EP0488182A2 - Verfahren zur Herstellung von Polycarbonat - Google Patents
Verfahren zur Herstellung von Polycarbonat Download PDFInfo
- Publication number
- EP0488182A2 EP0488182A2 EP91120202A EP91120202A EP0488182A2 EP 0488182 A2 EP0488182 A2 EP 0488182A2 EP 91120202 A EP91120202 A EP 91120202A EP 91120202 A EP91120202 A EP 91120202A EP 0488182 A2 EP0488182 A2 EP 0488182A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- carbonates
- dihydroxy compounds
- amount
- compounds
- inert solvent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 45
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 15
- 150000001875 compounds Chemical class 0.000 claims abstract description 57
- -1 diaryl carbonates Chemical class 0.000 claims abstract description 27
- 125000003118 aryl group Chemical group 0.000 claims abstract description 20
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims abstract description 19
- 239000012442 inert solvent Substances 0.000 claims abstract description 19
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 claims description 35
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 21
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical group C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 15
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical group C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 18
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 18
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 239000008188 pellet Substances 0.000 description 8
- 238000005809 transesterification reaction Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- QPUYECUOLPXSFR-UHFFFAOYSA-N 1-methylnaphthalene Chemical compound C1=CC=C2C(C)=CC=CC2=C1 QPUYECUOLPXSFR-UHFFFAOYSA-N 0.000 description 4
- 150000004650 carbonic acid diesters Chemical class 0.000 description 4
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- 0 CCC1*CCCC1 Chemical compound CCC1*CCCC1 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical class OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002430 hydrocarbons Chemical group 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 description 3
- NKTOLZVEWDHZMU-UHFFFAOYSA-N p-cumyl phenol Natural products CC1=CC=C(C)C(O)=C1 NKTOLZVEWDHZMU-UHFFFAOYSA-N 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- ICKWICRCANNIBI-UHFFFAOYSA-N 2,4-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C(C(C)(C)C)=C1 ICKWICRCANNIBI-UHFFFAOYSA-N 0.000 description 2
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical compound CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 2
- QHPQWRBYOIRBIT-UHFFFAOYSA-N 4-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(O)C=C1 QHPQWRBYOIRBIT-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000012696 Interfacial polycondensation Methods 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- YXVFYQXJAXKLAK-UHFFFAOYSA-N biphenyl-4-ol Chemical compound C1=CC(O)=CC=C1C1=CC=CC=C1 YXVFYQXJAXKLAK-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 150000001639 boron compounds Chemical class 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000001924 cycloalkanes Chemical class 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- GPFJHNSSBHPYJK-UHFFFAOYSA-N (3-methylphenyl) hydrogen carbonate Chemical compound CC1=CC=CC(OC(O)=O)=C1 GPFJHNSSBHPYJK-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- KDPQUXLWQYXMCE-UHFFFAOYSA-N 2,5-bis(2-phenylpropan-2-yl)phenol Chemical compound C=1C=C(C(C)(C)C=2C=CC=CC=2)C(O)=CC=1C(C)(C)C1=CC=CC=C1 KDPQUXLWQYXMCE-UHFFFAOYSA-N 0.000 description 1
- KDBZVULQVCUNNA-UHFFFAOYSA-N 2,5-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=C(C(C)(C)C)C(O)=C1 KDBZVULQVCUNNA-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- NFIDBGJMFKNGGQ-UHFFFAOYSA-N 2-(2-methylpropyl)phenol Chemical compound CC(C)CC1=CC=CC=C1O NFIDBGJMFKNGGQ-UHFFFAOYSA-N 0.000 description 1
- CJWNFAKWHDOUKL-UHFFFAOYSA-N 2-(2-phenylpropan-2-yl)phenol Chemical compound C=1C=CC=C(O)C=1C(C)(C)C1=CC=CC=C1 CJWNFAKWHDOUKL-UHFFFAOYSA-N 0.000 description 1
- XBQRPFBBTWXIFI-UHFFFAOYSA-N 2-chloro-4-[2-(3-chloro-4-hydroxyphenyl)propan-2-yl]phenol Chemical compound C=1C=C(O)C(Cl)=CC=1C(C)(C)C1=CC=C(O)C(Cl)=C1 XBQRPFBBTWXIFI-UHFFFAOYSA-N 0.000 description 1
- MVRPPTGLVPEMPI-UHFFFAOYSA-N 2-cyclohexylphenol Chemical compound OC1=CC=CC=C1C1CCCCC1 MVRPPTGLVPEMPI-UHFFFAOYSA-N 0.000 description 1
- XKZGIJICHCVXFV-UHFFFAOYSA-N 2-ethylhexyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCC(CC)CCCC)OC1=CC=CC=C1 XKZGIJICHCVXFV-UHFFFAOYSA-N 0.000 description 1
- ABMULKFGWTYIIK-UHFFFAOYSA-N 2-hexylphenol Chemical compound CCCCCCC1=CC=CC=C1O ABMULKFGWTYIIK-UHFFFAOYSA-N 0.000 description 1
- NTRXCTZXSALJEY-UHFFFAOYSA-N 2-naphthalen-1-ylphenol Chemical compound OC1=CC=CC=C1C1=CC=CC2=CC=CC=C12 NTRXCTZXSALJEY-UHFFFAOYSA-N 0.000 description 1
- MEEKGULDSDXFCN-UHFFFAOYSA-N 2-pentylphenol Chemical compound CCCCCC1=CC=CC=C1O MEEKGULDSDXFCN-UHFFFAOYSA-N 0.000 description 1
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 description 1
- CKNCVRMXCLUOJI-UHFFFAOYSA-N 3,3'-dibromobisphenol A Chemical compound C=1C=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C(Br)=C1 CKNCVRMXCLUOJI-UHFFFAOYSA-N 0.000 description 1
- SQQOWYUPNYZZPI-UHFFFAOYSA-N 3,5-bis(2-phenylpropan-2-yl)phenol Chemical compound C=1C(O)=CC(C(C)(C)C=2C=CC=CC=2)=CC=1C(C)(C)C1=CC=CC=C1 SQQOWYUPNYZZPI-UHFFFAOYSA-N 0.000 description 1
- ZDWSNKPLZUXBPE-UHFFFAOYSA-N 3,5-ditert-butylphenol Chemical compound CC(C)(C)C1=CC(O)=CC(C(C)(C)C)=C1 ZDWSNKPLZUXBPE-UHFFFAOYSA-N 0.000 description 1
- ZKSISJGIJFEBMS-UHFFFAOYSA-N 3-(2-methylpropyl)phenol Chemical compound CC(C)CC1=CC=CC(O)=C1 ZKSISJGIJFEBMS-UHFFFAOYSA-N 0.000 description 1
- PARGHORKDQHVPM-UHFFFAOYSA-N 3-(2-phenylpropan-2-yl)phenol Chemical compound C=1C=CC(O)=CC=1C(C)(C)C1=CC=CC=C1 PARGHORKDQHVPM-UHFFFAOYSA-N 0.000 description 1
- MQSXUKPGWMJYBT-UHFFFAOYSA-N 3-butylphenol Chemical compound CCCCC1=CC=CC(O)=C1 MQSXUKPGWMJYBT-UHFFFAOYSA-N 0.000 description 1
- WFKNYMUYMWAGCV-UHFFFAOYSA-N 3-cyclohexylphenol Chemical compound OC1=CC=CC(C2CCCCC2)=C1 WFKNYMUYMWAGCV-UHFFFAOYSA-N 0.000 description 1
- CRIQSWIRYKZJAV-UHFFFAOYSA-N 3-hexylphenol Chemical compound CCCCCCC1=CC=CC(O)=C1 CRIQSWIRYKZJAV-UHFFFAOYSA-N 0.000 description 1
- MFZDWVIWDAFDRL-UHFFFAOYSA-N 3-naphthalen-1-ylphenol Chemical compound OC1=CC=CC(C=2C3=CC=CC=C3C=CC=2)=C1 MFZDWVIWDAFDRL-UHFFFAOYSA-N 0.000 description 1
- QWGLNWHWBCINBS-UHFFFAOYSA-N 3-nonylphenol Chemical compound CCCCCCCCCC1=CC=CC(O)=C1 QWGLNWHWBCINBS-UHFFFAOYSA-N 0.000 description 1
- LWZQGUMHXPGQAF-UHFFFAOYSA-N 3-pentylphenol Chemical compound CCCCCC1=CC=CC(O)=C1 LWZQGUMHXPGQAF-UHFFFAOYSA-N 0.000 description 1
- CYEKUDPFXBLGHH-UHFFFAOYSA-N 3-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC(O)=C1 CYEKUDPFXBLGHH-UHFFFAOYSA-N 0.000 description 1
- YNNMNWHCQGBNFH-UHFFFAOYSA-N 3-tert-butyl-4-[1-(2-tert-butyl-4-hydroxyphenyl)propyl]phenol Chemical compound C=1C=C(O)C=C(C(C)(C)C)C=1C(CC)C1=CC=C(O)C=C1C(C)(C)C YNNMNWHCQGBNFH-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- GDEHXPCZWFXRKC-UHFFFAOYSA-N 4-(2-methylpropyl)phenol Chemical compound CC(C)CC1=CC=C(O)C=C1 GDEHXPCZWFXRKC-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- RQCACQIALULDSK-UHFFFAOYSA-N 4-(4-hydroxyphenyl)sulfinylphenol Chemical compound C1=CC(O)=CC=C1S(=O)C1=CC=C(O)C=C1 RQCACQIALULDSK-UHFFFAOYSA-N 0.000 description 1
- UMPGNGRIGSEMTC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexyl]phenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UMPGNGRIGSEMTC-UHFFFAOYSA-N 0.000 description 1
- OQXLHLKXTVFCKC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-6-methylcyclohexa-2,4-dien-1-yl]phenol Chemical compound CC1C=CC=CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 OQXLHLKXTVFCKC-UHFFFAOYSA-N 0.000 description 1
- OVVCSFQRAXVPGT-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)cyclopentyl]phenol Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCC1 OVVCSFQRAXVPGT-UHFFFAOYSA-N 0.000 description 1
- YTRKBSVUOQIJOR-UHFFFAOYSA-N 4-[2-(4-hydroxy-1-methylcyclohexa-2,4-dien-1-yl)propan-2-yl]-4-methylcyclohexa-1,5-dien-1-ol Chemical compound C1C=C(O)C=CC1(C)C(C)(C)C1(C)CC=C(O)C=C1 YTRKBSVUOQIJOR-UHFFFAOYSA-N 0.000 description 1
- CDBAMNGURPMUTG-UHFFFAOYSA-N 4-[2-(4-hydroxycyclohexyl)propan-2-yl]cyclohexan-1-ol Chemical compound C1CC(O)CCC1C(C)(C)C1CCC(O)CC1 CDBAMNGURPMUTG-UHFFFAOYSA-N 0.000 description 1
- QHJPJZROUNGTRJ-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)octan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCCCCC)C1=CC=C(O)C=C1 QHJPJZROUNGTRJ-UHFFFAOYSA-N 0.000 description 1
- OAHMVZYHIJQTQC-UHFFFAOYSA-N 4-cyclohexylphenol Chemical compound C1=CC(O)=CC=C1C1CCCCC1 OAHMVZYHIJQTQC-UHFFFAOYSA-N 0.000 description 1
- CYYZDBDROVLTJU-UHFFFAOYSA-N 4-n-Butylphenol Chemical compound CCCCC1=CC=C(O)C=C1 CYYZDBDROVLTJU-UHFFFAOYSA-N 0.000 description 1
- SZWBRVPZWJYIHI-UHFFFAOYSA-N 4-n-Hexylphenol Chemical compound CCCCCCC1=CC=C(O)C=C1 SZWBRVPZWJYIHI-UHFFFAOYSA-N 0.000 description 1
- ZNPSUQQXTRRSBM-UHFFFAOYSA-N 4-n-Pentylphenol Chemical compound CCCCCC1=CC=C(O)C=C1 ZNPSUQQXTRRSBM-UHFFFAOYSA-N 0.000 description 1
- UEULEVKFYSYUCZ-UHFFFAOYSA-N 4-naphthalen-1-ylphenol Chemical compound C1=CC(O)=CC=C1C1=CC=CC2=CC=CC=C12 UEULEVKFYSYUCZ-UHFFFAOYSA-N 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N 4-nonylphenol Chemical compound CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 1
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 1
- QRMPKOFEUHIBNM-UHFFFAOYSA-N CC1CCC(C)CC1 Chemical compound CC1CCC(C)CC1 QRMPKOFEUHIBNM-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 229910018503 SF6 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 229910001038 basic metal oxide Inorganic materials 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- UBXYXCRCOKCZIT-UHFFFAOYSA-N biphenyl-3-ol Chemical compound OC1=CC=CC(C=2C=CC=CC=2)=C1 UBXYXCRCOKCZIT-UHFFFAOYSA-N 0.000 description 1
- MUCRFDZUHPMASM-UHFFFAOYSA-N bis(2-chlorophenyl) carbonate Chemical compound ClC1=CC=CC=C1OC(=O)OC1=CC=CC=C1Cl MUCRFDZUHPMASM-UHFFFAOYSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- CMIUEWSUNAYXCG-UHFFFAOYSA-N butyl phenyl carbonate Chemical compound CCCCOC(=O)OC1=CC=CC=C1 CMIUEWSUNAYXCG-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000005827 chlorofluoro hydrocarbons Chemical class 0.000 description 1
- VZWXIQHBIQLMPN-UHFFFAOYSA-N chromane Chemical class C1=CC=C2CCCOC2=C1 VZWXIQHBIQLMPN-UHFFFAOYSA-N 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- DDTBPAQBQHZRDW-UHFFFAOYSA-N cyclododecane Chemical compound C1CCCCCCCCCCC1 DDTBPAQBQHZRDW-UHFFFAOYSA-N 0.000 description 1
- RLMGYIOTPQVQJR-UHFFFAOYSA-N cyclohexane-1,3-diol Chemical compound OC1CCCC(O)C1 RLMGYIOTPQVQJR-UHFFFAOYSA-N 0.000 description 1
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical compound OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 1
- ANHGITKPRSIRHT-UHFFFAOYSA-N cyclohexyl phenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1CCCCC1 ANHGITKPRSIRHT-UHFFFAOYSA-N 0.000 description 1
- WJTCGQSWYFHTAC-UHFFFAOYSA-N cyclooctane Chemical compound C1CCCCCCC1 WJTCGQSWYFHTAC-UHFFFAOYSA-N 0.000 description 1
- 239000004914 cyclooctane Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- QLVWOKQMDLQXNN-UHFFFAOYSA-N dibutyl carbonate Chemical compound CCCCOC(=O)OCCCC QLVWOKQMDLQXNN-UHFFFAOYSA-N 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- FYIBPWZEZWVDQB-UHFFFAOYSA-N dicyclohexyl carbonate Chemical compound C1CCCCC1OC(=O)OC1CCCCC1 FYIBPWZEZWVDQB-UHFFFAOYSA-N 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 229940113120 dipropylene glycol Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- YCNSGSUGQPDYTK-UHFFFAOYSA-N ethyl phenyl carbonate Chemical compound CCOC(=O)OC1=CC=CC=C1 YCNSGSUGQPDYTK-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 150000002697 manganese compounds Chemical class 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- XTBFPVLHGVYOQH-UHFFFAOYSA-N methyl phenyl carbonate Chemical compound COC(=O)OC1=CC=CC=C1 XTBFPVLHGVYOQH-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 229960001730 nitrous oxide Drugs 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- GLZWNFNQMJAZGY-UHFFFAOYSA-N octaethylene glycol Chemical compound OCCOCCOCCOCCOCCOCCOCCOCCO GLZWNFNQMJAZGY-UHFFFAOYSA-N 0.000 description 1
- 235000010292 orthophenyl phenol Nutrition 0.000 description 1
- 150000004707 phenolate Chemical class 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- SFZCNBIFKDRMGX-UHFFFAOYSA-N sulfur hexafluoride Chemical compound FS(F)(F)(F)(F)F SFZCNBIFKDRMGX-UHFFFAOYSA-N 0.000 description 1
- 229960000909 sulfur hexafluoride Drugs 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- CYTQBVOFDCPGCX-UHFFFAOYSA-N trimethyl phosphite Chemical compound COP(OC)OC CYTQBVOFDCPGCX-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G64/00—Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
- C08G64/20—General preparatory processes
- C08G64/30—General preparatory processes using carbonates
Definitions
- the present invention relates to a process for producing a polycarbonate. More particularly, it relates to a process for efficiently producing a polycarbonate which is excellent in color tone, heat resistance and water resistance.
- PC polycarbonate
- the interfacial polycondensation method and the transesterification method are often employed.
- Each of these methods has its advantages, but, on the contrary, has various disadvantages.
- the interfacial polycondensation method can produce a high quality PC, but requires a large equipment in processing, which comes to cost much.
- the transesterification method had various disadvantages. Since the reaction is effected at high temperature, branching or crosslinking is easily caused, and accordingly high quality polymer is hardly produced. Moreover, coloration is unavoidable because of the reaction at high temperature for a long period (see Mikio Matsukane et al., Plastic Material Series [5] "Polycarbonate Resin” by Nikkan Kogyo Shimbunsha, 1969, pp.62-67).
- the present inventors have intensively studied to improve color tone, heat resistance and water resistance in PC, and to develop a process for efficiently producing PC with high quality.
- the present invention provides a process for producing polycarbonate, which comprises transesterifying
- the aromatic dihydroxy compounds to be used in the present invention vary in kind.
- Example of said compounds are those represented by the formula (I): wherein X is -S-, -SO- or SO2-, R1 and R2 are each a hydrogen atom or monovalent hydrocarbon group, R3 is a divalent hydrocarbon group, R4 and R5 are each a hydrogen atom, a monovalent hydrocarbon group or a halogen atom, and m and n indicates an integer of 1 to 4.
- bis(hydroxyaryl)alkanes such as bis(4-hydroxyphenyl)methane, 1,1-bis(4-hydroxyphenyl)ethane, 2,2-bis(4-hydroxyphenyl)propane (common name: bisphenol A), 2,2-bis(4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)octane, 2,2-bis(4-hydroxyphenyl)phenyl methane, 2,2-bis(4-hydroxy-1-methylphenyl)propane, 1,1-bis(4-hydroxy-t-butylphenyl)propane, 2,2-bis(4-hydroxy-3-bromophenyl)propane, 2,2-bis(4-hydroxy-3,5-tetramethylphenyl)propane, 2,2-bis(4-hydroxy-3-chlorophenyl)propane, 2,2-bis(4-hydroxy-3,5-tetrachlorophenyl)propane, and 2,2-bis(4-(4-hydroxyphen
- various aliphatic dihydroxy compounds can be used in the present invention.
- specific examples of said compounds are butane-1,4-diol, 2,2-dimethylpropane-1,3-diol, hexane-1,6-diol, diethyleneglycol, triethyleneglycol, tetraethyleneglycol, octaethyleneglycol, dipropyleneglycol, N,N-methyldiethanolamine, cyclohexane-1,3-diol, cyclohexane-1,4-diol, 1,4-dimethylolcyclohexane, p-xylileneglycol, 2,2-bis-(4-hydroxycyclohexyl)-propane, and products of ethoxication or propoxication of dihydric alcohol or phenol, such as bis-oxyethyl-bisphenol A, bis-oxyethyl-tetrachlorobisphenol A and bis-oxye
- bisesters of aromatic dihydroxy compounds bisesters of aliphatic dihydroxy compounds, carbonates of aromatic dihydroxy compounds, or carbonates of aliphatic dihydroxy compounds to be used in the present invention
- bisesters ((II) or (IV)) or carbonates ((III) or (V)) of the above compounds are mentioned.
- R indicates the residue after two hydroxyl groups are removed from the above-mentioned aliphatic dihydroxy compound
- Ar1 indicates the residue after two hydroxyl groups are removed from the above-mentioned aromatic dihydroxy compounds
- R6 indicates an alkyl group having 1 to 6 carbon atoms or a cycloalkyl group having 4 to 7 carbon atoms.
- Material (B) to be used in the present invention is a diaryl carbonate, a dialkyl carbonate, or an alkylaryl carbonate.
- favourable diaryl carbonates, dialkyl carbonates, and alkylaryl carbonates are those represented by the formulae (VI), (VII), and (VIII), respectively: wherein R6 is as defined above, and Ar2 indicates an aryl group.
- the process of the present invention employs above-mentioned materials (A) and (B), which must be reacted in an inert solvent.
- the inert solvent to be used therein can be selected properly according to the circumstances.
- aromatic compounds such as diphenylether, halogenated diphenylether, diphenylsulfone, benzophenone, polyphenylether, dichlorobenzene, and methylnaphthalene; gases such as carbon dioxide, nitrogen, dinitrogen oxide and chlorofluorohydrocarbon; alkanes such as ethane, and propane; cycloalkanes such as cyclohexane, tricyclo(5,2,10)-decane, cyclooctane, and cyclododecane; alkenes such as ethene and propene; and sulfur hexafluoride.
- diphenylether is particularly favorable.
- terminators shown below can be used, though they are not defined in the present invention.
- Specific examples of such terminators are monohydric phenols such as o-n-butylphenol, m-n-butylphenol, p-n-butylphenol, o-isobutylphenol, m-isobutylphenol, p-isobutylphenol, o-t-butylphenol, m-t-butylphenol, p-t-butylphenol, o-n-pentylphenol, m-n-pentylphenol, p-n-pentylphenol, o-n-hexylphenol, m-n-hexylphenol, p-n-hexylphenol, o-cyclohexylphenol, m-cyclohexylphenol, p-cyclohexylphenol, o-phenylphenol, m-phenylphenol, p-phenylphenol, o-n-n
- p-t-butylphenol p-cumylphenol
- p-phenylphenol are preferred, though they are not specified in the present invention.
- carbonic acid diesters are used in some cases.
- Specific examples of terminators of these carbonic acid diesters are carbobutoxyphenylphenylcarbonate, methylphenylbutylphenylcarbonate, ethylphenylbutylphenylcarbonate, dibutyldiphenylcarbonate, biphenylphenylcarbonate, dibiphenylcarbonate, cumylphenylphenylcarbonate, dicumylphenylcarbonate, naphthylphenylphenylcarbonate, dinaphthylphenylcarbonate, carbopropoxyphenylphenylcarbonate, carboheptoxyphenylphenylcarbonate, carbomethoxy-t-butylphenylphenylcarbonate, carboprotoxyphenylmethylphenylphenylcarbonate, cromanylphenylcarbonate, and dicromanylcarbonate.
- the amount of terminators such as monohydric phenols and carbonic acid diesters as above is in the range of 0.05 mol% to 10 mol% to 1 mol of dihydroxy compound as material (A), the ends of hydroxyl group of the resulting polycarbonate are sealed, and a polycarbonate which is sufficiently excellent in heat resistance and water resistance is obtained and the rate of polymerization and condensation becomes favorably higher.
- These monohydric phenols or carbonic acid diesters may be added in the whole amount in advance to the reaction system, or they may be added partly in advance, and the residue may be added according as the reaction proceeds. Further, in some cases, they may be added to the reaction system at once, after the polycondensation reaction of dihydroxy compound of above-mentioned material (A) and the carbonate of material (B) partly proceeds.
- the present invention requires no catalyst, but known catalysts may be used to promote the transesterification.
- these catalysts are single substances, oxides, hydroxides, amides, alcoholates, and phenolates of alkali metals or alkali earth metals; basic metal oxides such as ZnO, PbO, and Sb2O3, organic titanium compounds, soluble manganese compounds, acetates of Ca, Mg, Zn, Pb, Sn, Mn, Cd, and Co; combined catalysts such as nitrogen-containing basic compound and boron compound, nitrogen-containing basic compound and alkali (earth) metal compound, nitrogen-containing basic compound, alkali (earth) metal compound and boron compound.
- the process of the present invention is to produce PC in the presence of an inert solvent. More specifically, the reaction proceeds according to the conventional transesterification method. The procedure and conditions of the process of the present invention are shown specifically as follows.
- the amount of material (A), dihydroxy compounds such as aromatic dihydroxy compounds, aliphatic dihydroxy compounds, bisesters of aromatic dihydroxy compounds, carbonates of aromatic dihydroxy compounds, bisesters of aliphatic dihydroxy compounds, or carbonates of aliphatic dihydroxy compounds and the amount of material (B), carbonates such as diaryl carbonates, dialkyl carbonates or alkylaryl carbonates are adjusted so that the ratio of the amount of (B) to the amount of (A) is 1 to 1.5 times mol. According to the circumstances, the amount of the carbonates is preferred to be 1.02 to 1.20 times mol, which is somewhat in excess of the amount of dihydroxy compounds.
- the reaction temperature is not critical, but usually it is in the range of 100°C to 330°C, preferably 180°C to 300°C. It is more preferred to gradually raise the temperature from 180°C to 300°C according as the reaction proceeds. Reactions proceed slowly under 100°C, while over 330°C the resultant polymer is unfavorably deteriorated by heat.
- the pressure at reaction can be set depending on the reaction temperature in accordance with the steam pressure of the monomer to be used. It is set so that the reaction goes efficiently, and not to be restricted. Usually at the initial stage of reaction, the pressure is set under 1 to 50 atm (760 to 38000 torr), and at the latter stage of reaction, the pressure is often reduced, favorably to be 0.01 to 100 torr finally.
- the reaction may be continued until the desired molecular weight is obtained, so the reaction time is usually 0.2 to 10 hours.
- reaction is conducted in the presence of an inert solvent in an amount of 1 to 60% by weight, favorably 5 to 40% by weight based on the total of the theoretical amount of PC produced from the before-mentioned materials (A) and (B), and the amount of the inert solvent, according as the reaction proceeds.
- the way of supplying the materials for said reaction is not limited particularly, and any step may be taken.
- Said inert solvent is used by the reasons (i) to (iii) as follows.
- Said inert solvent exhibits no effect when used in an amount under 1% by weight of the before-mentioned theoretical amount of resulting PC.
- the amount of said solvent is in excess of 60% by weight, the viscosity of the reaction mixture is lowered, but there involved the problems in that the molecular weight of the resulting PC does not increase in a short time since monomers come more rarely in contact with each other, and that an enormous cost is required for recovering the solvent.
- phenols, alcohols or esters thereof corresponding to the carbonates used as the starting material, and inert solvent are released from the reactor. These released materials can be separated and purified to be recycled, and equipments to remove them is desired, if possible.
- the process of the present invention can be conducted batchwise or continuously, and any equipment can be used in this process. In a continuous production, it is preferred to use at least two reactors to set the reaction conditions as above.
- reactors are not critical, so long as it posseses an ordinary stirring function. However, as the viscosity is raised at the latter stage of the reaction, reactors are preferred to have a stirring function for high viscosity. Further, the shape of the reactor may be extruder type as well as tank type.
- antioxidants can be used, if necessary.
- phosphoric antioxidant agents such as tris(nonylphenyl)phosphite, trisphenylphosphite, 2-ethylhexyldiphenylphosphite, trimethylphosphite, triethylphosphite, tricresylphosphite, and triarylphoshite can be used.
- PC obtained in the above manner may be pelletized directly, or can be molded by the use of an extruder or the like.
- PC obtained by the present invention can be used with conventional additives such as plasticizer, pigment, lubricant, mold-releasing agent, stabilizer, inorganic filler and the like.
- said PC can be used in mixtures with polymers such as polyester, polysulfonate, polyamide, polyphenyleneoxide and the like.
- the use of a specified amount of inert solvent lowers the viscosity of the system, and shorten the reaction time, thus, a PC which is excellent in color tone (transparency), heat resistance, and water resistance can be efficiently produced.
- the present invention can be utilized effectively and widely as a process for producing a high quality PC advantageously on an industrial scale.
- the reaction was conducted with stirring for one hour, while the pressure was kept finally at 0.5 torr, and a viscous transparent polycondensate, that is, PC remained lastly in the autoclave.
- the PC was dissolved in methylene chloride, and measured for viscosity average molecular weight to obtain the value of 22000.
- the resulting PC was pulverized, and put in an extruder at 220 to 270°C to be pelletized. Said pellet was injection molded, and the resulting molding was tested for YI and hot water tension. The result is shown in Table 1.
- Example 1 The procedure of Example 1 was repeated except that kind of monomer, amount of diphenylether, and reaction time varied in each Example.
- the resulting PCs were pulverized, put in the extruder at 220 to 270°C to be pelletized.
- the pellet was injection molded and tested for YI and hot water tension. The result is shown in Table 1.
- Example 1 The procedure of Example 1 was repeated except that 228 g (1 mol) of bisphenol A, 257 g (1.2 mol) of diphenyl carbonate and 28.2 g (0.17 mol, 10% by weight) of diphenyl ether, and 6.8 g (0.05 mol to the amount of bisphenol A) of p-cumylphenol as the terminator were placed.
- PC that is, a viscous and transparent polycondensate which remained in the autoclave lastly was dissolved in methylene chloride, and measured for the viscosity average molecular weight, to obtain the value of 20500.
- the result of hot water tension test showed that a resin excellent in water resistance could be obtained.
- the resulting PC was pulverized to be pelletized at 220 to 270°C by an extruder. The pellet was injection molded, and subjected to YI and hot water tension test. The result is shown in Table 1.
- Example 1 The procedure of Example 1 was repeated except that 228 g (1 mol) of bisphenol A, 257 g (1.2 mol) of diphenyl carbonate and 28.2 g (0.17 mol, 10% by weight) of diphenylether, and, as the catalysts, 0.018 g of boric acid, 0.18 g of 15% aqueous solution of tetramethylammoniumhydroxide, and 0.003 g of sodium hydrogencarbonate were placed.
- PC the viscous and transparent condensate which remained in the autoclave lastly was dissolved into methylene chloride, and measured for the viscosity average molecular weight to obtain a value of 24000.
- the resulting PC was pulverized to be pelletized at 220 to 270°C by an extruder. The pellet was injection molded, and subjected to YI test and hot water tension test. The result was shown in Table 1.
- Example 8 The procedure of Example 8 was repeated except that diphenylether was not used.
- the resulting PC was pulverized to pelletized at 220 to 270°C by an extruder.
- the pellet was injection molded, and subjected to YI test and hot water tension test. The result is shown in Table 1.
- Example 1 The procedure of Example 1 was repeated except that 228 g (1 mol) of bisphenol A, 257 g (1.2 mol) of diphenyl carbonate and 28.2 g (0.15 mol, 10% by weight) of benzophenone were placed.
- PC the viscous and transparent condensate which remained in the autoclave lastly was dissolved into methylene chloride, and measured for the viscosity average molecular weight to obtain a value of 19000.
- the resulting PC was pulverized, and pelletized at 220 to 270°C by an extruder. The pellet was injection molded, and subjected to YI test and the hot water tension test. The result is shown in Table 1.
- Example 1 The procedure of Example 1 was repeated except that 228 g (1 mol) of bisphenol A, 257 g (1.2 mol) of diphenyl carbonate, and 28.2 g (0.20 mol, 10% by weight) of 1-methylnaphthalene were placed.
- PC the viscous and transparent polycondensate lastly remained in the autoclave was dissolved in methylene chloride, and measured for the viscosity average molecular weight, to obtain the value of 16300.
- the resulting PC was pulverized, and pelletized at 220 to 270°C by an extruduer. Said pellet was injection molded, and subjected to YI test and the hot water tension test. The result is shown in Table 1.
- Example 1 The procedure of Example 1 was repeated except that 228 g (1 mol) of bisphenol A, 257 g (1.2 mol) of diphenyl carbonate, and 28.1 g (0.13 mol, 10% by weight) of diphenylsulfone were placed.
- PC the viscous and transparent polycondensate lastly remained in the autoclave was dissolved in methylene chloride, and measured for the viscosity average molecular weight, to obtain the value of 17300.
- the resulting PC was pulverized, and pelletized at 220 to 270°C by an extruder. The pellet was injection molded, and subjected to YI test and the hot water tension test. The result is shown in Table 1.
- test piece As the hot water tension test, a test piece was dipped in hot water of 80°C for 16 hours, and then subjected to the tensile test (in accordance with JIS K7113-81) after 2 hours.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP325293/90 | 1990-11-29 | ||
| JP2325293A JP2554775B2 (ja) | 1990-11-29 | 1990-11-29 | ポリカーボネートの製造方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0488182A2 true EP0488182A2 (de) | 1992-06-03 |
| EP0488182A3 EP0488182A3 (en) | 1993-01-13 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19910120202 Ceased EP0488182A3 (en) | 1990-11-29 | 1991-11-26 | Process for producing a polycarbonate |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US5322919A (de) |
| EP (1) | EP0488182A3 (de) |
| JP (1) | JP2554775B2 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023118408A1 (en) | 2021-12-24 | 2023-06-29 | Avantium Knowledge Centre B.V. | Process for the production of polyester copolymers |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR970702313A (ko) * | 1994-04-08 | 1997-05-13 | 유미꾸라 레이이찌 | 말단 히드록실기를 갖는 폴리카르보네이트의 제조 방법(Process for Producing Hydroxyl-Terminated Polycarbonate) |
| JP4774610B2 (ja) * | 2001-03-13 | 2011-09-14 | 三菱瓦斯化学株式会社 | ポリカーボネートの製造方法 |
| JP5589266B2 (ja) * | 2008-06-09 | 2014-09-17 | 宇部興産株式会社 | ポリ(アルキレンカーボネート)化合物の製造方法 |
| DE102012105296A1 (de) * | 2012-06-19 | 2013-12-19 | Epc Engineering Consulting Gmbh | Verfahren und Anlage zur Herstellung von Polycarbonat |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2439552A1 (de) * | 1974-08-17 | 1976-02-26 | Bayer Ag | Verfahren zur herstellung von bisphenol-a-polycarbonat nach dem schmelzumesterungsverfahren |
| DE2523352A1 (de) * | 1975-05-27 | 1976-12-09 | Bayer Ag | Verfahren zur herstellung aliphatischer polycarbonate |
| US4459384A (en) * | 1981-11-09 | 1984-07-10 | Union Carbide Corporation | Process for preparing polyesters or poly(ester carbonates) in the presence of a processing aid |
| CA1214588A (en) * | 1981-11-09 | 1986-11-25 | Union Carbide Corporation | Process for preparing polyesters or poly(estercarbonates) in the presence of a processing aid |
| JPS61151235A (ja) * | 1984-12-24 | 1986-07-09 | Nippon Polyurethan Kogyo Kk | 脂肪族ポリカ−ポネ−トポリオ−ルの製造方法 |
| SG73353A1 (en) * | 1988-09-22 | 2000-06-20 | Ge Plastics Japan Ltd | Process for the production of polycarbonates |
| JPH02153927A (ja) * | 1988-12-06 | 1990-06-13 | Nippon G Ii Plast Kk | ポリカーボネートの製造方法 |
| JPH02153924A (ja) * | 1988-12-06 | 1990-06-13 | Nippon G Ii Plast Kk | ポリカーボネートの製造方法 |
| JP2628905B2 (ja) * | 1988-12-06 | 1997-07-09 | 日本ジーイープラスチックス 株式会社 | ポリカーボネートの製造方法 |
| JPH02153926A (ja) * | 1988-12-06 | 1990-06-13 | Nippon G Ii Plast Kk | ポリカーボネートの製造方法 |
| JP2674813B2 (ja) * | 1988-12-06 | 1997-11-12 | 日本ジーイープラスチックス 株式会社 | ポリカーボネートの製造方法 |
| JP2519996B2 (ja) * | 1988-12-06 | 1996-07-31 | ダイセル化学工業株式会社 | 難燃性オリゴカ―ボネ―トの製造法 |
-
1990
- 1990-11-29 JP JP2325293A patent/JP2554775B2/ja not_active Expired - Fee Related
-
1991
- 1991-11-20 US US07/796,055 patent/US5322919A/en not_active Expired - Lifetime
- 1991-11-26 EP EP19910120202 patent/EP0488182A3/en not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023118408A1 (en) | 2021-12-24 | 2023-06-29 | Avantium Knowledge Centre B.V. | Process for the production of polyester copolymers |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2554775B2 (ja) | 1996-11-13 |
| EP0488182A3 (en) | 1993-01-13 |
| JPH04202221A (ja) | 1992-07-23 |
| US5322919A (en) | 1994-06-21 |
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