EP0061947A1 - Flügelrad, Vorrichtungen und Verfahren zu dessen Herstellung durch Giessen - Google Patents
Flügelrad, Vorrichtungen und Verfahren zu dessen Herstellung durch Giessen Download PDFInfo
- Publication number
- EP0061947A1 EP0061947A1 EP82400385A EP82400385A EP0061947A1 EP 0061947 A1 EP0061947 A1 EP 0061947A1 EP 82400385 A EP82400385 A EP 82400385A EP 82400385 A EP82400385 A EP 82400385A EP 0061947 A1 EP0061947 A1 EP 0061947A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- axis
- core
- hub
- blades
- acute
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2205—Conventional flow pattern
- F04D29/2222—Construction and assembly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/10—Cores; Manufacture or installation of cores
Definitions
- the present invention relates to impellers and tools and methods for manufacturing them by molding.
- centrifugal radial or centripetal
- axial the fluid particles remain substantially at constant distance from the axis of rotation
- helico-centrifugal or helico-centripetal
- the layout of the blades of these wheels is governed by hydraulic considerations, which in particular define the entry angle, the exit angle, the length, the height, the leading edge and the. profile.
- the resulting dawn has a complicated left shape. It cannot be removed from the mold.
- we create sand cores by assembling sectors which we hold together by gluing and tying. These assemblies give a piece of foundry, which has numerous burrs, which requires subsequent deburring, the dimensions of which are neither precise nor reproducible and whose surface condition is very poor.
- a monobloc core is used and the corer shakes the fins of the core box to exit the core during the preparation of the latter.
- the invention remedies these drawbacks with a helical-centrifugal paddle wheel, the surface condition of which such as coming from foundry or molding is an, the dimensions of which are precise and can correspond exactly to the plans supplied to the founder without this one encounters insurmountable difficulties, and whose manufacture is faster than in the past and can be automated.
- this impeller has at least the same performance as conventional helical-centrifugal wheels and often performs better than the latter.
- the subject of the invention is a paddle wheel, formed of a hub surrounded by a flange, which is of revolution around the axis of the hub and from which helical-centrifugal blades are created with parallel lower and upper surfaces and ad placing the axis of the hub as a repetition axis, characterized in that the imaginary extension of the generator of the flange intersects the axis of the hub and the lower and upper surfaces of the blades extend in their totality according to portions of acute helicoids of which the common axis is that of the hub.
- the flange is substantially conical and the acute angle between the vector radius of a helicoid and the axis thereof is equal to the angle between the leading edge of the blade and the axis of the hub.
- acute helicoid denotes a helicoid whose angle between the vector ray and the axis of revolution is acute, instead of the vector ray being perpendicular to this axis. This keeps the entry angle exactly, which is of great hydraulic importance.
- such a plastic paddle wheel is easily demouldable from a mold, the molding process consisting in creating a mold whose cavities are delimited by portions of sharp helicoids of the same axis, in filling these cavities with liquid plastic, hardening the plastic into a rigid part, and demolding the rigid part by imparting a helical movement around the axis of the helicoid.
- the surface finish is integrity, just as the precision of the dimensions and the automatic demolding can be obtained by means imparting a helicoidal movement around the axis of the helicoid to the part being in the mold.
- the process consists in creating a core of sand in which cavities are formed in the shape of the blades of the molding wheel, to fill these cavities with liquid metal, allow the metal to solidify into a part and to destroy the core of sand to release the part and is characterized in that it consists in creating a core box having vanes including the lower and upper surfaces extend along portions of acute helicoids of the same axis, to fill the core box with sand, to harden the sand in a core and to unmold the core of the box by imprinting on the blades thereof a helical movement around their axis.
- cavities 1 of the same axis are created (only one of them is shown) XX 'of repetition in a shape 2, made of metallic material, using a electrode 3 by EDM.
- the opposite sides of the electrode. 3 extend along portions of acute helicoids of axis XX ".
- the electrode 3 is carried by an electrode holder 4 driven, step by step, in a helical movement, of the same axis and the same step as that of the helicoids, on a screw 5 by means not shown.
- Form 2 provided with cavities 1, and a conical cap giving a hub constitute a mold. Demoulding takes place by giving the molded part a helical movement.
- FIG. 2 a conical flange 6 with a hub, provided with blades 7, on the edges of which it suffices to weld a closing flange 8 by ultrasound to obtain a paddle wheel.
- the imaginary extension of the generator of the flange 6 intersects the axis YY 'of the hub.
- the lower and upper surfaces of the vanes 7 extend along portions of acute helicoids of axis YY '.
- the model plates are obtained in the conventional manner without difficulty.
- the core box essentially consists of a box bottom 11 of a set of blades 12 and a cap 13.
- the manufacture of the bottom 11 and the cap 13 is effected performs without difficulty. They are turned parts.
- the blades 12 are obtained either in resin cast in the negative, or in metal by sand molding of a model resulting from the negative.
- trampling 19 (FIG. 5).
- This "trampling" is embedded in the bottom 11 of the box like a tenon in a mortise and will allow the establishment and disassembly of the blade 12 on the bottom 11 of the box.
- the core box makes it possible to manufacture as many cores 11 from sand as there are to be paddle wheels.
- Each core 11a is placed between the two frames 9, 10.
- Metal is poured.
- the cast wheel is released by removing the sand.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Knives (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Manufacture Of Motors, Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT82400385T ATE19813T1 (de) | 1981-03-13 | 1982-03-05 | Fluegelrad, vorrichtungen und verfahren zu dessen herstellung durch giessen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR8105064 | 1981-03-13 | ||
| FR8105064A FR2501802B1 (fr) | 1981-03-13 | 1981-03-13 | Roue a aubes et outillages et procedes pour les fabriquer par moulage |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0061947A1 true EP0061947A1 (de) | 1982-10-06 |
| EP0061947B1 EP0061947B1 (de) | 1986-05-14 |
Family
ID=9256220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP82400385A Expired EP0061947B1 (de) | 1981-03-13 | 1982-03-05 | Flügelrad, Vorrichtungen und Verfahren zu dessen Herstellung durch Giessen |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP0061947B1 (de) |
| JP (1) | JPS57168094A (de) |
| AT (1) | ATE19813T1 (de) |
| BE (1) | BE892411A (de) |
| CH (1) | CH647582A5 (de) |
| DE (1) | DE3271106D1 (de) |
| ES (1) | ES509988A0 (de) |
| FR (1) | FR2501802B1 (de) |
| GB (1) | GB2094896B (de) |
| GR (1) | GR74748B (de) |
| IT (1) | IT1157639B (de) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2703111A1 (fr) * | 1993-03-25 | 1994-09-30 | Ozen Sa | Rotor pour pompe comportant deux pièces assemblées par soudure, obtenues par moulage par injection de matériaux thermoplastiques, et procédé de fabrication d'un tel rotor . |
| GB2317926A (en) * | 1996-10-03 | 1998-04-08 | Elta Fans Ltd | Fan with flow deflector |
| CN103736932A (zh) * | 2013-11-27 | 2014-04-23 | 江苏凯特汽车部件有限公司 | 一种组合式汽车铝合金车轮模芯 |
| CN114951554A (zh) * | 2022-06-07 | 2022-08-30 | 成都金顶精密铸造有限公司 | 一种空压机阴阳转子的浇筑模具系统 |
| CN115780731A (zh) * | 2022-11-22 | 2023-03-14 | 勤美达(武汉)精密机械有限公司 | 一种叶片嵌入式喷嘴环砂芯模具结构及制芯方法 |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63136279U (de) * | 1987-02-26 | 1988-09-07 | ||
| EP1177084B1 (de) * | 1998-12-23 | 2009-08-26 | Jetfan Technology Limited | Werkzeug und verfahren zur herstellung eines ventilators mit einer nabe und mehreren daran angebrachten helixförmigen blättern |
| US6663347B2 (en) | 2001-06-06 | 2003-12-16 | Borgwarner, Inc. | Cast titanium compressor wheel |
| US7857577B2 (en) * | 2007-02-20 | 2010-12-28 | Schlumberger Technology Corporation | System and method of pumping while reducing secondary flow effects |
| US20090297344A1 (en) * | 2008-05-30 | 2009-12-03 | Controlled Power Technologies Limited | Rotors and manufacturing methods for rotors |
| DE102011011572A1 (de) * | 2011-02-09 | 2012-08-09 | Voith Patent Gmbh | Verfahren zum Gießen von Schaufelrädern |
| CN103551521B (zh) * | 2013-11-14 | 2015-07-29 | 宁夏共享集团有限责任公司 | 一种导向叶片铸件的铸造方法 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1378524A (en) * | 1920-08-19 | 1921-05-17 | Stanley S Turner | Core-box for pistons |
| DE414518C (de) * | 1920-10-27 | 1925-06-05 | Cameron Steam Pump Works As | Laufrad fuer Hochdruckschleuderpumpen |
| CH301112A (de) * | 1950-10-27 | 1954-08-31 | Maschf Augsburg Nuernberg Ag | Laufrad für Zentrifugallüfter mit axialem Eintritt und radialem Austritt. |
| US3206807A (en) * | 1964-10-29 | 1965-09-21 | Worthington Corp | Method of and means for making cores for impellers of the francis type |
| US3837612A (en) * | 1973-06-01 | 1974-09-24 | Red Jacket Mfg Co | Mold apparatus for mixed flow impeller |
| US4231413A (en) * | 1979-02-27 | 1980-11-04 | Graham Bretzger | Assembly for and method of making mold and casting of one-piece impellers |
-
1981
- 1981-03-13 FR FR8105064A patent/FR2501802B1/fr not_active Expired
-
1982
- 1982-02-22 CH CH1071/82A patent/CH647582A5/fr not_active IP Right Cessation
- 1982-02-24 GR GR67406A patent/GR74748B/el unknown
- 1982-02-24 IT IT12449/82A patent/IT1157639B/it active
- 1982-03-01 ES ES509988A patent/ES509988A0/es active Granted
- 1982-03-05 EP EP82400385A patent/EP0061947B1/de not_active Expired
- 1982-03-05 AT AT82400385T patent/ATE19813T1/de not_active IP Right Cessation
- 1982-03-05 DE DE8282400385T patent/DE3271106D1/de not_active Expired
- 1982-03-08 BE BE6/47620A patent/BE892411A/fr not_active IP Right Cessation
- 1982-03-12 JP JP57038197A patent/JPS57168094A/ja active Granted
- 1982-03-15 GB GB8207445A patent/GB2094896B/en not_active Expired
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1378524A (en) * | 1920-08-19 | 1921-05-17 | Stanley S Turner | Core-box for pistons |
| DE414518C (de) * | 1920-10-27 | 1925-06-05 | Cameron Steam Pump Works As | Laufrad fuer Hochdruckschleuderpumpen |
| CH301112A (de) * | 1950-10-27 | 1954-08-31 | Maschf Augsburg Nuernberg Ag | Laufrad für Zentrifugallüfter mit axialem Eintritt und radialem Austritt. |
| US3206807A (en) * | 1964-10-29 | 1965-09-21 | Worthington Corp | Method of and means for making cores for impellers of the francis type |
| US3837612A (en) * | 1973-06-01 | 1974-09-24 | Red Jacket Mfg Co | Mold apparatus for mixed flow impeller |
| US4231413A (en) * | 1979-02-27 | 1980-11-04 | Graham Bretzger | Assembly for and method of making mold and casting of one-piece impellers |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2703111A1 (fr) * | 1993-03-25 | 1994-09-30 | Ozen Sa | Rotor pour pompe comportant deux pièces assemblées par soudure, obtenues par moulage par injection de matériaux thermoplastiques, et procédé de fabrication d'un tel rotor . |
| GB2317926A (en) * | 1996-10-03 | 1998-04-08 | Elta Fans Ltd | Fan with flow deflector |
| GB2317926B (en) * | 1996-10-03 | 2000-09-20 | Elta Fans Ltd | Improvements relating to fans |
| CN103736932A (zh) * | 2013-11-27 | 2014-04-23 | 江苏凯特汽车部件有限公司 | 一种组合式汽车铝合金车轮模芯 |
| CN114951554A (zh) * | 2022-06-07 | 2022-08-30 | 成都金顶精密铸造有限公司 | 一种空压机阴阳转子的浇筑模具系统 |
| CN115780731A (zh) * | 2022-11-22 | 2023-03-14 | 勤美达(武汉)精密机械有限公司 | 一种叶片嵌入式喷嘴环砂芯模具结构及制芯方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| BE892411A (fr) | 1982-09-08 |
| JPH0235879B2 (de) | 1990-08-14 |
| IT1157639B (it) | 1987-02-18 |
| ES8402395A1 (es) | 1984-02-16 |
| FR2501802A1 (fr) | 1982-09-17 |
| ATE19813T1 (de) | 1986-05-15 |
| GB2094896B (en) | 1985-09-04 |
| IT8212449A0 (it) | 1982-02-24 |
| ES509988A0 (es) | 1984-02-16 |
| DE3271106D1 (en) | 1986-06-19 |
| EP0061947B1 (de) | 1986-05-14 |
| FR2501802B1 (fr) | 1985-06-07 |
| CH647582A5 (fr) | 1985-01-31 |
| JPS57168094A (en) | 1982-10-16 |
| GB2094896A (en) | 1982-09-22 |
| GR74748B (de) | 1984-07-11 |
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