EP0401181B1 - Procédé et installation pour le lavage automatique et continu des plumes - Google Patents
Procédé et installation pour le lavage automatique et continu des plumes Download PDFInfo
- Publication number
- EP0401181B1 EP0401181B1 EP90830249A EP90830249A EP0401181B1 EP 0401181 B1 EP0401181 B1 EP 0401181B1 EP 90830249 A EP90830249 A EP 90830249A EP 90830249 A EP90830249 A EP 90830249A EP 0401181 B1 EP0401181 B1 EP 0401181B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- feathers
- washing
- basket
- water
- vat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 210000003746 feather Anatomy 0.000 title claims abstract description 77
- 238000005406 washing Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000009434 installation Methods 0.000 title claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000011068 loading method Methods 0.000 claims abstract description 16
- 239000003599 detergent Substances 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000002791 soaking Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 230000002087 whitening effect Effects 0.000 claims description 3
- 241000272517 Anseriformes Species 0.000 claims 2
- 239000004519 grease Substances 0.000 claims 2
- 238000007654 immersion Methods 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 238000003809 water extraction Methods 0.000 claims 1
- 241000272525 Anas platyrhynchos Species 0.000 abstract description 3
- 241000272814 Anser sp. Species 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 3
- 239000007844 bleaching agent Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 3
- 241001417494 Sciaenidae Species 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 239000008237 rinsing water Substances 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 125000003003 spiro group Chemical group 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000009103 reabsorption Effects 0.000 description 1
- QEVHRUUCFGRFIF-MDEJGZGSSA-N reserpine Chemical compound O([C@H]1[C@@H]([C@H]([C@H]2C[C@@H]3C4=C(C5=CC=C(OC)C=C5N4)CCN3C[C@H]2C1)C(=O)OC)OC)C(=O)C1=CC(OC)=C(OC)C(OC)=C1 QEVHRUUCFGRFIF-MDEJGZGSSA-N 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M19/00—Treatment of feathers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G3/00—Treating materials to adapt them specially as upholstery filling
- B68G3/08—Preparation of bed feathers from natural feathers
- B68G3/10—Cleaning or conditioning of bed feathers
Definitions
- the present invention relates to a method and an installation for the automatic and continuous washing of feathers, in particular goose and duck feathers.
- the industrial washing machines for feathers known to date are normally designed like household washing machines, but with larger dimensions.
- the most common type of these industrial washing machines comprises a single tank into which is introduced and heated both the washing water with the addition of degreasers and the rinsing water, and in which a basket for containing the feathers, cylindrical in shape, made of perforated sheet metal and provided with an axial loading opening, rotates around its horizontal axis under the control of a motor unit.
- This known type of washing machine has various drawbacks, among which: a high water consumption because the contents of the tank (approximately 1500 liters per 100 kg of feathers) must be discharged into the sewers and replaced after each washing and rinsing ; excessive energy consumption due, on the one hand, to the impossibility of recovering the heat from the washing discharged, normally at 40-50 ° C, given the small temperature gradient between the drain and filling water and, on the other hand, the need to introduce steam directly into the tank to obtain rapid heating (bubbling heating) and therefore supply the boiler with raw water, with a consequent increase in the salinity of the water in the boiler which imposes frequent hot purges causing energy losses additional; an insufficient washing due to the reabsorption by the feathers of the dirt in suspension as well on the washing water as on that of rinsing, at the time of the emptying of said water.
- the feathers are introduced into a cylindrical container with a horizontal axis or tiltable in the manner of a concrete mixer, which is opened in correspondence with one of the bases and inside which are provided swirling arms of riddling.
- this type of washing machine apart from having all the disadvantages of the first type of machine described, requires greater consumption of water, steam and energy for heating.
- the feathers are introduced into a cylindrical container fixed horizontally and open along the upper generatrix; inside of a container is provided with a shaft provided with blades and driven in rotation by an external geared motor to allow the washing of the feathers in water with degreasers, followed by rinsing and centrifugation.
- this type of washing machine part of the suspended dirt is still filtered by the feathers itself and moreover the total amount of water for washing or rinsing (30 l per kg of feathers) is sent to the sewers.
- Document FR 2318264 discloses a method for cleaning poultry feathers, according to which the feathers are washed with liquid agents for dispersing and dissolving fats and grime, then they are dried, which method provides for wash the feathers using an organic liquid composed essentially of chlorinated hydrocarbons, in washing chambers, then dry them at a temperature up to 130 ° C in several drying chambers.
- this type of process requires a large consumption of energy for heating the drying chambers and, in addition, a high consumption of cleaning liquids, with the great probability of causing pollution of the environment.
- the object of the present invention is to eliminate the aforementioned drawbacks by proposing a method and by providing an installation for washing goose and duck feathers which makes it possible to reduce the consumption of water and energy for heating and, in at the same time, improves the quality of the washing itself, all with an automatic and continuous process and therefore with a considerable reduction in overall operating costs.
- the advantages obtained thanks to the present invention essentially consist in obtaining a washing of the feathers of superior quality thanks to the subdivision and to the arrangement of the tanks for the different phases and to the removal of the dirt from the surface of the water from different tanks; in that the overall operating cost is lower thanks to the saving of water which can only be discharged from the washing tanks every two or three work cycles and energy saving for water heating; in that it allows automatic and continuous operation of the process.
- FIG. 1 shows an overall side view, partially in section, of a feather washing installation according to the invention
- FIG. 2 shows the sectional view along line A-A of FIG. 1
- FIG. 3 shows the front view of a basket for the feathers for the installation of FIG. 1
- FIG. 4 shows the side view of the basket of FIG. 3.
- a photoelectric cell for aligning the opening 51 of the basket 5 in the stopped position in said tank with the pneumatic means 61 for loading the feathers and the means suction 63 of the loading dust.
- each section of the tank 2 and the tanks 3 to 6 are provided with a side bowl 30 in which the dirt, in particular the fat which is in suspension on the water, is poured out by leaving by a corresponding weir.
- a pump 39 provides for the reintroduction of the water released from the dirt on the opposite side into the corresponding tank 2-3-4-5-6 at the same time creating a current on the surface which promotes the entrainment of the dirt towards said bowl 30.
- the operating cycle is as follows. An empty basket or drum 5, coming from the feather unloading tank 7, is positioned by means of the movement of the carriage 71 and of the support 73 stopped in the first tank 1; after introduction of the end of the loading tube 61 into the opening 51 of the basket and after a predetermined time, a diverter valve placed on the suction duct closes the inlet of the feathers and opens the air inlet of to remove feathers from the fan and tube 61 while the suction device 63 eliminates the loading dust. Then, the tube 61 is removed and the basket 5 thus loaded is rotated in the direction which allows the feathers to be kept inside thereof, thereby obtaining their soaking and their prewashing cold or hot, by means water from the tank.
- the basket After a predetermined time, the basket, still rotating, is lifted by the support 73 and transported by the carriage 71 in a free section of the washing tank 2 to obtain, with a predetermined downtime, a complete washing of the feathers : the water with the detergents being heated continuously by the steam coils 25.
- the basket 5 At the end of the washing, the basket 5, still in rotation, is positioned with a predetermined stopping time in the first rinsing tank 3 and then in each of the following 4-5-6; once extracted from the last rinsing tank 6, the basket is positioned in the unloading tank 7 by inverting the direction of rotation, so that the feathers come out through the opening 52.
- the feathers which out of the basket are discharged by gravity into the hydro-extractors 80. After centrifugation, the feathers, washed and pneumatically wrung, are sent to a storage silo. When the empty basket is removed from the tank 7, it is again transported to the loading tank 1 for the next cycle.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Springs (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT90830249T ATE94150T1 (de) | 1989-06-02 | 1990-06-01 | Verfahren und einrichtung zum automatischen und kontinuierlichen waschen von federn. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IT943589 | 1989-06-02 | ||
| IT8909435A IT1233697B (it) | 1989-06-02 | 1989-06-02 | Metodo ed impianto per il lavaggio automatico e continuo delle piume |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0401181A1 EP0401181A1 (fr) | 1990-12-05 |
| EP0401181B1 true EP0401181B1 (fr) | 1993-09-08 |
Family
ID=11130102
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP90830249A Expired - Lifetime EP0401181B1 (fr) | 1989-06-02 | 1990-06-01 | Procédé et installation pour le lavage automatique et continu des plumes |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP0401181B1 (it) |
| JP (1) | JPH0323890A (it) |
| AT (1) | ATE94150T1 (it) |
| DE (1) | DE69003173T2 (it) |
| IT (1) | IT1233697B (it) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2859773B2 (ja) * | 1992-05-13 | 1999-02-24 | 富士通株式会社 | ディスク装置 |
| JPH06236674A (ja) * | 1993-02-10 | 1994-08-23 | Fujitsu Ltd | 磁気ディスク装置 |
| US5705030A (en) * | 1993-12-29 | 1998-01-06 | The United States Of America As Represented By The Secretary Of Agriculture | Fiber and fiber products produced from feathers |
| CN102115916B (zh) * | 2011-03-18 | 2013-03-13 | 柴德维 | 羽绒清洗机 |
| FR3005475B1 (fr) * | 2013-05-07 | 2015-05-29 | Cm Conception | Machine pour laver des plumes equipee d’un cylindre de lavage a chambres multiples |
| CN105369585B (zh) * | 2014-08-25 | 2017-09-01 | 江苏欣隆羽绒有限公司 | 一种有色羽绒脱色增白方法 |
| CN111793858B (zh) * | 2020-08-10 | 2024-08-20 | 嘉善新天鹅羽绒制品有限公司 | 一种蒸汽除静电分离羽绒毛系统及其工艺 |
| CN115973989B (zh) * | 2023-02-13 | 2023-08-01 | 嘉善新天鹅羽绒制品有限公司 | 一种高保暖羽绒加工工艺 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1635416C3 (de) * | 1967-10-06 | 1981-12-03 | H. Krantz Gmbh & Co, 5100 Aachen | Trommelwasch- und -schleudermaschine für Bettfedern |
| NL178504C (nl) * | 1975-07-18 | 1986-04-01 | Kruchen Betten | Werkwijze voor het reinigen van veren van gevogelte. |
-
1989
- 1989-06-02 IT IT8909435A patent/IT1233697B/it active
-
1990
- 1990-05-22 JP JP2132431A patent/JPH0323890A/ja active Pending
- 1990-06-01 EP EP90830249A patent/EP0401181B1/fr not_active Expired - Lifetime
- 1990-06-01 AT AT90830249T patent/ATE94150T1/de not_active IP Right Cessation
- 1990-06-01 DE DE90830249T patent/DE69003173T2/de not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| ATE94150T1 (de) | 1993-09-15 |
| EP0401181A1 (fr) | 1990-12-05 |
| IT1233697B (it) | 1992-04-14 |
| IT8909435A0 (it) | 1989-06-02 |
| DE69003173D1 (de) | 1993-10-14 |
| JPH0323890A (ja) | 1991-01-31 |
| DE69003173T2 (de) | 1994-04-28 |
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