起41を含む)の外周の全体に配置される。複数の突条Tが接合ローラ40の外周に並列する。接合ローラ40の断面形状は、突条Tにより、複数の突出部が並んだ鋸歯状に形成される。突条Tは、断面三角形状に形成されている。突条Tの側面の角度は、突起41側に比べて、逆側で小さくなっている。突条Tの側面の角度は、突条Tの側面と接合ローラ40の軸心との間の角度である。接合ローラ40の各突条Tは、タイヤ構成部材90の端部91、92に押し付けられる。接合ローラ40の突条Tにより、端部91、92の所定範囲を押圧する。
タイヤ構成部材90は、図示のように、ゴム内に設けられた複数のコードCを有する。端部91、92の接合時に、表面のゴム93Wは、突起41A、41Bにより交互に引き伸ばされる。ゴム93Wは、端部91、92の表面において部分的に引き伸ばされる。その結果、表面の端部91、92が交互に相手側の表面に重なる。接合部93は、波状をなすように接合される。
接合装置10は、上開閉部材12に、図示のように、接合ローラ40(40A、40B)と、押付ローラ32(32A、32B)と、ホルダー50、51と、巻込防止部材60を有する。一対の押付ローラ32A、32Bと、一対の接合ローラ40A、40Bが、移動方向Sの前方から後方(図8では、右方から左方)に向かって順に設けられる。対をなすローラ40、32は、移動方向Sに直交する方向に対して傾斜して配置される。ローラ40、32は、それぞれタイヤ構成部材90の端部91、92に対向する。
接合装置10は、図示のように、上開閉部材12に、円柱状の連結部材52と、弾性部材53とを有する。連結部材52は、ホルダー50を上開閉部材12に連結する。ホルダー50と上開閉部材12の間には、隙間が開けられる。ホルダー50は、連結部材52に案内されて移動する。これにより、ホルダー50が上開閉部材12に接近する。また、ホルダー50が上開閉部材12から離間する。連結部材52は、例えば、ボルトとナットからなる。ボルトは、ホルダー50及び上開閉部材12に設けられた貫通孔に挿入される。ボルトの先端にナットをねじ込むことで、ホルダー50を、上開閉部材12に変位可能に連結する。
まず、タイヤ構成部材90(図1参照)を、成形ドラム2の外周に1周巻き付ける。タイヤ構成部材90の端部91、92は、成形ドラム2の外周で、対向するように配置する。次に、タイヤ構成部材90の一方の縁部94で、端部91、92を持ち上げる。縁部94は、成形ドラム2の軸心方向外側に位置するタイヤ構成部材90の側部である。これにより、端部91、92を開いて、接合装置10を端部91、92にセットする。
Claims (9)
- シート状のゴム部材の対向する各端部上を転動して端部同士を突き合わせて接合する一対の接合ローラを備えたゴム部材の接合装置であって、
ゴム部材の端部を挟んで配置され、端部に沿って移動する一対の開閉部材と、
一対の開閉部材を開位置とゴム部材の端部を接合する閉位置との間で開閉させる開閉機構と、
一方の開閉部材に設けられ、ゴム部材の各端部を接合位置へ誘導する一対の誘導ローラと、
他方の開閉部材に設けられ、ゴム部材の各端部を誘導ローラへ押し付ける押付ローラと、を備え、
一対の接合ローラが、一対の開閉部材のそれぞれに設けられて、一対の誘導ローラにより誘導されたゴム部材の各端部を挟み込むゴム部材の接合装置。 - 請求項1に記載されたゴム部材の接合装置において、
ゴム部材の一方の面に接する二対の接合ローラと、該二対の接合ローラの間に配置されてゴム部材の他方の面に接する一対の接合ローラとを備えたゴム部材の接合装置。 - 請求項1又は2に記載されたゴム部材の接合装置において、
一対の接合ローラと一対の誘導ローラが、一対の開閉部材の移動方向に直交する直交方向に対して、それぞれ両外側端部が移動方向の後方に位置するように傾斜するゴム部材の接合装置。 - 請求項3に記載されたゴム部材の接合装置において、
一対の接合ローラの直交方向に対する傾斜角度が、一対の誘導ローラの直交方向に対する傾斜角度よりも大きいゴム部材の接合装置。 - 請求項1ないし4のいずれかに記載されたゴム部材の接合装置において、
一対の開閉部材が、接合前のゴム部材の端部の間に配置されて、ゴム部材の両端部をガイドするガイド部材を有するゴム部材の接合装置。 - 請求項5に記載されたゴム部材の接合装置において、
ガイド部材が、一対の誘導ローラの間を通して配置され、
ガイド部材の一端が、隣り合う一対の誘導ローラと一対の接合ローラの間に位置するゴム部材の接合装置。 - 請求項1ないし6のいずれかに記載されたゴム部材の接合装置において、
開閉機構が、一対の開閉部材を開閉させる一対の操作部材を有するゴム部材の接合装置。 - 請求項7に記載されたゴム部材の接合装置において、
開閉機構が、一対の操作部材を閉位置から開位置へ向けて付勢する付勢部材と、一対の操作部材の開閉に連動して一対の開閉部材を開閉させる連動機構を有するゴム部材の接合装置。 - 請求項1ないし8のいずれかに記載されたゴム部材の接合装置において、
一対の開閉部材に設けられ、一対の接合ローラにより接合されるゴム部材の端部が一対の接合ローラへ巻き込まれるのを防止する巻込防止部材を備えたゴム部材の接合装置。
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/996,757 US8905106B2 (en) | 2011-01-12 | 2012-01-11 | Rubber member joining device |
| EP12733957.0A EP2664448B1 (en) | 2011-01-12 | 2012-01-11 | Rubber member joining device |
| CN201280005331.3A CN103313845B (zh) | 2011-01-12 | 2012-01-11 | 橡胶构件接合装置 |
| JP2012552733A JP5647267B2 (ja) | 2011-01-12 | 2012-01-11 | ゴム部材の接合装置 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011004295 | 2011-01-12 | ||
| JP2011-004295 | 2011-01-12 |
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| WO2012096275A1 true WO2012096275A1 (ja) | 2012-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2012/050322 Ceased WO2012096275A1 (ja) | 2011-01-12 | 2012-01-11 | ゴム部材の接合装置 |
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| Country | Link |
|---|---|
| US (1) | US8905106B2 (ja) |
| EP (1) | EP2664448B1 (ja) |
| JP (1) | JP5647267B2 (ja) |
| CN (1) | CN103313845B (ja) |
| WO (1) | WO2012096275A1 (ja) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2017523926A (ja) * | 2015-07-06 | 2017-08-24 | ヴェーエムイー ホーランド ベー. ヴェー.Vmi Holland B. V. | タイヤ部品の先端部及び終端部をスティッチするための装置および方法 |
| WO2019049468A1 (ja) * | 2017-09-11 | 2019-03-14 | 中田エンヂニアリング株式会社 | 連結ローラ及び搬送装置 |
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| WO2013069235A1 (ja) * | 2011-11-08 | 2013-05-16 | 株式会社ブリヂストン | シート状部材のバットジョイント装置及び、それの使用方法 |
| JP6197248B2 (ja) * | 2014-04-11 | 2017-09-20 | 株式会社ブリヂストン | 未加硫タイヤの製造装置および未加硫タイヤの製造方法 |
| DE102014215789A1 (de) | 2014-08-08 | 2016-02-11 | Rema Tip Top Ag | Doppelt wirkender Anroller |
| JP6590028B1 (ja) * | 2018-06-11 | 2019-10-16 | 横浜ゴム株式会社 | ゴムシート部材の接合装置および方法 |
| US11691369B2 (en) | 2019-08-21 | 2023-07-04 | Bridgestone Americas Tire Operations, Llc | Apparatus and method for automatic tire ply sitiching |
| WO2021034437A1 (en) | 2019-08-21 | 2021-02-25 | Bridgestone Americas Tire Operations, Llc | Apparatus and method for automatic tire ply stitching |
| CN113681908B (zh) * | 2021-07-21 | 2022-08-05 | 南京航空航天大学 | 热塑性复合材料角片的自适应装配方法及手持式热压装置 |
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Also Published As
| Publication number | Publication date |
|---|---|
| US8905106B2 (en) | 2014-12-09 |
| CN103313845A (zh) | 2013-09-18 |
| CN103313845B (zh) | 2015-04-29 |
| EP2664448A4 (en) | 2015-06-17 |
| JPWO2012096275A1 (ja) | 2014-06-09 |
| US20130284378A1 (en) | 2013-10-31 |
| JP5647267B2 (ja) | 2014-12-24 |
| EP2664448B1 (en) | 2018-12-19 |
| EP2664448A1 (en) | 2013-11-20 |
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