WO2015033982A1 - 積層チューブ - Google Patents
積層チューブ Download PDFInfo
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- WO2015033982A1 WO2015033982A1 PCT/JP2014/073258 JP2014073258W WO2015033982A1 WO 2015033982 A1 WO2015033982 A1 WO 2015033982A1 JP 2014073258 W JP2014073258 W JP 2014073258W WO 2015033982 A1 WO2015033982 A1 WO 2015033982A1
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- Prior art keywords
- polyamide
- acid
- composition
- laminated tube
- aliphatic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/322—Layered products comprising a layer of synthetic resin comprising polyolefins comprising halogenated polyolefins, e.g. PTFE
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C08L101/06—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
- F16L9/133—Rigid pipes of plastics with or without reinforcement the walls consisting of two layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
Definitions
- the present invention relates to a laminated tube.
- automotive piping tubes are oxygen-containing gasoline blended with low boiling point alcohols such as methanol and ethanol or ethers such as ethyl-t-butyl ether (ETBE) from the viewpoint of saving gasoline consumption and improving performance. Etc. are transferred. Furthermore, from the viewpoint of preventing environmental pollution, strict exhaust gas regulations including prevention of leakage into the atmosphere due to diffusion of volatile hydrocarbons and the like through piping tube partition walls are being implemented.
- low boiling point alcohols such as methanol and ethanol
- ethers such as ethyl-t-butyl ether (ETBE)
- a resin having good chemical solution permeation prevention properties for example, saponified ethylene / vinyl acetate copolymer (EVOH), polymetaxylylene adipamide (polyamide MXD6), polybutylene terephthalate (PBT), Polyethylene naphthalate (PEN), polybutylene naphthalate (PBN), polyphenylene sulfide (PPS), polyvinylidene fluoride (PVDF), ethylene / tetrafluoroethylene copolymer (ETFE), ethylene / chlorotrifluoroethylene copolymer ( ECTFE), tetrafluoroethylene / hexafluoropropylene copolymer (TFE / HFP, FEP), tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymer (TFE / HFP / VDF, THV), tetrafluor
- polynonamethylene terephthalamide (PA9T) is attracting attention as a tube component having excellent chemical liquid permeation prevention properties, low specific gravity, and low cost.
- the present inventors comprise a layer composed of an aliphatic polyamide, a diamine unit containing 60 mol% or more of 1,9-nonanediamine unit and / or 2-methyl-1,8-octanediamine unit with respect to all diamine units, It has at least two layers having a layer made of a semi-aromatic polyamide composed of a dicarboxylic acid unit containing 60 mol% or more of a terephthalic acid unit and / or a naphthalenedicarboxylic acid unit with respect to all dicarboxylic acid units.
- a laminated structure has been proposed (see Patent Documents 2 to 5).
- the layer made of aliphatic polyamide such as polyamide 12 and the polynonamethylene telex excellent in chemical solution permeation prevention A laminated tube having a layer made of a semi-aromatic polyamide composition containing a specific organic acid salt (an organic acid salt having 10 to 24 carbon atoms) to a semi-aromatic polyamide such as phthalamide (PA9T) has been proposed. (See Patent Document 6).
- An object of the present invention is to solve the above-mentioned problems and to provide a laminated tube excellent in chemical solution permeation prevention properties, low-temperature impact resistance, interlayer adhesion properties, and durability thereof.
- the present inventors have intensively studied, and as a result, include a layer containing a specific aliphatic polyamide composition and a semi-aromatic polyamide composition containing a semi-aromatic polyamide having a specific structure.
- the aliphatic polyamide composition includes an aliphatic polymer (polyamide 11, 12, etc.) and an elastomer polymer containing an unsaturated compound having a carboxyl group and / or an acid anhydride group, and is aliphatic.
- the product of the terminal amino group concentration of the polyamide and the total concentration of carboxyl groups and acid anhydride groups of the elastomer polymer is in a specific range, so that chemical penetration prevention, low temperature impact resistance and interlayer adhesion, and durability It has been found that a laminated tube having excellent properties such as properties can be obtained.
- a laminated tube comprising at least two layers, having (a) a layer containing an aliphatic polyamide composition (A) and (b) a layer containing a semi-aromatic polyamide composition (B), Elastomer polymer (A2) 5 in which the aliphatic polyamide composition (A) contains an aliphatic polyamide (A1) 70% by mass to 95% by mass and an unsaturated compound having a carboxyl group and / or an acid anhydride group.
- the terminal amino group concentration of the aliphatic polyamide (A1) in 1 g of the aliphatic polyamide composition (A) is [X] ( ⁇ eq / g), and the carboxyl group and acid anhydride of the elastomer polymer (A2).
- the total group concentration is [Y] ( ⁇ eq / g)
- the aliphatic polyamide composition (A) has an [X] ⁇ [Y] of 200 ( ⁇ eq / g) 2 or more and 1,300 ( ⁇ eq / g).
- the semi-aromatic polyamide composition (B) includes a semi-aromatic polyamide (B1), and the semi-aromatic polyamide (B1) is a 1,9-nonanediamine unit and / or 2-methyl with respect to all diamine units.
- the aliphatic polyamide (A1) is polycaproamide (polyamide 6), polyundecanamide (polyamide 11), polydodecanamide (polyamide 12), polyhexamethylene adipamide (polyamide 66), polyhexamethylene Decamide (Polyamide 610), Polyhexamethylene dodecamide (Polyamide 612), Polynonamethylene decanamide (Polyamide 910), Polynonamethylene dodecamide (Polyamide 912), Polydecanamethylene decanamide (Polyamide 1010), Polydecamethylene
- the above is at least one homopolymer selected from the group consisting of dodecamide (polyamide 1012) and polydodecamethylene dodecamide (polyamide 1212), and / or a copolymer using several kinds of raw materials forming these.
- the aliphatic polyamide (A1) is an aliphatic polyamide mixture composed of at least two types of aliphatic polyamides having different terminal group concentrations, When the terminal amino group concentration of the aliphatic polyamide mixture is [A1] ( ⁇ eq / g) and the terminal carboxyl group concentration is [B1] ( ⁇ eq / g), the aliphatic polyamide mixture is [A1]> [B1 ] +10, Some of the aliphatic polyamides (A11) constituting the aliphatic polyamide mixture are polyundecanamide (polyamide 11), polydodecanamide (polyamide 12), polynonamethylene decanamide (polyamide 910), and polynonamethylene dodecamide.
- Polyamide 912 polydecamethylene sebacamide (polyamide 1010), polydecamethylene dodecamide (polyamide 1012), and at least one homopolymer selected from the group consisting of polydocamethylene dodecamide (polyamide 1212), And / or a copolymer using several kinds of raw materials forming these
- the terminal amino group concentration of the remaining aliphatic polyamide constituting the aliphatic polyamide mixture is [A12] ( ⁇ eq / g) and the terminal carboxyl group concentration is [B12] ( ⁇ eq / g)
- the aliphatic polyamide ( A12) satisfies [A12]> [B12] +40, polycaproamide (polyamide 6), polyundecanamide (polyamide 11), polydodecanamide (polyamide 12), polyhexamethylene adipamide (polyamide 66), Polyhexamethylene sebacamide (polyamide 610), polyhexamethylene dodecane (polyamide 612),
- the semi-aromatic polyamide composition (B) comprises an elastomer polymer containing an unsaturated compound having a carboxyl group and / or an acid anhydride group Laminated tube.
- the laminated tube has a (c) layer containing a fluorine-containing polymer (C) in which a functional group reactive to an amino group is introduced into the molecular chain. ) Any laminated tube.
- the laminated tube of the present invention is an aliphatic polyamide composition
- an aliphatic polyamide composition comprising an aliphatic polymer and an elastomer polymer containing an unsaturated compound having a carboxyl group and / or an acid anhydride group.
- a layer comprising an aliphatic polyamide composition in which the product of the total concentration of carboxyl groups and acid anhydride groups of the polymer is in a specific range, and a semi-aromatic polyamide composition containing a semi-aromatic polyamide having a specific structure
- the laminated tube of the present invention can be used in any environment, has high reliability, and has great utility value.
- the laminated tube of the present invention is a laminated tube consisting of at least two layers having a (a) layer containing an aliphatic polyamide composition (A) and a (b) layer containing a semi-aromatic polyamide composition (B).
- the terminal amino group concentration of the aliphatic polyamide (A1) in 1 g of the aliphatic polyamide composition (A) is [X] ( ⁇ eq / g), and the elastomer polymer.
- the total concentration of carboxyl groups and acid anhydride groups in (A2) is [Y] ( ⁇ eq / g)
- the aliphatic polyamide composition (A) has an [X] ⁇ [Y] of 200 ( ⁇ e).
- said semiaromatic polyamide composition (B) comprises a semi-aromatic polyamide (B1), semi-aromatic polyamide (B1), the total diamine A diamine unit containing 60 mol% or more of a 1,9-nonanediamine unit and / or 2-methyl-1,8-octanediamine unit with respect to the unit, and a terephthalic acid unit and / or naphthalene with respect to all dicarboxylic acid units
- a laminated tube comprising dicarboxylic acid units containing 60 mol% or more of dicarboxylic acid units.
- the (a) layer of the laminated tube of the present invention contains the aliphatic polyamide composition (A).
- the aliphatic polyamide composition (A) used in the present invention comprises an elastomeric weight containing an aliphatic polyamide (A1) 70% by mass to 95% by mass and an unsaturated compound having a carboxyl group and / or an acid anhydride group.
- the coalescence (A2) contains 5% by mass or more and 30% by mass or less (hereinafter sometimes referred to as “aliphatic polyamide composition (A)”).
- the terminal amino group concentration of the aliphatic polyamide (A1) in 1 g of the aliphatic polyamide composition (A) is [X] ( ⁇ eq / g), and the carboxyl group and acid anhydride group of the elastomer polymer (A2).
- the aliphatic polyamide composition (A) has an [X] ⁇ [Y] of 200 ( ⁇ eq / g) 2 or more and 1,300 ( ⁇ eq / g) 2 or less.
- Aliphatic polyamide (A1) has an amide bond (—CONH—) in the main chain and is melted using as raw materials lactam, aminocarboxylic acid, or aliphatic diamine and aliphatic dicarboxylic acid, which are aliphatic polyamide structural units. It can be obtained by polymerization or copolymerization by a known method such as polymerization, solution polymerization or solid phase polymerization (sometimes referred to as aliphatic polyamide (A1)).
- lactams examples include caprolactam, enantolactam, undecane lactam, dodecane lactam, ⁇ -pyrrolidone, ⁇ -piperidone, and aminocarboxylic acids include 6-aminocaproic acid, 7-aminoheptanoic acid, 9-aminononanoic acid, and 11-aminoundecane. Examples include acid and 12-aminododecanoic acid. These can use 1 type (s) or 2 or more types.
- Aliphatic diamines include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7-heptanediamine, 1, 8-octanediamine, 1,9-nonanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,13-tridecanediamine, 1,14-tetradecanediamine, 1,15 -Pentadecanediamine, 1,16-hexadecanediamine, 1,17-heptadecanediamine, 1,18-octadecanediamine, 1,19-nonadecanediamine, 1,20-eicosanediamine, 2-methyl-1,5- Pentanediamine, 3-methyl-1,5-pentanediamine, 2-methyl-1,8-octane Amine, 2,2,4-trimethyl-1,6-hexanediamine, 2,4,4-trimethyl-1,6-hex
- Aliphatic dicarboxylic acids include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, Examples include pentadecanedioic acid, hexadecanedioic acid, octadecanedioic acid, and eicosanedioic acid. These can use 1 type (s) or 2 or more types.
- Examples of the aliphatic polyamide (A1) include polycaproamide (polyamide 6), polyundecanamide (polyamide 11), polydodecanamide (polyamide 12), polyethylene adipamide (polyamide 26), and polytetramethylene succinamide (polyamide).
- polytetramethylene glutamide polyamide 45
- polytetramethylene adipamide polyamide 46
- polytetramethylene suberamide polyamide 48
- polytetramethylene azelamide polyamide 49
- polytetramethylene sebacamide Polyamide 410
- polytetramethylene dodecamide polyamide 412
- polypentamethylene succinamide polyamide 54
- polypentamethylene glutamide polyamide 55
- polypentamethylene adipamide polyamide
- polyamide 58 polypentamethylene suberamide
- polyamide 59 polypentamethylene sebamide
- polyamide 510 polypentamethylene dodecamide
- polyamide 512 polyhexamethylene succina Mido
- polyamide 64 polyhexamethylene glutamide
- polyamide 65 polyhexamethylene adipamide
- polyamide 66 polyhexamethylene suberamide
- polycaproamide polyamide 6
- polyundecanamide polyamide 11
- Polydodecanamide polyamide 12
- polyhexamethylene adipamide polyamide 66
- polyhexamethylene azelamide polyamide 69
- polyhexamethylene sebamide polyamide 610
- polyhexamethylene dodecamide polyamide 612
- Polynonamethylene decanamide polyamide 910
- polynonamethylene dodecamide polyamide 912
- polydecanamethylene sebamide polyamide 1010
- polydecamethylene dodecamide polyamide 1012
- polydodecamethylene dodecamide polyamide 1212
- copolymers using several kinds of raw materials for forming them such as polycaproamide (polyamide 6), polyundecanamide (polyamide 11), polydode
- the apparatus for producing the aliphatic polyamide (A1) includes kneading reactions such as batch reaction kettles, single tank or multi-tank continuous reaction apparatuses, tubular continuous reaction apparatuses, uniaxial kneading extruders, biaxial kneading extruders, etc.
- a known polyamide production apparatus such as an extruder may be used.
- As a polymerization method a known method such as melt polymerization, solution polymerization, or solid phase polymerization can be used, and polymerization can be performed by repeating normal pressure, reduced pressure, and pressure operations. These polymerization methods can be used alone or in appropriate combination.
- the relative viscosity of the aliphatic polyamide (A1) measured under the conditions of 96% sulfuric acid, 1% polymer concentration and 25 ° C. in accordance with JIS K-6920 ensures the mechanical properties of the resulting laminated tube. From the viewpoint of securing the desirable formability of the laminated tube by setting the viscosity at the time of melting to an appropriate range, it is preferably 1.5 or more and 5.0 or less, and 2.0 or more and 4.5 or less. Is more preferable.
- the aliphatic polyamide (A1) has a semi-aromatic polyamide composition described later when the terminal amino group concentration per 1 g of the polyamide is [A1] ( ⁇ eq / g) and the terminal carboxyl group concentration is [B1] ( ⁇ eq / g). From the viewpoint of sufficiently obtaining interlayer adhesion with the product (B) and its durability, it is preferable to satisfy [A1]> [B1] +10, and more preferably [A1]> [B1] +20, It is more preferable that [A1]> [B1] +25. Furthermore, from the viewpoint of the melt stability of the polyamide and the suppression of the generation of a gel-like material, [A1]> 30 is preferable, and 30 ⁇ [A1] ⁇ 140 is more preferable.
- the terminal amino group concentration [A1] ( ⁇ eq / g) can be measured by dissolving the polyamide in a phenol / methanol mixed solution and titrating with 0.05N hydrochloric acid.
- the terminal carboxyl group concentration [B1] ( ⁇ eq / g) can be measured by dissolving the polyamide in benzyl alcohol and titrating with 0.05N sodium hydroxide solution.
- the aliphatic polyamide (A1) is produced by polymerizing or copolymerizing the polyamide raw material in the presence of amines by a known method such as melt polymerization, solution polymerization or solid phase polymerization. Alternatively, it is produced by melt-kneading in the presence of amines after polymerization. As described above, amines can be added at any stage during polymerization or at any stage after melt kneading after polymerization. It is preferable. Examples of the amines include monoamines, diamines, triamines, and polyamines.
- carboxylic acids such as monocarboxylic acids, dicarboxylic acids, and tricarboxylic acids may be added as necessary as long as they do not deviate from the range of the above-mentioned end group concentration conditions. These amines and carboxylic acids may be added simultaneously or separately. Moreover, 1 type (s) or 2 or more types can be used for the amines and carboxylic acids illustrated below.
- the monoamine to be added include methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, undecylamine, dodecylamine, tridecylamine , Tetradecylamine, pentadecylamine, hexadecylamine, octadecylamine, octadecyleneamine, eicosylamine, docosylamine and other aliphatic monoamines; cyclohexylamine, methylcyclohexylamine and other alicyclic monoamines; benzylamine, ⁇ - Aromatic monoamines such as phenylmethylamine; N, N-dimethylamine, N, N-diethylamine, N, N-dipropylamine, N, N, N
- diamine to be added examples include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, and 1,7-heptanediamine.
- 1,8-octanediamine, 1,9-nonanediamine 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,13-tridecanediamine, 1,14-tetradecanediamine, 1,15-pentadecanediamine, 1,16-hexadecanediamine, 1,17-heptadecanediamine, 1,18-octadecanediamine, 2-methyl-1,5-pentanediamine, 3-methyl-1,5-pentanediamine 2-methyl-1,8-octanediamine, 2,2,4-trimethyl-1,6-hexane Aliphatic diamines such as amine, 2,4,4-trimethyl-1,6-hexanediamine, 5-methyl-1,9-non
- triamine to be added examples include 1,2,3-triaminopropane, 1,2,3-triamino-2-methylpropane, 1,2,4-triaminobutane, 1,2,3,4- Tetraminobutane, 1,3,5-triaminocyclohexane, 1,2,4-triaminocyclohexane, 1,2,3-triaminocyclohexane, 1,2,4,5-tetraminocyclohexane, 1,3,5- Triaminobenzene, 1,2,4-triaminobenzene, 1,2,3-triaminobenzene, 1,2,4,5-tetraminobenzene, 1,2,4-triaminonaphthalene, 2,5,7 -Triaminonaphthalene, 2,4,6-triaminopyridine, 1,2,7,8-tetraminonaphthalene, 1,4,5,8-tetraminonaphthalene. These can use 1 type (s) or 2 or more types.
- the polyamine to be added may be a compound having a plurality of primary amino groups (—NH 2 ) and / or secondary amino groups (—NH—).
- polyalkyleneimine, polyalkylenepolyamine, polyvinylamine, Examples include polyallylamine.
- the amino group with active hydrogen is the reaction point of the polyamine.
- the polyalkyleneimine is produced by ionic polymerization of alkyleneimine such as ethyleneimine or propyleneimine, or by polymerizing alkyloxazoline and then partially or completely hydrolyzing the polymer.
- alkyleneimine such as ethyleneimine or propyleneimine
- polyalkylene polyamine examples include diethylenetriamine, triethylenetetramine, pentaethylenehexamine, or a reaction product of ethylenediamine and a polyfunctional compound.
- Polyvinylamine can be obtained, for example, by polymerizing N-vinylformamide to poly (N-vinylformamide) and then partially or completely hydrolyzing the polymer with an acid such as hydrochloric acid.
- Polyallylamine is generally obtained by polymerizing a hydrochloride of an allylamine monomer and then removing hydrochloric acid. These can use 1 type (s) or 2 or more types. Among these, polyalkyleneimine is preferable.
- polyalkyleneimine examples include one or two alkyleneimines having 2 to 8 carbon atoms such as ethyleneimine, propyleneimine, 1,2-butyleneimine, 2,3-butyleneimine, 1,1-dimethylethyleneimine, etc. Examples include homopolymers and copolymers obtained by polymerizing more than one species by a conventional method. Among these, polyethyleneimine is more preferable.
- Polyalkyleneimine is polymerized from alkyleneimine as a raw material, branched polyalkyleneimine obtained by ring-opening polymerization of alkyleneimine, secondary polyamineimine containing secondary amine and tertiary amine, or alkyloxazoline as a raw material.
- Either a linear polyalkyleneimine containing only a primary amine and a secondary amine, or a three-dimensionally crosslinked structure may be used.
- ethylenediamine, propylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine, tripropylenetetramine, dihexamethylenetriamine, aminopropylethylenediamine, bisaminopropylethylenediamine and the like may be included.
- a polyalkyleneimine is usually derived from the reactivity of an active hydrogen atom on a nitrogen atom contained therein, and in addition to a tertiary amino group, a primary amino group having an active hydrogen atom or a secondary amino group (imino Group).
- the number of nitrogen atoms in the polyalkyleneimine is not particularly limited and is preferably 4 or more, 3,000, more preferably 8 or more and 1,500 or less, and further preferably 11 or more and 500 or less.
- the number average molecular weight of the polyalkyleneimine is preferably 100 or more and 20,000 or less, more preferably 200 or more and 10,000 or less, and further preferably 500 or more and 8,000 or less.
- carboxylic acids to be added acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, capric acid, pelargonic acid, undecanoic acid, lauric acid, tridecanoic acid, myristic acid, myristic acid, Aliphatic monocarboxylic acids such as palmitic acid, stearic acid, oleic acid, linoleic acid, arachidic acid, behenic acid, erucic acid; alicyclic monocarboxylic acids such as cyclohexanecarboxylic acid, methylcyclohexanecarboxylic acid; benzoic acid, toluic acid , Aromatic monocarboxylic acids such as ethylbenzoic acid and phenylacetic acid; malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid,
- the amount of amines to be added is appropriately determined by a known method in consideration of the terminal amino group concentration, terminal carboxyl group concentration, and relative viscosity of the aliphatic polyamide (A1) to be produced. Usually, the addition amount of amines is sufficient to obtain sufficient reactivity with respect to 1 mol of the polyamide raw material (monomer constituting the repeating unit or 1 mol of the monomer unit) and a polyamide having a desired viscosity.
- it is preferably 0.5 meq / mol or more and 20 meq / mol or less, more preferably 1.0 meq / mol or more and 10 meq / mol or less (equivalent (eq) of amino group is The amount of amino group that reacts 1: 1 with a carboxyl group to form an amide group is 1 equivalent).
- a diamine and / or a polyamine during polymerization in order to satisfy the terminal group concentration condition among the above-exemplified amines. More preferably, at least one selected from the group consisting of a diamine, an alicyclic diamine, and a polyamine is added at the time of polymerization, and simultaneously satisfies the conditions of the desired relative viscosity and terminal amino group concentration of the present invention as an extrusion application. More preferably, the polyamine is added during the polymerization.
- the aliphatic polyamide (A1) is also preferably an aliphatic polyamide mixture composed of two or more types of aliphatic polyamides having different end group concentrations as long as the above end group concentration is satisfied.
- the terminal amino group concentration and terminal carboxyl group concentration of the aliphatic polyamide mixture are determined by the terminal amino group concentration and terminal carboxyl group concentration of the aliphatic polyamide constituting the mixture, and the blending ratio thereof. It is possible to obtain a single aliphatic polyamide having a terminal group concentration within the range specified in the present invention and a relative viscosity within a preferable range.
- an aliphatic polyamide mixture composed of two or more types of aliphatic polyamides having different end group concentrations all of the aliphatic polyamides may satisfy the above end group concentration, but a part of the aliphatic polyamide (A1)
- the aliphatic polyamide (A1) is a mixture of at least two types of aliphatic polyamides having different terminal group concentrations, and the terminal amino group concentration of the aliphatic polyamide mixture is [A1] ( ⁇ eq / g), and terminal carboxyl groups.
- concentration is [B1] ( ⁇ eq / g)
- Some aliphatic polyamides (A11) constituting the aliphatic polyamide mixture are polyundecanamide (polyamide 11) and polydodecane from the viewpoint of obtaining a laminated tube excellent in mechanical properties, chemical resistance, and flexibility.
- Amide (Polyamide 12), Polynonamethylene decanamide (Polyamide 910), Polynonamethylene dodecamide (Polyamide 912), Polydecamethylene sebamide (Polyamide 1010), Polydecamethylene dodecamide (Polyamide 1012), and Polydodeca It is preferably at least one homopolymer selected from the group consisting of methylene dodecanamide (polyamide 1212) and / or a copolymer using several kinds of raw materials forming these, polyundecanamide (polyamide 11) Or polydodecanamide (polyamide 12) Rukoto is more preferable.
- the terminal amino group concentration of the remaining aliphatic polyamide (A12) constituting the aliphatic polyamide mixture is [A12] ( ⁇ eq / g) and the terminal carboxyl group concentration is [B12] ( ⁇ eq / g)
- [A12]> [B12] +40 is preferable, and [A12]> [B12] +45. It is more preferable that [A12]> [B12] +50.
- the remaining aliphatic polyamide (A12) constituting the aliphatic polyamide mixture is excellent in mechanical properties, chemical resistance and flexibility of the obtained laminated tube, and is an interlayer between the semiaromatic polyamide composition (B) described later.
- the relative viscosity of the aliphatic polyamide (A11) measured under the conditions of 96% sulfuric acid, 1% polymer concentration, and 25 ° C. should ensure the mechanical properties of the resulting laminated tube. From the viewpoint of ensuring the desirable formability of the laminated tube by setting the viscosity at the time of melting to an appropriate range, it is preferably 2.0 or more and 5.0 or less, more preferably 2.1 or more and 4.5 or less. preferable.
- the relative viscosity of the aliphatic polyamide (A12) is preferably 1.5 or more and 3.0 or less, and more preferably 1.7 or more and 2.8 or less, from the viewpoint of productivity during polymerization.
- the mixing ratio of both the aliphatic polyamide (A11) and the aliphatic polyamide (A12) is determined in consideration of the end group concentration and the relative viscosity of the resulting aliphatic polyamide mixture.
- Mechanical properties, chemical resistance, and flexibility Aliphatic polyamide (A11) in an aliphatic polyamide mixture from the viewpoint of obtaining a laminated tube having excellent properties, sufficient interlaminar adhesion with the semi-aromatic polyamide composition (B) described below, and sufficient durability thereof
- the content of is preferably 10% by mass or more and 97% by mass or less, more preferably 12% by mass or more and 95% by mass or less, and further preferably 15% by mass or more and 90% by mass or less.
- the content of the aliphatic polyamide (A12) in the aromatic polyamide mixture is preferably 3% by mass to 90% by mass, and preferably 5% by mass to 88% by mass. It is more preferred, further preferably at least 10 wt% 85 wt% or less.
- the aliphatic polyamide composition (A) contains an elastomer polymer (A2) containing an unsaturated compound having a carboxyl group and / or an acid anhydride group (sometimes referred to as an elastomer polymer (A2)).
- the elastomer polymer (A2) includes (ethylene and / or propylene) / ⁇ -olefin copolymer, (ethylene and / or propylene) / ( ⁇ , ⁇ -unsaturated carboxylic acid ester) copolymer, aromatic An aromatic vinyl compound / conjugated diene compound block copolymer can be used, and one or more of these can be used.
- the (ethylene and / or propylene) / ⁇ -olefin copolymer is a polymer obtained by copolymerizing ethylene and / or propylene and an ⁇ -olefin having 3 or more carbon atoms, and ⁇ -olefin having 3 or more carbon atoms.
- olefins examples include propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicocene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-ethyl-1-pentene, 4- Methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ester -1-hexene, 3-ethyl-1-hexene, 9-methyl-1-decene, 11-methyl-1-dodecene, 12-e
- the (ethylene and / or propylene) / ( ⁇ , ⁇ -unsaturated carboxylic acid ester) copolymer is a polymer obtained by copolymerizing ethylene and / or propylene and an ⁇ , ⁇ -unsaturated carboxylic acid ester monomer.
- ⁇ , ⁇ -unsaturated carboxylic acid ester monomer methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, propyl methacrylate, butyl acrylate, butyl methacrylate, Pentyl acrylate, pentyl methacrylate, hexyl acrylate, hexyl methacrylate, heptyl acrylate, heptyl methacrylate, octyl acrylate, octyl methacrylate, nonyl acrylate, nonyl methacrylate, decyl acrylate, decyl methacrylate, acrylic acid 2-ethylhexyl, methacrylate 2-ethylhexyl acrylate, hydroxyethyl acrylate, hydroxyethyl methacrylate, monomethyl maleate, monomethyl itaconate, dimethyl
- the aromatic vinyl compound / conjugated diene compound block copolymer is a block copolymer comprising an aromatic vinyl compound polymer block and a conjugated diene compound polymer block, and the aromatic vinyl compound polymer.
- a block copolymer having at least one block and at least one conjugated diene compound-based polymer block is used.
- the unsaturated bond in the conjugated diene compound-based polymer block may be hydrogenated.
- the aromatic vinyl compound polymer block is a polymer block mainly composed of units derived from an aromatic vinyl compound.
- aromatic vinyl compounds include styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, 1,5-dimethylstyrene, 2,4-dimethylstyrene, vinylnaphthalene, vinylanthracene, 4-propyl.
- the aromatic vinyl compound-based polymer block may optionally have a unit composed of a small amount of another unsaturated monomer.
- Conjugated diene compound-based polymer blocks are 1,3-butadiene, chloroprene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 4-methyl-1,3-pentadiene, 1,3 -A polymer block formed from one or more conjugated diene compounds such as hexadiene, and a hydrogenated aromatic vinyl compound / conjugated diene compound block copolymer, the conjugated diene compound polymer Part or all of the unsaturated bond portions in the block are saturated bonds by hydrogenation.
- the molecular structure of the aromatic vinyl compound / conjugated diene compound block copolymer and the hydrogenated product thereof may be linear, branched, radial, or any combination thereof.
- an aromatic vinyl compound / conjugated diene compound block copolymer and / or a hydrogenated product thereof one aromatic vinyl compound polymer block and one conjugated diene compound polymer block are linear.
- the three polymer blocks are linearly bonded in the order of diblock copolymer, aromatic vinyl compound polymer block, conjugated diene compound polymer block, and aromatic vinyl compound polymer block.
- One or more of these triblock copolymers and hydrogenated products thereof are preferably used.
- Unhydrogenated or hydrogenated styrene / butadiene block copolymers unhydrogenated or hydrogenated styrene / isoprene block copolymers
- Examples of the unsaturated compound having a carboxyl group in the elastomer polymer (A2) include acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, crotonic acid, mesaconic acid, citraconic acid, glutaconic acid, cis-4-cyclohexene- And ⁇ , ⁇ -unsaturated carboxylic acids such as 1,2-dicarboxylic acid, endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid, and metal salts of these carboxylic acids.
- Examples of the unsaturated compound having an acid anhydride group include ⁇ , such as maleic anhydride, itaconic anhydride, citraconic anhydride, endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid anhydride, and the like. , ⁇ -unsaturated dicarboxylic anhydrides. These can use 1 type (s) or 2 or more types. Of these, dicarboxylic anhydrides having an ⁇ , ⁇ -unsaturated bond are preferred, and maleic anhydride and itaconic anhydride are more preferred.
- the carboxyl group and / or acid anhydride group concentration in the elastomer polymer (A2) is sufficient to obtain interlayer adhesion with the semi-aromatic polyamide composition (B) described below and its durability, and to obtain the obtained aliphatic polyamide. From the viewpoint of the fluidity of the composition (A), it is preferably 25 ⁇ eq / g or more and 200 ⁇ eq / g or less, and more preferably 50 ⁇ eq / g or more and 150 ⁇ eq / g or less.
- the concentration of carboxyl group and / or acid anhydride group in the elastomer polymer (A2) is determined by dissolving phenol elastomer with a sample solution prepared by dissolving the elastomer polymer in a toluene solution and adding ethanol. And titration with a 0.1N KOH ethanol solution.
- the mixing ratio of both the aliphatic polyamide (A1) and the elastomer polymer (A2) in the aliphatic polyamide composition (A) maintains the mechanical properties of the resulting tube, and provides low temperature impact resistance, fluidity, and chemicals.
- the content of the aliphatic polyamide (A1) is 70% by mass or more and 95% by mass or less. It is preferably 75% by mass or more and 93% by mass or less, more preferably 80% by mass or more and 90% by mass or less, and the content of the elastomer polymer (A2) is 5% by mass or more and 30% by mass or less. It is preferably 7% by mass or more and 25% by mass or less, and more preferably 10% by mass or more and 20% by mass or less.
- the method of mixing the aliphatic polyamide (A1) and the elastomer polymer (A2) is not particularly limited, and various conventionally known methods can be adopted by blending various additives as necessary. For example, using a tumbler or mixer, both the aliphatic polyamide (A1) and elastomer polymer (A2) pellets are uniformly dry blended so as to achieve the above mixing ratio, and both are added as necessary. It can be manufactured by a method of dry blending in advance at a concentration used at the time of molding together with other components to be melt-kneaded. The melt kneading can be performed using a kneader such as a single screw extruder, a twin screw extruder, a kneader, or a Banbury mixer.
- a kneader such as a single screw extruder, a twin screw extruder, a kneader, or a Banbury mixer.
- the interfacial adhesion with the semi-aromatic polyamide composition (B) described later and the durability thereof are sufficiently obtained, and the obtained aliphatic polyamide composition (A) From the viewpoint of fluidity, the terminal amino group concentration [X] of the aliphatic polyamide (A1) in a total of 1 g of the aliphatic polyamide composition (A) composed of the aliphatic polyamide (A1) and the elastomer polymer (A2).
- the product [X] ⁇ [Y] of the total concentration [Y] ( ⁇ eq / g) of the carboxyl group and the acid anhydride group of the elastomer polymer (A2) is 200 ( ⁇ eq / g). ) 2 or more and 1,300 ( ⁇ eq / g) 2 or less, 250 ( ⁇ eq / g) 2 or more and 1,200 ( ⁇ eq / g) 2 or less, preferably 300 ( ⁇ eq / g) 2 or more 1, 100 ⁇ eq / g) and more preferably 2 or less.
- the total concentration [Y] ( ⁇ eq / g) of the carboxyl group and the acid anhydride group of the elastomer polymer (A2) is determined by neutralization titration using an indicator, respectively, according to the above method. It can be determined by calculation using the mass ratio of (A1) and elastomer polymer (A2).
- plasticizer examples include benzenesulfonic acid alkylamides, toluenesulfonic acid alkylamides, and hydroxybenzoic acid alkyl esters.
- benzenesulfonic acid alkylamides include benzenesulfonic acid propylamide, benzenesulfonic acid butyramide, and benzenesulfonic acid 2-ethylhexylamide.
- Toluenesulfonic acid alkylamides include N-ethyl-o-toluenesulfonic acid butyramide, N-ethyl-p-toluenesulfonic acid butyramide, N-ethyl-o-toluenesulfonic acid 2-ethylhexylamide, N-ethyl-p.
- hydroxybenzoic acid alkyl esters include ethyl hexyl o-hydroxybenzoate, ethyl hexyl p-hydroxybenzoate, hexyl decyl o-hydroxybenzoate, hexyl decyl p-hydroxybenzoate, ethyl decyl o-hydroxybenzoate, p-hydroxybenzoate Ethyl decyl, octyl octyl o-hydroxybenzoate, octyl octyl p-hydroxybenzoate, decyldodecyl o-hydroxybenzoate, decyldodecyl p-hydroxybenzoate, methyl o-hydroxybenzoate, methyl p-hydroxybenzoate, o -Butyl hydroxybenzoate, butyl
- benzenesulfonic acid alkylamides such as benzenesulfonic acid butyramide and benzenesulfonic acid 2-ethylhexylamide; N-ethyl-p-toluenesulfonic acid butyramide, N-ethyl-p-toluenesulfonic acid 2-ethylhexylamide and the like
- the content of the plasticizer is 1 part by mass or more and 30 parts by mass or less with respect to 100 parts by mass of the aliphatic polyamide composition (A) from the viewpoint of sufficiently ensuring the flexibility and low temperature impact resistance of the laminated tube. It is preferably 2 parts by mass or more and 20 parts by mass or less.
- polyamide-based resins or other thermoplastic resins may be added to the aliphatic polyamide composition (A).
- Other polyamide resins include polymetaxylylene adipamide (polyamide MXD6), polymetaxylylene veramide (polyamide MXD8), polymetaxylylene azelamide (polyamide MXD9), polymetaxylylene sebacamide (polyamide MXD10).
- Polymetaxylylene decamide (polyamide MXD12), polymetaxylylene terephthalamide (polyamide MXDT), polymetaxylylene isophthalamide (polyamide MXDI), polymetaxylylene hexahydroterephthalamide (polyamide MXDT (H)), polymer Taxylylene naphthalamide (polyamide MXDN), polyparaxylylene adipamide (polyamide PXD6), polyparaxylylene beramide (polyamide PXD8), polyparaxylylene azelamide Polyamide PXD9), polyparaxylylene sebacamide (polyamide PXD10), polyparaxylylene dodecamide (polyamide PXD12), polyparaxylylene terephthalamide (polyamide PXDT), polyparaxylylene isophthalamide (polyamide PXDI) , Polyparaxylylene hexahydroterephthalamide (polyamide M
- thermoplastic resins to be mixed include high density polyethylene (HDPE) and medium density polyethylene (MDPE) other than the elastomer polymer (A2) containing an unsaturated compound having a carboxyl group and / or an acid anhydride group.
- HDPE high density polyethylene
- MDPE medium density polyethylene
- Polyolefin resins such as low density polyethylene (LDPE), linear low density polyethylene (LLDPE), ultra high molecular weight polyethylene (UHMWPE), polypropylene (PP), polybutene (PB), polymethylpentene (TPX); polystyrene ( PS), syndiotactic polystyrene (SPS), methyl methacrylate / styrene copolymer (MS), polystyrene resin such as methyl methacrylate / styrene / butadiene copolymer (MBS); carboxyl group and its salt, acid anhydride Functional groups such as physical groups and epoxy groups Polyolefin resins and polystyrene resins contained; polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyethylene isophthalate (PEI), poly (ethylene terephthalate / ethylene isophthalate) copolymer (PET / PEI), Polytrimethylene
- Cellulosic resin polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), polychlorofluoroethylene (PCTFE), tetrafluoroethylene / ethylene copolymer (ETFE), ethylene / chlorotrifluoroethylene copolymer ECTFE), tetrafluoroethylene / hexafluoropropylene copolymer (FEP), tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride copolymer (THV), tetrafluoroethylene / hexafluoropropylene / vinylidene fluoride / perfluoro ( Alkyl vinyl ether) copolymer, tetrafluoroethylene / perfluoro (alkyl vinyl ether) copolymer (PFA), tetrafluoroethylene / hexafluoropropylene / perfluoro (al
- the content of the other polyamide-based resin or other thermoplastic resin is preferably 20 parts by mass or less and more preferably 10 parts by mass or less with respect to 100 parts by mass of the aliphatic polyamide composition (A). preferable.
- an antioxidant if necessary, an antioxidant, a heat stabilizer, an ultraviolet absorber, a light stabilizer, a lubricant, an inorganic filler, an antistatic agent, a flame retardant, and crystallization. Accelerators, colorants and the like may be added.
- the (b) layer of the laminated tube of the present invention contains a semi-aromatic polyamide composition (B), and the semi-aromatic polyamide composition (B) contains a semi-aromatic polyamide (B1).
- the semi-aromatic polyamide (B1) used in the present invention is a diamine unit containing 60 mol% or more of 1,9-nonanediamine unit and / or 2-methyl-1,8-octanediamine unit with respect to all diamine units. And a dicarboxylic acid unit containing 60 mol% or more of a terephthalic acid unit and / or a naphthalenedicarboxylic acid unit with respect to the total dicarboxylic acid unit (hereinafter sometimes referred to as semi-aromatic polyamide (B1)).
- the total content of 1,9-nonanediamine units and / or 2-methyl-1,8-octanediamine units in the semi-aromatic polyamide (B1) is the heat resistance, chemical resistance and impact resistance of the resulting laminated tube. From the viewpoint of sufficiently ensuring various physical properties such as chemical solution permeation prevention properties, it is 60 mol% or more, preferably 75 mol% or more, more preferably 90 mol% or more based on the total diamine units. preferable.
- the molar ratio of 1,9-nonanediamine unit and 2-methyl-1,8-octanediamine unit is From the viewpoint of the balance between property and impact resistance, it is preferably 30:70 mol% or more and 98: 2 mol% or less, and more preferably 40:60 mol% or more and 95: 5 mol% or less.
- the diamine unit in the semi-aromatic polyamide (B1) is a 1,9-nonanediamine unit and a 2-methyl-1,8-octanediamine unit as long as the excellent properties of the laminated tube of the present invention are not impaired. It may contain other diamine units.
- Examples of other diamine units include 1,2-ethanediamine, 1,3-propanediamine, 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,7-heptanediamine, , 8-octanediamine, 1,10-decanediamine, 1,11-undecanediamine, 1,12-dodecanediamine, 1,13-tridecanediamine, 2-methyl-1,5-pentanediamine, 3-methyl- Aliphatic such as 1,5-pentanediamine, 2,2,4-trimethyl-1,6-hexanediamine, 2,4,4-trimethyl-1,6-hexanediamine, 5-methyl-1,9-nonanediamine Units derived from diamines; 1,3-cyclohexanediamine, 1,4-cyclohexanediamine, 1,3-bis (aminomethyl) cyclohexane Sun, 1,4-bis (aminomethyl) cyclohexane, bis (4-aminocyclohexyl
- the total content of terephthalic acid units and / or naphthalenedicarboxylic acid units in the semi-aromatic polyamide (B1) is a viewpoint of sufficiently ensuring the heat resistance, chemical resistance, chemical solution permeation prevention property, etc. of the obtained laminated tube. Therefore, it is 60 mol% or more, preferably 75 mol% or more, more preferably 90 mol% or more, based on all dicarboxylic acid units.
- naphthalenedicarboxylic acid unit examples include units derived from 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, and the like. These can use 1 type (s) or 2 or more types. Of the naphthalene dicarboxylic acid units, units derived from 2,6-naphthalenedicarboxylic acid and 2,7-naphthalenedicarboxylic acid are preferred in consideration of economy and availability.
- dicarboxylic acid unit in the semi-aromatic polyamide (B1) is within a range that does not impair the excellent characteristics of the laminated tube of the present invention
- other dicarboxylic acid units other than the terephthalic acid unit and / or the naphthalene dicarboxylic acid unit.
- examples of other dicarboxylic acid units include malonic acid, dimethylmalonic acid, succinic acid, glutaric acid, adipic acid, 2-methyladipic acid, pimelic acid, 2,2-dimethylglutaric acid, 2,2-diethylsuccinic acid, and suberin.
- Acid azelaic acid, 2,2,4-trimethyladipic acid, 2,4,4-trimethyladipic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanediate Units derived from aliphatic dicarboxylic acids such as acid, octadecanedioic acid and eicosanedioic acid; alicyclic such as 1,3-cyclopentanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid Units derived from dicarboxylic acids; phthalic acid, isophthalic acid, 1,3-phenylenedioxydiacetic acid, , 4-phenylenedioxydiacetic acid, 4,4′-oxydi
- units derived from aromatic dicarboxylic acids are preferred.
- the content of these other dicarboxylic acid units is 40 mol% or less, preferably 25 mol% or less, more preferably 10 mol% or less, based on all dicarboxylic acid units.
- polycarboxylic acids such as trimellitic acid, trimesic acid, and pyromellitic acid can be used within a range where melt molding is possible.
- the semi-aromatic polyamide (B1) may contain other units other than the dicarboxylic acid unit and the diamine unit as long as the excellent properties of the laminated tube of the present invention are not impaired.
- Examples of other units include caprolactam, enantolactam, undecane lactam, dodecane lactam, ⁇ -pyrrolidone and ⁇ -piperidone lactam; 6-aminocaproic acid, 7-aminoheptanoic acid, 9-aminononanoic acid, 11- Examples thereof include units derived from aminocarboxylic acids of aliphatic aminocarboxylic acids such as aminoundecanoic acid and 12-aminododecanoic acid; and aromatic aminocarboxylic acids such as p-aminomethylbenzoic acid. These can use 1 type (s) or 2 or more types.
- the content of other units is preferably 30 mol% or less, more preferably 10 mol% or less, based on the total dicarboxy
- the relative viscosity of the semi-aromatic polyamide (B1) measured under the conditions of 96% sulfuric acid, 1% polymer concentration and 25 ° C. in accordance with JIS K-6920 ensures the mechanical properties of the resulting laminated tube. From the viewpoint of securing the desirable formability of the laminated tube by setting the viscosity at the time of melting to an appropriate range, it is preferably 1.5 or more and 4.0 or less, and is 1.8 or more and 3.5 or less. More preferably, it is 2.0 or more and 3.0 or less.
- the kind of terminal group of semi-aromatic polyamide (B1), its concentration, and molecular weight distribution are not particularly limited.
- One or more of monoamine, diamine, polyamine, monocarboxylic acid, and dicarboxylic acid can be added in appropriate combination for molecular weight adjustment and melt stabilization during molding.
- aliphatic monoamines such as methylamine, ethylamine, propylamine, butylamine, hexylamine, octylamine, decylamine, stearylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine; alicyclic such as cyclohexylamine, dicyclohexylamine Monoamines; aromatic monoamines such as aniline, toluidine, diphenylamine, naphthylamine; 1,4-butanediamine, 1,5-pentanediamine, 1,6-hexanediamine, 1,10-decanediamine, 1,12-dodecanediamine, etc.
- Aliphatic diamines such as cyclohexanediamine, bis (aminomethyl) cyclohexane, and 5-amino-1,3,3-trimethylcyclohexanemethylamine; m-phenylenediamine Aromatic diamines such as p-phenylenediamine, m-xylylenediamine and p-xylylenediamine; polyamines such as polyalkyleneimine, polyalkylenepolyamine, polyvinylamine and polyallylamine; acetic acid, propionic acid, butyric acid, valeric acid, Caproic acid, caprylic acid, lauric acid, tridecylic acid, myristic acid, palmitic acid, stearic acid, pivalic acid, isobutyric acid and other aliphatic monocarboxylic acids; cyclohexanecarboxylic acid and other alicyclic monocarboxylic acids; benzoic acid and toluyl Aromatic monocarbox
- These can use 1 type (s) or 2 or more types.
- the amount of these molecular weight regulators used varies depending on the reactivity of the molecular weight regulator and the polymerization conditions, but is appropriately determined so that the relative viscosity of the polyamide to be finally obtained falls within the above range.
- the end of the molecular chain of the semi-aromatic polyamide (B1) is sealed with an end-capping agent, and more preferably 10% or more of the end group is sealed. More preferably, 20% or more of the end groups are sealed.
- the end capping agent is not particularly limited as long as it is a monofunctional compound having reactivity with the amino group or carboxyl group at the end of the polyamide, but from the viewpoint of reactivity, stability of the capped end, etc.
- An acid or a monoamine is preferable, and a monocarboxylic acid is more preferable from the viewpoint of easy handling.
- acid anhydrides such as phthalic anhydride, monoisocyanates, monoacid halides, monoesters, monoalcohols, and the like can be used.
- the monocarboxylic acid used as the end-capping agent is not particularly limited as long as it has reactivity with an amino group, but the above-mentioned aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid is not limited. A carboxylic acid etc. are mentioned.
- acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, caprylic acid, lauric acid, tridecylic acid, myristic acid, palmitic acid, stearic acid Benzoic acid is preferred.
- the monoamine used as the end-capping agent is not particularly limited as long as it has reactivity with a carboxyl group, and examples thereof include the aliphatic monoamines, alicyclic monoamines, and aromatic monoamines.
- butylamine, hexylamine, octylamine, decylamine, stearylamine, cyclohexylamine, and aniline are preferable from the viewpoints of reactivity, boiling point, sealing end stability, price, and the like.
- the amount of the terminal blocking agent used can be appropriately selected in consideration of the reactivity, boiling point, reaction apparatus, reaction conditions, etc. of the terminal blocking agent used. From the viewpoint of adjusting the degree of polymerization, it is preferably 0.1 mol% or more and 15 mol% or less with respect to the total number of moles of the dicarboxylic acid and diamine which are raw material components.
- a semi-aromatic polyamide (B1) production apparatus a batch-type reaction kettle, a single-tank or multi-tank continuous reaction apparatus, a tubular continuous reaction apparatus, a single-screw kneading extruder, a twin-screw kneading extruder, etc.
- a known polyamide production apparatus such as a kneading reaction extruder may be used.
- a polymerization method a known method such as melt polymerization, solution polymerization, or solid phase polymerization can be used, and polymerization can be performed by repeating normal pressure, reduced pressure, and pressure operations. These polymerization methods can be used alone or in appropriate combination.
- phosphoric acid, phosphorous acid, hypophosphorous acid, a salt or ester thereof or the like can be added as a catalyst.
- phosphoric acid, phosphorous acid, hypophosphorous acid salts or esters include phosphoric acid, phosphorous acid, or hypophosphorous acid and potassium, sodium, magnesium, vanadium, calcium, zinc, cobalt, manganese, tin Metal salts such as tungsten, germanium, titanium, antimony, phosphoric acid, phosphorous acid, or ammonium salt of hypophosphorous acid, phosphoric acid, phosphorous acid, or hypophosphorous acid ethyl ester, isopropyl ester, butyl ester Hexyl ester, isodecyl ester, decyl ester, stearyl ester, phenyl ester and the like. These can use 1 type (s) or 2 or more types.
- the semi-aromatic polyamide composition (B) may contain other polyamide-based resin or other thermoplastic resin together with the semi-aromatic polyamide (B1).
- examples of other polyamide-based resins or other thermoplastic resins include the same resins as in the case of the aliphatic polyamide composition (A). Further, it may be a mixture with an aliphatic polyamide (A1).
- the content of the semi-aromatic polyamide (B1) in the mixture is preferably 60% by mass or more.
- the semi-aromatic polyamide composition (B) may be added to an antioxidant, a heat stabilizer, an ultraviolet absorber, a light stabilizer, a lubricant, an inorganic filler, an antistatic agent, a flame retardant, a crystal as necessary. Accelerators, plasticizers, colorants, lubricants, impact resistance improvers and the like may be added.
- an impact resistance improving material In order to improve the low temperature impact resistance of the semi-aromatic polyamide (B1), it is preferable to add an impact resistance improving material, and the impact resistance improving material is described in the explanation of the aliphatic polyamide composition (A).
- the elastomer polymer (A2) containing an unsaturated compound having a carboxyl group and / or an acid anhydride group is more preferred.
- the semi-aromatic polyamide composition (B) may be a conductive semi-aromatic polyamide composition (B) to which conductivity is imparted, and the conductive semi-aromatic polyamide composition (B) is used.
- the obtained laminated tube has excellent static elimination performance.
- An electroconductive semi-aromatic polyamide composition (B) can be obtained by adding an electroconductive filler so that it may mention later about the electroconductive layer containing the thermoplastic resin composition containing the electroconductive filler.
- Laminated tube The laminated tube concerning this invention consists of at least 2 layer which has the (a) layer containing an aliphatic polyamide composition (A) and the (b) layer containing a semi-aromatic polyamide composition (B). It is essential to have the (b) layer containing the semi-aromatic polyamide composition (B), and the chemical liquid permeation preventing property can be improved.
- the (a) layer containing the aliphatic polyamide composition (A) is disposed in the outermost layer of the laminated tube.
- the (b) layer containing the semi-aromatic polyamide composition (B) is disposed inside the (a) layer containing the aliphatic polyamide composition (A).
- the (b) layer containing the semi-aromatic polyamide composition (B) is disposed in the innermost layer of the laminated tube.
- the semi-aromatic polyamide composition (B) is a conductive semi-aromatic polyamide composition ( B) may be used, and by using the conductive semi-aromatic polyamide composition (B), the obtained laminated tube is excellent in static elimination performance.
- the thickness of each layer is not particularly limited, and can be adjusted according to the type of polymer constituting each layer, the total number of layers in the laminated tube, the use, etc. It is determined in consideration of the chemical permeation preventive properties, low temperature impact resistance, flexibility and the like of the laminated tube.
- the thicknesses of the (a) layer and the (b) layer are preferably 3% or more and 90% or less, respectively, with respect to the thickness of the entire laminated tube.
- the thickness of the layer (b) is more preferably 5% or more and 80% or less, and more preferably 7% or more and 50% with respect to the total thickness of the laminated tube. More preferably, it is% or less.
- the total number of layers in the laminated tube of the present invention is at least two layers having (a) layer containing the aliphatic polyamide composition (A) and (b) layer containing the semi-aromatic polyamide composition (B).
- the laminated tube of the present invention contains other thermoplastic resins in addition to the two layers (a) and (b) in order to provide a further function or to obtain an economically advantageous laminated tube.
- the layer may have one layer or two or more layers.
- the number of layers of the laminated tube of the present invention is 2 or more, it is preferably 8 or less, more preferably 2 or more and 7 or less, judging from the mechanism of the tube production apparatus.
- the laminated tube of the present invention further reacts with amino groups. It is preferable to have the (c) layer containing the fluorine-containing polymer (C) in which a functional group having a property is introduced into the molecular chain.
- the (b) layer containing the semi-aromatic polyamide composition (B) is disposed inside the (a) layer containing the aliphatic polyamide composition (A).
- the fluorine-containing polymer (C) may be a conductive fluorine-containing polymer (C) imparted with conductivity, and a laminated tube obtained by using the conductive fluorine-containing polymer (C). Has excellent static elimination performance.
- the conductive fluorine-containing polymer (C) can be obtained by adding a conductive filler as described later for a conductive layer containing a thermoplastic resin composition containing a conductive filler.
- the fluorine-containing polymer (C) used in the present invention is a fluorine-containing polymer in which a functional group having reactivity with an amino group is introduced into a molecular chain (hereinafter referred to as a fluorine-containing polymer). (C) may be referred to.)
- the fluorine-containing polymer (C) is a polymer (homopolymer or copolymer) having a repeating unit derived from at least one fluorine-containing monomer. It is not particularly limited as long as it is a fluorine-containing polymer that can be heat-melted.
- TFE tetrafluoroethylene
- VDF vinylidene fluoride
- VF vinyl fluoride
- CTFE chlorotrifluoroethylene
- CF 2 ⁇ CFOR f1 where R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms
- R f2 represents a perfluoroalkylene group which may contain an etheric oxygen atom having 1 to 10 carbon atoms
- CF 2 CF (CF 2 )
- p OCF CF 2 (where , p is 1 or 2.)
- CH 2 CX 1 (CF 2) n X 2 (wherein, X 1 and X 2 are each other Independently represent a hydrogen atom or a fluorine
- N in the compound represented by the formula (1) ensures the effect of modifying the fluorine-containing polymer (for example, suppressing the occurrence of cracks in the molded product or molded product) and obtaining sufficient polymerization reactivity. It is an integer of 2 or more and 10 or less.
- n in the formula is 2 or more and 4 or less. It is more preferable from the viewpoint of the balance between the chemical solution permeation preventive property and the environmental stress crack resistance of the polymer (C).
- the fluorine-containing polymer (C) may further contain a polymer unit based on a non-fluorine-containing monomer in addition to the fluorine-containing monomer.
- Non-fluorine-containing monomers include olefins having 2 to 4 carbon atoms such as ethylene, propylene, isobutene, vinyl chloride, vinylidene chloride, vinyl acetate, vinyl chloroacetate, vinyl lactate, vinyl butyrate, vinyl pivalate, benzoic acid Vinyl esters such as vinyl acid, vinyl crotonate, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate and methyl crotonate; methyl vinyl ether (MVE), ethyl vinyl ether (EVE), Examples thereof include vinyl ethers such as butyl vinyl ether (BVE), isobutyl vinyl ether (IBVE), cyclohexyl vinyl ether (CHVE), and
- VDF unit a vinylidene fluoride unit
- VDF copolymer (C1)) for example, Vinylidene fluoride homopolymer (polyvinylidene fluoride (PVDF)) (C1-1), It is a copolymer comprising VDF units and TFE units, and the content of VDF units is 30 mol% or more and 99 mol% or less with respect to the whole monomers excluding the functional group-containing monomers described later, and A copolymer (C1-2) having a content of 1 mol% or more and 70 mol% or less, It is a copolymer comprising VDF units, TFE units, and trichlorofluoroethylene units, and the content of VDF units is 10 mol% or more and 90 mol% with respect to the whole monomer excluding the functional group-containing monomers described later.
- VDF unit Vinylidene fluoride homopolymer (polyvinylidene fluoride (PVDF)) (C1-1)
- a copolymer (C1-3) having a TFE unit content of 0 mol% to 90 mol% and a trichlorofluoroethylene unit content of 0 mol% to 30 mol% It is a copolymer consisting of VDF units, TFE units, and HFP units, and the content of VDF units is 10 mol% or more and 90 mol% or less with respect to the whole monomer excluding the functional group-containing monomer described later, And a copolymer (C1-4) having a TFE unit content of 0 mol% to 90 mol% and an HFP unit content of 0 mol% to 30 mol%.
- the content of VDF units is 15 mol% or more and 84 mol% or less with respect to the whole monomers excluding the functional group-containing monomers described later, and the content of TFE units is It is preferable that 15 mol% or more and 84 mol% or less and the content of the HFP unit is 0 mol% or more and 30 mol% or less.
- a copolymer (C2) comprising at least a tetrafluoroethylene unit (TFE unit) and an ethylene unit (E unit) (hereinafter sometimes referred to as a TFE copolymer (C2)), for example, the functionalities described below Examples include a polymer having a TFE unit content of 20 mol% or more based on the entire monomer excluding the group-containing monomer, and further, the entire monomer excluding the functional group-containing monomer described later.
- the content of TFE units is 20 mol% or more and 80 mol% or less
- the content of E units is 20 mol% or more and 80 mol% or less
- the content of units derived from monomers copolymerizable therewith examples thereof include a copolymer having an amount of 0 mol% to 60 mol%.
- X 1 and X 2 independently represent a hydrogen atom or a fluorine atom, and n is 2 or more and 10 or less
- X 1 and X 2 independently represent a hydrogen atom or a fluorine atom, and n is 2 or more and 10 or less
- It is a copolymer composed of fluoroolefin units derived from the fluoroolefin represented by the formula (1), and the content of TFE units is 30 with respect to the whole monomers excluding the functional group-containing monomers described later.
- a copolymer (C2-2) having a content of units derived from various monomers of 0 mol% or more and 10 mol% or less, TFE units and E units, and the general formula CF 2 CFOR f1 (wherein R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms). It is a copolymer composed of PAVE units derived from PAVE, and the content of TFE units is 30 mol% or more and 70 mol% or less with respect to the whole monomers excluding the functional group-containing monomers described later.
- TFE unit tetrafluoroethylene unit
- HFP unit hexafluoropropylene unit
- CF 2 CFOR f1
- R f1 represents an etheric oxygen atom having 1 to 10 carbon atoms
- a copolymer (C3) composed of PAVE units derived from PAVE represented by PAVE represented by: , It is a copolymer composed of TFE units and HFP units, and the content of TFE units is 70 mol% or more and 95 mol% or less with respect to the whole monomers excluding the functional group-containing monomers described below, preferably A copolymer (C3-1) having a content of 85 mol% or more and 93 mol% or less and an HFP unit content of 5 mol% or more and 30 mol% or less, preferably 7 mol% or more and 15 mol% or less, It
- R f1 is co made of one or more PAVE units derived from PAVE represented by also contain an etheric oxygen atom of 1 to 10 carbon atoms represent an perfluoroalkyl group.) It is a polymer and the content of TFE units is 70 mol% or more and 95 mol% or less with respect to the whole monomers excluding the functional group-containing monomers described later.
- HFP units and the above general formula CF 2 CFOR f1
- R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms.
- the copolymer consisting of at least chlorotrifluoroethylene units has CTFE units [—CFCl—CF 2 —] and is composed of ethylene units (E units) and / or fluorine-containing monomer units.
- Chlorotrifluoroethylene copolymer (C4) (hereinafter sometimes referred to as CTFE copolymer (C4)).
- the CTFE copolymer (C4) is not particularly limited.
- the CTFE / PAVE copolymer, the CTFE / VDF copolymer, the CTFE / HFP copolymer, the CTFE / E copolymer, and the CTFE / PAVE / E copolymer examples thereof include a polymer, a CTFE / VDF / E copolymer, and a CTFE / HFP / E copolymer.
- the content of CTFE units in the CTFE copolymer (C4) is preferably 15 mol% or more and 70 mol% or less, based on the whole monomer excluding the functional group-containing monomer described later, and is 18 mol%. More preferably, it is 65 mol% or less.
- the content of the E unit and / or the fluorine-containing monomer unit is preferably 30 mol% or more and 85 mol% or less, and more preferably 35 mol% or more and 82 mol% or less.
- a copolymer comprising at least a chlorotrifluoroethylene unit (CTFE unit) and a tetrafluoroethylene unit (TFE unit) includes a CTFE unit [—CFCl—CF 2 —] and a TFE unit [—CF 2 —CF 2 —], And a chlorotrifluoroethylene copolymer (C5) composed of monomer units copolymerizable with CTFE and TFE (hereinafter sometimes referred to as CTFE / TFE copolymer (C5)).
- Fluorinated monomers ethylene, propylene, isobutene and other olefins having 2 to 4 carbon atoms, vinyl acetate, methyl (meth) acrylate, (meth Vinyl esters such as ethyl acrylate, methyl vinyl ether (MVE), ethyl vinyl ether (EVE), non-fluorine-containing monomers of vinyl ether and butyl vinyl ether (BVE), and the like. These can use 1 type (s) or 2 or more types.
- R f1 represents a perfluoroalkyl group which may contain an etheric oxygen atom having 1 to 10 carbon atoms.
- the CTFE / TFE copolymer (C5) is not particularly limited, and examples thereof include a CTFE / TFE copolymer, a CTFE / TFE / HFP copolymer, a CTFE / TFE / VDF copolymer, and a CTFE / TFE / PAVE copolymer.
- CTFE / TFE / PFE copolymer, CTFE / TFE / HFP / PAVE copolymer, and CTFE / TFE / VDF / PAVE copolymer are examples thereof.
- the total content of CTFE units and TFE units in the CTFE / TFE copolymer (C5) is from the viewpoint of ensuring good moldability, environmental stress crack resistance, chemical liquid permeation resistance, heat resistance, and mechanical properties. It is preferably 90 mol% or more and 99.9 mol% or less with respect to the whole monomer excluding the functional group-containing monomer described later, and the content of the monomer unit copolymerizable with the CTFE and TFE. Is preferably 0.1 mol% or more and 10 mol% or less.
- the content of CTFE units in the CTFE / TFE copolymer (C5) is the total amount of the above CTFE units and TFE units from the viewpoint of ensuring good moldability, environmental stress crack resistance, and chemical penetration prevention properties. It is preferably 15 mol% or more and 80 mol% or less, more preferably 17 mol% or more and 70 mol% or less, and further preferably 19 mol% or more and 65 mol% or less with respect to 100 mol%. .
- the content of the PAVE unit is the entire monomer excluding the functional group-containing monomer described later. However, it is preferably 0.5 mol% or more and 7.0 mol% or less, and more preferably 1.0 mol% or more and 5.0 mol% or less.
- the total content of the HFP unit and the PAVE unit is the functional group-containing monomer described later. It is preferably 0.5 mol% or more and 7.0 mol% or less, and more preferably 1.0 mol% or more and 5.0 mol% or less with respect to the whole monomer excluding.
- the TFE copolymer (C3), the CTFE copolymer (C4), and the CTFE / TFE copolymer (C5) are excellent in chemical liquid permeation prevention properties, particularly barrier properties against alcohol-containing gasoline.
- For the alcohol-containing gasoline permeability coefficient put the sheet obtained from the resin to be measured into a permeability coefficient measuring cup filled with isooctane / toluene / ethanol mixed solvent in which isooctane, toluene, and ethanol are mixed at a volume ratio of 45:45:10. , A value calculated from a change in mass measured at 60 ° C.
- the alcohol-containing gasoline permeability coefficient of the TFE copolymer (C3), CTFE copolymer (C4) and CTFE / TFE copolymer (C5) is 1.5 g ⁇ mm / (m 2 ⁇ day) or less. It is preferably 0.01 g ⁇ mm / (m 2 ⁇ day) or more and 1.0 g ⁇ mm / (m 2 ⁇ day) or less, more preferably 0.02 g ⁇ mm / (m 2 ⁇ day). More preferably, it is 0.8 g ⁇ mm / (m 2 ⁇ day) or less.
- the fluorine-containing polymer (C) used in the present invention can be obtained by (co) polymerizing monomers constituting the polymer by a conventional polymerization method.
- a method by radical polymerization is mainly used. That is, the means for starting the polymerization is not limited as long as it proceeds radically, but for example, it is initiated by organic or inorganic radical polymerization initiator, heat, light, ionizing radiation or the like.
- the production method of the fluorinated polymer (C) is not particularly limited, and a polymerization method using a generally used radical polymerization initiator is used.
- Polymerization methods include bulk polymerization, solution polymerization using organic solvents such as fluorinated hydrocarbons, chlorinated hydrocarbons, fluorinated chlorohydrocarbons, alcohols, hydrocarbons, aqueous media, and appropriate organic solvents as required.
- Known methods such as suspension polymerization, emulsion polymerization using an aqueous medium and an emulsifier can be employed.
- polymerization can be implemented as a batch type or a continuous operation using a 1 tank thru
- the decomposition temperature with a half-life of 10 hours is preferably 0 ° C. or higher and 100 ° C. or lower, and more preferably 20 ° C. or higher and 90 ° C. or lower.
- Chain transfer agents include alcohols such as methanol and ethanol, 1,3-dichloro-1,1,2,2,3-pentafluoropropane, 1,1-dichloro-1-fluoroethane, and 1,2-dichloro- Chlorofluorohydrocarbons such as 1,1,2,2-tetrafluoroethane, 1,1-dichloro-1-fluoroethane, 1,1,2-trichloro-1,2,2-trifluoroethane; pentane, hexane And hydrocarbons such as cyclohexane; chlorohydrocarbons such as carbon tetrachloride, chloroform, methylene chloride, and methyl chloride. These can use 1 type (s) or 2 or more types.
- Polymerization conditions are not particularly limited, and the polymerization temperature is preferably 0 ° C. or higher and 100 ° C. or lower, and more preferably 20 ° C. or higher and 90 ° C. or lower. In order to avoid a decrease in heat resistance due to ethylene-ethylene chain formation in the polymer, a low temperature is generally preferred.
- the polymerization pressure is appropriately determined according to other polymerization conditions such as the type, amount, vapor pressure, polymerization temperature and the like of the solvent used, but is preferably 0.1 MPa or more and 10 MPa or less, and is 0.5 MPa or more and 3 MPa or less. It is more preferable.
- the polymerization time is preferably 1 hour or more and 30 hours or less.
- the molecular weight of the fluorine-containing polymer (C) is not particularly limited, but is preferably a polymer that is solid at room temperature and can itself be used as a thermoplastic resin, an elastomer, or the like.
- the molecular weight is controlled by the concentration of the monomer used for the polymerization, the concentration of the polymerization initiator, the concentration of the chain transfer agent, and the temperature.
- the melt flow rate at a temperature 50 ° C. higher than the melting point of the fluorine-containing polymer (C) and a load of 5 kg is 0.5 g / 10 min or more and 200 g / 10 min or less. It is preferable that it is 1 g / 10 min or more and 100 g / 10 min or less.
- the melting point and glass transition point of the polymer can be adjusted by selecting the type and composition ratio of the fluorinated monomer and other monomers.
- the melting point of the fluorine-containing polymer (C) is appropriately selected depending on the purpose, application, and method of use.
- the temperature is preferably close to the molding temperature of the resin. Therefore, it is preferable to optimize the melting point of the fluorine-containing polymer (C) by appropriately adjusting the ratio of the fluorine-containing monomer, the non-fluorine-containing monomer, and the functional group-containing monomer described later.
- the melting point of the fluorine-containing polymer (C) is the heat melting stability, continuous moldability, fluorine-containing heavy weight during co-extrusion with the aliphatic polyamide composition (A) and the semi-aromatic polyamide composition (B). From the viewpoint of sufficiently ensuring the heat resistance, chemical resistance, and chemical liquid permeation prevention property of the combined body (C), it is preferably 150 ° C. or higher and 320 ° C. or lower, more preferably 170 ° C. or higher and 310 ° C. or lower, More preferably, it is 180 ° C. or higher and 300 ° C. or lower.
- the melting point means that the sample is heated to a temperature higher than the expected melting point using a differential scanning calorimeter, and then the sample is cooled at a rate of 10 ° C. per minute and cooled to 30 ° C.
- the melting point is defined as the temperature of the peak value of the melting curve measured by leaving the sample as it is for about 1 minute and then increasing the temperature at a rate of 10 ° C. per minute.
- the fluorine-containing polymer (C) used in the present invention has a functional group having a reactivity with an amino group in the molecular structure. It may be contained at either the molecular end, the side chain or the main chain. Moreover, the functional group may be used alone or in combination of two or more kinds in the fluorine-containing polymer (C).
- the type and content of the functional group are appropriately determined depending on the type, shape, application, required interlayer adhesion, adhesion method, functional group introduction method, etc. of the counterpart material laminated on the fluorine-containing polymer (C).
- Functional groups having reactivity with amino groups include carboxyl groups, acid anhydride groups or carboxylates, hydroxyl groups, sulfo groups or sulfonates, epoxy groups, cyano groups, carbonate groups, and haloformyl groups. There may be mentioned at least one selected from the group. In particular, at least one selected from the group consisting of a carboxyl group, an acid anhydride group or carboxylate, an epoxy group, a carbonate group, and a haloformyl group is preferable.
- a copolymerizable monomer having a functional group may be used as a method for introducing a functional group having reactivity into the fluorinated polymer (C), (i) during the polymerization of the fluorinated polymer (C), a copolymerizable monomer having a functional group may be used.
- a method of polymerization (ii) a method of introducing a functional group into the molecular terminal of the fluorine-containing polymer (C) at the time of polymerization by a polymerization initiator, a chain transfer agent, etc., and (iii) grafting a functional group having reactivity.
- grafting a compound (graft compound) having a functional group capable of forming on a fluorine-containing polymer grafting a compound (graft compound) having a functional group capable of forming on a fluorine-containing polymer.
- the fluorine-containing polymer (C) produced from the above (i) and (ii) is preferable.
- JP-A-7-18035, JP-A-7-259592, JP-A-7-25594, JP-A-7-173230, JP-A-7-173446, JP-A-7- See the production methods described in JP-A-173447 and JP-T-10-503236. The entire contents of these publications are incorporated herein by reference.
- (I) In the method of copolymerizing a copolymerizable monomer having a functional group (hereinafter sometimes abbreviated as a functional group-containing monomer) during the production of the fluorine-containing polymer (C), Polymerized monomer containing at least one functional group-containing monomer selected from the group consisting of carboxyl group, acid anhydride group or carboxylate, hydroxyl group, sulfo group or sulfonate, epoxy group, and cyano group And use.
- the functional group-containing monomer include a functional group-containing non-fluorine monomer and a functional group-containing fluorine-containing monomer.
- Functional group-containing non-fluorine monomers include acrylic acid, halogenated acrylic acid (excluding fluorine), methacrylic acid, halogenated methacrylic acid (excluding fluorine), maleic acid, halogenated maleic acid (provided that , Fluorine), fumaric acid, halogenated fumaric acid (excluding fluorine), itaconic acid, citraconic acid, crotonic acid, endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid Unsaturated carboxylic acids such as acids and derivatives thereof; maleic anhydride, itaconic anhydride, succinic anhydride, citraconic anhydride, endobicyclo- [2.2.1] -5-heptene-2,3-dicarboxylic acid Carboxyl group-containing monomers such as anhydrides (5-norbornene-2,3-dicarboxylic acid anhydride); glycidyl acrylate, glycidyl meth
- the functional group-containing non-fluorine monomer is determined in consideration of copolymerization reactivity with the fluorine-containing monomer to be used. By selecting an appropriate functional group-containing non-fluorine monomer, the polymerization proceeds well, and it can be easily introduced into the main chain of the functional group-containing non-fluorine monomer, resulting in less unreacted monomer. There is an advantage that impurities can be reduced.
- CX 3 CX 4 — (R 1 ) n —Y (where Y is —OH, —CH 2 OH, —COOM (M is a hydrogen atom or A functional group selected from the group consisting of a carboxyl group-derived group, —SO 3 M (M represents a hydrogen atom or an alkali metal), a sulfonic acid-derived group, an epoxy group, and —CN.
- R 1 is an alkylene group having 1 to 40 carbon atoms, a fluorine-containing oxyalkylene group having 1 to 40 carbon atoms, a fluorine-containing alkylene group having 1 to 40 carbon atoms having an ether bond, Or etherification It represents a fluorine-containing oxyalkylene group having 1 or more and 40 or less carbon atoms having, n is 0 or 1.)
- unsaturated compounds and the like represented In unsaturated compounds and the like represented.
- Examples of the group derived from a carboxyl group as Y in the above general formula include, for example, a general formula —C ( ⁇ O) Q 1 (wherein Q 1 represents —OR 2 , —NH 2 , F, Cl, Br, or I).
- R 2 represents an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 22 carbon atoms.
- Examples of the sulfonic acid-derived group represented by Y in the above general formula include a general formula —SO 2 Q 2 (wherein Q 2 represents —OR 3 , —NH 2 , F, Cl, Br or I, and R 3 Represents an alkyl group having 1 to 20 carbon atoms or an aryl group having 6 to 22 carbon atoms).
- Y is preferably —COOH, —CH 2 OH, —SO 3 H, —SO 3 Na, —SO 2 F, or —CN.
- the functional group-containing fluorine-containing monomer for example, in the case of a functional group having a carbonyl group, perfluoroacrylic acid fluoride, 1-fluoroacrylic acid fluoride, acrylic acid fluoride, 1-trifluoromethacrylic acid fluoride, perfluoro Examples include butenoic acid. These can use 1 type (s) or 2 or more types.
- the content of the functional group-containing monomer in the fluorine-containing polymer (C) ensures sufficient interlayer adhesion and ensures sufficient heat resistance without causing a decrease in interlayer adhesion depending on the use environment conditions. From the viewpoint of preventing the occurrence of peeling, coloring, foaming, elution, etc. due to decomposition, adhesion, coloring, foaming, or use at high temperatures during processing at high temperatures, It is preferably from mol% to 20 mol%, more preferably from 0.05 mol% to 10 mol%, still more preferably from 0.1 mol% to 5 mol%.
- the addition method of the functional group-containing monomer is not particularly limited, and may be added all at once at the start of polymerization or continuously during the polymerization. The addition method is appropriately selected depending on the decomposition reactivity of the polymerization initiator and the polymerization temperature. During the polymerization, the amount consumed is continuously or intermittently as the functional group-containing monomer is consumed in the polymerization. It is preferable to supply in the polymerization tank and maintain the concentration of the functional group-containing monomer in this range. Moreover, as long as the said content is satisfy
- a functional group is introduced into the molecular end of a fluorine-containing polymer with a polymerization initiator or the like, the functional group is introduced into one or both ends of the molecular chain of the fluorine-containing polymer.
- the functional group introduced at the terminal is preferably a carbonate group or a haloformyl group.
- the carbonate group introduced as a terminal group of the fluorine-containing polymer (C) is generally a group having a —OC ( ⁇ O) O— bond, specifically, —OC ( ⁇ O) O—R. 4 groups [R 4 is a hydrogen atom, an organic group (for example, an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms having an ether bond), or a group I, II, or VII element. . ] —OC ( ⁇ O) OCH 3 , —OC ( ⁇ O) OC 3 H 7 , —OC ( ⁇ O) OC 8 H 17 , —OC ( ⁇ O) OCH 2 CH 2 OCH 2 CH 3 etc. may be mentioned.
- the haloformyl group is specifically —COZ [Z is a halogen element. ], And includes -COF, -COCl and the like. These can use 1 type (s) or 2 or more types.
- a carbonate group at the molecular terminal of the polymer various methods using a polymerization initiator or a chain transfer agent can be employed. Can be preferably employed from the viewpoint of performance such as economy, heat resistance and chemical resistance. According to this method, a carbonyl group derived from peroxide, for example, a carbonate group derived from peroxycarbonate, an ester group derived from peroxyester, or a haloformyl group formed by converting these functional groups is overlapped. It can be introduced at the end of the coalescence.
- these polymerization initiators it is more preferable to use peroxycarbonate because the polymerization temperature can be lowered and no side reaction is involved in the initiation reaction.
- haloformyl group at the molecular end of the polymer.
- the carbonate group of the fluorine-containing polymer having the above-mentioned carbonate group at the end is heated to cause thermal decomposition (decarboxylation). Can be obtained.
- Peroxycarbonates include diisopropyl peroxycarbonate, di-n-propyl peroxycarbonate, t-butyl peroxyisopropyl carbonate, t-butyl peroxymethacryloyloxyethyl carbonate, bis (4-t-butylcyclohexyl) peroxy Examples thereof include dicarbonate and di-2-ethylhexyl peroxydicarbonate. These can use 1 type (s) or 2 or more types.
- the amount of peroxycarbonate used varies depending on the type of polymer (composition, etc.), the molecular weight, the polymerization conditions, and the type of initiator used, but the polymerization rate is properly controlled to ensure a sufficient polymerization rate. From a viewpoint, it is preferable that it is 0.05 to 20 mass parts with respect to 100 mass parts of all the polymers obtained by superposition
- the carbonate group content at the molecular end of the polymer can be controlled by adjusting the polymerization conditions.
- the method for adding the polymerization initiator is not particularly limited, and may be added all at once at the start of polymerization or may be continuously added during the polymerization. The addition method is appropriately selected depending on the decomposition reactivity of the polymerization initiator and the polymerization temperature.
- the number of terminal functional groups with respect to 10 6 main chain carbon atoms in the fluorine-containing polymer (C) ensures sufficient interlayer adhesion, and does not cause deterioration of interlayer adhesion depending on the use environment conditions, and has heat resistance.
- the number is 200 or more and 2,000 or less, and more preferably 300 or more and 1,000 or less. Further, as long as the number of functional groups is satisfied, it may be a mixture of a fluorine-containing polymer into which a functional group has been introduced and a fluorine-containing polymer into which no functional group has been introduced.
- the fluorine-containing polymer (C) used in the present invention is a fluorine-containing polymer into which a functional group having reactivity with an amino group is introduced.
- the fluorine-containing polymer (C) into which a functional group is introduced is itself a heat-resistant, water-resistant, low-friction property, chemical resistance, weather resistance, antifouling property peculiar to the fluorine-containing polymer. It is possible to maintain excellent characteristics such as chemical solution permeation prevention, which is advantageous in terms of productivity and cost.
- the functional group having reactivity with amino groups is contained in the molecular chain, so that various materials that have insufficient or impossible interlayer adhesion in laminated tubes can be specially treated with surface treatment. It is possible to impart excellent interlayer adhesion with other substrates directly without performing any treatment or coating with an adhesive resin.
- the fluorine-containing polymer (C) used in the present invention has various fillings such as inorganic powder, glass fiber, carbon fiber, metal oxide, or carbon as long as its performance is not impaired depending on the purpose and application.
- An agent can be added.
- a pigment, an ultraviolet absorber, and other optional additives can be mixed.
- resins such as other fluororesins and thermoplastic resins, synthetic rubber, etc. can also be added, improving mechanical properties, improving weather resistance, imparting design properties, preventing static electricity, improving moldability Etc. are possible.
- thermoplastic resin other than the fluorine-containing polymer (C) examples include polymetaxylylene adipamide (polyamide MXD6) other than the aliphatic polyamide (A1) and semi-aromatic polyamide (B1) defined in the present invention.
- Polymetaxylylene beramide (polyamide MXD8), polymetaxylylene azelamide (polyamide MXD9), polymetaxylylene sebacamide (polyamide MXD10), polymetaxylylene decamide (polyamide MXD12), polymetaxylylene terephthalamide (Polyamide MXDT), polymetaxylylene isophthalamide (polyamide MXDI), polymetaxylylene hexahydroterephthalamide (polyamide MXDT (H)), polymetaxylylene naphthalamide (polyamide MXDN), polyparaxylylene azide Mido (polyamide PXD6), polyparaxylylene beramide (polyamide PXD8), polyparaxylylene azelamide (polyamide PXD9), polyparaxylylene sebacamide (polyamide PXD10), polyparaxylylene decamide (polyamide PXD12) , Polypara
- Fluorine-containing polymer other than those specified in the present invention refers to a fluorine-containing polymer that does not contain a functional group having reactivity with an amino group.
- PVDF Polyvinylidene fluoride
- PVF polyvinyl fluoride
- PTFE polytetrafluoroethylene
- PCTFE polychlorotrifluoroethylene
- FEP Tetrafluoroethylene / hexafluoropropylene copolymer
- FEP Tetrafluoroethylene / hexafluoropropylene copolymer
- ETFE ethylene / tetrafluoroethylene copolymer
- EEP ethylene / tetrafluoroethylene / Hexafu Oropropylene copolymer
- a layer containing a fluorine-containing polymer not containing a functional group is disposed on the inside of the layer (c) containing the fluorine-containing polymer (C) containing a functional group having reactivity with the amino group.
- high density polyethylene HDPE
- medium density polyethylene MDPE
- low density polyethylene LDPE
- linear low density polyethylene LLDPE
- ultra high molecular weight polyethylene UHMWPE
- polypropylene PP
- polybutene PB
- Polymethylpentene TPX
- EPR ethylene / propylene copolymer
- EBR ethylene / butene copolymer
- EVA ethylene / vinyl acetate copolymer
- EVA saponified ethylene / vinyl acetate copolymer
- EAA Ethylene / acrylic acid copolymer
- EAA ethylene / methacrylic acid copolymer
- EMAA ethylene / methyl acrylate copolymer
- EMMA ethylene / / Polyolefins such as ethyl acrylate copolymer (EEA) Resin: polystyrene (PS), syndiotact
- Polyvinyl chloride resins Cellulose resins such as cellulose acetate and cellulose butyrate, polycarbonate resins such as polycarbonate (PC); Thermoplastic polyimide (TPI), polyether imide, polyester imide, polyamide imide (PAI), polyester amide Examples thereof include polyimide resins such as imides; thermoplastic polyurethane resins, polyamide elastomers, polyurethane elastomers, and polyester elastomers.
- any substrate other than thermoplastic resin such as paper, metal-based material, non-stretched, uniaxial or biaxially stretched plastic film or sheet, woven fabric, non-woven fabric, metal cotton, wood, etc.
- metal materials include metals, metal compounds such as aluminum, iron, copper, nickel, gold, silver, titanium, molybdenum, magnesium, manganese, lead, tin, chromium, beryllium, tungsten, cobalt, and two or more of these. Alloy steels such as stainless steel, aluminum alloys, copper alloys such as brass and bronze, and alloys such as nickel alloys.
- the laminated tube of the present invention when the conductive layer containing the thermoplastic resin composition containing the conductive filler is disposed in the innermost layer of the laminated tube, the laminated tube is used as a chemical solution transport tube or the like It is possible to prevent the spark generated by the internal friction of the chemical liquid circulating in the pipe or the friction with the pipe wall from igniting the chemical liquid. At that time, a layer containing a thermoplastic resin having no electrical conductivity is disposed outside the conductive layer, so that it is possible to achieve both low temperature impact resistance and electrical conductivity. Is also advantageous.
- Conductivity means that, for example, when a flammable fluid such as gasoline is continuously in contact with an insulator such as resin, static electricity may accumulate and ignite, but this static electricity will not accumulate. Says having electrical properties. This makes it possible to prevent an explosion due to static electricity generated when a fluid such as fuel is conveyed.
- the conductive filler includes all fillers added to impart conductive performance to the resin, and examples thereof include granular, flaky, and fibrous fillers.
- Examples of the particulate filler include carbon black and graphite.
- Examples of the flaky filler include aluminum flakes, nickel flakes and nickel-coated mica.
- Examples of the fibrous filler include carbon fibers, carbon-coated ceramic fibers, carbon whiskers, carbon nanotubes, aluminum fibers, copper fibers, brass fibers, and stainless steel fibers. These can use 1 type (s) or 2 or more types. Among these, carbon nanotubes and carbon black are preferable.
- Carbon nanotubes are what are called hollow carbon fibrils, which have an outer region consisting of an essentially continuous multi-layer of regularly arranged carbon atoms and an inner hollow region, each layer And the hollow region are essentially cylindrical fibrils arranged substantially concentrically around the cylindrical axis of the fibrils. Further, the regularly arranged carbon atoms in the outer region are preferably graphite-like, and the diameter of the hollow region is preferably 2 nm or more and 20 nm or less.
- the outer diameter of the carbon nanotube is preferably 3.5 nm or more and 70 nm, preferably 4 nm or more and 60 nm or less, from the viewpoint of imparting sufficient dispersibility in the resin and good conductivity of the obtained resin molding. It is more preferable.
- the aspect ratio (referring to the ratio of length / outer diameter) of the carbon nanotube is preferably 5 or more, more preferably 100 or more, and further preferably 500 or more. By satisfying the aspect ratio, it is easy to form a conductive network, and excellent conductivity can be exhibited by addition of a small amount.
- Carbon black includes all carbon blacks that are commonly used to impart conductivity.
- Preferred carbon blacks include acetylene black obtained by incomplete combustion of acetylene gas, and furnace-type incompleteness using crude oil as a raw material. Examples include, but are not limited to, furnace black such as ketjen black produced by combustion, oil black, naphthalene black, thermal black, lamp black, channel black, roll black, and disk black. Among these, acetylene black and furnace black are more preferable.
- Carbon black is produced in various carbon powders having different characteristics such as particle diameter, surface area, DBP oil absorption, ash content and the like. Although there is no restriction
- the DBP (dibutyl phthalate) oil absorption is preferably 50 ml / 100 g or more, more preferably 100 ml / 100 g, and further preferably 150 ml / 100 g or more.
- an ash content is 0.5 mass% or less, and it is more preferable that it is 0.3 mass% or less.
- the DBP oil absorption referred to here is a value measured by a method defined in ASTM D-2414.
- the volatile content of carbon black is less than 1.0 mass%.
- These conductive fillers may be surface-treated with a titanate-based, aluminum-based or silane-based surface treatment agent. Moreover, it is also possible to use what was granulated in order to improve melt-kneading workability.
- the content of the conductive filler varies depending on the type of the conductive filler to be used, it cannot be specified unconditionally, but from the viewpoint of balance of conductivity, fluidity, mechanical strength, etc., relative to 100 parts by mass of the thermoplastic resin. In general, the content is preferably 1 part by mass or more and 30 parts by mass or less.
- the conductive filler preferably has a surface resistivity of the melt-extruded product of 10 8 ⁇ / square or less, more preferably 10 6 ⁇ / square or less. preferable.
- the addition of the conductive filler tends to cause deterioration of strength and fluidity. Therefore, it is desirable that the content of the conductive filler is as small as possible if the target conductivity level is obtained.
- a laminated tube manufacturing method using an extruder corresponding to the number of layers or the number of materials, melt extrusion, a method of simultaneously laminating inside or outside the die (coextrusion method), or a single layer tube or There is a method (coating method) in which a laminated tube produced by the above method is produced in advance, and an adhesive is used on the outside sequentially, if necessary, and the resin is integrated and laminated.
- the laminated tube of the present invention is preferably produced by a co-extrusion method in which various materials are co-extruded in a molten state, and both are thermally fused (melt-bonded) to produce a laminated structure tube in one step.
- the obtained laminated tube has a complicated shape, or when it is subjected to heat bending after molding to form a molded product, in order to remove the residual distortion of the molded product, after forming the above laminated tube, It is also possible to obtain a desired molded article by heat treatment at a temperature lower than the lowest melting point of the resin constituting the tube at a temperature of 0.01 hours to 10 hours.
- the laminated tube may have a corrugated region.
- the waveform region is a region formed in a waveform shape, a bellows shape, an accordion shape, a corrugated shape, or the like.
- the corrugated region is not limited to having the entire length of the laminated tube, but may be partially provided in an appropriate region on the way.
- the corrugated region can be easily formed by first forming a straight tube and then molding it to obtain a predetermined corrugated shape or the like. By having such a corrugated region, it has shock absorption and attachment is easy. Furthermore, for example, it is possible to add necessary parts such as a connector, or to form an L shape or a U shape by bending.
- All or part of the outer periphery of the laminated tube formed in this way is made of natural rubber (NR), butadiene rubber (BR), isoprene rubber (IR) in consideration of stone shaving, abrasion with other parts, and flame resistance.
- Butyl rubber (IIR) chloroprene rubber (CR), carboxylated butadiene rubber (XBR), carboxylated chloroprene rubber (XCR), epichlorohydrin rubber (ECO), acrylonitrile butadiene rubber (NBR), hydrogenated acrylonitrile butadiene rubber (HNBR) , Carboxylated acrylonitrile butadiene rubber (XNBR), mixture of NBR and polyvinyl chloride, acrylonitrile isoprene rubber (NIR), chlorinated polyethylene rubber (CM), chlorosulfonated polyethylene rubber (CSM), ethylene propylene rubber (EPR) Ethylene propylene diene rubber (EPDM), ethylene vinyl acetate rubber (
- the protective member may be a sponge-like porous body by a known method.
- a porous body By using a porous body, a protective part that is lightweight and excellent in heat insulation can be formed. Moreover, material cost can also be reduced. Alternatively, the strength may be improved by adding glass fiber or the like.
- the shape of a protection member is not specifically limited, Usually, it is a block-shaped member which has a recessed part which receives a cylindrical member or a laminated tube. In the case of a cylindrical member, the laminated tube can be inserted later into a previously produced cylindrical member, or the cylindrical member can be coated and extruded onto the laminated tube to adhere both together.
- the adhesive is applied to the inner surface of the protective member or the concave surface as necessary, and the laminated tube is inserted or fitted into this, and the two are brought into close contact with each other, thereby integrating the laminated tube and the protective member.
- Forming a structure It can also be reinforced with metal or the like.
- the outer diameter of the laminated tube takes into account the flow rate of the chemical solution (for example, fuel such as alcohol-containing gasoline). And although it is designed by the thickness which can maintain the softness
- the outer diameter is preferably 4 mm to 300 mm
- the inner diameter is preferably 3 mm to 250 mm
- the wall thickness is preferably 0.5 mm to 25 mm.
- the laminated tube of the present invention includes machine parts such as automobile parts, internal combustion engines, electric tool housings, industrial materials, industrial materials, electrical / electronic parts, medical care, food, household / office supplies, building materials related parts, furniture. It can be used for various applications such as industrial parts.
- the laminated tube of the present invention is suitable as a chemical solution transport tube because it has excellent chemical solution permeation prevention properties.
- the chemical solution include aromatic hydrocarbon solvents such as benzene, toluene, xylene; methanol, ethanol, propanol, butanol, pentanol, ethylene glycol, propylene glycol, diethylene glycol, phenol, cresol, polyethylene glycol, polypropylene glycol, etc.
- Alcohol, phenolic solvents ether solvents such as dimethyl ether, dipropyl ether, methyl-t-butyl ether, ethyl-t-butyl ether, dioxane, tetrahydrofuran, etc .; chloroform, methylene chloride, trichloroethylene, ethylene dichloride, perchlorethylene, monochloroethane , Halogen solvents such as dichloroethane, tetrachloroethane, perchlorethane, chlorobenzene; acetone, methylethyl Tone, diethyl ketone, acetophenone and other ketone solvents; gasoline, kerosene, diesel gasoline, alcohol-containing gasoline, ethyl-t-butyl ether blend, oxygen-containing gasoline, amine-containing gasoline, sour gasoline, castor oil base brake fluid, glycol ether brake fluid , Borate ester brake fluid, brake fluid for extremely cold regions, silicone
- the laminated tube of the present invention is suitable as a tube for conveying the above chemical solution, specifically, a fuel tube such as a feed tube, a return tube, an evaporation tube, a fuel filler tube, an ORVR tube, a reserve tube, a vent tube; Tube, oil drilling tube, brake tube, tube for window washer fluid, engine coolant (LLC) tube, reservoir tank tube, urea solution transfer tube, cooler tube for cooling water, refrigerant, etc., air conditioner refrigerant tube, heater tube, load Heating tubes, floor heating tubes, infrastructure supply tubes, fire extinguishers and fire extinguishing equipment tubes, medical cooling equipment tubes, inks, paint spray tubes, and other chemical solution tubes.
- a fuel tube such as a feed tube, a return tube, an evaporation tube, a fuel filler tube, an ORVR tube, a reserve tube, a vent tube
- Tube oil drilling tube, brake tube, tube for window washer fluid, engine coolant (LLC) tube, reservoir tank tube, urea
- the properties of the polyamide resin were measured by the following method. [Relative viscosity] According to JIS K-6920, it was measured in 96% sulfuric acid under the conditions of a polyamide concentration of 1% and a temperature of 25 ° C.
- Terminal amino group concentration of aliphatic polyamide (A1), (A11), (A12) Put a predetermined amount of polyamide sample in a conical flask with stopcock, add 40 mL of a pre-adjusted solvent phenol / methanol (volume ratio 9/1), dissolve with stirring with a magnetic stirrer, and use thymol blue as an indicator Then, titration with 0.05N hydrochloric acid was performed to determine the terminal amino group concentration.
- Terminal carboxyl group concentration of aliphatic polyamide (A1), (A11), (A12) A predetermined amount of polyamide sample is placed in a three-neck pear-shaped flask, 40 mL of benzyl alcohol is added, and then immersed in an oil bath set at 180 ° C. under a nitrogen stream. The mixture was stirred and dissolved by a stirring motor attached to the upper portion, and titrated with 0.05N sodium hydroxide solution using phenolphthalein as an indicator to determine the terminal carboxyl group concentration.
- Total concentration of carboxyl group and acid anhydride group of elastomer polymer (A2) containing unsaturated compound having carboxyl group and / or acid anhydride group Put a predetermined amount of elastomer polymer sample in a three-necked pear-shaped flask, dissolve in 170 mL of toluene, and use a sample solution prepared by adding 30 mL of ethanol, using phenolphthalein as an indicator, and 0.1 N KOH ethanol The solution was titrated to determine the total concentration of carboxyl groups and acid anhydride groups.
- the characteristics of the fluorine-containing polymer were measured by the following method. [Composition of fluorinated polymer] It was measured by melt NMR analysis, fluorine content analysis, and infrared absorption spectrum.
- each physical property of the laminated tube was measured by the following method. [Low temperature impact resistance] The impact test was performed at ⁇ 40 ° C. by the method described in SAE J-2260 7.5.
- the temperature in the polymerization tank was raised to 270 ° C., and polymerization was performed with stirring for 2 hours while adjusting the pressure in the tank to 3.5 MPa. Thereafter, the pressure was released to normal pressure over about 2 hours, and then the pressure was reduced to 53 kPa, and polymerization was performed for 5 hours under reduced pressure. Next, nitrogen was introduced into the autoclave, and after returning to normal pressure, the strand was extracted from the lower nozzle of the reaction vessel and cut to obtain pellets.
- polyamide 12 having a relative viscosity of 2.17, a terminal amino group concentration of 38 ⁇ eq / g, and a terminal carboxyl group concentration of 21 ⁇ eq / g (hereinafter, this polyamide 12 is referred to as (A1-1) or (A11- 1).)
- the terminal amino group concentration [A1] ( ⁇ eq / g) and the terminal carboxyl group concentration [B1] ( ⁇ eq / g) of the polyamide 12 (A1-1) or (A-11) are: [A1]> [B1] +10 Fulfill.
- polyamide 12 (A1-2) or (A12-1) In the production of polyamide 12 (A1-1), 49.3 g of 5-amino-1,3,3-trimethylcyclohexanemethylamine was added to polyethyleneimine (Nippon Catalyst ( Epomin SP-12), 92.0 g, and the post-polymerization time was changed from 5 hours to 4 hours in the same manner as in the production of polyamide 12 (A1-1). A polyamide 12 having a terminal amino group concentration of 93 ⁇ eq / g and a terminal carboxyl group concentration of 18 ⁇ eq / g was obtained (hereinafter, this polyamide 12 is referred to as (A1-2) or (A12-1)).
- terminal amino group concentration [A1] ([A12]) ( ⁇ eq / g) and terminal carboxyl group concentration [B1] ([B12]) ( ⁇ eq / g) of polyamide 12 (A1-2) or (A12-1) are [A1]> [B1] +10 and [A12]> [B12] +40.
- polyamide 610 having a relative viscosity of 2.48, a terminal amino group concentration of 73 ⁇ eq / g, and a terminal carboxyl group concentration of 14 ⁇ eq / g (hereinafter, this polyamide 610 was converted to (A1-3) or (A12- 2).)
- the terminal amino group concentration [A1] ([A12]) ( ⁇ eq / g) and terminal carboxyl group concentration [B1] ([B12]) ( ⁇ eq / g) of polyamide 610 (A1-3) or (A12-2) are [A1]> [B1] +10 and [A12]> [B12] +40.
- polyamide 612 (A1-4) or (A12-3)
- polyamide 610 (A1-3)
- 17.6 kg of a 50% by weight aqueous solution of an equimolar salt of 1,6-hexanediamine and sebacic acid was Polyamide 610 (A1-3) except that 20.0 kg of a 50% by weight aqueous solution of an equimolar salt of 6-hexanediamine and dodecanedioic acid and the amount of 1,6-hexanediamine added were changed from 63.8 g to 70.0 g.
- polyamide 612 having a relative viscosity of 2.52, a terminal amino group concentration of 67 ⁇ eq / g, and a terminal carboxyl group concentration of 15 ⁇ eq / g (hereinafter, this polyamide 612 is referred to as (A1-4) or (Referred to as (A12-3)).
- the terminal amino group concentration [A1] ([A12]) ( ⁇ eq / g) and the terminal carboxyl group concentration [B1] ([B12]) ( ⁇ eq / g) of polyamide 612 (A1-4) or (A12-3) are [A1]> [B1] +10 and [A12]> [B12] +40.
- polyamide 12 (A11-2) In the production of polyamide 12 (A1-1), the process was the same as that for production of polyamide 12 (A1-1), except that the post-polymerization time was changed from 5 hours to 7 hours. Thus, a polyamide 12 having a relative viscosity of 2.37, a terminal amino group concentration of 29 ⁇ eq / g, and a terminal carboxyl group concentration of 11 ⁇ eq / g was obtained (hereinafter, this polyamide 12 is referred to as (A11-2)).
- the terminal amino group concentration [A1] ( ⁇ eq / g) and the terminal carboxyl group concentration [B1] ( ⁇ eq / g) of the polyamide 12 (A11-2) satisfy [A1]> [B1] +10.
- polyamide 12 (A12-4) In the production of polyamide 12 (A1-1), 49.3 g of 5-amino-1,3,3-trimethylcyclohexanemethylamine was changed to 90.8 g, and the post-polymerization time was set to 5 A polyamide 12 having a relative viscosity of 1.85, a terminal amino group concentration of 75 ⁇ eq / g, and a terminal carboxyl group concentration of 29 ⁇ eq / g was prepared in the same manner as in the preparation of the polyamide 12 (A1-1) except that the time was changed from 4 hours to 4 hours. (Hereinafter, this polyamide 12 is referred to as (A12-4)).
- the terminal amino group concentration [A12] ( ⁇ eq / g) and the terminal carboxyl group concentration [B12] ( ⁇ eq / g) of the polyamide 12 (A12-4) satisfy [A12]> [B12] +40.
- polyamide 6 (A12-5) 20.0 kg of caprolactam, 1 kg of water, 60.0 g of 5-amino-1,3,3-trimethylcyclohexanemethylamine were placed in a pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 70 liters. The mixture was heated to 0 ° C. and stirred at this temperature so that the reaction system was in a uniform state. Subsequently, the temperature was further raised to 260 ° C., and the mixture was stirred for 1 hour under a pressure of 2.5 MPa. Thereafter, the polymerization reaction was performed at 260 ° C. for 2 hours under atmospheric pressure while releasing the pressure to evaporate water from the reaction vessel, and further for 4 hours under reduced pressure at 260 ° C.
- polyamide 6 having a relative viscosity of 2.50, a terminal amino group concentration of 90 ⁇ eq / g, and a terminal carboxyl group concentration of 42 ⁇ eq / g.
- this polyamide 6 is referred to as (A12-5)).
- the terminal amino group concentration [A12] ( ⁇ eq / g) and the terminal carboxyl group concentration [B12] ( ⁇ eq / g) of polyamide 6 (A12-5) satisfy [A12]> [B12] +40.
- polyamide 6 (A12-6)
- 60.0 g of 5-amino-1,3,3-trimethylcyclohexanemethylamine was added to polyethyleneimine (manufactured by Nippon Shokubai Co., Ltd., Epomin SP).
- a relative viscosity of 2.70, a terminal amino group concentration of 112 ⁇ eq / g, and a terminal carboxyl group concentration of 25 ⁇ eq / g were produced in the same manner as in the production of polyamide 6 (A12-5) except that the amount was changed to 70.2 g.
- Polyamide 6 was obtained (hereinafter, this polyamide 6 is referred to as (A12-6)).
- the terminal amino group concentration [A12] ( ⁇ eq / g) and the terminal carboxyl group concentration [B12] ( ⁇ eq / g) of the polyamide 6 (A12-6) satisfy [A12]> [B12] +40.
- polyamide 12 (A1-5) or (A11-3) In the production of polyamide 12 (A1-1), 49.3 g of 5-amino-1,3,3-trimethylcyclohexanemethylamine was converted to 66.0 g of stearic acid. The relative viscosity was 2.25, the terminal amino group concentration was 20 ⁇ eq / g, the terminal carboxyl was prepared in the same manner as in the production of polyamide 12 (A1-1), except that the post-polymerization time was changed from 5 hours to 4 hours. A polyamide 12 having a base concentration of 32 ⁇ eq / g was obtained (hereinafter, this polyamide 12 is referred to as (A1-5) or (A11-3)). The terminal amino group concentration [A1] ( ⁇ eq / g) and terminal carboxyl group concentration [B1] ( ⁇ eq / g) of polyamide 12 (A1-5) do not satisfy [A1]> [B1] +10.
- Elastomer polymer containing an unsaturated compound having a carboxyl group and / or an acid anhydride group (A2) Maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) (Tafmer MH5020 manufactured by Mitsui Chemicals, Inc.) Acid anhydride group concentration: 100 ⁇ eq / g) Maleic anhydride-modified ethylene / 1-butene copolymer (A2-2) (manufactured by Mitsui Chemicals, Tuffmer MH5010, acid anhydride group concentration: 50 ⁇ eq / g) Maleic anhydride-modified ethylene / 1-butene copolymer (A2-3) (manufactured by Mitsui Chemicals, Tuffmer MH7007, acid anhydride group concentration: 25 ⁇ eq / g)
- Aliphatic polyamide composition (A) Production of Polyamide 12 Composition (A-1) Polyamide 12 (A1-1) was blended with maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) as an impact modifier and triethylene glycol as an antioxidant.
- polyamide 12 (A1-1) / maleic anhydride modified ethylene / 1-butene copolymer (A2-1) /Plasticizer 82.5/15.0/2.5 (mass ratio) with respect to a total of 100 parts by mass, 0.8 parts by mass of antioxidant and 0.2 phosphorus processing stabilizer
- a polyamide 12 composition pellet comprising parts by mass was obtained (hereinafter, this polyamide 12 composition is referred to as (A-1)).
- the terminal amino group concentration of polyamide 12 (A1-1) in 1 g of polyamide 12 composition (A-1) is [X] ( ⁇ eq / g)
- [X] ⁇ [Y] is 470.3 ( ⁇ eq / g) 2 where the total concentration of the carboxyl group and the acid anhydride group in () is [Y].
- the terminal amino group concentration of polyamide 12 (A11-2) and (A12-4) in 1 g of polyamide 12 composition (A-2) is [X] ( ⁇ eq / g)
- maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 529.7 ( ⁇ eq / g) 2 when the total concentration of the carboxyl group and the acid anhydride group of the polymer (A2-1) is [Y].
- the terminal amino group concentration of polyamide 12 (A11-3) and (A12-4) in 1 g of polyamide 12 composition (A-3) is [X] ( ⁇ eq / g)
- maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 519.8 ( ⁇ eq / g) 2 when the total concentration of carboxyl groups and acid anhydride groups of the polymer (A2-1) is [Y].
- polyamide 12 composition (A-4) Polyamide 12 composition (A-) except that polyamide 12 (A1-1) was changed to (A1-2) in the production of polyamide 12 composition (A-1).
- Polyamide 12 (A1-2) / maleic anhydride modified ethylene / 1-butene copolymer (A2-1) /plasticizer 82.5/15.0/2. 5 (mass ratio) of 100 parts by mass in total, pellets of a polyamide 12 composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer were obtained (hereinafter referred to as this polyamide 12).
- the composition is referred to as (A-4)).
- the terminal amino group concentration of polyamide 12 (A1-2) in 1 g of polyamide 12 composition (A-4) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer (A2-1) ),
- the total concentration of carboxyl groups and acid anhydride groups is [Y]
- [X] ⁇ [Y] is 1150.9 ( ⁇ eq / g) 2 .
- the terminal amino group concentration of polyamide 12 (A11-3) and (A12-1) in 1 g of polyamide 12 composition (A-5) is [X] ( ⁇ eq / g)
- maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 970.2 ( ⁇ eq / g) 2 when the total concentration of the carboxyl group and the acid anhydride group of the polymer (A2-1) is [Y].
- polyamide 12 composition (A-6) In the production of polyamide 12 composition (A-1), polyamide 6 (A12-5) was added to polyamide 12 (A-1) and (A-1) and (A-1) A polyamide 12 (A11-1) / polyamide 6 (A12-5) / maleic anhydride modified in the same manner as in the preparation of the polyamide 12 composition (A-1) except that a mixture of A12-5) was used
- a polyamide 12 composition pellet comprising 8 parts by weight and 0.2 parts by weight of a phosphorus processing stabilizer was obtained (hereinafter, this polyamide 12 composition is referred to as (A-6)).
- the terminal amino group concentration of polyamide 12 (A11-1) and (A12-5) in 1 g of polyamide 12 composition (A-6) is [X] ( ⁇ eq / g)
- maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 548.3 ( ⁇ eq / g) 2 when the total concentration of the carboxyl group and the acid anhydride group of the polymer (A2-1) is [Y].
- the terminal amino group concentration of polyamide 12 (A11-1) and (A12-6) in 1 g of polyamide 12 composition (A-7) is [X] ( ⁇ eq / g)
- maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 581.3 ( ⁇ eq / g) 2 when the total concentration of the carboxyl group and the acid anhydride group of the polymer (A2-1) is [Y].
- polyamide 12 composition (A-8) Polyamide 12 composition (A-8) except that polyamide 6 (A12-5) was changed to polyamide 610 (A12-2) in the production of polyamide 12 composition (A-6).
- polyamide 12 (A11-1) / polyamide 610 (A12-2) / maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) / plasticizer Polyamide comprising 0.8 parts by weight of antioxidant and 0.2 parts by weight of phosphorus processing stabilizer for 100 parts by weight in total of 72.5 / 10.0 / 15.0 / 2.5 (mass ratio)
- a pellet of 12 composition was obtained (hereinafter, this polyamide 12 composition is referred to as (A-8)).
- the terminal amino group concentration of polyamide 12 (A11-1) and polyamide 610 (A12-2) in 1 g of polyamide 12 composition (A-8) is [X] ( ⁇ eq / g)
- maleic anhydride modified ethylene / 1- [X] ⁇ [Y] is 522.8 ( ⁇ eq / g) 2 when the total concentration of carboxyl groups and acid anhydride groups of the butene copolymer (A2-1) is [Y].
- polyamide 12 composition (A-9) Polyamide 12 composition (A-9) except that polyamide 6 (A12-5) was changed to polyamide 612 (A12-3) in the production of polyamide 12 composition (A-6).
- polyamide 12 (A11-1) / polyamide 612 (A12-3) / maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) / plasticizer Polyamide comprising 0.8 parts by weight of antioxidant and 0.2 parts by weight of phosphorus processing stabilizer for 100 parts by weight in total of 72.5 / 10.0 / 15.0 / 2.5 (mass ratio)
- a pellet of 12 composition was obtained (hereinafter, this polyamide 12 composition is referred to as (A-9)).
- the terminal amino group concentration of polyamide 12 (A11-1) and polyamide 612 (A12-3) in 1 g of polyamide 12 composition (A-9) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-
- [Y] When the total concentration of carboxyl groups and acid anhydride groups of the butene copolymer (A2-1) is [Y], [X] ⁇ [Y] is 510.8 ( ⁇ eq / g) 2 .
- polyamide 610 composition (A-10) Polyamide 12 composition (A-10) except that polyamide 12 (A1-1) was changed to polyamide 610 (A1-3) in the production of polyamide 12 composition (A-1).
- polyamide 610 (A1-3) / maleic anhydride modified ethylene / 1-butene copolymer (A2-1) /plasticizer 82.5/15.0/
- Polyamide 610 composition pellets comprising 0.8 parts by weight of antioxidant and 0.2 parts by weight of phosphorus-based processing stabilizer were obtained for a total of 100 parts by weight of 2.5 (mass ratio) (hereinafter referred to as “this”).
- the polyamide 610 composition is referred to as (A-10).
- the terminal amino group concentration of polyamide 610 (A1-3) in 1 g of polyamide 610 composition (A-10) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer (A2-1) [X] ⁇ [Y] is 903.4 ( ⁇ eq / g) 2, where the total concentration of the carboxyl group and the acid anhydride group in () is [Y].
- polyamide 612 composition (A-11) Polyamide 12 composition (A-11) except that polyamide 12 (A1-1) was changed to polyamide 612 (A1-4) in the production of polyamide 12 composition (A-1).
- polyamide 612 (A1-4) / maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) /plasticizer 82.5/15.0/
- Polyamide 612 composition pellets consisting of 0.8 parts by weight of antioxidant and 0.2 parts by weight of phosphorus-based processing stabilizer were obtained for a total of 100 parts by weight of 2.5 (mass ratio) (hereinafter referred to as “this”).
- the polyamide 612 composition is referred to as (A-11).
- polyamide 12 composition (A-12) In the production of polyamide 12 composition (A-1), the maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) was changed to (A2-2). Except that the polyamide 12 (A1-1) / maleic anhydride modified ethylene / 1-butene copolymer (A2-2) / plasticizer was prepared in the same manner as in the production of the polyamide 12 composition (A-1).
- the polyamide 12 composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer with respect to a total of 100 parts by mass of 82.5 / 15.0 / 2.5 (mass ratio).
- this polyamide 12 composition is referred to as (A-12)).
- the terminal amino group concentration of polyamide 12 (A1-1) in 1 g of polyamide 12 composition (A-12) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer (A2-2) [X] ⁇ [Y] is 235.1 ( ⁇ eq / g) 2, where [Y] is the total concentration of carboxyl groups and acid anhydride groups of
- polyamide 12 composition (A-13) Polyamide 12 composition (A-) except that polyamide 12 (A1-1) was changed to (A1-5) in the production of polyamide 12 composition (A-1).
- Polyamide 12 (A1-5) / maleic anhydride modified ethylene / 1-butene copolymer (A2-1) /plasticizer 87.5/10.0/2. 5 (mass ratio) of 100 parts by mass in total, pellets of a polyamide 12 composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer were obtained (hereinafter referred to as this polyamide 12).
- the composition is referred to as (A-13)).
- the terminal amino group concentration of polyamide 12 (A1-5) in 1 g of polyamide 12 composition (A-13) is [X] ( ⁇ eq / g)
- [X] ⁇ [Y] is 175.0 ( ⁇ eq / g) 2, where the total concentration of the carboxyl group and the acid anhydride group in () is [Y].
- polyamide 12 composition (A-14) In production of polyamide 12 composition (A-13), maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) was changed to (A2-2). Except that the polyamide 12 (A1-5) / maleic anhydride modified ethylene / 1-butene copolymer (A2-2) / plasticizer was prepared in the same manner as in the production of the polyamide 12 composition (A-13).
- the polyamide 12 composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer with respect to 100 parts by mass in total of 82.5 / 15.0 / 2.5 (mass ratio). Pellets were obtained (hereinafter, this polyamide 12 composition is referred to as (A-14)).
- the terminal amino group concentration of polyamide 12 (A1-5) in 1 g of polyamide 12 composition (A-14) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer (A2-2) [X] ⁇ [Y] is 123.8 ( ⁇ eq / g) 2 where [Y] is the total concentration of carboxyl groups and acid anhydride groups.
- this polyamide 12 composition is referred to as (A-15)).
- polyamide 12 composition (A-16) The production of polyamide 12 composition (A-1) was carried out in the same manner as the production of polyamide 12 composition (A-1), except that no plasticizer was used.
- An antioxidant for 100 parts by mass of polyamide 12 (A1-1) / maleic anhydride modified ethylene / 1-butene copolymer (A2-1) 85.0 / 15.0 (mass ratio)
- a polyamide 12 composition pellet comprising 0.8 part by weight and 0.2 part by weight of a phosphorus processing stabilizer was obtained (hereinafter, this polyamide 12 composition is referred to as (A-16)).
- the terminal amino group concentration of polyamide 12 (A1-1) in 1 g of polyamide 12 composition (A-16) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer (A2-1) ),
- the total concentration of carboxyl groups and acid anhydride groups is [Y]
- [X] ⁇ [Y] is 484.5 ( ⁇ eq / g) 2 .
- polyamide 12 composition (A-17) The production of polyamide 12 composition (A-1) was carried out in the same manner as the production of polyamide 12 composition (A-1) except that no plasticizer was used.
- An antioxidant for a total of 100 parts by mass of polyamide 12 (A1-1) / maleic anhydride modified ethylene / 1-butene copolymer (A2-1) 80.0 / 20.0 (mass ratio)
- a polyamide 12 composition pellet comprising 0.8 part by weight and 0.2 part by weight of a phosphorus processing stabilizer was obtained (hereinafter, this polyamide 12 composition is referred to as (A-17)).
- the terminal amino group concentration of polyamide 12 (A1-1) in 1 g of polyamide 12 composition (A-17) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer (A2-1) ) Is [X] ⁇ [Y] is 608.0 ( ⁇ eq / g) 2, where [Y] is the total concentration of carboxyl groups and acid anhydride groups.
- polyamide 12 composition (A-18) The production of polyamide 12 composition (A-6) was carried out in the same manner as the production of polyamide 12 composition (A-6), except that no plasticizer was used.
- Polyamide 12 (A11-1) / Polyamide 6 (A12-5) / Maleic anhydride modified ethylene / 1-butene copolymer (A2-1) 70.0 / 10.0 / 20.0 (mass ratio) To 100 parts by mass of a total of 10 parts by mass of an antioxidant 0.8 parts by mass and a phosphorus-based processing stabilizer 0.2 parts by mass were obtained. -18))).
- the terminal amino group concentration of polyamide 12 (A11-1) and (A12-5) in 1 g of polyamide 12 composition (A-18) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 712.0 ( ⁇ eq / g) 2 when the total concentration of the carboxyl group and the acid anhydride group of the polymer (A2-1) is [Y].
- polyamide 12 composition (A-19) The production of polyamide 12 composition (A-6) was carried out in the same manner as the production of polyamide 12 composition (A-6), except that no plasticizer was used.
- Polyamide 12 (A11-1) / Polyamide 6 (A12-5) / Maleic anhydride modified ethylene / 1-butene copolymer (A2-1) 75.0 / 10.0 / 15.0 (mass ratio) To 100 parts by mass of a total of 10 parts by mass of an antioxidant 0.8 parts by mass and a phosphorus-based processing stabilizer 0.2 parts by mass were obtained. -19))).
- the terminal amino group concentration of polyamide 12 (A11-1) and (A12-5) in 1 g of polyamide 12 composition (A-19) is [X] ( ⁇ eq / g), maleic anhydride modified ethylene / 1-butene copolymer [X] ⁇ [Y] is 562.5 ( ⁇ eq / g) 2 when the total concentration of the carboxyl group and the acid anhydride group of the polymer (A2-1) is [Y].
- Semi-aromatic polyamide (B1) Production of semi-aromatic polyamide (B1-1) 4.939 kg (29.7 mol) of terephthalic acid, 2.374 kg (15.0 mol) of 1,9-nonanediamine, 2.methyl-1,8-octanediamine 374 kg (15.0 mol), 65.9 g (0.54 mol) of benzoic acid, 9.8 g of sodium hypophosphite monohydrate (0.1% by mass with respect to the raw material), and 6.0 L of distilled water was placed in an autoclave and purged with nitrogen. The mixture was stirred at 100 ° C. for 30 minutes, and the internal temperature was raised to 190 ° C. over 2 hours.
- this semi-aromatic polyamide is referred to as (B1-5)).
- Semi-aromatic polyamide (B1-5) does not contain 1,9-nonanediamine units and 2-methyl-1,8-octanediamine units as diamine units.
- Semi-aromatic polyamide composition (B) Production of semi-aromatic polyamide composition (B-1) Maleic anhydride-modified ethylene / 1-butene copolymer (A2-1) as an impact modifier and semi-aromatic polyamide (B1-1) as an antioxidant Triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate] (manufactured by BASF Japan, IRGANOX 245), and tris (2,4-di-) as a phosphorus processing stabilizer t-Butylphenyl) phosphite (manufactured by BASF Japan, IRGAFOS168) is mixed in advance and supplied to a twin-screw melt kneader (manufactured by Nippon Steel Works, model: TEX44) at a cylinder temperature of 220 ° C to 300 ° C.
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (B- 2).)
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (B- 3).)
- pellets of a semi-aromatic polyamide composition comprising 0.8 parts by mass of an antioxidant and 0.2 parts by mass of a phosphorus processing stabilizer were obtained (hereinafter, this semi-aromatic polyamide composition was referred to as (B- 5).)
- IAH itaconic
- a monomer mixed gas of TFE / E: 60/40 (molar ratio) was continuously charged so that the pressure was constant during the polymerization.
- (perfluoroethyl) ethylene corresponding to 2.0 mol% and IAH corresponding to 0.5 mol% were continuously charged with respect to the total number of moles of TFE and E charged during the polymerization. . 5.5 hours after the start of the polymerization, when the monomer mixed gas of 8.0 kg and IAH of 63 g were charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure. The obtained slurry-like fluorine-containing polymer was put into a 200 L granulation tank charged with 75.0 kg of water, and then heated to 105 ° C.
- the obtained granulated product was dried at 150 ° C. for 5 hours to obtain 8.3 kg of a fluorine-containing polymer.
- the fluorine-containing polymer (C-1) has a carboxyl group as a functional group having reactivity with an amino group.
- conductive fluorine-containing polymer 100 parts by mass of fluorine-containing polymer (C-1) and 13 parts by mass of carbon black (manufactured by Electrochemical Co., Ltd.) are mixed in advance and biaxially melted. Supplied to a kneading machine (Toshiba Machine Co., Ltd., model: TEM-48S), melt-kneaded at a cylinder temperature of 240 ° C to 300 ° C, extruded the molten resin into a strand, then introduced it into a water tank and discharged The strand was cooled with water, the strand was cut with a pelletizer, and dried for 10 hours with a drier at 120 ° C. to remove moisture to obtain a conductive fluorine-containing polymer pellet (hereinafter referred to as this conductive fluorine-containing polymer).
- the polymer is referred to as (C-2)).
- TFE tetrafluoroethylene
- NASH 5-norbornene-2,3-dicarboxylic acid anhydride
- 1,3-dichloro-1 0.3 mass% 1,3-dichloro-1 in an amount corresponding to 0.1 mol% with respect to the number of moles of TFE charged during the polymerization 1,2,2,3-pentafluoropropane solution was continuously charged.
- the polymerization tank internal temperature was lowered to room temperature and purged to normal pressure.
- the obtained slurry-like fluorine-containing polymer was put into a 200 L granulation tank charged with 75.0 kg of water, and then heated to 105 ° C. while stirring and granulated while distilling and removing the solvent.
- the obtained granulated product was dried at 150 ° C. for 5 hours to obtain 7.5 kg of a fluoropolymer granulated product.
- This granulated product was melted at 300 ° C. with a residence time of 2 minutes using an extruder to obtain pellets of a fluorinated polymer (hereinafter, this fluorinated polymer is referred to as (C-5)). ).
- This granulated product was melted using an extruder at 300 ° C. for a residence time of 2 minutes to obtain a fluorine-containing polymer pellet (hereinafter, this fluorine-containing polymer is referred to as (C-6)). ).
- the composition of the fluoropolymer is 24.4 / 73.1 / 2.5 in terms of the molar ratio of polymerized units based on CTFE / polymerized units based on TFE / polymerized units based on PPVE.
- the number of carbonate end groups derived from the initiator was 170.
- the melting point was 241 ° C. This granulated product was melted at 290 ° C. and a residence time of 2 minutes using an extruder to obtain pellets of a fluorine-containing polymer (hereinafter, this fluorine-containing polymer is referred to as (C-8)). ).
- conductive fluorine-containing polymer (C-10) In production of conductive fluorine-containing polymer (C-7), the fluorine-containing polymer (C-6) was changed to (C-9) Except for changing the temperature from 320 ° C. to 300 ° C., conductive fluorine-containing polymer pellets were obtained in the same manner as in the production of the conductive fluorine-containing polymer (C-7) (hereinafter referred to as “this”).
- the conductive fluorine-containing polymer is referred to as (C-10)).
- Example 2 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-2) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 3 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-3) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 4 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-4) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 5 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-5) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 6 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-6) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 7 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-7) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 8 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-8) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 9 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-9) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 10 In Example 1, except that the polyamide 12 composition (A-1) was changed to the polyamide 610 composition (A-10), a laminated tube having the layer structure shown in Table 1 was prepared in the same manner as in Example 1. Obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 11 In Example 1, except that the polyamide 12 composition (A-1) was changed to the polyamide 612 composition (A-11), a laminated tube having the layer structure shown in Table 1 was prepared in the same manner as in Example 1. Obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 12 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-12) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 13 In Example 1, the semi-aromatic polyamide composition (B-1) was changed to (B-2), and the extrusion temperature of (B-2) was changed to 340 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 14 In Example 1, the semi-aromatic polyamide composition (B-1) was changed to (B-3), and the extrusion temperature of (B-3) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 15 In Example 1, except that the semiaromatic polyamide composition (B-1) was changed to the conductive semiaromatic polyamide composition (B-4) and the extrusion temperature of (B-4) was changed to 310 ° C.
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 16 Using the polyamide 12 composition (A-1), semi-aromatic polyamide composition (B-1) and conductive semi-aromatic polyamide composition (B-4) shown above, In a three-layer tube forming machine, (A-1) was melted separately at an extrusion temperature of 260 ° C, (B-1) at an extrusion temperature of 300 ° C, and (B-4) at an extrusion temperature of 310 ° C. Then, the discharged molten resin was joined by an adapter, and formed into a laminated tubular body.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 17 In Example 16, the same procedure as in Example 16 was performed, except that the semiaromatic polyamide composition (B-1) was changed to (B-3) and the extrusion temperature of (B-3) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 18 Using the polyamide 12 composition (A-1), the semi-aromatic polyamide composition (B-1), and the fluorine-containing polymer (C-1) shown above, manufactured by Plabor (Plastic Engineering Laboratory Co., Ltd.) ) In a three-layer tube molding machine, (A-1) was melted separately at an extrusion temperature of 260 ° C, (B-1) at an extrusion temperature of 300 ° C, and (C-1) at an extrusion temperature of 280 ° C, and then separately discharged.
- a laminated tube having a diameter of 70 / 0.15 / 0.15 mm, an inner diameter of 6 mm, and an outer diameter of 8 mm was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 19 In Example 18, the same procedure as in Example 18 was followed, except that the semi-aromatic polyamide composition (B-1) was changed to (B-3) and the extrusion temperature of (B-3) was changed to 310 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 18 is the same as Example 18 except that the fluorine-containing polymer (C-1) was changed to the conductive fluorine-containing polymer (C-2) and the extrusion temperature of (C-2) was changed to 300 ° C.
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in No.18.
- the physical property measurement results of the laminated tube are shown in Table 1.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 21 In Example 18, the same procedure as in Example 18 was used, except that the fluorine-containing polymer (C-1) was changed to (C-5) and the extrusion temperature of (C-5) was changed to 300 ° C.
- the laminated tube of the layer structure shown in Table 1 was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 22 In Example 18, except that the fluorine-containing polymer (C-1) was changed to (C-8) and the extrusion temperature of (C-8) was changed to 290 ° C., the same method as in Example 18 was used.
- the laminated tube of the layer structure shown in Table 1 was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 23 The polyamide 12 composition (A-1), semi-aromatic polyamide composition (B-1), fluorine-containing polymer (C-1), and conductive fluorine-containing polymer (C-2) shown above are used. Then, in a Plabor (Plastics Engineering Laboratory Co., Ltd.) four-layer tube molding machine, (A-1) was extrusion temperature 260 ° C, (B-1) was extrusion temperature 300 ° C, and (C-1) was The extrusion temperature is 280 ° C, (C-2) is melted separately at an extrusion temperature of 300 ° C, and the discharged molten resin is merged by an adapter, formed into a tube, cooled by a sizing die that controls dimensions, and taken up (A-1) is the layer (a) (outermost layer), (B-1) is the layer (b) (intermediate layer), and (C-1) is the layer (c).
- the layer consisting of (inner layer) and (C-2) is the (c ′) layer (innermost layer)
- a laminated tube having an inner diameter of 6 mm and an outer diameter of 8 mm was obtained.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 24 In Example 23, the semi-aromatic polyamide composition (B-1) was changed to (B-3), and the extrusion temperature of (B-3) was changed to 310 ° C. Thus, a laminated tube having a layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 25 In Example 23, except that the conductive fluorine-containing polymer (C-2) was changed to the fluorine-containing polymer (C-3) and the extrusion temperature of (C-3) was changed to 280 ° C. In the same manner as in No. 23, a laminated tube having the layer configuration shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 26 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 23, except that the conductive fluorine-containing polymer (C-2) was changed to (C-4) in Example 23. It was.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 27 In Example 23, the fluorine-containing polymer (C-1) was changed to (C-5) and the conductive fluorine-containing polymer (C-2) was changed to a fluorine-containing polymer (C-6).
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 23 except that the extrusion temperature of ⁇ 5) was changed to 300 ° C.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 28 In Example 23, the fluorine-containing polymer (C-1) was changed to (C-5) and the conductive fluorine-containing polymer (C-2) was changed to (C-7).
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 23 except that the temperature was changed to 300 ° C. and the extrusion temperature of (C-7) was changed to 320 ° C.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 29 In Example 23, the fluorine-containing polymer (C-1) was changed to (C-8) and the conductive fluorine-containing polymer (C-2) was changed to a fluorine-containing polymer (C-9).
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 23 except that the extrusion temperature of ⁇ 8) was changed to 290 ° C. and the extrusion temperature of (C-9) was changed to 290 ° C.
- the physical property measurement results of the laminated tube are shown in Table 1.
- Example 30 In Example 23, the fluorine-containing polymer (C-1) was changed to (C-8), the conductive fluorine-containing polymer (C-2) was changed to (C-10), and the extrusion of (C-8)
- a laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 23 except that the temperature was changed to 290 ° C.
- the physical property measurement results of the laminated tube are shown in Table 1. Further, when the conductivity of the laminated tube was measured in accordance with SAE J-2260, it was 10 6 ⁇ / square or less, and it was confirmed that the static electricity removal performance was excellent.
- Example 31 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-16) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 32 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-17) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 33 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-18) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 34 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-19) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 1 A single-layer tube shown in Table 1 was obtained in the same manner as in Example 1 except that the semi-aromatic polyamide composition (B-1) was not used in Example 1. Table 1 shows the physical property measurement results of the single-layer tube.
- Comparative Example 2 A single-layer tube shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was not used in Example 1. Table 1 shows the physical property measurement results of the single-layer tube.
- Comparative Example 3 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-13) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 4 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1, except that the polyamide 12 composition (A-1) was changed to (A-14) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 5 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 1 except that the polyamide 12 composition (A-1) was changed to (A-15) in Example 1. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 1 Comparative Example 6 In Example 1, the semi-aromatic polyamide composition (B-1) was changed to (B-5) and the extrusion temperature of (B-5) was changed to 350 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 7 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 16 except that the polyamide 12 composition (A-1) was changed to (A-13) in Example 16. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 8 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 18, except that the polyamide 12 composition (A-1) was changed to (A-13) in Example 18. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 18 Comparative Example 9 In Example 18, the same procedure as in Example 18 was followed, except that the semiaromatic polyamide composition (B-1) was changed to (B-5) and the extrusion temperature of (B-5) was changed to 350 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- Comparative Example 10 A laminated tube having the layer structure shown in Table 1 was obtained in the same manner as in Example 23 except that the polyamide 12 composition (A-1) was changed to (A-13) in Example 23. The physical property measurement results of the laminated tube are shown in Table 1.
- Example 23 the same procedure as in Example 23 was followed, except that the semiaromatic polyamide composition (B-1) was changed to (B-5) and the extrusion temperature of (B-5) was changed to 350 ° C. Thus, a laminated tube having the layer structure shown in Table 1 was obtained. The physical property measurement results of the laminated tube are shown in Table 1.
- the single-layer tube of Comparative Example 1 that does not have a layer containing the semi-aromatic polyamide composition defined in the present invention is inferior in chemical solution permeation prevention, and the aliphatic polyamide defined in the present invention.
- the single-layer tube of Comparative Example 2 having no layer containing the composition was inferior in low-temperature impact resistance.
- the laminated tubes of 7, 8, and 10 were inferior in durability of interlayer adhesion.
- the laminated tubes of Comparative Examples 6, 9, and 11 having a layer containing a semi-aromatic polyamide composition other than those specified in the present invention were inferior in interlayer adhesion.
- the laminated tubes of Examples 1 to 34 defined in the present invention have good properties such as low-temperature impact resistance, chemical solution permeation prevention properties, interlayer adhesion properties, and durability. .
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Abstract
Description
本発明の目的は、前記問題点を解決し、薬液透過防止性、低温耐衝撃性、層間接着性、及びその耐久性に優れた積層チューブを提供することにある。
(1)脂肪族ポリアミド組成物(A)を含む(a)層と半芳香族ポリアミド組成物(B)を含む(b)層を有する、少なくとも2層からなる積層チューブであって、
前記脂肪族ポリアミド組成物(A)が、脂肪族ポリアミド(A1)70質量%以上95質量%以下とカルボキシル基及び/又は酸無水物基を有する不飽和化合物を含有するエラストマー重合体(A2)5質量%以上30質量%以下を含み、
前記脂肪族ポリアミド組成物(A)1g中における、前記脂肪族ポリアミド(A1)の末端アミノ基濃度を[X](μeq/g)、前記エラストマー重合体(A2)が有するカルボキシル基及び酸無水物基の合計濃度を[Y](μeq/g)とした時、前記脂肪族ポリアミド組成物(A)は、[X]×[Y]が200(μeq/g)2以上1,300(μeq/g)2以下であり、
前記半芳香族ポリアミド組成物(B)が半芳香族ポリアミド(B1)を含み、前記半芳香族ポリアミド(B1)は、全ジアミン単位に対して、1,9-ノナンジアミン単位及び/又は2-メチル-1,8-オクタンジアミン単位を60モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、テレフタル酸単位及び/又はナフタレンジカルボン酸単位を60モル%以上含むジカルボン酸単位よりなる、
前記積層チューブ。
(2)前記脂肪族ポリアミド(A1)の末端アミノ基濃度を[A1](μeq/g)、末端カルボキシル基濃度を[B1](μeq/g)とした時、前記脂肪族ポリアミド(A1)が、[A1]>[B1]+10である、上記(1)の積層チューブ。
(3)前記脂肪族ポリアミド(A1)が、ポリカプロアミド(ポリアミド6)、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンデカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体である、上記(1)又は(2)の積層チューブ。
(4)前記脂肪族ポリアミド(A1)が、末端基濃度の異なる少なくとも2種類以上の脂肪族ポリアミドからなる脂肪族ポリアミド混合物であり、
該脂肪族ポリアミド混合物の末端アミノ基濃度を[A1](μeq/g)、末端カルボキシル基濃度を[B1](μeq/g)とした時、前記脂肪族ポリアミド混合物は、[A1]>[B1]+10を満たし、
該脂肪族ポリアミド混合物を構成する一部の脂肪族ポリアミド(A11)は、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンセバカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体であり、
該脂肪族ポリアミド混合物を構成する残部の該脂肪族ポリアミドの末端アミノ基濃度を[A12](μeq/g)、末端カルボキシル基濃度を[B12](μeq/g)とした時、脂肪族ポリアミド(A12)は、[A12]>[B12]+40を満たし、ポリカプロアミド(ポリアミド6)、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体である、上記(1)~(3)のいずれかの積層チューブ。
(5)前記半芳香族ポリアミド組成物(B)が、カルボキシル基及び/又は酸無水物基を有する不飽和化合物を含有するエラストマー重合体を含む、上記(1)~(4)のいずれかの積層チューブ。
(6)前記半芳香族ポリアミド組成物(B)が、導電性が付与された導電性半芳香族ポリアミド組成物(B)である、上記(1)~(5)のいずれかの積層チューブ。
(7)積層チューブが、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(C)を含む(c)層を有する、上記(1)~(6)のいずれかの積層チューブ。
(8)前記含フッ素系重合体(C)が、導電性が付与された導電性含フッ素系重合体(C)である、上記(7)の積層チューブ。
(9)前記脂肪族ポリアミド組成物(A)を含む(a)層が最外層に配置され、前記半芳香族ポリアミド組成物(B)を含む(b)層が(a)層に対して内側に配置される、上記(1)~(8)のいずれかの積層チューブ。
(10)前記半芳香族ポリアミド組成物(B)を含む(b)層が最内層に配置される、上記(1)~(9)のいずれかの積層チューブ。
(11)さらに、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(C)を含む(c)層を有し、該(c)層が(b)層に対して内側に配置される、上記(9)又は(10)の積層チューブ。
(12)前記積層チューブにおける最内層に、導電性フィラーを含有させた熱可塑性樹脂組成物を含む導電層が配置される、上記(1)~(11)のいずれかの積層チューブ。
(13)共押出成形により製造される、上記(1)~(12)のいずれかの積層チューブ。
(14)燃料チューブとして使用される、上記(1)~(13)のいずれかの積層チューブ。
本発明の積層チューブの(a)層は、脂肪族ポリアミド組成物(A)を含む。
本発明において使用される脂肪族ポリアミド組成物(A)は、脂肪族ポリアミド(A1)70質量%以上95質量%以下とカルボキシル基及び/又は酸無水物基を有する不飽和化合物を含有するエラストマー重合体(A2)5質量%以上30質量%以下を含有する(以下、脂肪族ポリアミド組成物(A)と称する場合がある。)。
さらに、脂肪族ポリアミド組成物(A)1g中における、脂肪族ポリアミド(A1)の末端アミノ基濃度を[X](μeq/g)、エラストマー重合体(A2)が有するカルボキシル基及び酸無水物基の合計濃度を[Y](μeq/g)とした時、脂肪族ポリアミド組成物(A)は、[X]×[Y]が200(μeq/g)2以上1,300(μeq/g)2以下である。
脂肪族ポリアミド(A1)は、主鎖中にアミド結合(-CONH-)を有し、脂肪族ポリアミド構造単位であるラクタム、アミノカルボン酸、又は脂肪族ジアミンと脂肪族ジカルボン酸を原料として、溶融重合、溶液重合や固相重合等の公知の方法で重合、又は共重合することにより得られる(脂肪族ポリアミド(A1)と称する場合がある。)。
上記アミン類としてはモノアミン、ジアミン、トリアミン、ポリアミンが挙げられる。また、アミン類の他に、上記の末端基濃度条件の範囲を外れない限り、必要に応じて、モノカルボン酸、ジカルボン酸、トリカルボン酸等のカルボン酸類を添加しても良い。これら、アミン類、カルボン酸類は、同時に添加しても、別々に添加しても良い。また、下記例示のアミン類、カルボン酸類は、1種又は2種以上を用いることができる。
単独の脂肪族ポリアミドで、本発明に規定された末端基濃度の範囲内にあり、相対粘度も好ましい範囲内にあるものを得ることは可能である。しかし、相対粘度の高いものを得ようとした場合、長時間の重合を要するため、生産上不利である。また、重合時間を短縮しようとしても、減圧度の他に、重合温度等を上げなければならず、長時間チューブの製造を続けると、ゲル状物が多数発生するなどの現象が起こる場合がある。一方、相対粘度の低いものの製造は容易となるが、得られる積層チューブの機械的性質を十分に確保できない場合がある。
末端基濃度の異なる2種類以上の脂肪族ポリアミドからなる脂肪族ポリアミド混合物において、全部の脂肪族ポリアミドが上記末端基濃度を満たしてもよいが、脂肪族ポリアミド(A1)の一部は、末端アミノ基濃度が小さく、相対粘度が比較的高い脂肪族ポリアミドと、残部は、末端アミノ基濃度が大きく、相対粘度が比較的低い脂肪族ポリアミドからなる脂肪族ポリアミド混合物であることが、脂肪族ポリアミド(A1)の生産性の観点から好ましい。
該脂肪族ポリアミド混合物を構成する残部の該脂肪族ポリアミド(A12)の末端アミノ基濃度を[A12](μeq/g)、末端カルボキシル基濃度を[B12](μeq/g)とした時、後記半芳香族ポリアミド組成物(B)との層間接着性、及びその耐久性を十分に得る観点から、[A12]>[B12]+40であることが好ましく、[A12]>[B12]+45であることがより好ましく、[A12]>[B12]+50であることがさらに好ましい。該脂肪族ポリアミド混合物を構成する残部の脂肪族ポリアミド(A12)は、得られる積層チューブの機械的特性、耐薬品性、及び柔軟性に優れ、後記半芳香族ポリアミド組成物(B)との層間接着性、及びその耐久性を十分に得る観点から、ポリカプロアミド(ポリアミド6)、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体であることが好ましく、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリカプロアミド(ポリアミド6)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンセバカミド(ポリアミド610)、及びポリヘキサメチレンドデカミド(ポリアミド612)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体であることがより好ましい。
エラストマー重合体(A2)としては、(エチレン及び/又はプロピレン)/α-オレフィン系共重合体、(エチレン及び/又はプロピレン)/(α,β-不飽和カルボン酸エステル)系共重合体、芳香族ビニル化合物/共役ジエン化合物系ブロック共重合体が挙げられ、これらは1種又は2種以上を用いることができる。
共役ジエン化合物系重合体ブロックは、1,3-ブタジエン、クロロプレン、イソプレン、2,3-ジメチル-1,3-ブタジエン、1,3-ペンタジエン、4-メチル-1,3-ペンタジエン、1,3-ヘキサジエン等の共役ジエン系化合物の1種又は2種以上から形成された重合体ブロックであり、水素添加した芳香族ビニル化合物/共役ジエン化合物系ブロック共重合体では、その共役ジエン化合物系重合体ブロックにおける不飽和結合部分の一部又は全部が水素添加により飽和結合になっている。
芳香族ビニル化合物/共役ジエン化合物系ブロック共重合体及びその水素添加物の分子構造は、直鎖状、分岐状、放射状、又はそれら任意の組み合わせのいずれであってもよい。これらの中でも、芳香族ビニル化合物/共役ジエン化合物系ブロック共重合体及び/又はその水素添加物として、1個の芳香族ビニル化合物重合体ブロックと1個の共役ジエン化合物系重合体ブロックが直鎖状に結合したジブロック共重合体、芳香族ビニル化合物系重合体ブロック-共役ジエン化合物系重合体ブロック-芳香族ビニル化合物系重合体ブロックの順に3つの重合体ブロックが直鎖状に結合しているトリブロック共重合体、及びそれらの水素添加物の1種又は2種以上が好ましく用いられ、未水添又は水添スチレン/ブタジエンブロック共重合体、未水添又は水添スチレン/イソプレンブロック共重合体、未水添又は水添スチレン/ブタジエン/スチレンブロック共重合体、未水添又は水添スチレン/イソプレン/スチレンブロック共重合体、未水添又は水添スチレン/(エチレン/ブタジエン)/スチレンブロック共重合体、未水添又は水添スチレン/(イソプレン/ブタジエン)/スチレンブロック共重合体等が挙げられる。
これらの中でも、ベンゼンスルホン酸ブチルアミド、ベンゼンスルホン酸2-エチルヘキシルアミド等のベンゼンスルホン酸アルキルアミド類;N-エチル-p-トルエンスルホン酸ブチルアミド、N-エチル-p-トルエンスルホン酸2-エチルヘキシルアミド等のトルエンスルホン酸アルキルアミド類:p-ヒドロキシ安息香酸エチルヘキシル、p-ヒドロキシ安息香酸ヘキシルデシル、p-ヒドロキシ安息香酸エチルデシル等のヒドロキシ安息香酸アルキルエステル類が好ましく、ベンゼンスルホン酸ブチルアミド、p-ヒドロキシ安息香酸エチルヘキシル、p-ヒドロキシ安息香酸ヘキシルデシルがより好ましい。
他のポリアミド系樹脂としては、ポリメタキシリレンアジパミド(ポリアミドMXD6)、ポリメタキシリレンスベラミド(ポリアミドMXD8)、ポリメタキシリレンアゼラミド(ポリアミドMXD9)、ポリメタキシリレンセバカミド(ポリアミドMXD10)、ポリメタキシリレンドデカミド(ポリアミドMXD12)、ポリメタキシリレンテレフタラミド(ポリアミドMXDT)、ポリメタキシリレンイソフタラミド(ポリアミドMXDI)、ポリメタキシリレンヘキサヒドロテレフタラミド(ポリアミドMXDT(H))、ポリメタキシリレンナフタラミド(ポリアミドMXDN)、ポリパラキシリレンアジパミド(ポリアミドPXD6)、ポリパラキシリレンスベラミド(ポリアミドPXD8)、ポリパラキシリレンアゼラミド(ポリアミドPXD9)、ポリパラキシリレンセバカミド(ポリアミドPXD10)、ポリパラキシリレンドデカミド(ポリアミドPXD12)、ポリパラキシリレンテレフタラミド(ポリアミドPXDT)、ポリパラキシリレンイソフタラミド(ポリアミドPXDI)、ポリパラキシリレンヘキサヒドロテレフタラミド(ポリアミドPXDT(H))、ポリパラキシリレンナフタラミド(ポリアミドPXDN)、ポリパラフェニレンテレフタラミド(PPTA)、ポリパラフェニレンイソフタラミド(PPIA)、ポリメタフェニレンテレフタラミド(PMTA)、ポリメタフェニレンイソフタラミド(PMIA)、ポリ(2,6-ナフタレンジメチレンアジパミド)(ポリアミド2,6-BAN6)、ポリ(2,6-ナフタレンジメチレンスベラミド)(ポリアミド2,6-BAN8)、ポリ(2,6-ナフタレンジメチレンアゼラミド)(ポリアミド2,6-BAN9)、ポリ(2,6-ナフタレンジメチレンセバカミド)(ポリアミド2,6-BAN10)、ポリ(2,6-ナフタレンジメチレンドデカミド)(ポリアミド2,6-BAN12)、ポリ(2,6-ナフタレンジメチレンテレフタラミド)(ポリアミド2,6-BANT)、ポリ(2,6-ナフタレンジメチレンイソフタラミド)(ポリアミド2,6-BANI)、ポリ(2,6-ナフタレンジメチレンヘキサヒドロテレフタラミド)(ポリアミド2,6-BANT(H))、ポリ(2,6-ナフタレンジメチレンナフタラミド)(ポリアミド2,6-BANN)、ポリ(1,3-シクロヘキサンジメチレンアジパミド)(ポリアミド1,3-BAC6)、ポリ(1,3-シクロヘキサンジメチレンスベラミド(ポリアミド1,3-BAC8)、ポリ(1,3-シクロヘキサンジメチレンアゼラミド)(ポリアミド1,3-BAC9)、ポリ(1,3-シクロヘキサンジメチレンセバカミド)(ポリアミド1,3-BAC10)、ポリ(1,3-シクロヘキサンジメチレンドデカミド)(ポリアミド1,3-BAC12)、ポリ(1,3-シクロヘキサンジメチレンテレフタラミド)(ポリアミド1,3-BACT)、ポリ(1,3-シクロヘキサンジメチレンイソフタラミド)(ポリアミド1,3-BACI)、ポリ(1,3-シクロヘキサンジメチレンヘキサヒドロテレフタラミド)(ポリアミド1,3-BACT(H))、ポリ(1,3-シクロヘキサンジメチレンナフタラミド)(ポリアミド1,3-BACN)、ポリ(1,4-シクロヘキサンジメチレンアジパミド)(ポリアミド1,4-BAC6)、ポリ(1,4-シクロヘキサンジメチレンスベラミド)(ポリアミド1,4-BAC8)、ポリ(1,4-シクロヘキサンジメチレンアゼラミド)(ポリアミド1,4-BAC9)、ポリ(1,4-シクロヘキサンジメチレンセバカミド)(ポリアミド1,4-BAC10)、ポリ(1,4-シクロヘキサンジメチレンドデカミド)(ポリアミド1,4-BAC12)、ポリ(1,4-シクロヘキサンジメチレンテレフタラミド)(ポリアミド1,4-BACT)、ポリ(1,4-シクロヘキサンジメチレンイソフタラミド)(ポリアミド1,4-BACI)、ポリ(1,4-シクロヘキサンジメチレンヘキサヒドロテレフタラミド)(ポリアミド1,4-BACT(H))、ポリ(1,4-シクロヘキサンジメチレンナフタラミド)(ポリアミド1,4-BACN)、ポリ(4,4’-メチレンビスシクロヘキシレンアジパミド)(ポリアミドPACM6)、ポリ(4,4’-メチレンビスシクロヘキシレンスベラミド)(ポリアミドPACM8)、ポリ(4,4’-メチレンビスシクロヘキシレンアゼラミド)(ポリアミドPACM9)、ポリ(4,4’-メチレンビスシクロヘキシレンセバカミド)(ポリアミドPACM10)、ポリ(4,4’-メチレンビスシクロヘキシレンドデカミド)(ポリアミドPACM12)、ポリ(4,4’-メチレンビスシクロヘキシレンテトラデカミド)(ポリアミドPACM14)、ポリ(4,4’-メチレンビスシクロヘキシレンヘキサデカミド)(ポリアミドPACM16)、ポリ(4,4’-メチレンビスシクロヘキシレンオクタデカミド)(ポリアミドPACM18)、ポリ(4,4’-メチレンビスシクロヘキシレンテレフタラミド)(ポリアミドPACMT)、ポリ(4,4’-メチレンビスシクロヘキシレンイソフタラミド)(ポリアミドPACMI)、ポリ(4,4’-メチレンビスシクロヘキシレンヘキサヒドロテレフタラミド)(ポリアミドPACMT(H))、ポリ(4,4’-メチレンビスシクロヘキシレンナフタラミド)(ポリアミドPACMN)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)アジパミド)(ポリアミドMACM6)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)スベラミド)(ポリアミドMACM8)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)アゼラミド)(ポリアミドMACM9)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)セバカミド)(ポリアミドMACM10)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)ドデカミド)(ポリアミドMACM12)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)テトラデカミド)(ポリアミドMACM14)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)ヘキサデカミド)(ポリアミドMACM16)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)オクタデカミド)(ポリアミドMACM18)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)テレフタラミド)(ポリアミドMACMT)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)イソフタラミド)(ポリアミドMACMI)、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)ヘキサヒドロテレフタラミド)(ポリアミドMACMT(H))、ポリ(4,4’-メチレンビス(2-メチル-シクロヘキシレン)ナフタラミド)(ポリアミドMACMN)、ポリ(4,4’-プロピレンビスシクロヘキシレンアジパミド)(ポリアミドPACP6)、ポリ(4,4’-プロピレンビスシクロヘキシレンスベラミド)(ポリアミドPACP8)、ポリ(4,4’-プロピレンビスシクロヘキシレンアゼラミド)(ポリアミドPACP9)、ポリ(4,4’-プロピレンビスシクロヘキシレンセバカミド)(ポリアミドPACP10)、ポリ(4,4’-プロピレンビスシクロヘキシレンドデカミド)(ポリアミドPACP12)、ポリ(4,4’-プロピレンビスシクロヘキシレンテトラデカミド)(ポリアミドPACP14)、ポリ(4,4’-プロピレンビスシクロヘキシレンヘキサデカミド)(ポリアミドPACP16)、ポリ(4,4’-プロピレンビスシクロヘキシレンオクタデカミド)(ポリアミドPACP18)、ポリ(4,4’-プロピレンビスシクロヘキシレンテレフタラミド)(ポリアミドPACPT)、ポリ(4,4’-プロピレンビスシクロヘキシレンイソフタラミド)(ポリアミドPACPI)、ポリ(4,4’-プロピレンビスシクロヘキシレンヘキサヒドロテレフタラミド)(ポリアミドPACPT(H))、ポリ(4,4’-プロピレンビスシクロヘキシレンナフタラミド)(ポリアミドPACPN)、ポリイソホロンアジパミド(ポリアミドIPD6)、ポリイソホロンスベラミド(ポリアミドIPD8)、ポリイソホロンアゼラミド(ポリアミドIPD9)、ポリイソホロンセバカミド(ポリアミドIPD10)、ポリイソホロンドデカミド(ポリアミドIPD12)、ポリイソホロンテレフタラミド(ポリアミドIPDT)、ポリイソホロンイソフタラミド(ポリアミドIPDI)、ポリイソホロンヘキサヒドロテレフタラミド(ポリアミドIPDT(H))、ポリイソホロンナフタラミド(ポリアミドIPDN)、ポリテトラメチレンテレフタラミド(ポリアミド4T)、ポリテトラメチレンイソフタラミド(ポリアミド4I)、ポリテトラメチレンヘキサヒドロテレフタラミド(ポリアミド4T(H))、ポリテトラメチレンナフタラミド(ポリアミド4N)、ポリペンタメチレンテレフタラミド(ポリアミド5T)、ポリペンタメチレンイソフタラミド(ポリアミド5I)、ポリペンタメチレンヘキサヒドロテレフタラミド(ポリアミド5T(H))、ポリペンタメチレンナフタラミド(ポリアミド5N)、ポリヘキサメチレンテレフタラミド(ポリアミド6T)、ポリヘキサメチレンイソフタラミド(ポリアミド6I)、ポリヘキサメチレンヘキサヒドロテレフタラミド(ポリアミド6T(H))、ポリヘキサメチレンナフタラミド(ポリアミド6N)、ポリ(2-メチルペンタメチレンテレフタラミド)(ポリアミドM5T)、ポリ(2-メチルペンタメチレンイソフタラミド)(ポリアミドM5I)、ポリ(2-メチルペンタメチレンヘキサヒドロテレフタラミド)(ポリアミドM5T(H))、ポリ(2-メチルペンタメチレンナフタラミド)(ポリアミドM5N)、ポリノナメチレンイソフタラミド(ポリアミド9I)、ポリノナメチレンヘキサヒドロテレフタラミド(ポリアミド9T(H))、ポリ(2-メチルオクタメチレンイソフタラミド)(ポリアミドM8I)、ポリ(2-メチルオクタメチレンヘキサヒドロテレフタラミド)(ポリアミドM8T(H))、ポリトリメチルヘキサメチレンテレフタラミド(ポリアミドTMHT)、ポリトリメチルヘキサメチレンイソフタラミド(ポリアミドTMHI)、ポリトリメチルヘキサメチレンヘキサヒドロテレフタラミド(ポリアミドTMHT(H))、ポリトリメチルヘキサメチレンナフタラミド(ポリアミドTMHN)、ポリデカメチレンテレフタラミド(ポリアミド10T)、ポリデカメチレンイソフタラミド(ポリアミド10I)、ポリデカメチレンヘキサヒドロテレフタラミド(ポリアミド10T(H))、ポリデカメチレンナフタラミド(ポリアミド10N)、ポリウンデカメチレンテレフタラミド(ポリアミド11T)、ポリウンデカメチレンイソフタラミド(ポリアミド11I)、ポリウンデカメチレンヘキサヒドロテレフタラミド(ポリアミド11T(H))、ポリウンデカメチレンナフタラミド(ポリアミド11N)、ポリドデカメチレンテレフタラミド(ポリアミド12T)、ポリドデカメチレンイソフタラミド(ポリアミド12I)、ポリドデカメチレンヘキサヒドロテレフタラミド(ポリアミド12T(H))、ポリドデカメチレンナフタラミド(ポリアミド12N)やこれらポリアミドの原料を数種用いた共重合体等が挙げられる。これらは1種又は2種以上を用いることができる。
本発明の積層チューブの(b)層は、半芳香族ポリアミド組成物(B)を含み、半芳香族ポリアミド組成物(B)は半芳香族ポリアミド(B1)を含む。
本発明において使用される半芳香族ポリアミド(B1)は、全ジアミン単位に対して、1,9-ノナンジアミン単位及び/又は2-メチル-1,8-オクタンジアミン単位を60モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、テレフタル酸単位及び/又はナフタレンジカルボン酸単位を60モル%以上含むジカルボン酸単位よりなる(以下、半芳香族ポリアミド(B1)と称する場合がある。)。
末端封止剤として使用されるモノカルボン酸としては、アミノ基との反応性を有するものであれば特に制限はないが、前記の脂肪族モノカルボン酸、脂環式モノカルボン酸、芳香族モノカルボン酸等が挙げられる。これらの中でも、反応性、封止末端の安定性、価格等の観点から、酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、カプリル酸、ラウリン酸、トリデシル酸、ミリスチン酸、パルミチン酸、ステアリン酸、安息香酸が好ましい。末端封止剤として使用されるモノアミンとしては、カルボキシル基との反応性を有するものであれば特に制限はないが、前記の脂肪族モノアミン、脂環式モノアミン、芳香族モノアミン等が挙げられる。これらの中でも、反応性、沸点、封止末端の安定性、価格等の観点から、ブチルアミン、ヘキシルアミン、オクチルアミン、デシルアミン、ステアリルアミン、シクロヘキシルアミン、アニリンが好ましい。
末端封止剤の使用量は、用いる末端封止剤の反応性、沸点、反応装置、反応条件等を考慮して、適宜選択することができる。重合度の調整の観点から、原料成分であるジカルボン酸とジアミンの総モル数に対して0.1モル%以上15モル%以下であることが好ましい。
本発明に係わる積層チューブは、脂肪族ポリアミド組成物(A)を含む(a)層、半芳香族ポリアミド組成物(B)を含む(b)層を有する、少なくとも2層からからなる。半芳香族ポリアミド組成物(B)を含む(b)層を有することも必須であり、薬液透過防止性向上が図れる。
ここで含フッ素単量体としては、テトラフルオロエチレン(TFE)、トリフルオロエチレン、フッ化ビニリデン(VDF)、フッ化ビニル(VF)、クロロトリフルオロエチレン(CTFE)、トリクロロフルオロエチレン、ヘキサフルオロプロピレン(HFP)、CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)、CF2=CF-OCH2-Rf2(ここで、Rf2は、炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキレン基を表す。)、CF2=CF(CF2)pOCF=CF2(ここで、pは1又は2である。)、CH2=CX1(CF2)nX2(ここで、X1及びX2は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)等が挙げられる。これらは1種又は2種以上を用いることができる。
フッ化ビニリデン単独重合体(ポリフッ化ビニリデン(PVDF))(C1-1)、
VDF単位とTFE単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、VDF単位の含有量が30モル%以上99モル%以下、及びTFE単位の含有量が1モル%以上70モル%以下である共重合体(C1-2)、
VDF単位とTFE単位、及びトリクロロフルオロエチレン単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、VDF単位の含有量が10モル%以上90モル%以下、TFE単位の含有量が0モル%以上90モル%以下、及びトリクロロフルオロエチレン単位の含有量が0モル%以上30モル%以下である共重合体(C1-3)、
VDF単位とTFE単位、及びHFP単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、VDF単位の含有量が10モル%以上90モル%以下、TFE単位の含有量が0モル%以上90モル%以下、及びHFP単位の含有量が0モル%以上30モル%以下である共重合体(C1-4)等が挙げられる。
TFE単位とE単位、及び上記一般式CH2=CX1(CF2)nX2(ここで、X1及びX2は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)で表されるフルオロオレフィンに由来するフルオロオレフィン単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が30モル%以上70モル%以下、E単位の含有量が20モル%以上55モル%以下、及び上記一般式CH2=CX3(CF2)nX4(ここで、X3及びX4は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)で表されるフルオロオレフィンに由来するフルオロオレフィン単位の含有量が0モル%以上10モル%以下である共重合体(C2-1)、
TFE単位とE単位とHFP単位、及びこれらと共重合可能な単量体に由来する単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が30モル%以上70モル%以下、E単位の含有量が20モル%以上55モル%以下、HFP単位の含有量が1モル%以上30モル%以下、及びこれらと共重合可能な単量体に由来する単位の含有量が0モル%以上10モル%以下である共重合体(C2-2)、
TFE単位とE単位、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来するPAVE単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が30モル%以上70モル%以下、E単位の含有量が20モル%以上55モル%以下、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来するPAVE単位の含有量が0モル%以上10モル%以下である共重合体(C2-3)等が挙げられる。
TFE単位及びHFP単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が70モル%以上95モル%以下であり、好ましくは85モル%以上93モル%以下であり、HFP単位の含有量が5モル%以上30モル%以下であり、好ましくは7モル%以上15モル%以下である共重合体(C3-1)、
TFE単位及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が70モル%以上95モル%以下、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位の含有量が5モル%以上30モル%以下である共重合体(C3-2)、TFE単位とHFP単位、及び上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位からなる共重合体であり、後記の官能基含有単量体を除く単量体全体に対して、TFE単位の含有量が70モル%以上95モル%以下、HFP単位と上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVEに由来する1種又は2種以上のPAVE単位の合計含有量が5モル%以上30モル%以下である共重合体(C3-3)等が挙げられる。
上記CTFE共重合体(C4)における含フッ素単量体としては、CTFE以外のものであれば特に限定されないが、フッ化ビニリデン(VDF)、ヘキサフルオロプロピレン(HFP)、上記一般式CF2=CFORf1(ここで、Rf1は炭素原子数1以上10以下のエーテル性酸素原子を含んでもよいパーフルオロアルキル基を表す。)で表されるPAVE、上記一般式CH2=CX1(CF2)nX2(ここで、X1及びX2は互いに独立に水素原子又はフッ素原子を表し、nは2以上10以下の整数である。)で表されるフルオロオレフィン等が挙げられる。これらは1種又は2種以上を用いることができる。
また、重合は、一槽ないし多槽式の攪拌型重合装置、管型重合装置を使用して、回分式又は連続式操作として実施することができる。
ここで、融点とは、示差走査熱量測定装置を用いて、試料を予想される融点以上の温度に加熱し、次に、この試料を1分間あたり10℃の速度で降温し、30℃まで冷却、そのまま約1分間放置したのち1分間あたり10℃の速度で昇温することにより測定される融解曲線のピーク値の温度を融点と定義するものとする。
上記一般式におけるYであるカルボキシル基由来基としては、例えば、一般式-C(=O)Q1(式中、Q1は、-OR2、-NH2、F、Cl、Br又はIを表し、R2は、炭素原子数1以上20以下のアルキル基又は炭素原子数6以上22以下のアリール基を表す。)で表される基等が挙げられる。
上記一般式におけるYであるスルホン酸由来基としては、例えば、一般式-SO2Q2(式中Q2は、-OR3、-NH2、F、Cl、Br又はIを表し、R3は、炭素原子数1以上20以下のアルキル基又は炭素原子数6以上22以下のアリール基を表す。)で表される基等が挙げられる。
前記Yは、-COOH、-CH2OH、-SO3H、-SO3Na、-SO2F又は-CNが好ましい。
また、上記含有量を満たす限りにおいて、官能基が導入された含フッ素系重合体と、官能基が導入されていない含フッ素系重合体の混合物であって構わない。
さらに、アミノ基に対して反応性を有する官能基が分子鎖中に含有されることにより、積層チューブにおいて、層間接着性が不充分又は不可能であった種々の材料に対し、表面処理等特別な処理や接着性樹脂の被覆等を行なわず、直接、他の基材との優れた層間接着性を付与することができる。
導電性フィラーは、樹脂に導電性能を付与するために添加されるすべての充填材が包含され、粒状、フレーク状、及び繊維状フィラー等が挙げられる。
これら、導電性フィラーはチタネート系、アルミ系、シラン系等の表面処理剤で表面処理を施されていても良い。また、溶融混練作業性を向上させるために造粒されたものを用いることも可能である。
また、かかる導電性フィラーは、十分な帯電防止性能を得る観点から、溶融押出物の表面固有抵抗値が108Ω/square以下であることが好ましく、106Ω/square以下であることがより好ましい。但し、上記導電性フィラーの添加は強度、流動性の悪化を招きやすい。そのため、目標とする導電レベルが得られれば、上記導電性フィラーの含有量はできるだけ少ない方が望ましい。
なお、実施例及び比較例における分析及び物性の測定方法、及び実施例及び比較例に用いた材料を示す。
[相対粘度]
JIS K-6920に準じて、96%の硫酸中、ポリアミド濃度1%、温度25℃の条件下で測定した。
活栓付三角フラスコに所定量のポリアミド試料を入れ、あらかじめ調整しておいた溶媒フェノール/メタノール(体積比9/1)の40mLを加えた後、マグネットスターラで攪拌溶解し、指示薬にチモールブルーを用いて0.05Nの塩酸で滴定を行い、末端アミノ基濃度を求めた。
三つ口ナシ型フラスコに所定量のポリアミド試料を入れ、ベンジルアルコール40mLを加えた後、窒素気流下、180℃に設定したオイルバスに浸漬する。上部に取り付けた攪拌モータにより攪拌溶解し、指示薬にフェノールフタレインを用いて0.05Nの水酸化ナトリウム溶液で滴定を行い、末端カルボキシル基濃度を求めた。
三つ口ナシ型フラスコに所定量のエラストマー重合体試料を入れ、トルエン170mLに溶解し、さらにエタノールを30mL加えて調製した試料溶液を用いて、フェノールフタレインを指示薬とし、0.1NのKOHエタノール溶液で滴定を行い、カルボキシル基及び酸無水物基の合計濃度を求めた。
[含フッ素系重合体の組成]
溶融NMR分析、フッ素含有量分析、赤外吸収スペクトルにより測定した。
[低温耐衝撃性]
SAE J-2260 7.5に記載の方法で、-40℃にて衝撃試験を実施した。
200mmにカットしたチューブの片端を密栓し、内部にFuelC(イソオクタン/トルエン=50/50体積比)とエタノールを90/10体積比に混合した含アルコールガソリンを入れ、残りの端部も密栓した。その後、全体の質量を測定し、次いで試験チューブを60℃のオーブンに入れ、一日毎に質量変化を測定した。一日当たりの質量変化を、チューブ内層表面積で除して含アルコールガソリン透過量(g/m2・day)を算出した。
200mmにカットしたチューブをさらに縦方向に半分にカットし、テストピースを作成した。万能材料試験機(オリエンテック社製、テンシロンUTM III-200)を用い、50mm/minの引張速度にて90°剥離試験を実施した。S-Sカーブの極大点から剥離強度を読み取り、層間接着性を評価した。
200mmにカットしたチューブを150℃のオーブンに入れ、30分処理した。取り出したチューブの層間接着性を前記の方法に従い評価した。熱処理後の剥離強度が20N/cm以上の場合、層間接着性の耐久性に優れていると判断した。
脂肪族ポリアミド(A1)、(A11)、(A12)
ポリアミド12(A1-1)又は(A11-1)の製造
内容積70リットルの攪拌機付き耐圧力反応容器に、ドデカンラクタム20.0kg、水0.5kgと5-アミノ-1,3,3-トリメチルシクロヘキサンメチルアミン49.3gを仕込み、重合槽内を窒素置換した後、180℃まで加熱し、この温度で反応系内が均一な状態になるように攪拌した。次いで重合槽内温度を270℃まで昇温させ、槽内圧力を3.5MPaに調圧しながら、2時間攪拌下に重合した。その後、約2時間かけて常圧に放圧し、次いで、53kPaまで減圧し、減圧下において5時間重合を行なった。次いで、窒素をオートクレーブ内に導入し、常圧に復圧後、反応容器の下部ノズルからストランドとして抜き出し、カッティングしてペレットを得た。このペレットを減圧乾燥し、相対粘度2.17、末端アミノ基濃度38μeq/g、末端カルボキシル基濃度21μeq/gのポリアミド12を得た(以下、このポリアミド12を(A1-1)又は(A11-1)という。)。ポリアミド12(A1-1)又は(A-11)の末端アミノ基濃度[A1](μeq/g)、末端カルボキシル基濃度[B1](μeq/g)は、[A1]>[B1]+10を満たす。
ポリアミド12(A1-1)の製造において、5-アミノ-1,3,3-トリメチルシクロヘキサンメチルアミン49.3gをポリエチレンイミン(日本触媒(株)製、エポミンSP-12)92.0gに変え、後重合の時間を5時間から4時間に変更した以外は、ポリアミド12(A1-1)の製造と同様の方法にて、相対粘度2.15、末端アミノ基濃度93μeq/g、末端カルボキシル基濃度18μeq/gのポリアミド12を得た(以下、このポリアミド12を(A1-2)又は(A12-1)という。)。ポリアミド12(A1-2)又は(A12-1)の末端アミノ基濃度[A1]([A12])(μeq/g)、末端カルボキシル基濃度[B1]([B12])(μeq/g)は、[A1]>[B1]+10、[A12]>[B12]+40を満たす。
内容積70リットルの攪拌機付き耐圧力反応容器に、1,6-ヘキサンジアミンとセバシン酸の等モル塩の50質量%水溶液17.6kg、1,6-ヘキサンジアミン63.8gを仕込み、重合槽内を窒素置換した後、220℃まで加熱し、この温度で反応系内が均一な状態になるように攪拌した。次いで、重合槽内温度を270℃まで昇温させ、槽内圧力を1.7MPaに調圧しながら、2時間攪拌下に重合した。その後、約2時間かけて常圧に放圧し、次いで、53kPaまで減圧し、減圧下において4時間重合を行なった。次いで、窒素をオートクレーブ内に導入し、常圧に復圧後、反応容器の下部ノズルからストランドとして抜き出し、カッティングしてペレットを得た。このペレットを減圧乾燥し、相対粘度2.48、末端アミノ基濃度73μeq/g、末端カルボキシル基濃度14μeq/gのポリアミド610を得た(以下、このポリアミド610を(A1-3)又は(A12-2)という。)。ポリアミド610(A1-3)又は(A12-2)の末端アミノ基濃度[A1]([A12])(μeq/g)、末端カルボキシル基濃度[B1]([B12])(μeq/g)は、[A1]>[B1]+10、[A12]>[B12]+40を満たす。
ポリアミド610(A1-3)の製造において、1,6-ヘキサンジアミンとセバシン酸の等モル塩の50質量%水溶液17.6kgを1,6-ヘキサンジアミンとドデカン二酸の等モル塩の50質量%水溶液20.0kg、1,6-ヘキサンジアミンの添加量を63.8gから70.0gに変更した以外は、ポリアミド610(A1-3)の製造と同様の方法にて、相対粘度2.52、末端アミノ基濃度67μeq/g、末端カルボキシル基濃度15μeq/gのポリアミド612を得た(以下、このポリアミド612を(A1-4)又は(A12-3)という。)。ポリアミド612(A1-4)又は(A12-3)の末端アミノ基濃度[A1]([A12])(μeq/g)、末端カルボキシル基濃度[B1]([B12])(μeq/g)は、[A1]>[B1]+10、[A12]>[B12]+40を満たす。
ポリアミド12(A1-1)の製造において、後重合の時間を5時間から7時間に変更した以外は、ポリアミド12(A1-1)の製造と同様の方法にて、相対粘度2.37、末端アミノ基濃度29μeq/g、末端カルボキシル基濃度11μeq/gのポリアミド12を得た(以下、このポリアミド12を(A11-2)という。)。ポリアミド12(A11-2)の末端アミノ基濃度[A1](μeq/g)、末端カルボキシル基濃度[B1](μeq/g)は、[A1]>[B1]+10を満たす。
ポリアミド12(A1-1)の製造において、5-アミノ-1,3,3-トリメチルシクロヘキサンメチルアミン49.3gを90.8gに変え、後重合の時間を5時間から4時間に変更した以外は、ポリアミド12(A1-1)の製造と同様の方法にて、相対粘度1.85、末端アミノ基濃度75μeq/g、末端カルボキシル基濃度29μeq/gのポリアミド12を得た(以下、このポリアミド12を(A12-4)という。)。ポリアミド12(A12-4)の末端アミノ基濃度[A12](μeq/g)、末端カルボキシル基濃度[B12](μeq/g)は、[A12]>[B12]+40を満たす。
内容積70リットルの攪拌機付き耐圧力反応容器にカプロラクタム20.0kg、水1kg、5-アミノ-1,3,3-トリメチルシクロヘキサンメチルアミン60.0gを入れ、100℃に加熱し、この温度で反応系内が均一な状態になるように攪拌した。引き続き、さらに温度を260℃まで昇温させ、2.5MPaの圧力下で1時間攪拌した。その後、放圧して水分を反応容器から揮散させながら常圧下、260℃で2時間重合反応を行い、さらに260℃、53kPaの減圧下で4時間重合反応させた。反応終了後、反応容器の下部ノズルからストランド状に取り出した反応物を水槽に導入して冷却し、カッティングして、ペレットを得た。このペレットを熱水中に浸漬し、未反応モノマーを抽出して除去した後、減圧乾燥し、相対粘度2.50、末端アミノ基濃度90μeq/g、末端カルボキシル基濃度42μeq/gのポリアミド6を得た(以下、このポリアミド6を(A12-5)という。)。ポリアミド6(A12-5)の末端アミノ基濃度[A12](μeq/g)、末端カルボキシル基濃度[B12](μeq/g)は、[A12]>[B12]+40を満たす。
ポリアミド6(A12-5)の製造において、5-アミノ-1,3,3-トリメチルシクロヘキサンメチルアミン60.0gをポリエチレンイミン(日本触媒(株)製、エポミンSP-12)70.2gに変更した以外は、ポリアミド6(A12-5)の製造と同様の方法にて、相対粘度2.70、末端アミノ基濃度112μeq/g、末端カルボキシル基濃度25μeq/gのポリアミド6を得た(以下、このポリアミド6を(A12-6)という。)。ポリアミド6(A12-6)の末端アミノ基濃度[A12](μeq/g)、末端カルボキシル基濃度[B12](μeq/g)は、[A12]>[B12]+40を満たす。
ポリアミド12(A1-1)の製造において、5-アミノ-1,3,3-トリメチルシクロヘキサンメチルアミン49.3gをステアリン酸66.0gに変え、後重合の時間を5時間から4時間に変更した以外は、ポリアミド12(A1-1)の製造と同様の方法にて、相対粘度2.25、末端アミノ基濃度20μeq/g、末端カルボキシル基濃度32μeq/gのポリアミド12を得た(以下、このポリアミド12を(A1-5)又は(A11-3)という。)。ポリアミド12(A1-5)の末端アミノ基濃度[A1](μeq/g)、末端カルボキシル基濃度[B1](μeq/g)は、[A1]>[B1]+10を満たさない。
無水マレイン酸変性エチレン/1-ブテン共重合体(A2-2)(三井化学(株)製、タフマーMH5010、酸無水物基濃度:50μeq/g)
無水マレイン酸変性エチレン/1-ブテン共重合体(A2-3)(三井化学(株)製、タフマーMH7007、酸無水物基濃度:25μeq/g)
ポリアミド12組成物(A-1)の製造
ポリアミド12(A1-1)に、衝撃改良材として無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)、酸化防止剤としてトリエチレングリコール-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](BASFジャパン社製、IRGANOX245)、及びリン系加工安定剤としてトリス(2,4-ジ-t-ブチルフェニル)ホスファイト(BASFジャパン社製、IRGAFOS168)をあらかじめ混合し、二軸溶融混練機((株)日本製鋼所製、型式:TEX44)に供給する一方、該二軸溶融混練機のシリンダの途中から、可塑剤としてベンゼンスルホン酸ブチルアミドを定量ポンプにより注入し、シリンダ温度180℃から270℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、冷却、カット、真空乾燥して、ポリアミド12(A1-1)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-1)という。)。ポリアミド12組成物(A-1)1g中のポリアミド12(A1-1)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は470.3(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)を(A11-2)と(A12-4)との混合物に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A11-2)/ポリアミド12(A12-4)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=57.25/24.75/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-2)という。)。ポリアミド12組成物(A-2)1g中のポリアミド12(A11-2)及び(A12-4)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は529.7(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)を(A11-3)と(A12-4)との混合物に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A11-3)/ポリアミド12(A12-4)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=49.5/33.0/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-3)という。)。ポリアミド12組成物(A-3)1g中のポリアミド12(A11-3)及び(A12-4)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は519.8(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)を(A1-2)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A1-2)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-4)という。)。ポリアミド12組成物(A-4)1g中のポリアミド12(A1-2)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は1150.9(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)を(A11-3)と(A12-1)との混合物に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A11-3)/ポリアミド12(A12-1)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=16.5/66.0/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-5)という。)。ポリアミド12組成物(A-5)1g中のポリアミド12(A11-3)及び(A12-1)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は970.2(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A-1)にポリアミド6(A12-5)を追加して(A-1)と(A12-5)の混合物を用いた以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A11-1)/ポリアミド6(A12-5)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=72.5/10.0/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-6)という。)。ポリアミド12組成物(A-6)1g中のポリアミド12(A11-1)及び(A12-5)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は548.3(μeq/g)2である。
ポリアミド12組成物(A-6)の製造において、ポリアミド6(A12-5)を(A12-6)に変更した以外は、ポリアミド12組成物(A-6)の製造と同様の方法にて、ポリアミド12(A11-1)/ポリアミド6(A12-6)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=72.5/10.0/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-7)という。)。ポリアミド12組成物(A-7)1g中のポリアミド12(A11-1)及び(A12-6)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は581.3(μeq/g)2である。
ポリアミド12組成物(A-6)の製造において、ポリアミド6(A12-5)をポリアミド610(A12-2)に変更した以外は、ポリアミド12組成物(A-6)の製造と同様の方法にて、ポリアミド12(A11-1)/ポリアミド610(A12-2)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=72.5/10.0/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-8)という。)。ポリアミド12組成物(A-8)1g中のポリアミド12(A11-1)及びポリアミド610(A12-2)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は522.8(μeq/g)2である。
ポリアミド12組成物(A-6)の製造において、ポリアミド6(A12-5)をポリアミド612(A12-3)に変更した以外は、ポリアミド12組成物(A-6)の製造と同様の方法にて、ポリアミド12(A11-1)/ポリアミド612(A12-3)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=72.5/10.0/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-9)という。)。ポリアミド12組成物(A-9)1g中のポリアミド12(A11-1)及びポリアミド612(A12-3)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は510.8(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)をポリアミド610(A1-3)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド610(A1-3)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド610組成物のペレットを得た(以下、このポリアミド610組成物を(A-10)という。)。ポリアミド610組成物(A-10)1g中のポリアミド610(A1-3)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は903.4(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)をポリアミド612(A1-4)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド612(A1-4)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド612組成物のペレットを得た(以下、このポリアミド612組成物を(A-11)という。)。ポリアミド612組成物(A-11)1g中のポリアミド612(A1-4)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は804.4(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)を(A2-2)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A1-1)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-2)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-12)という。)。ポリアミド12組成物(A-12)1g中のポリアミド12(A1-1)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-2)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は235.1(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、ポリアミド12(A1-1)を(A1-5)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A1-5)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)/可塑剤=87.5/10.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-13)という。)。ポリアミド12組成物(A-13)1g中のポリアミド12(A1-5)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は175.0(μeq/g)2である。
ポリアミド12組成物(A-13)の製造において、無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)を(A2-2)に変更した以外は、ポリアミド12組成物(A-13)の製造と同様の方法にて、ポリアミド12(A1-5)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-2)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-14)という。)。ポリアミド12組成物(A-14)1g中のポリアミド12(A1-5)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-2)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は123.8(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)を(A2-3)に変更した以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A1-1)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-3)/可塑剤=82.5/15.0/2.5(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-15)という。)。ポリアミド12組成物(A-15)1g中のポリアミド12(A1-5)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-3)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は117.6(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、可塑剤を使用しないこと以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A1-1)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)=85.0/15.0(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-16)という。)。ポリアミド12組成物(A-16)1g中のポリアミド12(A1-1)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は484.5(μeq/g)2である。
ポリアミド12組成物(A-1)の製造において、可塑剤を使用しないこと以外は、ポリアミド12組成物(A-1)の製造と同様の方法にて、ポリアミド12(A1-1)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)=80.0/20.0(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-17)という。)。ポリアミド12組成物(A-17)1g中のポリアミド12(A1-1)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は608.0(μeq/g)2である。
ポリアミド12組成物(A-6)の製造において、可塑剤を使用しないこと以外は、ポリアミド12組成物(A-6)の製造と同様の方法にて、ポリアミド12(A11-1)/ポリアミド6(A12-5)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)=70.0/10.0/20.0(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-18)という。)。ポリアミド12組成物(A-18)1g中のポリアミド12(A11-1)及び(A12-5)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は712.0(μeq/g)2である。
ポリアミド12組成物(A-6)の製造において、可塑剤を使用しないこと以外は、ポリアミド12組成物(A-6)の製造と同様の方法にて、ポリアミド12(A11-1)/ポリアミド6(A12-5)/無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)=75.0/10.0/15.0(質量比)の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなるポリアミド12組成物のペレットを得た(以下、このポリアミド12組成物を(A-19)という。)。ポリアミド12組成物(A-19)1g中のポリアミド12(A11-1)及び(A12-5)の末端アミノ基濃度を[X](μeq/g)、無水マレイン酸変形エチレン/1-ブテン共重合体(A2-1)のカルボキシル基及び酸無水物基の合計濃度を[Y]とした時、[X]×[Y]は562.5(μeq/g)2である。
半芳香族ポリアミド(B1-1)の製造
テレフタル酸4.939kg(29.7モル)、1,9-ノナンジアミン2.374kg(15.0モル)、2-メチル-1,8-オクタンジアミン2.374kg(15.0モル)、安息香酸65.9g(0.54モル)、次亜リン酸ナトリウム一水和物9.8g(原料に対して0.1質量%)、及び蒸留水6.0Lをオートクレーブに入れ、窒素置換した。100℃で30分間攪拌し、2時間かけて内部温度を190℃に昇温した。この時、オートクレーブは2.0MPaまで昇圧した。そのまま1時間反応を続けた後230℃に昇温し、その後2時間、230℃に温度を保ち、水蒸気を徐々に抜いて圧力を2.0MPaに保ちながら反応させた。次に、30分かけて圧力を1.0MPaまで下げ、さらに1時間反応させて、プレポリマーを得た。これを、100℃、減圧下で12時間乾燥し、2mm以下の大きさまで粉砕し、210℃、0.013kPa下にて、8時間固相重合し、融点265℃、相対粘度2.38の半芳香族ポリアミド(ポリアミド9T/M8T=50/50モル%)を得た(以下、この半芳香族ポリアミドを(B1-1)という。)。
半芳香族ポリアミド(B1-1)の製造において、1,9-ノナンジアミン2.374kg(15.0モル)、2-メチル-1,8-オクタンジアミン2.374kg(15.0モル)を1,9-ノナンジアミン4.036kg(25.5モル)、2-メチル-1,8-オクタンジアミン0.712kg(4.5モル)に変え、固相重合温度を210から240℃に変更した以外は、半芳香族ポリアミド(B1-1)の製造と同様の方法にて、融点305℃、相対粘度2.34の半芳香族ポリアミド(ポリアミド9T/M8T=85/15モル%)を得た(以下、この半芳香族ポリアミドを(B1-2)という。)。
半芳香族ポリアミド(B1-1)の製造において、テレフタル酸4.939kg(29.7モル)を2,6-ナフタレンジカルボン酸6.427kg(29.7モル)に変更した以外は、半芳香族ポリアミド(B1-1)の製造と同様の方法にて、融点275℃、相対粘度2.37の半芳香族ポリアミド(ポリアミド9N/M8N=50/50モル%)を得た(以下、この半芳香族ポリアミドを(B1-3)という。)。
半芳香族ポリアミド(B1-1)の製造において、固相重合時間を8時間から6時間に変更した以外は、半芳香族ポリアミド(B1-1)の製造と同様の方法にて、融点265℃、相対粘度2.16の半芳香族ポリアミド(ポリアミド9T/M8T=50/50モル%)を得た(以下、この半芳香族ポリアミドを(B1-4)という。)。
半芳香族ポリアミド(B1-1)の製造において、テレフタル酸4.939kg(29.7モル)、1,9-ノナンジアミン2.374kg(15.0モル)、2-メチル-1,8-オクタンジアミン2.374kg(15.0モル)を、テレフタル酸3.240kg(19.5モル)、イソフタル酸1.246kg(7.5モル)、アジピン酸0.438kg(3.0モル)、1,6-ヘキサンジアミン3.718kg(32.0モル)に変え、重合温度を230℃、固相重合温度を250℃に変更した以外は、半芳香族ポリアミド(B1-1)の製造と同様の方法にて、融点315℃、相対粘度2.28の半芳香族ポリアミド(ポリアミド6T/6I/66=65/25/10モル%)を得た(以下、この半芳香族ポリアミドを(B1-5)という。)。半芳香族ポリアミド(B1-5)は、ジアミン単位として1,9-ノナンジアミン単位及び2-メチル-1,8-オクタンジアミン単位を含まない。
半芳香族ポリアミド組成物(B-1)の製造
半芳香族ポリアミド(B1-1)に、衝撃改良材として無水マレイン酸変性エチレン/1-ブテン共重合体(A2-1)、酸化防止剤としてトリエチレングリコール-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](BASFジャパン社製、IRGANOX245)、及びリン系加工安定剤としてトリス(2,4-ジ-t-ブチルフェニル)ホスファイト(BASFジャパン社製、IRGAFOS168)をあらかじめ混合し、二軸溶融混練機((株)日本製鋼所製、型式:TEX44)に供給し、シリンダ温度220℃から300℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、冷却、カット、真空乾燥して、半芳香族ポリアミド90質量%、衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(B-1)という。)。
半芳香族ポリアミド組成物(B-1)の製造において、半芳香族ポリアミド(B1-1)を(B1-2)に変え、シリンダ温度を300℃から340℃に変更した以外は、半芳香族ポリアミド組成物(B-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、耐衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(B-2)という。)。
半芳香族ポリアミド組成物(B-1)の製造において、半芳香族ポリアミド(B1-1)を(B1-3)に変え、シリンダ温度を300℃から310℃に変更した以外は、半芳香族ポリアミド組成物(B-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、耐衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(B-3)という。)。
半芳香族ポリアミド(B1-4)に、衝撃改良材として無水マレイン酸変性エチレン/1-ブテン共重合体(A2-2)とエチレン/1-ブテン共重合体(三井化学(株)製、タフマーA-0550)、導電性フィラーとしてカーボンブラック(ライオン(株)製、ケッチェンブラックEC600JD)、酸化防止剤としてトリエチレングリコール-ビス[3-(3-t-ブチル-5-メチル-4-ヒドロキシフェニル)プロピオネート](BASFジャパン社製、IRGANOX245)、及びリン系加工安定剤としてトリス(2,4-ジ-t-ブチルフェニル)ホスファイト(BASFジャパン社製、IRGAFOS168)をあらかじめ混合し、二軸溶融混練機((株)日本製鋼所製、型式:TEX44)に供給し、シリンダ温度240℃から310℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、冷却、カット、真空乾燥して、半芳香族ポリアミド68質量%、衝撃改良材25質量%、導電性フィラー7質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる導電性半芳香族ポリアミド組成物のペレットを得た(以下、この導電性半芳香族ポリアミド組成物を(B-4)という。)。
半芳香族ポリアミド組成物(B-1)の製造において、半芳香族ポリアミド(B1-1)を(B1-5)に変え、シリンダ温度を300℃から350℃に変更した以外は、半芳香族ポリアミド組成物(B-1)の製造と同様の方法にて、半芳香族ポリアミド90質量%、耐衝撃改良材10質量%の合計100質量部に対して、酸化防止剤0.8質量部、リン系加工安定剤0.2質量部よりなる半芳香族ポリアミド組成物のペレットを得た(以下、この半芳香族ポリアミド組成物を(B-5)という。)。
含フッ素系重合体(C-1)の製造
内容積が100Lの撹拌機付き重合槽を脱気し、1-ヒドロトリデカフルオロヘキサンの92.1kg、1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン16.3kg、(パーフルオロエチル)エチレンCH2=CH(CF2)2F73g、無水イタコン酸(IAH)10.1gを仕込み、テトラフルオロエチレン(TFE)9.6kg、エチレン(E)0.7kgを圧入し、重合槽内を66℃に昇温し、重合開始剤としてt-ブチルペルオキシピバレート1質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液の433cm3を仕込み、重合を開始させた。
重合中圧力が一定になるようにTFE/E:60/40(モル比)のモノマー混合ガスを連続的に仕込んだ。また、重合中に仕込むTFEとEの合計モル数に対して2.0モル%に相当する量の(パーフルオロエチル)エチレンと0.5モル%に相当する量のIAHを連続的に仕込んだ。重合開始5.5時間後、モノマー混合ガス8.0kg、IAHの63gを仕込んだ時点で、重合槽内温を室温まで降温し、パージして圧力を常圧とした。
得られたスラリ状の含フッ素系重合体を、水75.0kgを仕込んだ200Lの造粒槽に投入し、次いで撹拌しながら105℃まで昇温し溶媒を留出除去しながら造粒した。得られた造粒物を150℃で5時間乾燥することにより、8.3kgの含フッ素系重合体が得られた。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/Eに基づく重合単位/CH2=CH(CF2)2Fに基づく重合単位/IAHに基づく重合単位=58.5/39.0/2.0/0.5(モル%)であり、融点は240℃であった。この造粒物を、押出機を用いて、280℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(C-1)という。)。含フッ素系重合体(C-1)は、アミノ基に反応性を有する官能基としてカルボキシル基を有する。
含フッ素系重合体(C-1)100質量部、及びカーボンブラック(電気化学(株)製)13質量部をあらかじめ混合し、二軸溶融混練機(東芝機械(株)製、型式:TEM-48S)に供給し、シリンダ温度240℃から300℃で溶融混練し、溶融樹脂をストランド状に押出した後、これを水槽に導入し、吐出したストランドを水冷し、ペレタイザーでストランドを切断し、水分除去のために120℃の乾燥機で10時間乾燥し、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(C-2)という。)。
含フッ素系重合体(C-1)の製造において、無水イタコン酸(IAH)を仕込まない以外は、含フッ素系重合体(C-1)の製造と同様の方法にて、7.6kgの含フッ素系重合体を得た。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/Eに基づく重合単位/CH2=CH(CF2)2Fに基づく重合単位/IAHに基づく重合単位=58.8/39.2/2.0(モル%)であり、融点は242℃であった。この造粒物を、押出機を用いて、280℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(C-3)という。)。
導電性含フッ素系重合体(C-2)の製造において、含フッ素系重合体(C-1)を(C-3)に変更した以外は、導電性含フッ素系重合体(C-2)の製造と同様の方法にて、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(C-4)という。)。
内容積が100Lの撹拌機付き重合槽を脱気し、1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン42.5kg、CF2=CFOCF2CF2CF3(パーフルオロ(プロピルビニルエーテル):PPVE)、1,1,2,4,4,5,5,6,6,6-デカフルオロ-3-オキサヘックス-1-エン)2.13kg、ヘキサフルオロプロピレン(HFP)51.0kgを仕込んだ。ついで重合槽内を50℃に昇温し、テトラフルオロエチレン(TFE)の4.25kgを仕込んで圧力を1.0MPa/Gまで昇圧した。重合開始剤溶液として(ペルフルオロブチリル)ペルオキシド0.3質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液の340cm3を仕込み、重合を開始させ、以後10分毎に当該重合開始剤溶液の340cm3を仕込んだ。
重合中、圧力が1.0MPa/Gを保持するようにTFEを連続的に仕込んだ。また、重合中に仕込むTFEのモル数に対して0.1モル%に相当する量の5-ノルボルネン-2,3-ジカルボン酸無水物(NAH)0.3質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液を連続的に仕込んだ。
重合開始5時間後、TFE8.5kgを仕込んだ時点で、重合槽内温を室温まで降温するとともに常圧までパージした。
得られたスラリ状の含フッ素系重合体を、水75.0kgを仕込んだ200Lの造粒槽に投入し、次いで撹拌しながら105℃まで昇温し溶媒を留出除去しながら造粒した。得られた造粒物を150℃で5時間乾燥することにより、7.5kgの含フッ素系重合体の造粒物が得られた。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/PPVEに基づく重合単位/HFPに基づく重合単位/NAHに基づく重合単位=91.2/1.5/7.2/0.1(モル%)であり、融点は262℃であった。この造粒物を、押出機を用いて、300℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(C-5)という。)。
含フッ素系重合体(C-5)の製造において、5-ノルボルネン-2,3-ジカルボン酸無水物(NAH)0.3質量%1,3-ジクロロ-1,1,2,2,3-ペンタフルオロプロパン溶液を仕込まない以外は、含フッ素系重合体(C-5)の製造と同様の方法にて、7.6kgの含フッ素系重合体を得た。
当該含フッ素系重合体の組成は、TFEに基づく重合単位/PPVEに基づく重合単位/HFPに基づく重合単位=91.5/1.5/7.0(モル%)であり、融点は257℃であった。この造粒物を、押出機を用いて、300℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(C-6)という。)。
導電性含フッ素系重合体(C-2)の製造において、含フッ素系重合体(C-1)を(C-6)、カーボンブラック13質量部を11質量部に変え、シリンダ温度を300℃から320℃に変更した以外は、導電性含フッ素系重合体(C-2)の製造と同様の方法にて、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(C-7)という。)。
水174kgを収容できるジャケット付攪拌式重合槽に、脱ミネラルした純水 51.5kgを仕込み、内部空間を純窒素ガスで充分置換した後、窒素ガスを真空で排除した。次いでオクタフルオロシクロブタン40.6kg、クロロトリフルオロエチレン(CTFE)1.6kg、テトラフルオロエチレン(TFE)4.5kg、パーフルオロ(プロピルビニルエーテル)(PPVE)2.8kgを圧入した。連鎖移動剤としてn-プロピルアルコール0.090kgを添加して、温度を35℃に調節し、攪拌を開始した。ここへ重合開始剤としてジ-n-プロピルパーオキシジカーボネート50質量%メタノール溶液を0.44kg添加して重合を開始した。重合中には、所望の共重合体組成と同組成に調製した混合モノマーを、槽内圧力が0.66MPaを維持するように追加仕込みしながら重合した後、槽内の残存ガスを排気して生成したポリマーを取り出し、脱ミネラルした純水で洗浄し、乾燥させて30.5kgの粒状粉末の含フッ素系重合体を得た。
当該フッ素系重合体の組成は、CTFEに基づく重合単位/TFEに基づく重合単位/PPVEに基づく重合単位のモル比で24.4/73.1/2.5であり、フッ素系重合体の重合開始剤に由来するカーボネート末端基の数は170個であった。また、融点は241℃であった。
この造粒物を、押出機を用いて、290℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(C-8)という。)。
含フッ素系重合体(C-8)の製造において、ジ-n-プロピルパーオキシジカーボネート50質量%メタノール溶液を仕込まない以外は、含フッ素系重合体(C-9)の製造と同様の方法にて、29.8kgの含フッ素系重合体を得た。
当該含フッ素系重合体の組成は、CTFEに基づく重合単位/TFEに基づく重合単位/PPVEに基づく重合単位のモル比で24.4/73.1/2.5であり、融点は241℃であった。
この造粒物を、押出機を用いて、290℃、滞留時間2分で溶融し、含フッ素系重合体のペレットを得た(以下、この含フッ素系重合体を(C-9)という。)。
導電性含フッ素系重合体(C-7)の製造において、含フッ素系重合体(C-6)を(C-9)に変え、シリンダ温度を320℃から300℃に変更した以外は、導電性含フッ素系重合体(C-7)の製造と同様の方法にて、導電性含フッ素系重合体のペレットを得た(以下、この導電性含フッ素系重合体を(C-10)という。)。
上記に示すポリアミド12組成物(A-1)、半芳香族ポリアミド組成物(B-1)を使用して、Plabor(プラスチック工学研究所(株)製)2層チューブ成形機にて、(A-1)を押出温度270℃、(B-1)を押出温度300℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、積層管状体に成形した。引き続き、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる(a)層(最外層)、(B-1)からなる(b)層(最内層)としたとき、層構成が(a)/(b)=0.75/0.25mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-2)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-3)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-4)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-5)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-6)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-7)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-8)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-9)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)をポリアミド610組成物(A-10)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)をポリアミド612組成物(A-11)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-12)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(B-1)を(B-2)に変え、(B-2)の押出温度を340℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(B-1)を(B-3)に変え、(B-3)の押出温度を310℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(B-1)を導電性半芳香族ポリアミド組成物(B-4)に変え、(B-4)の押出温度を310℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
上記に示すポリアミド12組成物(A-1)、半芳香族ポリアミド組成物(B-1)、導電性半芳香族ポリアミド組成物(B-4)を使用して、Plabor(プラスチック工学研究所(株)製)3層チューブ成形機にて、(A-1)を押出温度260℃、(B-1)を押出温度300℃、(B-4)を押出温度310℃にて別々に溶融させにて、吐出された溶融樹脂をアダプタによって合流させ、積層管状体に成形した。引き続き、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる(a)層(最外層)、(B-1)からなる(b)層(中間層)、(B-4)からなる(b’)層(最内層)としたとき、層構成が(a)/(b)/(b’)=0.75/0.15/0.10mmで内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例16において、半芳香族ポリアミド組成物(B-1)を(B-3)に変え、(B-3)の押出温度を310℃に変更した以外は、実施例16と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
上記に示すポリアミド12組成物(A-1)、半芳香族ポリアミド組成物(B-1)、含フッ素系重合体(C-1)を使用して、Plabor(プラスチック工学研究所(株)製)3層チューブ成形機にて、(A-1)を押出温度260℃、(B-1)を押出温度300℃、(C-1)を押出温度280℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、管状に成形し、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる層を(a)層(最外層)、(B-1)からなる層を(b)層(中間層)、(C-1)からなる層を(c)層(最内層)としたとき、層構成が(a)/(b)/(c)=0.70/0.15/0.15mm、内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例18において、半芳香族ポリアミド組成物(B-1)を(B-3)に変え、(B-3)の押出温度を310℃に変更した以外は、実施例18と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。当該積層チューブの物性測定結果を表1に示す。
実施例18において、含フッ素系重合体(C-1)を導電性含フッ素系重合体(C-2)に変え、(C-2)の押出温度を300℃に変更した以外は、実施例18と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例18において、含フッ素系重合体(C-1)を(C-5)に変え、(C-5)の押出温度を300℃に変更した以外は、実施例18と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。当該積層チューブの物性測定結果を表1に示す。
実施例18において、含フッ素系重合体(C-1)を(C-8)に変え、(C-8)の押出温度を290℃に変更した以外は、実施例18と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。当該積層チューブの物性測定結果を表1に示す。
上記に示すポリアミド12組成物(A-1)、半芳香族ポリアミド組成物(B-1)、含フッ素系重合体(C-1)、導電性含フッ素系重合体(C-2)を使用して、Plabor(プラスチック工学研究所(株)製)4層チューブ成形機にて、(A-1)を押出温度260℃、(B-1)を押出温度300℃、(C-1)を押出温度280℃、(C-2)を押出温度300℃にて別々に溶融させ、吐出された溶融樹脂をアダプタによって合流させ、管状に成形し、寸法制御するサイジングダイにより冷却し、引き取りを行い、(A-1)からなる層を(a)層(最外層)、(B-1)からなる層を(b)層(中間層)、(C-1)からなる層を(c)層(内層)、(C-2)からなる層を(c’)層(最内層)としたとき、層構成が(a)/(b)/(c)/(c’)=0.65/0.15/0.10/0.10mm、内径6mm、外径8mmの積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例23において、半芳香族ポリアミド組成物(B-1)を(B-3)に変え、(B-3)の押出温度を310℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。当該積層チューブの物性測定結果を表1に示す。
実施例23において、導電性含フッ素系重合体(C-2)を含フッ素系重合体(C-3)に変え、(C-3)の押出温度を280℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例23において、導電性含フッ素系重合体(C-2)を(C-4)に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例23において、含フッ素系重合体(C-1)を(C-5)、導電性含フッ素系重合体(C-2)を含フッ素系重合体(C-6)に変え、(C-5)の押出温度を300℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例23において、含フッ素系重合体(C-1)を(C-5)、導電性含フッ素系重合体(C-2)を(C-7)に変え、(C-5)の押出温度を300℃、(C-7)の押出温度を320℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例23において、含フッ素系重合体(C-1)を(C-8)、導電性含フッ素系重合体(C-2)を含フッ素系重合体(C-9)に変え、(C-8)の押出温度を290℃、(C-9)の押出温度を290℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例23において、含フッ素系重合体(C-1)を(C-8)、導電性含フッ素系重合体(C-2)を(C-10)に変え、(C-8)の押出温度を290℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。また、当該積層チューブの導電性をSAE J-2260に準拠して測定したところ、106Ω/square以下であり、静電気除去性能に優れていることを確認した。
実施例1において、ポリアミド12組成物(A-1)を(A-16)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-17)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-18)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-19)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(B-1)を使用しない以外は、実施例1と同様の方法にて、表1に示す単層チューブを得た。当該単層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を使用しない以外は、実施例1と同様の方法にて、表1に示す単層チューブを得た。当該単層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-13)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-14)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、ポリアミド12組成物(A-1)を(A-15)に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例1において、半芳香族ポリアミド組成物(B-1)を(B-5)に変え、(B-5)の押出温度を350℃に変更した以外は、実施例1と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例16において、ポリアミド12組成物(A-1)を(A-13)に変更した以外は、実施例16と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例18において、ポリアミド12組成物(A-1)を(A-13)に変更した以外は、実施例18と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例18において、半芳香族ポリアミド組成物(B-1)を(B-5)に変え、(B-5)の押出温度を350℃に変更した以外は、実施例18と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例23において、ポリアミド12組成物(A-1)を(A-13)に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
実施例23において、半芳香族ポリアミド組成物(B-1)を(B-5)に変え、(B-5)の押出温度を350℃に変更した以外は、実施例23と同様の方法にて、表1に示す層構成の積層チューブを得た。当該積層チューブの物性測定結果を表1に示す。
一方、本発明に規定されている実施例1から34の積層チューブは、低温耐衝撃性、薬液透過防止性、層間接着性、及びその耐久性等の諸特性が良好であることは明らかである。
Claims (14)
- 脂肪族ポリアミド組成物(A)を含む(a)層と半芳香族ポリアミド組成物(B)を含む(b)層を有する、少なくとも2層からなる積層チューブであって、
前記脂肪族ポリアミド組成物(A)が、脂肪族ポリアミド(A1)70質量%以上95質量%以下とカルボキシル基及び/又は酸無水物基を有する不飽和化合物を含有するエラストマー重合体(A2)5質量%以上30質量%以下を含み、
前記脂肪族ポリアミド組成物(A)1g中における、前記脂肪族ポリアミド(A1)の末端アミノ基濃度を[X](μeq/g)、前記エラストマー重合体(A2)が有するカルボキシル基及び酸無水物基の合計濃度を[Y](μeq/g)とした時、前記脂肪族ポリアミド組成物(A)は、[X]×[Y]が200(μeq/g)2以上1,300(μeq/g)2以下であり、
前記半芳香族ポリアミド組成物(B)が半芳香族ポリアミド(B1)を含み、前記半芳香族ポリアミド(B1)は、全ジアミン単位に対して、1,9-ノナンジアミン単位及び/又は2-メチル-1,8-オクタンジアミン単位を60モル%以上含むジアミン単位と、全ジカルボン酸単位に対して、テレフタル酸単位及び/又はナフタレンジカルボン酸単位を60モル%以上含むジカルボン酸単位よりなる、
前記積層チューブ。 - 前記脂肪族ポリアミド(A1)の末端アミノ基濃度を[A1](μeq/g)、末端カルボキシル基濃度を[B1](μeq/g)とした時、前記脂肪族ポリアミド(A1)が、[A1]>[B1]+10である、請求項1に記載の積層チューブ。
- 前記脂肪族ポリアミド(A1)が、ポリカプロアミド(ポリアミド6)、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンデカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体である、請求項1又は2に記載の積層チューブ。
- 前記脂肪族ポリアミド(A1)が、末端基濃度の異なる少なくとも2種類以上の脂肪族ポリアミドからなる脂肪族ポリアミド混合物であり、
該脂肪族ポリアミド混合物の末端アミノ基濃度を[A1](μeq/g)、末端カルボキシル基濃度を[B1](μeq/g)とした時、前記脂肪族ポリアミド混合物は、[A1]>[B1]+10を満たし、
該脂肪族ポリアミド混合物を構成する一部の脂肪族ポリアミド(A11)は、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリノナメチレンデカミド(ポリアミド910)、ポリノナメチレンドデカミド(ポリアミド912)、ポリデカメチレンセバカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体、及び/又はこれらを形成する原料を数種用いた共重合体であり、
該脂肪族ポリアミド混合物を構成する残部の該脂肪族ポリアミドの末端アミノ基濃度を[A12](μeq/g)、末端カルボキシル基濃度を[B12](μeq/g)とした時、脂肪族ポリアミド(A12)は、[A12]>[B12]+40を満たし、ポリカプロアミド(ポリアミド6)、ポリウンデカンアミド(ポリアミド11)、ポリドデカンアミド(ポリアミド12)、ポリヘキサメチレンアジパミド(ポリアミド66)、ポリヘキサメチレンセバカミド(ポリアミド610)、ポリヘキサメチレンドデカミド(ポリアミド612)、ポリデカメチレンデカミド(ポリアミド1010)、ポリデカメチレンドデカミド(ポリアミド1012)、及びポリドデカメチレンドデカミド(ポリアミド1212)からなる群より選ばれる少なくとも1種の単独重合体及び/又はこれらを形成する原料を数種用いた共重合体である、請求項1~3のいずれか1項に記載の積層チューブ。 - 前記半芳香族ポリアミド組成物(B)が、カルボキシル基及び/又は酸無水物基を有する不飽和化合物を含有するエラストマー重合体を含む、請求項1~4のいずれか1項に記載の積層チューブ。
- 前記半芳香族ポリアミド組成物(B)が、導電性が付与された導電性半芳香族ポリアミド組成物(B)である、請求項1~5のいずれか1項に記載の積層チューブ。
- 積層チューブが、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(C)を含む(c)層を有する、請求項1~6のいずれか1項に記載の積層チューブ。
- 前記含フッ素系重合体(C)が、導電性が付与された導電性含フッ素系重合体(C)である、請求項7に記載の積層チューブ。
- 前記脂肪族ポリアミド組成物(A)を含む(a)層が最外層に配置され、前記半芳香族ポリアミド組成物(B)を含む(b)層が(a)層に対して内側に配置される、請求項1~8のいずれか1項に記載の積層チューブ。
- 前記半芳香族ポリアミド組成物(B)を含む(b)層が最内層に配置される、請求項1~9のいずれか1項に記載の積層チューブ。
- さらに、アミノ基に対して反応性を有する官能基が分子鎖中に導入された含フッ素系重合体(C)を含む(c)層を有し、該(c)層が(b)層に対して内側に配置される、請求項9又は10に記載の積層チューブ。
- 前記積層チューブにおける最内層に、導電性フィラーを含有させた熱可塑性樹脂組成物を含む導電層が配置される、請求項1~11のいずれか1項に記載の積層チューブ。
- 共押出成形により製造される、請求項1~12のいずれか1項に記載の積層チューブ。
- 燃料チューブとして使用される、請求項1~13のいずれか1項に記載の積層チューブ。
Priority Applications (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BR112016004670-6A BR112016004670B1 (pt) | 2013-09-04 | 2014-09-03 | Tubo de multicamadas |
| KR1020167008417A KR102252849B1 (ko) | 2013-09-04 | 2014-09-03 | 적층 튜브 |
| US14/916,461 US11254082B2 (en) | 2013-09-04 | 2014-09-03 | Multi-layer tube |
| ES14842597T ES2796076T3 (es) | 2013-09-04 | 2014-09-03 | Tubo laminado |
| JP2015535506A JP6421756B2 (ja) | 2013-09-04 | 2014-09-03 | 積層チューブ |
| CN201480048946.3A CN105517789B (zh) | 2013-09-04 | 2014-09-03 | 层叠管 |
| EP14842597.8A EP3042758B1 (en) | 2013-09-04 | 2014-09-03 | Laminated tube |
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| JP2013182719 | 2013-09-04 | ||
| JP2013-182719 | 2013-09-04 |
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| PCT/JP2014/073258 Ceased WO2015033982A1 (ja) | 2013-09-04 | 2014-09-03 | 積層チューブ |
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| US (1) | US11254082B2 (ja) |
| EP (1) | EP3042758B1 (ja) |
| JP (1) | JP6421756B2 (ja) |
| KR (1) | KR102252849B1 (ja) |
| CN (1) | CN105517789B (ja) |
| BR (1) | BR112016004670B1 (ja) |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP3042758B1 (en) | 2020-05-06 |
| EP3042758A1 (en) | 2016-07-13 |
| JPWO2015033982A1 (ja) | 2017-03-02 |
| CN105517789B (zh) | 2017-10-17 |
| KR102252849B1 (ko) | 2021-05-14 |
| US11254082B2 (en) | 2022-02-22 |
| KR20160051829A (ko) | 2016-05-11 |
| BR112016004670B1 (pt) | 2021-10-19 |
| CN105517789A (zh) | 2016-04-20 |
| BR112016004670A2 (ja) | 2017-08-01 |
| EP3042758A4 (en) | 2017-05-17 |
| JP6421756B2 (ja) | 2018-11-14 |
| ES2796076T3 (es) | 2020-11-25 |
| US20160214343A1 (en) | 2016-07-28 |
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