EP0317656B1 - Cylindre d'unité d'impression comportant une couche de caoutchouc pour l'impression offset, flexographique, en creux, typographique - Google Patents

Cylindre d'unité d'impression comportant une couche de caoutchouc pour l'impression offset, flexographique, en creux, typographique Download PDF

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Publication number
EP0317656B1
EP0317656B1 EP87117263A EP87117263A EP0317656B1 EP 0317656 B1 EP0317656 B1 EP 0317656B1 EP 87117263 A EP87117263 A EP 87117263A EP 87117263 A EP87117263 A EP 87117263A EP 0317656 B1 EP0317656 B1 EP 0317656B1
Authority
EP
European Patent Office
Prior art keywords
layer
printing unit
printing
rubber
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP87117263A
Other languages
German (de)
English (en)
Other versions
EP0317656A1 (fr
Inventor
Joachim Dr.Phil.Nat Dipl.-Chem. Patschorke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Celfa AG
Original Assignee
Celfa AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Celfa AG filed Critical Celfa AG
Priority to EP87117263A priority Critical patent/EP0317656B1/fr
Priority to DE8787117263T priority patent/DE3780313D1/de
Priority to US07/273,383 priority patent/US4907508A/en
Priority to JP63294815A priority patent/JPH01165491A/ja
Publication of EP0317656A1 publication Critical patent/EP0317656A1/fr
Application granted granted Critical
Publication of EP0317656B1 publication Critical patent/EP0317656B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F27/00Devices for attaching printing elements or formes to supports
    • B41F27/12Devices for attaching printing elements or formes to supports for attaching flexible printing formes
    • B41F27/1293Devices for filling up the cylinder gap; Devices for removing the filler
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/08Cylinders
    • B41F13/18Impression cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F27/00Devices for attaching printing elements or formes to supports
    • B41F27/12Devices for attaching printing elements or formes to supports for attaching flexible printing formes
    • B41F27/1218Devices for attaching printing elements or formes to supports for attaching flexible printing formes comprising printing plate tensioning devices
    • B41F27/125Devices for attaching printing elements or formes to supports for attaching flexible printing formes comprising printing plate tensioning devices moving in the printing plate end on a curvilinear path, e.g. by winding on a roll
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F27/00Devices for attaching printing elements or formes to supports
    • B41F27/12Devices for attaching printing elements or formes to supports for attaching flexible printing formes
    • B41F27/1281Devices for attaching printing elements or formes to supports for attaching flexible printing formes details of the printing plate ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F30/00Devices for attaching coverings or make-ready devices; Guiding devices for coverings
    • B41F30/04Devices for attaching coverings or make-ready devices; Guiding devices for coverings attaching to transfer cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • B41N10/06Blanket structure facilitating fastening to, or location on, supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N7/00Shells for rollers of printing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2207/00Location or type of the layers in shells for rollers of printing machines
    • B41N2207/02Top layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2207/00Location or type of the layers in shells for rollers of printing machines
    • B41N2207/14Location or type of the layers in shells for rollers of printing machines characterised by macromolecular organic compounds

Definitions

  • the invention relates to a printing unit cylinder, suitable for high, flexographic, low and web offset printing presses, which has a roller, a tensioning element with a narrowed tensioning channel and a rubber covering, the top layer of which is worn away so far at the channel ends that the remaining ends can be inserted into the tensioning element so that no channel opening is visible on the rubber surface when tensioned.
  • the rubber coverings should withstand the pressure, contain reinforcements with sufficient adhesion to the rubber layer, be easily replaceable and have a long service life, and have sufficient dimensional stability and uniform thickness.
  • Adhesive layers can be used to attach the rubber coverings to the cylinders, but this leads to unsatisfactory results.
  • An improved, but not yet optimal solution for rubber fixation is to set up mechanical holding systems, which are located in the so-called clamping channel of the cylinder. Measures must be taken to reduce or suppress the bending vibrations of the pressure cylinders at the channel inlet and outlet areas. Because the contact pressure between the cylinders increases the radius in the radial direction, starting from the reversible relaxation of the rubber blanket.
  • the channel impact or engaging shock then occurs when it rebounds onto the counter-rubber blanket or printing cylinder, which leads to vibrations in the printing system.
  • a gap remains open between the rubber blanket sections lying against the cylinder pit edges. Because of the above processes, the printing process negatively influenced.
  • European patent application 0 194 618, application number 86103093.3, filing date March 7, 1986, describes this behavior of the bending dynamics of two printing unit cylinders when the tensioning channels overflow, especially in web offset printing presses. It is proposed here to change the blanket or printing unit cylinders so that the axial edges of the tensioning channels are increased relative to the cylinder surface, and in this way the engagement impact or channel impact that occurs when the tensioning channels roll over is greatly reduced. These edge increases on the tensioning channel are achieved by tangential profile rails.
  • DE-OS 34 37 309.8 attempts to solve the problem of the impact joint or channel run through a special design and configuration of the stiffening strips on the front and rear edge of the rubber blanket on a rubber blanket cylinder.
  • US-A 2 629 324 relates to a method for producing a printing blanket which comprises a rubber layer on a metal layer.
  • the ends of the metal layer are longer than those of the rubber layer.
  • the printing blanket is used in printing unit cylinders, comprising a tensioning element with an insertion slot for the longer covering end.
  • Such rigid composite films have however, have a low kink resistance and are relatively sensitive to impact. The impact stress can lead to an irreversible deformation of the metallic carrier and thus the surface of the printing unit cylinder, which makes further use of the printing plate questionable.
  • the invention is therefore based on the object, the construction field clamping channel in the use form, i.e. with the rubber covering in place so that the total radius, taking into account the thickness of the rubber covering, is not increased and in this way there is no longer any impact or channel impact, the system should have good kink resistance and should not be sensitive to impact.
  • the tensioning system must be designed in such a way that the mechanical stability of the cylinder is reduced as little as possible, twisting of screws is not possible, and the surface of the rubber covering is evenly tensioned.
  • the object is achieved in that the upper layer of the rubber covering of a printing unit cylinder is removed so far at the ends and the remaining lower covering layer is then introduced into the tensioning system in such a way that no stretching channel opening is visible on the rubber surface taking into account the expansion.
  • the correction of the rubber covering ends together with the tensioning element according to the invention allows the tensioning channel to be changed so far, that a twist-free clamping system is created with which mechanically stable printing unit cylinders can be produced.
  • a printing unit cylinder for high, flexo, gravure and web offset printing which has a cylinder body (6), a rubber covering (1) - (5), the top layer (3) of which is shorter than the bottom layer (1) - (5), and further comprises a tensioning element (7) with an insertion slot (8) for the longer covering end of the rubber blanket, the upper shorter layer (3) of the covering with the lowest (1) - (5) an angle ⁇ smaller or forms 90 °, and the cylinder body (6) has a round recess, the insertion slot (8 ') of which corresponds to the insertion slot (8) of the rotatable and fixable tube (7) serving as a tensioning element (7), which is in the cylinder body (6 ) is attached and the radius corresponds to the inner radius of the recess of the cylinder body (6), the tube (7) having a portion (9) formed over 90 ° of the circumference and about 500 microns thinner in thickness.
  • a mechanically stable printing unit cylinder can be provided without channel runout and engagement butt, which enables the printing plate to be used further and has a long service life on the printing presses.
  • the claimed printing unit cylinder essentially consists of a roller, a tubular tensioning channel and a tubular tensioning element, each with insertion slots and a flat fabric, which, after being shortened at the channel ends in the tensioned state, completely covers the roller body.
  • it is not the entire backing layer rubber composition, which is usually used as a pressure coating, that is fixed in the tensioning device, but the main strength backing.
  • the mechanical stress in the tensioning channel region, in particular on the rubber-rubber joint, is then largely absorbed by the strength between the carrier layer and the rubber layer.
  • such a rubber covering is preferably selected which has a high strength between the carrier layer and the rubber layer and has good dimensional stability, so that the printing properties of the printing unit cylinder claimed are further improved.
  • composite films consist of a carrier layer, preferably a polyester film, such as e.g. Polyethylene terephthalate, which is crosslinked on one or both sides using known adhesion promoters, at least with a layer of NBR or other elastomers.
  • a carrier layer preferably a polyester film, such as e.g. Polyethylene terephthalate, which is crosslinked on one or both sides using known adhesion promoters, at least with a layer of NBR or other elastomers.
  • FIGS. 1-4 show four embodiments of such composite films which can be used as flat structures in the printing unit cylinder claimed.
  • (2) is the adhesive layer.
  • the backing layer (1) (preferably polyethylene terephthalate) can be cross-linked on one side with an elastomer layer (3) (Fig. 1), on one or both sides with one or two elastomer layer (s) (3 + 4) of different Shore A hardness ( Fig.2).
  • the flat structure can furthermore consist of a carrier layer (1), two elastomer layers (3 + 4) and a driven layer (5) arranged between them (Fig. 3), or also have an elastomer layer (4) with incorporated raster (Fig. 4) .
  • a rubber covering according to FIG. 1 is selected as a flat structure for the construction of the printing unit cylinder claimed.
  • the arrangement shown in FIG. 5 results between the roller body and the flat structure.
  • the upper layer in the example the elastomer layer (3)
  • the elastomer layer (3) is now at the clamping edges of the rubber covering, e.g. by planing, milling or grinding to such an extent that the part still occupied corresponds exactly to the circumference of the cylinder and the planed, milled or ground ends are of equal length.
  • the elastomer layer (3) is shortened again on one or both sides to the extent that the stretching under the tensioning force.
  • the situation shown in FIG. 6 results for the flat structure.
  • the elastomer mass (3) located above the base point B determines the extent of the increase in the total radius, ie the elevation depends on the angle ⁇ . If the angle ⁇ is 90 ° or more, there is no exaggeration, the purpose according to the invention is not achieved in the latter case.
  • the minimum channel width required to clamp the ends of the rubber covering remaining after abrasion of the layer (3) depends on the total thickness of the covering.
  • Printing unit cylinders for web offset printing (blanket cylinder), for high and flexographic printing (printing plate and impression cylinder) and also for indirect gravure printing (blanket cylinder) can be equipped with the rubber covering which has been corrected and subsequently fixed in the manner described.
  • the printing unit cylinder according to the invention consisting of a roller, a tensioning element with a narrowed tensioning channel and a flat structure laid out in the manner described, is also suitable for functioning as a flexographic printing roller.
  • the type of the new pressure element allows the elastomer covering to be replaced in the shortest possible time. It is even conceivable to do without changing the printing roller. This is possible if the subject is laser-engraved separately and the elastomer printing form component is placed and clamped on the printing roller or core installed in the machine. A prerequisite for such a mode of operation is the dimensional identity and the same mechanical behavior of the cylinder in the laser engraving unit and that in the printing press.
  • the surface of the rubber covering can also be designed in a known manner in relief, as is done in so-called cliché machines by pressing and vulcanizing.
  • the printing unit cylinder described is a printing form cylinder.
  • the elastomer plate joint can be closed with adhesives or a suitable adhesive.
  • the mechanical stability of a printing unit cylinder which in the conventional designs is due to the installation of the clamping elements and the cutout for the Clamping channel is reduced is not reduced in the claimed printing unit cylinder, because the rotatable part of the clamping device, the clamping element, together with the clamped carrier layer, fills the clamping channel and thereby stabilizes the printing unit cylinder.
  • Fig.8a The cylinder body (6) contains a round recess and the slot for the carrier layer (6/8 ').
  • Fig. 8b A tube with the same size slot (7/8) as (6/8 ') on the cylinder (6) serves as the tensioning element (7) and corresponds in radius to the cylinder recess (6). This tube is reduced in thickness by approximately 500 ⁇ m (9) over 90 ° of the circumference from the outside.
  • Fig. 8c The clamping element (7) is inserted into the cylinder body (6). If the slots (7/8) and (6/8 ') are one above the other, the rubber covering ends (10) machined according to the invention are inserted and provided with tensioning rails (11).
  • the advantage of the claimed printing cylinder is in the fact that no special devices are to be installed in order to bring about the exaggerations required to prevent the channel impact or interference.
  • the correction of the rubber covering ends according to the invention can be carried out in a simple manner (planing, milling, grinding) and in the laid-on state.
  • a simple manner plane, milling, grinding
  • twist-free clamping elements and thus mechanically stable printing unit cylinders can be created.
  • the printing unit cylinder can be used in web offset printing (blanket cylinder) in indirect gravure printing (rubber cylinder), in high and flexographic printing (impression cylinder) or also in flexographic printing (printing form cylinder, flexographic printing roller).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Claims (6)

  1. Cylindre d'élément d'impression pour typographie, flexographie, héliogravure et impression offset à bobines, comprenant un corps de cylindre (6), un revêtement caoutchouc (1) à (5), dont la couche supérieure (3) est plus courte que la couche inférieure (1) à (5) ainsi qu'un élément de fixation (7) possédant une fente d'introduction (8) destinée à l'extrémité la plus longue du revêtement du blanchet,
       caractérisé en ce que
       la couche supérieure plus courte (3) du revêtement caoutchouc forme avec la couche inférieure (1) à (5) un angle α inférieur ou égal à 90° et que le corps de cylindre (6) présente un évidement sphérique dont la fente d'introduction (8') correspond à la fente d'introduction (8) du tube (7) rotatif et fixable servant d'élément de fixation (7), placé dans le corps de cylindre (6) et dont le rayon correspond au rayon interne de l'évidement du corps de cylindre (6), le tube (7) présentant une partie (9) de son épaisseur plus mince d'environ 500 µm, ménagée sur 90° de la circonférence.
  2. Cylindre d'élément d'impression selon la revendication 1, caractérisé en ce que le revêtement en caoutchouc est composé d'une couche support (1) qui est liée chimiquement par une réaction de réticulation, unilatéralement ou bilatéralement, avec au moins une couche (3, 4) de NBR ou d'un autre élastomère, par emploi d'un adhésif connu en soi.
  3. Cylindre d'élément d'impression selon les revendications 1 et 2, caractérisé en ce que la couche support (1) est un polyéthylène-téréphtalate de 0,250 à 0,35 mm d'épaisseur.
  4. Cylindre d'élément d'impression selon les revendications 1 à 3, caractérisé en ce que le revêtement en caoutchouc présente une couche d'élastomère (4) gravée au laser.
  5. Cylindre d'élément d'impression selon les revendications 1 à 4, caractérisé en ce que le revêtement en caoutchouc est une couche d'élastomère moulée par compression.
  6. Cylindre d'élément d'impression selon les revendications 1 à 5, caractérisé en ce que le revêtement en caoutchouc présente une couche matricée (5).
EP87117263A 1987-11-24 1987-11-24 Cylindre d'unité d'impression comportant une couche de caoutchouc pour l'impression offset, flexographique, en creux, typographique Expired - Lifetime EP0317656B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP87117263A EP0317656B1 (fr) 1987-11-24 1987-11-24 Cylindre d'unité d'impression comportant une couche de caoutchouc pour l'impression offset, flexographique, en creux, typographique
DE8787117263T DE3780313D1 (de) 1987-11-24 1987-11-24 Druckwerkszylinder mit gummibelag fuer hoch-. flexo-, tief- und rollenoffset-druck.
US07/273,383 US4907508A (en) 1987-11-24 1988-11-17 Printing cylinder with rubber coating for letterpress, flexography, rotogravure and rotary offset
JP63294815A JPH01165491A (ja) 1987-11-24 1988-11-24 凸版、フレキソ、凹版及びロール・オフセット印刷用のゴム上張を有する印刷シリンダ

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP87117263A EP0317656B1 (fr) 1987-11-24 1987-11-24 Cylindre d'unité d'impression comportant une couche de caoutchouc pour l'impression offset, flexographique, en creux, typographique

Publications (2)

Publication Number Publication Date
EP0317656A1 EP0317656A1 (fr) 1989-05-31
EP0317656B1 true EP0317656B1 (fr) 1992-07-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP87117263A Expired - Lifetime EP0317656B1 (fr) 1987-11-24 1987-11-24 Cylindre d'unité d'impression comportant une couche de caoutchouc pour l'impression offset, flexographique, en creux, typographique

Country Status (4)

Country Link
US (1) US4907508A (fr)
EP (1) EP0317656B1 (fr)
JP (1) JPH01165491A (fr)
DE (1) DE3780313D1 (fr)

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DE102010064414A1 (de) * 2010-12-10 2012-09-27 Manroland Web Systems Gmbh Drucktuch,Verfahren zum Herstellen desselben und Spanneinrichtung eines Übertragungszylinders für ein Drucktuch

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US5798202A (en) * 1992-05-11 1998-08-25 E. I. Dupont De Nemours And Company Laser engravable single-layer flexographic printing element
US5804353A (en) * 1992-05-11 1998-09-08 E. I. Dupont De Nemours And Company Lasers engravable multilayer flexographic printing element
DE4307320C2 (de) * 1993-03-09 1998-10-01 Roland Man Druckmasch Verfahren zur Herstellung einer mit einer Gummischicht oder einem Gummituch versehenen Platte für eine Druckmaschine
DE9310713U1 (de) * 1993-07-17 1993-09-02 Man Roland Druckmaschinen Ag, 63069 Offenbach Farbauftragwalze
EP1361051B9 (fr) * 1999-12-02 2010-02-24 Koenig & Bauer Aktiengesellschaft Groupe d'impression d'une presse à imprimer
JP3681685B2 (ja) * 2000-03-21 2005-08-10 デイ インターナショナル インコーポレーテッド 非伸長性裏打ち体を備えた可撓性を有する画像転写ブランケット
US7412924B2 (en) * 2002-12-16 2008-08-19 Koenig & Bauer Aktiengesellschaft Printing blanket assembly for a blanket cylinder including filler material at blanket ends
JP4298702B2 (ja) * 2002-12-16 2009-07-22 ケーニッヒ ウント バウエル アクチエンゲゼルシャフト 印刷機における印刷ブランケットシリンダのための印刷ブランケット装置および印刷ブランケット装置の製造方法
US8904931B2 (en) * 2003-11-10 2014-12-09 Day International, Inc. Printing blanket construction and method of making
DE102005013424A1 (de) * 2005-03-21 2006-09-28 Man Roland Druckmaschinen Ag Gummisleeve
DE102006010551A1 (de) * 2006-03-07 2007-09-13 Maschinenfabrik Wifag Entlastungselement
JP2008132721A (ja) * 2006-11-29 2008-06-12 Nitto Denko Corp 印刷機用のクッションシート、印刷機、及び印刷方法
KR101308447B1 (ko) * 2006-12-20 2013-09-16 엘지디스플레이 주식회사 인쇄 장치 및 그를 이용한 박막 패터닝 방법
US20100151170A1 (en) * 2008-12-15 2010-06-17 Tredegar Film Products Corporation Forming screens
BR102013024227A2 (pt) * 2013-09-20 2015-08-18 Embalagens Flexíveis Diadema S A Método de produção de uma estrutura laminada flexível, estrutura laminada flexível assim obtida, filme de polietieno mono estirado e embalagem formada pela estrutura laminada flexível

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010064414A1 (de) * 2010-12-10 2012-09-27 Manroland Web Systems Gmbh Drucktuch,Verfahren zum Herstellen desselben und Spanneinrichtung eines Übertragungszylinders für ein Drucktuch

Also Published As

Publication number Publication date
US4907508A (en) 1990-03-13
EP0317656A1 (fr) 1989-05-31
JPH01165491A (ja) 1989-06-29
DE3780313D1 (de) 1992-08-13

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