CN102926292B - Flame retardant wallpaper and preparation method thereof - Google Patents

Flame retardant wallpaper and preparation method thereof Download PDF

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Publication number
CN102926292B
CN102926292B CN201210421358.2A CN201210421358A CN102926292B CN 102926292 B CN102926292 B CN 102926292B CN 201210421358 A CN201210421358 A CN 201210421358A CN 102926292 B CN102926292 B CN 102926292B
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wallpaper
flame retardant
base material
pvc
preparation
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CN102926292A (en
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李瑞锋
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BEIJING TOPLI DECORATION BINDING MATERIAL Co Ltd
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BEIJING TOPLI DECORATION BINDING MATERIAL Co Ltd
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Abstract

The invention relates to flame retardant wallpaper. The flame retardant wallpaper comprises a wallpaper substrate, a PVC (Poly Vinyl Chloride) layer, a printing layer and an embossing layer, wherein the PVC layer comprises PVC resin, a plasticizer, a stabilizer, titanium dioxide, a flame retardant and a smoke abatement filling agent. The invention also relates to preparation method of the flame retardant wallpaper. The flame retardant wallpaper provided by the invention adopts the novel flame retardant which is collaboratively compounded with the novel smoke abatement filling agent, thus being good in flame retardant effect and avoiding a highly toxic metal flame retardant. The preparation method provided by the invention is simple and convenient in process, can be used for obtaining the environmentally-friendly flame retardant wallpaper, is suitable for large-scale production, and has excellent economic value and social value.

Description

A kind of difficult combustion wallpaper and preparation method thereof
Technical field
The present invention relates to interior decoration field of constructional ornament, be specifically related to a kind of environment-friendly type difficulty combustion wallpaper and preparation method thereof.
Background technology
On market, mostly existing one Bucky wall paper is with non-woven paper, nonwoven fabric, grid pure cotton cloth, chemical fabric or blended cloth etc. for base material, surface calendering compound common PVC film or containing PVC special material after, republish, embossing formed ornament materials.
Wallpaper is as a kind of important house decorative material, and its fire protecting performance is extremely important.After the fire protecting performance new standard GB8624-2006 of wallpaper replaces old plant GB8624-1997, to the intension of wallpaper combustion characteristics also from simple flame propagation with spread, extend to comprehensive parameters such as comprising combustion heat rate of release, Heat liberation unit, smoke density and product toxicity.Therefore, the wallpaper produced from now on must redesign material type selecting and formula and optimize, and makes it meet new fire protection requirement.
According to the regulation of old plant GB8624-1997, select conventional PVC flame retardant antimonous oxide (Sb 2o 3) and general filler calcium carbonate (CaCO 3) arrange in pairs or groups and can meet design requirement; And according to the regulation of new standard GB8624-2006, as still used Sb 2o 3as fire retardant, can because of Sb 2o 3the a large amount of smog produced during burning and make smoke density severe overweight.In addition according to the regulation of national environmental standard GB18585-2001, antimony (Sb) belongs to eight large heavy metal limited ranges and can not use, and novel environment friendly fire retardant and auxiliary aid therefore must be selected could to meet new wallpaper designing requirement.
Summary of the invention
For existing wallpaper under overcoming new national standard cannot meet the technological deficiency of fire protecting performance, avoid using highly toxic heavy metal, the object of this invention is to provide a kind of new environment-friendly type difficulty combustion wallpaper, avoid the use of harmful heavy metal.
Another object of the present invention is to provide the preparation method of described difficulty combustion wallpaper.
Difficulty combustion wallpaper provided by the invention, comprise wallpaper base material, layer of PVC, printed layers and embossed layers, wherein, described layer of PVC comprises following composition by weight:
Preferably, described layer of PVC comprises following composition by weight:
Wherein, described fire retardant is organic nitrogen phosphorus expansion type fire retardant.
Wherein, described smoke elimination filler is the aluminium hydroxide of titanate esters or aluminate coupling agent modification.Preferably, the particle diameter of the aluminium hydroxide of described modification is at 500-2000 order.
Organic nitrogen phosphorus expansion type fire retardant (IFR) is a kind of fire retardant containing acid source, charcoal source and source of the gas, the uniform carbonaceous froth bed of one deck can be produced at polymer surfaces when burning, this carbonaceous foam material is by the acid of acid source generation when burning by charcoal source dehydration production carbonaceous, and the foam that the gas produced when being burnt by source of the gas makes it to generate is formed.Carbonaceous froth bed once after being formed, just can heat insulation, oxygen barrier, smoke elimination, and the drip (drip can make propagation of flame) by thermogenetic molten plastic can be prevented.From on fire retardant mechanism mainly insulating effect, and have cooling effect concurrently due to the generation of gas.In addition, modified aluminium hydroxide easily discharges the crystallization water and plays endothermic effect after being heated, and have collaborative smoke elimination effect with organic nitrogen phosphorus expansion type fire retardant, organic nitrogen phosphorus expansion type fire retardant and other conventional antismoke agent composite, itself and the composite flame retardant effect reached of modified aluminium hydroxide cannot be obtained.
Wherein, described plasticizer is one or more in dibutyl phthalate, dioctyl phthalate, diisobutyl phthalate, dioctyl adipate, di-n-octyl sebacate, diisononyl phthalate.
Wherein, described stabilizing agent is one or more in barium calcium-zinc composite stabilizing agent, calcium-zinc composite stabilizing agent, mercaptan tin octylate, thiol methyl tin, thiol-butyl tin.
Above-mentioned plasticizer, stabilizing agent select any one model conventional in PVC wallpaper all can.
Wherein, described wallpaper base material is non-woven paper, nonwoven fabric, grid pure cotton cloth, chemical fabric or blended cloth.
The preparation method of difficulty combustion wallpaper provided by the invention is: first mixed with plasticizer, stabilizing agent by polyvinyl chloride resin, then under agitation add titanium dioxide, fire retardant and smoke elimination filler successively and be made into mixed paste; The mixed paste obtained and wallpaper base material are carried out compound, finally carries out printing, namely embossing obtain described wallpaper.
Wherein, the mode of described mixed paste and wallpaper base material compound is rolling process, laminating method or rubbing method.
Wherein, before described print steps, the step of press polish process can also be comprised.Described press polish process is preferably mechanical press polish, can improve planarization and make it be applicable to printing.
Wherein, in described print steps, printing-ink can be the ink of water-based, oiliness and other any type, and mode of printing can be intaglio printing, screen painting and other any mode of printing.
Wherein, in described embossing step, difficult combustion wallpaper can be formed after embossing machine high temperature embossing, or can first high temperature embossing, then on its surface by other mode of printing printings such as developing and printing or summit printings, form uneven, in picturesque disorder wall paper products.
Difficulty combustion wallpaper provided by the invention have employed novel fire retardant, and carries out composite with novel antismoke agent, and good flame retardation effect, avoids highly toxic metal fire retardant, can reach GB8624-2006 standard B level qualified through National Fire building material testing Spot detection; Detect through national building materials test center simultaneously and can reach the large heavy metal limit requirement of GB18585-2001 standard eight, meet the designing requirement of new difficulty combustion wallpaper completely.
Preparation method's simple process provided by the invention, can obtain the difficulty combustion wallpaper of environment-friendly type, suitable for mass production, has excellent economic worth and social value.
Accompanying drawing explanation
The vertical section structure schematic diagram of Fig. 1 difficulty combustion of the present invention wallpaper;
In figure: 1, base material; 2, layer of PVC; 3, printed layers; 4, embossed layers.
Detailed description of the invention
Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Embodiment 1
The batching of layer of PVC: be polyvinyl chloride resin QS-1000F 50%, DOP plasticizer 17%, Plastistab 4000 barium calcium-zinc composite stabilizing agent (OMG company of the U.S.) 2%, titanium dioxide 7%, organic nitrogen phosphorus expansion type fire retardant KY2303(Jinan Taixing Fine Chemicals Co., ltd by weight percentage) 4%, modified aluminium hydroxide ATH-1000(Zhengzhou Fu Long chemical company, 1000 orders) 20%.
The manufacture process of wallpaper is as follows:
(1) first by polyvinyl chloride resin and DOP plasticizer, barium calcium-zinc composite stabilizing agent mixing and stirring, then under agitation add titanium dioxide, fire retardant and modified aluminium hydroxide successively and be made into mixed paste.
(2) mixed paste that step (1) obtains is configured as 300-400g/m through calender 2pVC film, 170 DEG C, under the condition of 70m/min with 40g/m 2grid pure cotton cloth base material be compounded to form wallpaper semi-finished product.
(3) the wallpaper semi-finished product of gained are carried out mechanical press polish, printing and embossing, form novel difficulty combustion wallpaper, its vertical section structure schematic diagram as shown in Figure 1.
It is qualified that this wallpaper reaches GB8624-2006 standard B level through National Fire building material testing Spot detection; Detect through national building materials test center simultaneously and reach the large heavy metal limit requirement of GB18585-2001 standard eight, meet the new designing requirement of difficult combustion wallpaper completely.
Embodiment 2
The batching of layer of PVC: be PVC paste resin PSM-3160%, DINP plasticizer 13%, Plastistab 4000 barium calcium-zinc composite stabilizing agent 3%, titanium dioxide 6%, organic nitrogen phosphorus expansion type fire retardant KY23033%, 500 object titanate coupling agent modified aluminium hydroxides 15% by weight percentage.
The manufacture process of wallpaper is as follows:
(1) first by polyvinyl chloride resin and DINP plasticizer, barium calcium-zinc composite stabilizing agent mixing and stirring, then under agitation add titanium dioxide, fire retardant and modified aluminium hydroxide successively and be made into mixed paste.
(2) mixed paste step (1) obtained through coating machine at 85g/m 2non-woven paper base material on be coated with one deck 265-365g/m 2pVC paste, 180 DEG C, heating plasticizing forms wallpaper semi-finished product under 50m/min.
(3) the wallpaper semi-finished product of gained are carried out printing and embossing, form novel difficulty combustion wallpaper.
It is qualified that this wallpaper reaches GB8624-2006 standard B level through National Fire building material testing Spot detection; Detect through national building materials test center simultaneously and reach the large heavy metal limit requirement of GB18585-2001 standard eight, meet the new designing requirement of difficult combustion wallpaper completely.
Embodiment 3
The batching of layer of PVC: be polyvinyl chloride resin QS-1000F 42%, DOP plasticizer 20%, Plastistab 3000 calcium-zinc composite stabilizing agent 5%, titanium dioxide 8.5%, organic nitrogen phosphorus expansion type fire retardant KY2303 4.5%, 2000 object aluminate coupling agent modified aluminium hydroxide 20% by weight percentage.
The manufacture process of wallpaper is as follows:
(1) first by polyvinyl chloride resin and DOP plasticizer, calcium-zinc composite stabilizing agent mixing and stirring, then under agitation add titanium dioxide, fire retardant and modified aluminium hydroxide successively and be made into mixed paste.
(2) mixed paste that step (1) obtains is configured as 300-400g/m through calender 2pVC film, 170 DEG C, under 70m/min with 40g/m 2blended cloth base material be compounded to form wallpaper semi-finished product.
(3) the wallpaper semi-finished product of gained are carried out mechanical press polish, printing and embossing, form novel difficulty combustion wallpaper
It is qualified that this wallpaper reaches GB8624-2006 standard B level through National Fire building material testing Spot detection; Detect through national building materials test center simultaneously and reach the large heavy metal limit requirement of GB18585-2001 standard eight, meet the new designing requirement of difficult combustion wallpaper completely.
Although above the present invention is described in detail with a general description of the specific embodiments, on basis of the present invention, can make some modifications or improvements it, this will be apparent to those skilled in the art.Therefore, these modifications or improvements without departing from theon the basis of the spirit of the present invention, all belong to the scope of protection of present invention.

Claims (10)

1. a difficult combustion wallpaper, comprise wallpaper base material, layer of PVC, printed layers and embossed layers, it is characterized in that, described layer of PVC is prepared from by following composition by weight:
Described fire retardant is organic nitrogen phosphorus expansion type fire retardant;
Described smoke elimination filler is the aluminium hydroxide of titanate esters or aluminate coupling agent modification.
2. wallpaper according to claim 1, is characterized in that, described layer of PVC is prepared from by following composition by weight:
3. wallpaper according to claim 1 and 2, it is characterized in that, described plasticizer is one or more in dibutyl phthalate, dioctyl phthalate, diisobutyl phthalate, dioctyl adipate, di-n-octyl sebacate, diisononyl phthalate.
4. wallpaper according to claim 1 and 2, is characterized in that, described stabilizing agent is one or more in barium calcium-zinc composite stabilizing agent, calcium-zinc composite stabilizing agent, mercaptan tin octylate, thiol methyl tin, thiol-butyl tin.
5. wallpaper according to claim 1 and 2, is characterized in that, described wallpaper base material is non-woven paper, nonwoven fabric, grid pure cotton cloth, chemical fabric or blended cloth.
6. wallpaper according to claim 3, is characterized in that, described wallpaper base material is non-woven paper, nonwoven fabric, grid pure cotton cloth, chemical fabric or blended cloth.
7. wallpaper according to claim 4, is characterized in that, described wallpaper base material is non-woven paper, nonwoven fabric, grid pure cotton cloth, chemical fabric or blended cloth.
8. the preparation method of wallpaper described in any one of claim 1-7, is characterized in that, is first mixed with plasticizer, stabilizing agent by polyvinyl chloride resin, then under agitation adds titanium dioxide, fire retardant and smoke elimination filler successively and is made into mixed paste; The mixed paste obtained and wallpaper base material are carried out compound, finally carries out printing, namely embossing obtain described wallpaper.
9. preparation method according to claim 8, is characterized in that, the mode of described mixed paste and wallpaper base material compound is rolling process, laminating method or rubbing method.
10. preparation method according to claim 8 or claim 9, is characterized in that, before described print steps, also comprise the step of press polish process.
CN201210421358.2A 2012-10-29 2012-10-29 Flame retardant wallpaper and preparation method thereof Active CN102926292B (en)

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CN103305013B (en) * 2013-06-24 2015-09-23 地球卫士(天津)环保新材料有限公司 A kind of diatomite height fills fire-retardant temp. controllable wallpaper base material and preparation method
CN103556801B (en) * 2013-11-14 2017-02-01 广东玉兰集团股份有限公司 Manufacturing process for wallpaper with patterns having manual three-dimensional effect
CN103722922B (en) * 2013-11-27 2015-09-09 天津玥旸谷建筑科技有限公司 A kind of preparation method with cubic texture effect wallpaper
CN103790076A (en) * 2013-11-29 2014-05-14 淮北龙盘工贸有限责任公司 Novel flame-retardant wallpaper
CN103952946A (en) * 2014-05-20 2014-07-30 上海欣旺壁纸有限公司 Scratch-resistant wallpaper and production method thereof
CN105755905A (en) * 2014-12-16 2016-07-13 谢泽波 Wallpaper and processing method thereof
CN104763121A (en) * 2015-02-04 2015-07-08 滁州市莎朗新材料科技有限公司 Environment-friendly composite wallpaper and production process thereof
CN105034630A (en) * 2015-08-31 2015-11-11 刘惠强 Inflaming retarding PVC (polyvinyl chloride) wallpaper printing technology
CN105172406A (en) * 2015-08-31 2015-12-23 刘惠强 Printing process for diatomite wallpaper
CN105034631A (en) * 2015-08-31 2015-11-11 刘惠强 Mica sheet wallpaper printing technology
CN105568775A (en) * 2015-12-28 2016-05-11 杨洋 Flame-retardant and pollutant-adsorbing wallpaper and preparation method thereof
CN105507084A (en) * 2016-01-23 2016-04-20 东莞科冠新能源有限公司 A hygienic, fireproof and deodorizing multifunctional wallpaper
CN106283877A (en) * 2016-08-17 2017-01-04 福建农林大学 Polrvinyl chloride wallpaper with non-woven paper as base material of high flame retardant and preparation method thereof
CN106638132A (en) * 2016-08-17 2017-05-10 福建农林大学 Polyvinyl chloride flame-retardant wallpaper taking plant fiber paper as base material, and preparation method thereof
CN106638158A (en) * 2016-11-02 2017-05-10 天津毅兴彩科技有限公司 Polyvinyl chloride plastic wallpaper and production method thereof
CN106480785A (en) * 2016-11-02 2017-03-08 天津毅兴彩科技有限公司 A kind of hectographic printing wallpaper and preparation method thereof
CN107489073A (en) * 2017-08-24 2017-12-19 浙江科屹耐火材料有限公司 A kind of environmental-protection fireproof wallpaper and preparation method thereof
CN107299559A (en) * 2017-08-30 2017-10-27 陈雪珍 The production method of environmental protection flame retardant wallpaper
CN109338738B (en) * 2018-10-18 2021-08-13 安徽紫荆花壁纸股份有限公司 Preparation method of multifunctional composite decorative material

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